Chemistry As a Tool for Historical Research: Identifying Paths of Historical Mercury Pollution in the Hispanic New World
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Principles of Extractive Metallurgy Lectures Note
PRINCIPLES OF EXTRACTIVE METALLURGY B.TECH, 3RD SEMESTER LECTURES NOTE BY SAGAR NAYAK DR. KALI CHARAN SABAT DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING PARALA MAHARAJA ENGINEERING COLLEGE, BERHAMPUR DISCLAIMER This document does not claim any originality and cannot be used as a substitute for prescribed textbooks. The information presented here is merely a collection by the author for their respective teaching assignments as an additional tool for the teaching-learning process. Various sources as mentioned at the reference of the document as well as freely available material from internet were consulted for preparing this document. The ownership of the information lies with the respective author or institutions. Further, this document is not intended to be used for commercial purpose and the faculty is not accountable for any issues, legal or otherwise, arising out of use of this document. The committee faculty members make no representations or warranties with respect to the accuracy or completeness of the contents of this document and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. BPUT SYLLABUS PRINCIPLES OF EXTRACTIVE METALLURGY (3-1-0) MODULE I (14 HOURS) Unit processes in Pyro metallurgy: Calcination and roasting, sintering, smelting, converting, reduction, smelting-reduction, Metallothermic and hydrogen reduction; distillation and other physical and chemical refining methods: Fire refining, Zone refining, Liquation and Cupellation. Small problems related to pyro metallurgy. MODULE II (14 HOURS) Unit processes in Hydrometallurgy: Leaching practice: In situ leaching, Dump and heap leaching, Percolation leaching, Agitation leaching, Purification of leach liquor, Kinetics of Leaching; Bio- leaching: Recovery of metals from Leach liquor by Solvent Extraction, Ion exchange , Precipitation and Cementation process. -
Table of Contents
Table of Contents Preface ........................................... xi Chapter 1. Physical Extraction Operations .................... 1 1.1. Solid-solid and solid-fluid separation operations .............. 1 1.1.1. Flotation ................................... 1 1.1.2. Settling under gravity ........................... 3 1.1.3. Centrifugation ................................ 3 1.1.4. Filtration ................................... 4 1.2. Separation operations of the components of a fluid phase ........ 5 1.2.1. Condensation ................................ 5 1.2.2. Vacuum distillation ............................. 5 1.2.3. Liquation ................................... 6 1.2.4. Distillation .................................. 8 1.2.5. Extractive distillation ........................... 11 1.3. Bibliography ................................... 12 Chapter 2. Hydrometallurgical Operations .................... 15 2.1. Leaching and precipitation operations .................... 15 2.1.1. Leaching and precipitation reactors ................... 15 2.1.2. Continuous stirred tank reactor (CSTR) ................ 18 2.1.3. Models of leaching and precipitation operations ........... 20 2.1.4. Particle-size distribution (PSD) functions ............... 21 2.2. Reactor models based on particle residence time distribution functions ........................................ 24 2.2.1. Performance equations for a single CSTR ............... 24 2.2.2. Performance equations for multistage CSTRs ............. 28 2.3. Reactor models based on the population balance -
Occurrence and Extraction of Metals MODULE - 6 Chemistry of Elements
Occurrence and Extraction of Metals MODULE - 6 Chemistry of Elements 16 Notes OCCURRENCE AND EXTRACTION OF METALS Metals and their alloys are extensively used in our day-to-day life. They are used for making machines, railways, motor vehicles, bridges, buildings, agricultural tools, aircrafts, ships etc. Therefore, production of a variety of metals in large quantities is necessary for the economic growth of a country. Only a few metals such as gold, silver, mercury etc. occur in free state in nature. Most of the other metals, however, occur in the earth's crust in the combined form, i.e., as compounds with different anions such as oxides, sulphides, halides etc. In view of this, the study of recovery of metals from their ores is very important. In this lesson, you shall learn about some of the processes of extraction of metals from their ores, called metallurgical processes. OBJECTIVES After reading this lesson, you will be able to : z differentiate between minerals and ores; z recall the occurrence of metals in native form and in combined form as oxides, sulphides, carbonates and chlorides; z list the names and formulae of some common ores of Na, Al, Sn, Pb ,Ti, Fe, Cu, Ag and Zn; z list the occurrence of minerals of different metals in India; z list different steps involved in the extraction of metals; * An alloy is a material consisting of two or more metals, or a metal and a non-metal. For example, brass is an alloy of copper and zinc; steel is an alloy of iron and carbon. -
Evaluation of Scale-Up Model for Flotation with Kristineberg Ore
Evaluation of Scale-up Model for Flotation with Kristineberg Ore Adam Isaksson Chemical Engineering, master's level 2018 Luleå University of Technology Department of Civil, Environmental and Natural Resources Engineering Evaluation of Scale-up Model for Flotation with Kristineberg Ore Adam Isaksson 2018 For degree of MASTER OF SCIENCE Luleå University of Technology Department of Civil, Environmental and Natural Resources Engineering Division of Minerals and Metallurgical Engineering Printed by Luleå University of Technology, Graphic Production 2018 Luleå 2018 www.ltu.se Preface As you may have figured out by now, this thesis is all about mineral processing and the extraction of metals. It was written as part of my studies at Luleå University of Technology, for a master’s degree in Chemical Engineering with specialisation Mineral and Metal Winning. There are many people I would like to thank for helping me out during all these years. First of all, my thanks go to supervisors Bertil Pålsson and Lisa Malm for the guidance in this project. Iris Wunderlich had a paramount role during sampling and has kindly delivered me data to this report, which would not have been finished without her support. I would also like to thank Boliden Mineral AB as a company. Partly for giving me the chance to write this thesis in the first place, but also for supporting us students during our years at LTU. Speaking of which, thanks to Olle Bertilsson for reading the report and giving me feedback. The people at the TMP laboratory deserves another mention. I am also very grateful for the financial support and generous scholarships from Jernkontoret these five years. -
ENVIRONMENTAL CODE of PRACTICE Base Metals Smelters and Refineries
ENVIRONMENTAL CODE OF PRACTICE C ANADIAN E NVIRONMENTAL P ROTECTION A CT , 1999 First Edition Base Metals Smelters and Refineries March 2006 EPS 1/MM/11 E Metals Section Natural Resource Sectors Pollution Prevention Directorate Environmental Stewardship Branch Environment Canada Library and Archives Canada Cataloguing in Publication Main entry under title: Environmental Code of Practice for Base Metals Smelters and Refineries: Code of Practice, Canadian Environmental Protection Act, 1999. Issued also in French under title: Code de pratiques écologiques pour les fonderies et affineries de métaux communs : Code de pratique de la Loi canadienne sur la protection de l’environnement (1999). “First Edition”. Available also on the Internet. Includes bibliographical references. ISBN 0-662-42221-X Cat. no.: En84-34/2005E EPS 1/MM/11 E 1. Non-ferrous metal industries – Waste disposal – Canada. 2. Non-ferrous metals – Metallurgy – Environmental aspects – Canada. 3. Non-ferrous metals – Refining – Environmental aspects – Canada. 4. Smelting – Environmental aspects – Canada. 5. Best management practices (Pollution prevention) – Canada. i. Canada. Pollution Prevention Directorate. Metals Section. ii. Canada. Environment Canada. TD195.F6E58 2005 669'.028'6 C2005-980316-9 READERS’ COMMENTS Inquiries and comments on this Code of Practice, as well as requests for additional copies of the Code, should be directed to: Metals Section Natural Resources Sectors Division Pollution Prevention Directorate Environmental Stewardship Branch Environment Canada Place Vincent Massey 351 St. Joseph Blvd. Gatineau, Quebec K1A 0H3 Fax (819) 953-5053 Note: Website addresses mentioned in this document may have changed or references cited may have been removed from websites since the publication of the document. -
Liquation Cracking in the Heat-Affected Zone of IN738 Superalloy Weld
metals Article Liquation Cracking in the Heat-Affected Zone of IN738 Superalloy Weld Kai-Cheng Chen 1, Tai-Cheng Chen 2,3 ID , Ren-Kae Shiue 3 ID and Leu-Wen Tsay 1,* ID 1 Institute of Materials Engineering, National Taiwan Ocean University, Keelung 20224, Taiwan; [email protected] 2 Nuclear Fuels and Materials Division, Institute of Nuclear Energy Research, Taoyuan 32546, Taiwan; [email protected] 3 Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan; [email protected] * Correspondence: [email protected]; Tel.: +886-2-24622192 (ext. 6405) Received: 7 May 2018; Accepted: 25 May 2018; Published: 27 May 2018 Abstract: The main scope of this study investigated the occurrence of liquation cracking in the heat-affected zone (HAZ) of IN738 superalloy weld, IN738 is widely used in gas turbine blades in land-based power plants. Microstructural examinations showed considerable amounts of γ’ uniformly precipitated in the γ matrix. Electron probe microanalysis (EPMA) maps showed the γ-γ’ colonies were rich in Al and Ti, but lean in other alloy elements. Moreover, the metal carbides (MC), fine borides (M3B2 and M5B3), η-Ni3Ti, σ (Cr-Co) and lamellar Ni7Zr2 intermetallic compounds could be found at the interdendritic boundaries. The fracture morphologies and the corresponding EPMA maps confirmed that the liquation cracking in the HAZ of the IN738 superalloy weld resulted from the presence of complex microconstituents at the interdendritic boundaries. Keywords: IN738 superalloy; welding; HAZ cracking; microconstituent 1. Introduction The superior tensile strength, creep and oxidation resistance at elevated temperature make Ni-base superalloys used extensively in industrial gas turbines [1]. -
Identifying Materials, Recipes and Choices: Some Suggestions for the Study of Archaeological Cupels
IDENTIFYING MATERIALS, RECIPES AND CHOICES: SOME SUGGESTIONS FOR THE STUDY OF ARCHAEOLOGICAL CUPELS Marcos Martinón-Torres – UCL Institute of Archaeology, London, United Kingdom Thilo Rehren – UCL Institute of Archaeology, London, United Kingdom Nicolas Thomas – INRAP and Université Paris I, Panthéon-Sorbonne, France Aude Mongiatti– UCL Institute of Archaeology, London, United Kingdom ABSTRACT Used cupels are increasingly identified in archaeological assemblages related to coin minting, alchemy, assaying and goldsmithing across the world. However, notwithstanding some valuable studies, the informative potential of cupellation remains is not always being exploited in full. Here we present a review of past and ongoing research on cupels, involving analytical studies, experiments and historical enquiry, and suggest some strategies for more productive future work. The archaeological case studies discussed are medieval and later assemblages from France (Pymont and Montbéliard) and Austria (Oberstockstall and Kapfenberg), which have been analysed using optical microscopy, SEM-EDS, ED-XRF, WD-EPMA and ICP-AES. Using suitable analytical and data processing methodologies, it is possible to obtain an insight into the metallurgical processes carried out in cupels, and the knowledge and skill of the craftspeople involved. Furthermore, we can also discern the specific raw materials used for manufacturing the cupels themselves, including varying mixtures of bone and wood ash. The variety of cupel-making recipes raises questions as to the versatility of craftspeople and the material properties and performance of different cupels. Can we assess the efficiency of different cupels? Are these variations the results of different technological traditions, saving needs or peculiar perceptions of matter? KEYWORDS Lead, silver, cupellation, fire assay, technological choice, bone ash, wood ash INTRODUCTION Cupellation is a high-temperature oxidising reaction aimed at refining noble metals. -
Mercury and Mercury Compounds
United States Office of Air Quality EPA-454/R-97-012 Environmental Protection Planning And Standards Agency Research Triangle Park, NC 27711 December 1997 AIR EPA LOCATING AND ESTIMATING AIR EMISSIONS FROM SOURCES OF MERCURY AND MERCURY COMPOUNDS L & E EPA-454/R-97-012 Locating And Estimating Air Emissions From Sources of Mercury and Mercury Compounds Office of Air Quality Planning and Standards Office of Air and Radiation U.S. Environmental Protection Agency Research Triangle Park, NC 27711 December 1997 This report has been reviewed by the Office of Air Quality Planning and Standards, U.S. Environmental Protection Agency, and has been approved for publication. Mention of trade names and commercial products does not constitute endorsement or recommendation for use. EPA-454/R-97-012 TABLE OF CONTENTS Section Page EXECUTIVE SUMMARY ................................................ xi 1.0 PURPOSE OF DOCUMENT .............................................. 1-1 2.0 OVERVIEW OF DOCUMENT CONTENTS ................................. 2-1 3.0 BACKGROUND ........................................................ 3-1 3.1 NATURE OF THE POLLUTANT ..................................... 3-1 3.2 OVERVIEW OF PRODUCTION, USE, AND EMISSIONS ................. 3-1 3.2.1 Production .................................................. 3-1 3.2.2 End-Use .................................................... 3-3 3.2.3 Emissions ................................................... 3-6 4.0 EMISSIONS FROM MERCURY PRODUCTION ............................. 4-1 4.1 PRIMARY MERCURY -
Lecture 12 Converter Steelmaking Practice & Combined Blowing
Lecture 12 Converter Steelmaking Practice & combined blowing Contents: Refining of hot metal Composition and temperature during the blow Physico-chemical interactions Developments in Top blown steelmaking practice Concept of bottom stirring in top blowing Top blowing attributes Characteristic feature of converter steelmaking Environmental issues in oxygen steelmaking Causes of high turnover rates of BOF Key words: Top blown steelmaking, combined blowing, bottom stirring, hot metal refining Refining of hot metal After the previous heat is tapped and slag is drained, lining is inspected. Scrap and hot metal are charged. Converter is tilted into the vertical position and the lance is lowered in the vessel to start the blowing. Selection of the starting lance distance is such that the concentration of the force at the bath level should not cause ejection of tiny iron particles (sparking) and at the same time maximum bath surface area is covered by the oxygen jet. The starting lance distance(Xi) for specific oxygen blowing Nm 3 3 rate ton ×min can be calculated by 1.04 Xi = 0.541(db) db is bath diameter in meter. For 150 Tons converter, db = 4.87 m and Xi = 2.8 m, when oxygen flow rate in approximately 450 Nm3/min. Initially oxygen is blown soft by keeping lance distance higher to promote slag formation and to avoid ejection of small particles, because hot metal is not covered by slag. Lime may be added either at the beginning of the blow or in portion during the blow. Oxygen is blown for nearly 15-20 minutes by progressively decreasing the lance distance such that slag foaming remains under control and oxidation reactions occur uninterruptedly. -
Analysis of 999.9 Fine Gold by the Fire Assay Method and Common Sources of Error
Analysis of 999.9 fine gold by the fire assay method and common sources of error Dippal Manchanda MSc CSci CChem FRSC Technical Director & Chief Assayer The LBMA Assaying & Refining Conference London 2017 Chief Sources of Error The majority of errors in the fire assay operation comes from three sources: 1. Imperfection in even the finest balance. 2. Non-matching matrices i.e. differences in composition between the controlling proof assay sample and the alloy under examination. 3. Variations in temperature in different parts of the cupellation muffle. Other sources of error depend upon the skill of the worker who prepares the cupelled buttons for parting. We will identify these sources of errors and discuss ways to minimise them. The LBMA Assaying & Refining Conference London 2017 Two Pan Mechanical Balance vs Electronic Balance The LBMA Assaying & Refining Conference London 2017 Accuracy vs Weight Test Method Recommendation Why??? Weighing step. 999.9 fine gold - always weigh 500mg in Why 500mg? quadruplicate. Initial Fineness Final wt. (mg) Final Wt. (mg) Fineness Diff. in wt. (ppt.) [of 999.9 fine] [Say 0.01 mg error (ppt.) fineness (mg) occurred due to (+ side} any reason] 100 999.9 99.99 100.000 1000.00 0.1 ppt 250 999.9 249.975 249.985 999.94 0.04 ppt 500 999.9 499.95 499.960 999.92 0.02 ppt Higher the weight, better will be the accuracy The LBMA Assaying & Refining Conference London 2017 Silver to Gold Ratio Literature search reveals Optimum ratio??? Higher the silver content, lower will be the What is the optimum Ag: Au absorption loss during cupellation ratio? 1. -
Corrosion and Mercury Release from Dental Amalgam
Corrosion and Mercury Release from Dental Amalgam 1 Jaro Pleva, Ph.D. Abstract been presented, amalgam is still by far the most Corrosion attacks on twenty-two dental extensively used material for dental restorations.2 amalgam restorations after in vivo service have Since the investigations and warnings of the been studied by Scanning Electron Microscopy outstanding German chemist Alfred Stock, 1920- together with the Energy Dispersive X-Ray 19453 4 5 little epidemiological studies of mercury Technique, and by optical microscopy. From the release and its effects have been made. One of the measured depth and type of corrosion attack, possible reasons may be the very interdisciplinary estimates of released mercury amounts are made. character of the problem. For correct answer, The amalgam fillings have been obtained from specialist competence in the following fields is members of a group of 250 individuals, who required: materials science, suspected their health troubles potentially to be corrosion/electrochemistry, toxicology, chronic mercury poisoning from amalgam and medicine/diagnostics, physical biology, analytical were to have all amalgam fillings removed. Three chemistry. typical patient cases are presented. The common type of dental amalgam is an Model calculations of released mercury, based alloy containing typically in weight-%; 50 Hg, 35 on previously published measurements of Ag, 10 Sn, Cu, Zn. corrosion currents with and without abrasion are Reported types of amalgam degradation are also given. crevice corrosion,2 6 7 8 selective corrosion,9 The investigations show, that the long-term galvanic corrosion in contact with dissimilar release of mercury from a few amalgam fillings alloys10 11 and mechanical wear.12 33 Besides will often reach or exceed the recommended selective attack, stress corrosion has been limits for daily intake of mercury. -
NATURE MAY 6, 1944, Vol
562 NATURE MAY 6, 1944, VoL. 153 If the number of young people leaving school and nineteenth century led to the emancipation of the college is much larger in recent years than at the lower classes and of women, and to increasing de beginning of the century, it would seem that this is mands for improved social status and better educa less marked in Switzerland than in certain other tion. Dr. Erb considers that, in Switzerland, the countries. For example, it is pointed out that, in exaggerated importance imputed to academic learn 1930-31, per 100,000 of population, Germany had 63 ing of the more showy or superficial type was par Abiturienten (holders of school-leaving certificates or ticularly marked, and was closely associated with equivalent) whereas Switzerland had only 34. Japan the growing soci»l prejudice for black-coated respect and Rumania in 1934 had more than six times as ability. Those who had not themselves attained many with academic training as in 1913. In the to this status were anxious and determined that their same period those of Holland increased by 146 per children should do so; and this delusion, says Dr. cent, of France 112 per cent, of Great Britain 83 per Erb, will continue until it is more generally realized cent, and of Switzerland 59 per cent. According to that the harder one studies the more certainly will Dr. Erb, the most disturbing aspect of this increase he miss the road to wealth. This may be often true, in quantity is the serious decline in quality : he but scarcely attains the dignity of a general thinks the standard, however measured, is definitely proposition ; and in any event strikes a slightly dis lower.