Mine Shaft Systems Dorr-Oliver & Vecor Equipment
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Mine Shaft Systems Dorr-Oliver & Vecor Equipment The Standard of the Industry 2 Quality solutions delivered Mine shaft systems equipment ?? Ore Skips 4-7 ?? Cages 8-9 ?? Rebuilds/Refurbishes 10-11 ?? Materials Handling Car/Cage 12-13 FLSmidth offers you the ?? Guide Rollers 14-15 highest quality products ?? Rope Sheaves 16-17 ?? Measuring & Loading Stations 18-19 for your underground ?? Ross Chain Feeders 20-21 mining operation. ?? Mine Haulage 22-23 ?? Mine Hoists 24-27 Contact us, we will help ?? Rope Attachments, find the best solution Arrestors & Catch Gear 28-29 ?? Crushers & Sizers 30-31 for your application. ?? Customer Services 32-33 ?? Complete Solutions 34-35 3 Complete mine shaft systems 4 Ore skips FLSmidth offers a complete range of types and sizes of Ore Skips from 1-45 m3 (40-1600 ft3). Our Skips, regardless of size or style, are Bottom dump skip designed for fast and clean Our Bottom Dump Skips are light and rugged for medium dumping of ores, in all kinds of to large loads. They are well suited for large uncrushed metallic and nonmetallic mines. muck and wet sticky fines. • Clean dumping due to the tilt-out action of the bucket makes it particularly suited to handle sticky materials • Fines spillage minimized by FLSmidth’s Dorr-Oliver Rolachute Skip™ Capacity, 1200 cubic feet (34 cubic meters) piano-type bucket hinge and the Skip door that protrudes into the dump chute • The Bottom Dump has the largest unobstructed opening for discharge with no concern of bridging of large uncrushed material • Simple & secure Dorr-Oliver locking and discharging mechanism minimizes maintenance. • Discharge is activated by the dump rollers running in scrolls, mounted in the headframe. (Optional cylinder discharge in the headframe minimizes cycle time and the required headframe height.) 5 • Since all Bottom Dump Skips Kimberley skip • FLSmidth’s Arc-Gate Skips have have a bail around the bucket, Lightest, Least Expensive been supplied to replace Front they are good for shafts with less • Best weight to payload ratio of Dump Skips for increased safety than perfect guide alignment. any Skip and to eliminate the on-going (Note: All types of FLSmidth Skips • Very simple with minimal maintenance due to costly can be supplied with a bail if so maintenance linkage mechanisms. desired) FLSmidth’s quick-change • Cleanest possible dumping due • There is no requirement for heavy design allows the bail to remain to overturning action and no air actuator cylinders or air piping in the shaft while the bucket is possible discharge restrictions in mounted on the skip. removed for liner replacement or the bucket. • The cycle time, while relatively exchanged with a Cage. • Always the best choice for all short, can be reduced even further • Long lasting; some FLSmidth light small skip applications with to almost match the Rolachute by weight aluminum Bottom Dump volumes less than 200 cubic using a headframe mounted Skips have been in service in feet/5.7 cubic meters. cylinder actuator design. hardrock mines for over 30 years. • FLSmidth has been supplying • Rugged construction results in FLSmidth’s Bottom Dumps are Kimberley Skips for over 80 years. many Arc-Gate Skips having been the workhorse of the Hardrock in service in hardrock mining for Mining Industry. Arc-Gate skip over thirty years. Lowest Maintenance, Rugged , Safest • Best suited for dry, crushed • The FLSmidth Arc Gate is the material. lowest maintenance skip on the market today. This skip has only one moving part, making it the most simple and maintenance free. • This Skip evolved from and These Arc-Gate skips have been in continuous superseded the Front Dump Skip service since 1975. The only maintenance has by the elimination of the high been regular lubrication and replacement of wear liners. maintenance front mounted door opening linkage. • The Arc Gate cannot open accidentally, and when the door is open, it does not protrude outside of the compartment. Contact with shaft steel is impossible. The standard Dorr-Oliver Aluminum Bottom Dump skip is the workhorse of the hardrock mining industry. 6 Ore skips (cont.) Rolachute™ skip Safety • Fastest Cycle, Low Maintenance All Skips are available with proven • The Rolachute™ door gives this Safety Mechanisms for either wood, Skip the fastest cycle time of any steel, or rope guides. Skip design. The absence of scrolls in the headframe means Chairing that it is not necessary to slow All Skips can be supplied with optional down to a creep while entering Chairing Pads for use with Dorr-Oliver the scrolls. shaft-mounted Skip Loading Chairs, • Simple Dump Rollers mounted in which eliminate excessive rope stretch the headframe allow the door to when loading at great depth. open with minimal vertical travel. • Low maintenance requirements; Material no air-cylinders, actuators or All Skips can be constructed of Steel, piping are required on the Skip. Aluminum, Stainless Steel or Best suited for dry, crushed strategically placed combinations. material. Advanced protective coatings & insulation barriers are used to resist Sala front-dump, galvanic and chemical corrosion. incline, cage / skips While not as common as the skips Liners already listed, FLSmidth also makes All Skips have many Liner options other types of Skips to match existing available including abrasion-resistant or suit special conditions and steels, cast high manganese, or situations. If it is a special application, rubber strategically placed in high we have probably already supplied it impact and high wear areas, designed or something similar to it before. Call for ease of replacement. us to find the right Skip for your requirements. Design In some modern installations skips are All Skips are designed based on over approaching high speeds of up to 80 years of experience supplying 3800 fpm (19 meters/sec), making thousands of Skips to every balance and alignment critical design application, from Gold, Silver, Iron, considerations and issues to which and Lead to Potash, Coal, Salt, and we pay close attention. others. Documented experience, methods and standards are coupled Optimize your production by with the latest engineering design maximizing payload to tare weight technology and FLSmidth Quality ratios for improved operational Assurance Systems to produce efficiency by installing the Skip type efficient, safe, long-lasting Skips. and material of construction best suited to your application, as supported by our experience and vast list of installations. 7 Skip / cage combinations All Skips are available with integral man cages, or with accommodation for Trailer Cages. Our 3H Quick-Change System allows for very quick installation and removal of the Trailer Cage. Guide rollers All Skips can be fitted with a full range of FLSmidth Guiding systems to suit all applications and conditions ranging from economical long lasting Heavy-Ply, fixed rollers for slower speed to High Speed Aircraft tires with spring coil over gas-charged Cylinder suspension. Several sizes and types of tires including Pneumatic, Solid Rubber, Foam-Filled, and solid Polyurethane are available. The wheels are mounted on Steel, Aluminum, or Stainless hubs and brackets with either fixed, serrated, or eccentric axle adjustments. Selection Contact us and advise us of your operating conditions and we will help you pick the best Skip type, Material, Guiding System, and Safety Mechanism to economically suit your application. Solid modeling ensures all clearances and interferences are considered at the “design” stage. 8 Cages Our cages range from very small Two-Man Auxiliary Cages and Trailer Cages to Multi-Deck Cages handling 300 men or more, or internal loads of trucks, equipment, and material of 50 tons or more. Guide Slippers service-able from inside the Cage, Safety Dogs and FLSmidth installed Customer’s Hydraulic Chairing Device. 9 Custom designed (Top) BMR Cage Varying conditions found at installations throughout the (Bottom) FLSmidth’s stainless steel cages. world dictate that each cage is a custom design, tailored to the client’s specific requirements. All types, Service Cages, Auxiliary and Trailer Cages, each with many options and alternatives, such as various designs of cage floors, doors, roofs, removable intermediate decks, and removable counterweights are available. Cages are usually designed with significant amounts of aluminum to maximize payloads. However materials of construction can include mild steel, stainless steel, and strategically placed combinations of these materials, depending on the application and service conditions. Safety For cages operating with single rope drum hoists, we provide Safety Mechanisms for either wood, steel, or rope shaft guides. The safety mechanism, which is activated by a slack rope condition, brings the cage to a controlled safe stop. cages are also designed to operate with a multi-rope Koepe hoist. We also provide rope attachments and Safety equipment such as Arrestor Frames for the head frame and shaft sump. These devices are designed to create a predict- able deceleration and bring the conveyance to a stop in the event of a hoist problem. Suspension Traveling at high speeds, these large conveyances also require proper suspension. We offer several types of heavy-duty Guide Rollers and Suspension Systems to suit all conditions. Stainless steel cage Shown to the right (top) is a BMR cage with 112 man capacity. The cage shown to the right is stainless steel construction with an aluminum roller door on the bottom deck. The top deck is equipped with an aluminum guillo- tine door. The Aluminum Roller Door can be supplied with a spring or segmented counterweight. Design All cage designs are based on over 80 years of experience of supplying thousands of cages. With that documented experience, our methods and standards are coupled with the latest technology engineering design methods and Quality Assurance Systems to produce a Certified Safe and long-lasting cage. 10 Rebuild / Refurbish skips and cages FLSmidth rebuilds and refurbishes our own and other manufacturers’ Skips and Cages to a functionally new condition.