Water & Wastewater Treatment
Water & Wastewater Treatment
Registered ISO 9001 : 2008 and ISO 14001 : 2004 www.mon-env.com www.mon-env.com Water & Wastewater Treatment
Reduce suspended solids (TSS), dissolved solids (TDS), grit, metals, and oils Monroe Environmental designs and manufactures a wide range of water and wastewater clarifiers for industrial and municipal use. Our equipment utilizes conventional gravitational settling technology, and each system can be customized to meet the specific needs of your application. Table of We’ve been in the water and wastewater treatment Contents business for nearly 50 years, so we know that all water 2 Water & streams are unique. Monroe can provide jar–testing, Wastewater analysis, and ultimately recommend the correct system to Treatment properly treat your specific water or wastewater stream. 4 Circular Clarifier Design Clarifiers & Laminar Flow Principle — The design of Monroe Thickeners Clarifiers creates laminar flow conditions and allows gravitational forces to separate the lighter and heavier 8 Vertical Plate elements from the fluid. Clarifiers Chemical Treatment — Monroe Clarifiers can include Rebuild of a Secondary Clarifier for municipal wastewater treatment 10 Horizontal pre-treatment processes as an integral part of the Plate Clarifiers system. This aids in the separation of the dissolved solids, fine particles, and emulsified oils that tend to remain 12 API Oil/Water suspended in water and process fluids. Separators Separated Solids Removal — Monroe offers a wide 14 Additional variety of sludge collection options for all clarifier Equipment designs, carefully selected for each application. 16 Custom Oil Recovery — Separated oils, process fluids, and other Clarifiers & floating materials are guided to an accumulation area for Separators easy removal and reclamation. 17 Pilot & Testing Construction Materials — Monroe’s manufacturing Programs flexibility includes fabricating with a variety of materials: 300 GPM Horizontal Clarifier for truck wash facility fully 18 Clarifier • Mild and stainless steel assembled in Monroe shop Rebuilds • High–density polyethylene (HDPE) • Polypropylene 20 Air Pollution • FRP Control PVC and CPVC Equipment • • And many others
Solids Contact Circular Clarifier 2 Vertical Plate Clarifier installation, stainless steel construction with integral thickening tank, support structure, and access platform
Monroe Systems and Services The Monroe Method Monroe offers a variety of engineering, assessment, The Monroe Method is our superior way of doing business evaluation, and design services to help engineers, that saves our customers time, money, and hassle. operators, and plant personnel get the most out of their It’s based upon three main components: wastewater treatment systems. • Design and fabrication • Design and manufacture clarifiers • Shop assembly and testing • Retrofit existing tanks and clarifiers to improve: • Ongoing support for the life ■ Settling efficiency of your equipment ■ Throughput ■ Sludge collection systems ■ Oil recovery capability ■ Chemical treatment • Rebuild worn–out clarifier internals to extend the life of existing units • Municipal and industrial applications • Turnkey systems available
Above Left: Plate Settlers installed and operating at a water treatment facility Right: 70 GPM Vertical Clarifier with flash and flocculation tanks, thickener, and FRP cover for landfill leachate treatment
200 GPM Horizontal Clarifier with drag conveyor, truck mounted 50 ft. x 13 ft. diameter stainless steel stripping tower for VOC for portable treatment of hydraulic fracturing water removal at a potable water treatment plant 3 Circular Clarifiers & Thickeners
Left: 46 ft. diameter New, rebuild, and retrofit designs for nearly Our experienced staff will design high efficiency, low self-supporting Circular all clarifier and thickener applications maintenance systems that will provide the highest return Thickener for separating on investment. blast furnace scrubber fines Monroe Environmental offers nearly every circular clari- from wastewater at a steel fier design preferred by engineers and plant operators for • Customized designs for municipal and industrial processing plant municipal and industrial applications. We will evaluate applications Right: 50 ft. diameter existing clarifiers and recommend improvements to • Tank diameter 5 to 250 feet and larger Circular Clarifier during final influent and effluent arrangements, feedwell/EDI design, • Full and half–bridge designs assembly in Monroe shop weir and launder geometry, skimming and scum baffles, Steel or concrete tanks sludge removal systems, and drive equipment, as well as • a variety of site–specific design requirements. • Chemical feed system available • Flocculators available when required • Energy Dissipating Inlet (EDI) designs available • Thickener mechanism available • Skimmer mechanisms • Corrosion resistant materials and coatings ■ Epoxy coated steel ■ Stainless steel ■ Galvanization ■ And many others • Custom built replacement parts for all manufacturers Clarifier rebuilds 90 ft. diameter wastewater clarifier rebuild at chemical plant •
46 ft. diameter stainless steel Circular High rate Solids Contact Clarifier Installation of a 120 ft. Secondary Clarifier with riser pipes Clarifier fully assembled in Monroe shop 4 Above ground Circular Clarifier on legs with access bridge, walkway, and spiral staircase ready for startup at an industrial WWTP
Applications • Steel processing • Oil refineries • Food processing Clarifier Features • Mining wastewater Mechanism Support — Bridge supported or center Launder — Inboard, outboard, or radial launders • Chemical and column supported clarifiers and thickeners are available. available for effluent collection. petrochemical processing Influent — Center feed or peripheral feed, energy–dis- Weirs — A V–notch adjustable weir will be designed to sipating inlet, and flocculating feed well are available. ensure steady overflow rates, even in windy conditions. • Automotive plant FRP, stainless steel, and other materials can be used for wastewater Sludge Removal Systems weir construction. • Plastics manufacturing • Standard scraper Walkways, Railing, and Stairways — Designed • Municipal treatment Spiral scraper • and built according to OSHA, API, and other applicable plants • Hydraulic suction tube header standards. • Power plant wastewater Hydraulic suction riser pipes • Drives — Monroe Environmental uses only the highest • General water and Skimming Systems — Floating scum and other material quality drives that are conservatively selected to handle wastewater treatment can be removed by a traditional rotating skimmer arm even the most demanding loads. • And many others and scum removal box or by a ducking skimmer that Fabricated steel precision gear feeds a radial scum trough. A scum baffle prevents float- • ing matter from entering the effluent launder. • Cast iron worm gear • Lift mechanisms available
18 ft. steel tank Circular Thickener for an industrial steel Field welding and final coating of an elevated steel tank clarifier manufacturer fully assembled in Monroe shop 5 Circular Clarifier & Thickener Designs
Primary Clarifier Secondary (Final) Clarifier Monroe Environmental’s primary Circular Clarifiers are designed to Monroe Environmental’s secondary Circular Clarifiers for receive raw wastewater after it has been pre–screened to remove wastewater are designed to provide a high quality effluent suitable large objects and grit. for discharge to the environment or further treatment. This primary sedimentation tank will produce a homogeneous The Monroe Environmental secondary clarifier effectively separates liquid capable of being treated biologically and a sludge that can the biological floc and colloidal solids to produce wastewater with be separately treated or processed. very low levels of organic material and suspended matter.
Sludge Removal Designs
In uent Scraper Energy Disipating Inlet Drive Platform Grated Walkway Feed Well Scraper type clarifiers are the most common and Scum Ba e Scum Trough widely used for wastewater applications. These units V-Notched are straightforward and simple, utilizing a series of Skimmer Arm Weir adjustable, angled scraper plows to draw the settled E uent E uent Trough Launder sludge toward the center of the unit and into the sludge collection pit. Rake Arm
This design is most commonly used for primary 304 Stainless Steel treatment, thickening, and general use industrial Scraper Blade clarifiers, however, they can be used for secondary (biological) treatment and/or flocculated solids collection. Support Column Sludge Discharge Pit
Energy Dissipating Inlet Drive Spiral Scraper In uent Feed Well Grated Walkway Skimmer Arm Spiral scraper type clarifiers utilize long–sweeping, Scum Ba e curved scraper blades to move solids across a basin Scum Trough V-Notched floor. They are similar to scraper–type clarifiers in Weir that they drag settled solids to the collection area, E uent Trough E uent however, they can more quickly remove these solids Launder and thus maintain lower sludge blankets in some applications. Rake Arm This design can be utilized in primary, secondary, and industrial wastewater applications.
304 Stainless Steel Scraper Blade Sludge Discharge Pit 6 Support Column Solids Contact, Flocculating, Thickeners and Water Treatment Clarifiers Circular Thickeners are a crucial step between upstream process Monroe Environmental manufactures several types of water clarifiers/separators and downstream de–watering and sludge con- treatment clarifiers that combine chemical treatment, ditioning processes. A well designed thickener provides storage and flocculation, and sedimentation. equalization, and reduces the costs associated with de–watering. Designs include Flocculating Clarifiers and Solids Contact Thickeners are similar to other circular clarifiers in appearance Clarifiers, and these units are heavily utilized in both industrial and operation, but typically require higher operating torque and and municipal processes for treating groundwater, surface water, alternate sludge collection designs for optimal performance. and process water.
Grated Walkway Drive Sludge Box Riser Pipe Skimmer Arm Feed Well Scum Ba e Riser pipe clarifiers rely on differential head pressure Scum Trough V-Notched Weir to collect settled solids from the tank floor. Each E uent E uent riser pipe is situated at the intersection of a v–plow Trough Launder and receives a continuous feed of sludge that
Riser Pipe returns to a sludge collection box near the center of the clarifier. Rake Arm This design is intended for secondary, biological, or flocculated solids which are more fluidized and have lower densities than primary wastewater and heavy 304 Stainless Steel Scraper Blade industrial sludge. In uent Sludge Discharge
In uent Drive Energy Disipating Inlet Suction Header Feed Well Suction header clarifiers rely on differential head Grated Scum Ba e Walkway pressure to collect settled solids from the tank floor. E uent Trough V-Notched These units have a long, tapered collection arm with Weir Skimmer Arm E uent multiple orifices sized to stabilize and maintain Launder optimum sludge transfer velocities through the
E uent header. This design is intended for secondary, biological, or Suction flocculated solids which are more fluidized and have Header lower densities than primary wastewater and heavy industrial sludge. Counterbalancing Rake Arm
Support Column Sludge Discharge 7 Vertical Plate Clarifiers
Inclined Plate Clarifier for increased flow and reduced footprint The Monroe Environmental Vertical Clarifier is designed Applications to provide low cost, efficient solids removal from a wide range of waste and process liquids. The inclined plate • Chemical processing design allows the total gravity settling area to be as much • Coolant systems as ten times more than the actual floor space occupied • Filter backwash by the clarifier. Integral chemical mixing and flocculation clarification tanks are available, as well as options for enhanced sludge thickening. • Food processing This unit is typically used to remove solids from industrial Foundry operations • waste and process waters. For municipal treatment • Glass plant operations plants, it is often used to clarify and remove solids from • Industrial waste sand filter backwash water and other filtration processes. management Optional equipment includes skimmer, access platform, • Metal working chemical treatment, flocculator, thickener, and control • Oil refining panel. 1,500 GPM stainless steel Vertical Clarifier with flash and • Paper making • Inclined plate separator flocculation tanks • Plastic manufacturing • Efficient removal of solids and metals from liquids • Plating and coating • Extremely low space requirements Designed for Your Specific processes • Minimum maintenance Clarifier Application • Process water treatment • Low installed costs While many installations provide adequate solids removal • Steel processing • No moving parts in settling area without influent pre–treatment, optional mixers and • Storm water systems • Capacities from 1 to 2,000 GPM flocculator tanks are available to enhance efficiency when required. Some solids must be flocculated to achieve The unique, modular design of the Monroe Vertical Plate adequate mass to be effectively removed. Monroe Clarifier allows for easy removal of individual laminar Environmental can provide jar testing and analysis to plate modules from the clarifier for inspection. determine your flocculation requirements.
Sludge Removal Designs
Pyramid Hopper Sludge Thickener
Installation of Vertical Clarifier for disc filter backwash with chemical mix tanks, access platform, ladder, and support structure
8 Vertical Plate Clarifier with thickener rated for 660 GPM
Settling Tank Flocculation Tank Removable Settling Plate
Flash Mix Vertical Clarifier fully assembled Tank in Monroe shop E uent Trough
E uent
In uent
Pyramid Hopper
Customized covers, access ladders, and platforms are available in Sludge Removal a variety of materials including stainless steel, FRP, aluminum, Sludge Sample Ports and many others
Special Features Customized covers, access ladders, and platforms are A flash mixer and flocculator tank are available available in a variety of materials including stainless pretreatment options. steel, FRP, aluminum, and many others. A rake thickener with geared drive is available for Wide range of construction materials. Mild steel, the bottom of the separator tank to increase solids special coatings, stainless steel, fiberglass, plastics, and concentration. other materials are available to meet specific needs. Complete electrical controls are available to meet The unique, modular design of the Monroe Vertical customer requirements. Clarifier allows easy removal of individual laminar plate modules from the clarifier for inspection. 9 Horizontal Plate Clarifiers
Solids separation AND oil recovery The Monroe Parallel Plate Horizontal Clarifier is one of the most versatile clarifiers available on the market. Because the unique Monroe parallel separator plate design effectively separates both settleable solids and floating Applications materials, the Horizontal Clarifier can be used in place • Chemical processing of a circular clarifier for nearly any application. This allows for significant cost savings and reduced space • Coolant systems requirements versus traditional clarifiers. These advan- • Filter backwash tages have made the Horizontal Clarifier the best–selling clarification clarifier offered by Monroe over the past 40+ years. • Food processing Broad Range of Capabilities • Foundry operations Turnkey Horizontal Clarifier system with pumps, piping, sludge holding tank, filter press, and controls • Glass plant operations Oil Recovery — Separated oils, process fluids, and other floatable materials are guided to an accumulation area • Hydraulic fracturing for easy removal and reclamation. An adjustable overflow Laminar Flow Principle • Industrial waste weir or a Monroe Oil Recovery Unit can be included to The unique design of the Monroe Horizontal Clarifier management remove these elements. creates laminar flow conditions and allows gravitational • Metal working Separated Solids Removal — Where the dirt load forces to separate the lighter and heavier elements from • Oil refining is heavy, a drag conveyor or screw conveyor may be the fluid. • Oil/water separation included to provide continuous removal of settled solids Normally, industrial laminar flow separation requires from the bottom of the clarifier. • Plant run–off settling areas beyond practical space availability in typical manufacturing plants. Monroe’s design engineers, • Plastic manufacturing Chemical Treatment — The Monroe Horizontal Clarifier can include a pretreatment process as an integral part of however, have eliminated this problem through the Plating and coating • the basic clarifier. This aids in the separation of dissolved unique capabilities of the Horizontal Clarifier. processes solids, very fine particles, and emulsified oils that tend to • Steel processing Solids Oils Modular remain suspended in water or process fluids. A chemi- Settling Rising Laminar Plates • Storm water systems cal treatment tank and/or flocculation chamber can be In the Monroe • Wash water added to allow pH control and mixing of emulsion break- Horizontal Clarifier ers and coagulants into the influent before the laminar separated particles flow process. are required to move only a few inches before reaching an uninterrupted and protected free fall or rise to collection areas.
40 GPM Horizontal Clarifier with full polypropylene 200 GPM Horizontal Clarifier with drag conveyor Horizontal Clarifier with screw construction for treating low pH plating wastewater option conveyor design 10 Three 1,000 GPM Horizontal Plate Clarifiers, stainless steel construction during installation at a plastics production plant
Parallel Plate Under ow Ba e Flocculation Di usion Wall Cartridges Tank Adjustable Weir Top view of a 600 GPM Horizontal Clarifier Flash E uent Mix Launder showing installed parallel plate modules Tank
Adjustable Pipe Skimmer
Left: Stainless steel parallel plate cartridges Right: HDPE (High–Density Polyethylene) Pyramid Hoppers parallel plate packs for low pH and highly corrosive applications
Special Features Wide range of construction materials. Mild steel, Easily removable laminar plates. The unique, modu- special coatings, stainless steel, fiberglass, plastics, and lar design of the Monroe Horizontal Clarifier allows easy other materials are available to meet specific needs. removal of individual laminar plate modules from the clarifier for inspection. No moving parts in the clarifier section reduces equipment cost and practically eliminates operating cost Complete electrical controls to meet customer when compared with a centrifuge separator. requirements are available if required.
Sludge Removal Designs
Pyramid Hopper Drag Conveyor Screw Conveyor
11 API Oil/Water Separators
Removal of free oils and solids from wastewater at refineries, petrochemical, and other heavy industrial plants Applications Monroe Environmental is the leading source • Oil/water separation for API Separator design, engineering, and • Solids/grit removal manufacturing services. A well designed, properly functioning API Separator is a • Refinery wastewater tremendous piece of wastewater process • Petrochemical plants equipment. Unfortunately, the API Separator has • Terminal and barge earned a bad reputation among plant personnel wastewater and operators due to common engineering and design mistakes that can be avoided. Monroe 900 GPM API Separator, mild steel construction with drag • Power plant operations Environmental understands the shortfalls common with conveyor, screw conveyor, pipe skimmer, and oil roll. The unit, • Remove oil from measuring 60 ft. long x 12 ft. wide x 8 ft. high, shipped from our competitive API Separator designs, and continues to lead factory fully assembled. wastewater the way with innovative engineering and continuous design improvements. to suit your needs. We are clarification and separation experts, and you can count on our experience, quality of fabrication, and ongoing support to ensure you have a successful system over the long term. API Separator Design The basic components of the Monroe API Separator include an inlet section with flow diffusion, a separator channel, an oil retention baffle, and an outlet section. Depending on your requirements, additional options can include trash screens, a slotted pipe skimmer, surface conveyors, and a bottom drag or screw conveyor for solids handling. 14 ft. x 90 ft. long 105 GPM Complete covers of various materials are available with API Separator with cover, Monroe Environmental utilizes API 421 design specifications while incorporating the latest technological necessary environmental and safety features. These mineral wool insulation, and provisions may include a nitrogen blanketing system, aluminum cladding. The unit improvements to maximize performance and efficiency shipped from our factory for each oil/water separation application. In many cases, carbon filtering to remove hydrocarbons from the blanket fully assembled. we also custom design specialty oil/water separators gas, exhaust flares, pressure relief valves, and access doors. with process features and site specific configurations
Di usion Optional Conveyor Optional Surface Under ow Wall Vapor Cover Direction Skimmer Ba e Optional Pipe Skimmer
Inlet
Outlet API Separator configuration Sludge Removal Pipe Optional Drag Over ow or Optional Screw Conveyor Conveyor Weir 12 Available Options • Mechanical surface skimmer and pipe skimmer • Mechanical drag conveyor, screw API Separator installation conveyor, and trash screens • Vapor covers with Circular Separators environmental and Monroe Environmental also provides Circular Oil/Water safety equipment Separators that can take the place of rectangular API • Retrofit components Separators in some cases. These units are equipped with to upgrade existing enhanced oil skimming mechanisms, high torque drives, separators and sludge collection rakes for handling the heaviest oil Monroe Parallel Plate and solids loading applications. • packs to improve oil A Monroe Environmental Applications Engineer can best removal in existing advise on the pros and cons of each system design based separators on your project’s specific requirements. API Retrofits Circular Separator Existing API Separators can be upgraded with new internal components to improve separa- tion, oil reclamation, or any other operational or maintenance problem. In addition, Monroe parallel plate packs can be added to existing API Separators to increase the effective surface area which will provide increased oil removal and wastewater flow capacity. Monroe Environmental has experience retrofit- ting existing in ground concrete tanks as well as above ground steel separators. Left: Diffusion chamber with reaction jet baffles, screw conveyor for solids removal, and chain and flight drag conveyor. Middle: Chain and flight surface skimmer and drag conveyor in separation and settling zone. Right: Automated oil roll, adjustable pipe skimmer, underflow baffle, and adjustable overflow weir.
13 Additional Equipment
Plate Settler Design • 304 stainless steel • Increases throughput and capacity • Reduces solids loading on final filtration processes • Easy to see and clean Parallel Plate Settlers: Greatly increase the effective settling area of existing clarifiers and sedimentation basins the faces of plates without draining tank Parallel Plate Settlers • Variably sized influent Monroe Environmental Parallel Plate Settlers can greatly Monroe features a variety of design improvements over flow distributors promote increase the effective surface area of the existing clarifiers competitive plate settlers. These patent–pending designs better flow across the and sedimentation basins at water treatment facilities. provide a more equalized flow through the plate sections face of the plates New tanks can be greatly reduced in size when designed and also incorporate several features that make inspec- • Effluent is collected to include plate settlers as well. This is because suspended tion, cleaning, and maintenance much easier for plant uniformly at the top solids removal in gravity separators and clarifiers depends operators. of the plates through primarily on the surface area for settling and the multiple orifices parallel plates provide a large surface area in a small space.
Sludge Collectors The Monroe Environmental Sludge Collector is a hoseless, hydraulic suction collector designed to uniformly remove settled solids from the floor of a rectangular sedimenta- tion basin. Monroe’s patent–pending design improves the flow of sludge through the collector and reduces the chance for in–pipe clogging. The hoseless–type collector offered by Monroe is a more efficient design for collecting settled solids from sedimentation basins versus flexible hose collectors, fixed grid collectors, and chain and flight scrapers. The Monroe Sludge Collector is the perfect compliment to the highly efficient Monroe Plate Settlers for potable Sludge Collectors: Efficient collection of flocculated solids water treatment. The unit can also be provided separately and sludge with hoseless design should your plant only require a more efficient settled solids removal system. Chain and flight collectors are also available when required. 14 X-Flo Mobile Clarifier: A complete solution for mobile wastewater treatment that removes oil and solids X–Flo Mobile Clarifier The Monroe X–Flo™ Mobile Clarifier is a completely economic means of solids separation, oil removal, and integrated mobile clarification solution for temporary job waste stream clarification on a job site. sites and/or bypass operations. The system can be utilized The truly unique design of the X–Flo Cartridge allows as a stand–alone clarifier or as a retrofit to improve the for the removal of settle–able solids as well as floating performance of existing mobile storage tanks. solids/oils from your wastewater and process liquids — The Monroe X–Flo Mobile Clarifier is designed to be a something that cannot be achieved with other mobile combination of traditional clarification technologies treatment tanks or plate clarifier systems! with standard mobile water storage tanks to produce an
Oil Recovery Units Air Strippers The Monroe Environmental Oil Recovery Unit is heavily Monroe Environmental designs and constructed for industrial applications and consists manufactures high–efficiency air strippers for of an endless belt, an electric motor drive unit, and industrial and municipal applications. An air a complete enclosure. The belt is suspended from stripper removes volatile gaseous compounds a specially designed driven pulley, with the lower dissolved in a contaminated water stream and portion immersed in an oil supporting liquid. transfers them to an air stream. Clean water from the Monroe stripper may then be sent to The Monroe Oil Recovery a sump or drain as required. Unit operates unattended in any area of tranquil Monroe manufactures Packed Tower Air oil accumulation. It will Strippers as well as a complete line of continuously recover scrubbers and gas adsorbers that may be used floating oil in a condition to treat the resulting contaminated air before that permits disposal it is emitted to the atmosphere. or reclaiming for other Applications industrial purposes. • Removal of Volatile Organic Compounds Air Strippers: Removes VOCs, Many different industries (VOCs) and other compounds with high ammonia, and other pollutants can prevent water pollution vapor pressure and low aqueous solubility from contaminated water streams by recovering oily waste Oil Recovery Unit: The including: BTX, ethylbenzene, PCE, TCE, highest quality belt with a Monroe Oil Recovery DCE, MTBE, ethylenes, and ammonia Unit. Even the lightest oils skimmer available on the Removal of groundwater contaminants from from food processing can be market • petroleum fuel leakage easily removed. • Water treatment plant removal of VOCs from potable water 15 Custom Clarifiers & Separators
Specially designed quench and rinse tank for steel coil treatment prior to finishing for galvanizing plant
Applications • Solids removal • Oil separation and recovery • Scum/foam removal • Dissolved air flotation • Aeration processes Water Treatment Experience What is a ‘Custom Clarifier or • Metals reduction and Expertise Separator’? • Process water recycle Monroe Environmental has the experience and expertise A custom clarifier or separator is any type of equipment • Filtration to offer custom designed treatment systems for non- that is specially designed to meet a specific water treat- standard, site, and process specific applications. These ment requirement not found among conventional equip- • pH adjustment systems typically afford the end user lower maintenance ment designs. Often these needs arise from changing • Flocculation and operational costs than standard equipment which manufacturing processes, batch irregularities, specialized • Skimmers and conveyors may not be optimized for the application. production processes, new discharge requirements, space limitations, or maintenance reduction plans. • CPI separators Our ability to offer these systems comes from flexible • Tube settlers and experienced application and mechanical design Monroe Environmental has the capability to help assess a • And many more capabilities not possessed by other environmental system treatment process and respond with innovative, targeted providers. That’s why Monroe Environmental is truly a solutions to fill the gaps in these areas. “solutions” provider. Contact a Monroe Applications Engineer today to review We also offer other traditional water and wastewater your requirements. process equipment such as CPI Separators, DAFs, aeration tanks, oil/water separators, and many others.
Grit Separator Custom separator with skimmer for vacuum Insulated, steam heated tanks for oil separation/reclamation 16 pump seal ring water treatment and solids settling Pilot & Testing Programs
Pilot Horizontal Clarifier used on a rental basis to determine the chemical dosing requirements and settling characteristics of suspended and dissolved metals in an industrial wastewater stream
Pilot Systems are a cost–effective option for determining Pilot System Services if a particular Monroe Environmental Pilot Systems are an excellent Upon completion of a Pilot System test, Monroe technology is a option for testing a technology’s performance capabil- Environmental can evaluate and analyze the system’s suitable solution for ity and suitability for a particular application. This is a performance and present a written report summarizing cost–effective way to evaluate an environmental solution the results and recommendations in order to properly your plant’s specific before making a capital investment in a full scale system. scale up for a full system. We work with your operators, application. You can Monroe has several Pilot Systems available for rent as engineers, and maintenance personnel to design a true well as the support services required to install, operate, solution that will meet the needs of your plant and truly “know before and evaluate performance. application. you buy” a full scale • Pilot clarifiers and separators available for rent Please contact a Monroe Environmental Applications system. • Installation and operation services Engineer to learn more about our pilot system capabilities. • On–site support • System optimization • Data and analysis reports
Horizontal Clarifier pilot X-Flo Mobile Clarifier cartridge pilot Vertical Clarifier pilot 17 Clarifier Rebuilds & Retrofits
100 ft. diameter Circular Clarifier rebuild with existing concrete tank
Clarifier Rebuild Services • Site visit and clarifier evaluation • Exact replacement or modified designs to improve performance Rebuild and replace clarifier The benefits of a Monroe Environmental Clarifier • Variety of construction Rebuild are straightforward and simple: materials and coatings internals for long term available performance • Faster installations with minimal clarifier downtime Reduces total cost Rebuilding and replacing the internals of a concrete • • Demolition and Improves performance or steel tank clarifier is a quick, cost–effective solution • installation Reduces future maintenance costs versus constructing an entirely new system. The clarifier • Bypass services to keep • tanks often maintain a suitable operating condition while In most cases, a Monroe Environmental Clarifier Rebuild plant online during the skimmer arm, center well, drive assembly, and sludge is the perfect solution to restore the clarifier to its peak replacement rakes corrode and wear beyond an acceptable level. operating performance level, ensuring several decades of future use.
Vertical Clarifier: Plating Company Refurbished Plate Clarifier Tank & Internals Before (Photo 1 & 2): Existing Vertical Clarifier at a plating company.After (Photo 3): Refurbished Vertical Clarifier in Monroe Shop.
1 2 3 18 Circular Clarifier: Chemical Manufacturing Plant Exact Replacement of Clarifier Internals Before (Photo 1): Existing 55 ft. diameter Scraper Clarifier at chemical manufacturing plant.Photo 2: New Clarifier internals completely assembled in Monroe shop. After (Photo 3): Installation of new internals as well as drive, bridge, and walkway.
1
2 3
Primary Clarifier: Municipal Wastewater Treatment Conversion to Spiral Scrapers Before (Photos 1 & 2): Upgrade of four 250 ft. Primary Clarifiers. The project included converting the sludge rakes to higher efficiency spiral scrapers and rehabilitating existing drive units, as well as replacing influent wells, column supports, weirs, baffles, and launders with a combination of mild, coated steel and non–corrosive stainless steel members. After (Photo 3): One of the new Primary Clarifiers ready to return to operation.
1
2 3 19 Air Pollution Control Systems Monroe Environmental® provides air pollution control technologies for a variety of air/gas treatment processes at nearly every type of industrial manufacturing plant and municipal treatment works, including those in the following fields: Automotive Manufacturing | Chemical Processing | Food Processing | Glass & Plastics Mining & Metals | Oil & Gas | Pulp & Paper | Steel Processing | Utilities/Energy | Waste Management
Packed Bed Scrubbers Venturi Scrubbers Removal of soluble pollutants, odors, Particulate removal from industrial and acid gases from municipal and air streams and process gases, industrial air streams including flue exhaust • FRP, PVC, CPVC, polypropylene, • Dryer exhaust scrubbing stainless steel, and specialty alloys • Buffing operations • Quench towers • Cast iron machining fines • Removal of H2S, HCl, HF, SO2, NH3, • Explosive dusts HCN, HNO3, formaldehyde, and • Fiberglass fines many other soluble pollutants • Forging and foundry dust, fumes • Chemical feed systems • Machining and grinding dusts • Scrubber blowdown wastewater • And many others treatment systems
Multi–Stage Scrubbing Carbon Adsorbers Systems Removal of VOCs, odorous com- • High temperature and volatile pounds, oil vapors, and gas phase chemical processes hydrocarbons • Kiln, RTO, boiler, dryer, and • Municipal water and wastewater incinerator exhaust scrubbing treatment odors • PM (particulate matter) removal • Industrial emissions from paint and acid gas neutralization spraying, paper coating, plastic • Metals, dioxin/furan, mercury, film coating, metal foil coating, and opacity control rubber coating, and printing • Flame laminating and glass • Odor control for food processing coating operations and other industrial process applications
Dust Collectors Mist Collectors Removal of airborne dust from manu- Mist, oil, smoke, and vapor removal facturing and processing operations from metal cutting fluids, metal • Bulk solids handling processing coolants, processing oils, • Chemical processing and other mist applications • Dry machining and grinding • Metal cutting, forming, and • CNC operations machining • Powder coating • Parts washer exhaust • Shot blast • Steel and aluminum processing • Welding and metal cutting • Rolling mills operations • Synthetic fiber processing • MQL machining • Fire protection available
810 West Front Street Monroe, Michigan 48161 USA Phone: 734-242-7654 • Toll Free: 800-992-7707 Fax: 734-242-5275 • Email: [email protected]
Registered ISO 9001 : 2015 and ISO 14001 : 2015 www.mon-env.com
Monroe Environmental. Reg. U.S. Pat. & Tm. Off. © 2021 Monroe Environmental Corporation 04/21