Owner's Manual & Service Book
The contents given in this book are not binding & are subject to change without notice & images shown are for illustration purpose only.
Paasenger Car Business Unit (PCBU) Mumbai, Pune
1 Q Please read this Owner’s Manual carefully before you start using your car and keep it safely in the car’s glove box at all times.
Q The recommended routine maintenance servicing along with any running repairs that may be required, should be entrusted to TATA Authorised Workshop to ensure that only latest methods and genuine TATA MOTORS replacement parts are used for the continued reliability, safety and performance of the vehicle.
Q Some of the items / accessories / features shown / given in this book may not be fitted on your vehicle, but they are applicable for other versions of Tata Indigo Manza.
Q (C) Copyright 2012 TATA MOTORS
Q All rights reserved. The material in this manual shall not be reproduced or copied, in whole or in part, in any form without written permission from TATA MOTORS.
Q The information and specifications given in this book are valid as on the date of printing. TATA MOTORS Limited reserves the right to make changes in design and specifications and/or to make additions to or improvements in this product without obligation to install them on products previously sold.
Q In the event of the Vehicle being sold, please ensure that this manual is left in the vehicle for the reference of the new owner.
2 Dear Customer, Thank you for choosing Tata Indigo Manza. Built on the new car platform from Tata Motors, your Tata Indigo Manza is the perfect blend of form and functionality. This owner’s manual provides you with all the information you need to fully understand your Tata Indigo Manza and make your ownership of Tata Indigo Manza a delightful experience. We would recommend that you go through the owner’s manual in order to get the most out of your car. Regular servicing of your car ensures its road worthiness & trouble-free operation, hence we request you to get your vehicle checked as per service schedule at any of our authorised service outlets. We are privileged to have you as our valued customer. Drive the Tata Indigo Manza. Discover how it changes everything. We wish you Happy Motoring
3 CUSTOMER ASSISTANCE Important Information about this manual
Safety and vehicle damage warnings In this manual, you will see WARNING, CAUTION and NOTICE warnings. WARNING Indicates a strong possibility of severe personal injury or death if the instructions are not followed. CAUTION This is an indicator which may cause injury to people if it is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people. NOTICE This is an indicator which may cause damage to the car or its equipment if it is ignored. You are informed what you must or must not do in order to avoid or reduce the risk of damage to your car and its equipment. Safety symbol In this manual, you will also see a circle with a slash. This means "Do not", "Do not do this", or "Do not let this happen".
4 CONTENTS
KNOW YOUR INDIGO MANZA 07 24x7 ON ROAD ASSISTANCE 09 VALUE ADDED SERVICE 13 ENVIRONMENTAL CARE 23 WARRANTY - TERMS & CONDITIONS 25 INDIGO MANZA AT A GLANCE 27 GETTING STARTED 87 DRIVING 103 IN CASE OF EMERGENCY 113 PRELIMINARY TROUBLE SHOOTING 121 ELECTRICAL MAINTENANCE 131 CAR CARE 139 MAINTENANCE 145 IMPORTANT TECHNICAL INFORMATION 161 VEHICLE SERVICE 173
5 6 KNOW YOUR TATA INDIGO MANZA
Your Tata Indigo Manza is the perfect blend of form and functionality.
Built on the new car platform from TATA MOTORS, the Tata Indigo Manza is bigger in size and interior space, but its contemporary styling and sharp lines give it a compact sporty look. The new petal-shaped headlamps add a dash of panache to the front and the all enveloping tail lamps are unique in its class.
The contemporary styling continues in the refreshed interiors, with the stylish Two-tone Dashboard, Bright crome pack, Leather seats, Touch Screen Music & Navigation System (For few variants) and FATC-Fully Automatic Temperature Control (For few variants). The adjustable driver’s seat and the tilt adjust steering wheel enable better driving posture while the best in class interior space results in unmatched comfort. The all new floor console comes with well-designed utility spaces.
The Tata Indigo Manza is also a leap in terms of technology. It is powered by new generation engines; the globally acclaimed advanced QUADRAJET Diesel Engine and SAFIRE Petrol Engine with new synchromesh power train that will change the way you drive. Its improved rear suspension and its bigger and wider tubeless tyres with new style alloy wheels increase ride comfort.
7 8 24X7 ON ROAD ASSISTANCE The 24X7 On Road Assistance Program shall be automatically available to your vehicle for the duration of Warranty period. The program shall also be available, if you avail the same post warranty. Response Time ** for the On Road Assistance Program Within City Limits 60 minutes On State or National Highways 90 minutes Ghat Roads and other places 120 minutes +/- **(The response time will depend on the location, terrain, traffic density and the time of the day.) Standard procedure when calling for On Road Assistance in case of a breakdown: Dear Customer, • Dial the toll free help line number – 1 800 209 7979 It is our responsibility and our endeavour to ensure that you • Identify your vehicle with the Vehicle chassis number have our complete service backup if ever, wherever and that is available in the Owners Service manual. whenever you need the same. When you have a road • Explain your exact location with landmarks and tell us network that spans wide area, the probability of a breakdown about the problem you face with the vehicle. happening within hailing distance of a TATA MOTORS • Park your vehicle on the edge of the road, open the Authorized Workshop is very low. It is Precisely for this bonnet and put on the hazard warning signal. reason, we have tied up with MyTVS, who will provide • breakdown assistance including towing to the nearest TATA Place the advance warning triangle supplied with the MOTORS Authorized Workshop through their Authorized vehicle approx. 3 m from the vehicle in the direction of Service Providers (ASP) on coming traffic. . 9 24X7 ON ROAD ASSISTANCE
COVERAGE UNDER THE 24 X 7 ON ROAD ASSISTANCE of 6 instance of assistance in one year for both the PROGRAM plans- Basic and Premium. In the premium plan, this I. The 24x7 On Road Assistance Program Service includes 1 instance of towing upto the nearest TATA covers the following services on your vehicle during MOTORS authorised workshop. warranty period. EXCLUSIONS • Wheel change through spare wheel. 24x7 On Road Assistance Program does not apply to • Arrangement of fuel. (Fuel cost will be chargeable at • Cost of parts consumables and labour for such repairs actual cost) not covered under warranty*. These charges are to be settled with ASP in cash. • Re-opening the vehicle in cases of key lock out. • Toll or ferry charges paid by ASP in reaching to the • Rectification of electrical problems related to battery, breakdown site to be settled with ASP in actuals in fuses etc. cash. • On spot repairs for complaints repairable at site.^ • Cases involving accident, fire, theft, vandalism, riots, • Vehicle to vehicle towing or winching & towing for non lightening, earthquake, windstorm, hail, tsunami, accident cases up to the nearest TATA MOTORS unusual weather conditions, other acts of God, flood, authorized workshop. Towing charges at actual cost etc. beyond the same to be paid to the ASP in cash. (Any • Vehicles that are unattended, un-registered, ferry or toll charges levied in relation to the vehicle being impounded or abandoned. towed to be paid by the customers in actuals in cash). • Breakdown/defects caused by misuse, abuse, For accident cases, towing charges to be borne by the negligence, alterations or modifications made to the costomer. vehicle. II. The 24x7 On Road Assistance Program coverage on • Lack of maintenance as per the maintenance availing the 24X7 policy, post warranty is upto maximum schedule as detailed in the owner’s manual. 10 24X7 ON ROAD ASSISTANCE • Cases involving racing, rallies, vehicle testing or • *The decision for free of charge repairs will be as per practice for such events.. the warranty policy & procedures of TATA MOTORS Disclaimer LTD. and as per the interpretation of the same by ASP. You will be duly informed by the ASP & call centre for • The service is not available in the some part of J&K the change applicable if any. and in Union Territories of Andaman & Nicobar Islands • and Lakshwadeep. All charges wherever applicable need to be settled directly with the ASP. • **The reach time is indicative & the actual reach time will be conveyed by the call centre at the time of breakdown call. • The reach time can vary depending on the traffic density & time of the day. • The reach time indicated does not account for delays due to but not limited to acts of God, laws, rules & regulations for time being in force, orders of statutory or Govt. authorities, industrial disputes, inclement weather, heavy down pour, floods, storms, natural calamities, road blocks due to accidents, general strife and law & order conditions viz. fire, arson, riots, strikes, terrorist attacks, war etc. • ^ On spot repairs at breakdown site shall depend on nature of complaints & will be as per the discretion of the ASP.
11 24X7 ON ROAD ASSISTANCE
EXCLUSION OF LIABILITIES : any such claims, damages/loss or any deficiency of service of the ASP. • It is understood that TATA MOTORS shall be under no liability whatsoever in respect of any loss or • Vehicles will be handled, repaired & towed as per the damage arising directly or indirectly out of any delay in customer’s risk & TATA MOTORS shall not be liable or non delivery of, defect/deficiency in service/parts for any damages / claims as a result of the same. provided by ASP. • Services entitled to the customers can be refused or • In case vehicle cannot be repaired on-site, customers cancelled on account of abusive behaviour, fraudulent are advised to use the towing facility for taking their representation, malicious intent and refusal to pay the vehicle to the nearest TATA MOTORS authorized charges for any charges related services and spare workshop only. In no condition will the vehicle be towed parts during service or on previous occasion on part of to any unauthorized workshop. TATA MOTORS will the customer. not be responsible for any repairs carried out in such • On site repairs may be temporary in nature. The unauthorized workshop. completion of repairs does not certify the road • Customer are advised to take acknowledgment from worthiness of the vehicle. The customer is advised to the ASP for the list of accessories/extra fittings and ensure temporary repairs carried out onsite is followed other belongings in the vehicle as well as the current by permanent repairs at TATA MOTORS Authorized condition related to dents/scratches breakages of parts/ Workshop at the earliest. fitments of the vehicle at the time of ASP taking • Terms and conditions and service coverage, possession of the vehicle & to verify these items when exclusions etc. are subject to change without notice. delivery is taken back by them, Claim for loss of or damage to items, if any should be taken up with ASP directly. TATA MOTORS shall not be responsible for
12 VALUE ADDED SERVICE
Dear Customer,
It is our never ending responsibility and endeavor to ensure that our customer’s expectations are fulfilled comprehen- sively. To fulfill your vehicle service needs, we recommend the following :
1) Extended Warranty 2) Anti Rust / Sound Deadening / Engine waxing treatment 3) Car detailing programming : Exterior Enrichment and Interior Enrichment Program
These products shall help maintain optimum vehicle performance and shall enhance vehicle life.
We have tied up with best in the Class companies, who would bring you the above world class products at affordable prices. The above products are available with all our Dealers, TASCs and TASPs.
Our Dealer Service marketing executive shall explain to you the benefits of the above mentioned products.
13 VALUE ADDED SERVICE
TATA MOTORS recommends the purchase of Extended its warranty program. Coverage : Mechanical + Electrical + Emission Benifits :
• Insures you against unforeseen break down repair bills. • Documentation is simple and hassle free. • Near cashless & speedy claim settlement. Term : • 24 + 12 or 150000 kms whichever occurs first • 24 + 24 or 150000 kms whichever occurs first
Extended Warranty available in the dealership from where you have purchased your vehicle. We strongly recommend purchase of Extended Warranty at time of purchase of your vehicle. Surcharge applicable on purchase of Extended Warranty after 90 days of purchase of vehicle. Extended Warranty can be availed till 421 days from date of purchase of vehicle. The Dealer Service Marketing Executive shall explain to you the Terms and conditions, Coverage and Owner’s responsibility.
Extended Warranty Booklet & Cover Note : The Extended Warranty booklet and cover note is the basis of the contract between TATA MOTORS LIMITED and the Owner of the vehicle shown on the Extended Warranty booklet. The Customer to retain this booklet and the same to be produced to the dealer while claiming benefits under Extended Warranty.
14 VALUE ADDED SERVICE
Note : • The 12 / 24 month extended warranty does not follow the 24 month Manufacturer's warranty. • The extended warranty comes into force once the manufacturer’s warranty expires e.g. after 24 Months. • It is more restrictive as by the time it comes into force the vehicle is already 24 months old. What is covered ? • Mechanical / Emission / Electrical break down as defined in this warranty and confirmed by the dealer within the stipulated terms and conditions. • Tata Motors dealer shall either repair or replace any part found to be defective with a new part or an equivalent at no cost to the owner for parts or labour. • Such defective parts which have been replaced will become property of TATA MOTORS LIMITED. • Comprehensive list of parts covered is mentioned in the page 9-12 of the Extended Warranty Booklet. What is not covered ? Please refer the Extended Warranty Booklet for details of the exclusion list. Owner’s Responsibility : • Proper use, maintenance and care of the vehicle in accordance with the instructions contained in the Owner’s Manual and Service Booklet. The records of the same to be ensured in Owner’s Manual. • Retention of maintenance service bills.
I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service Marketing Executive. I wish to avail / Do not wish to avail extended warranty policy.
Customer’s Sign Dealer’s Sign 15 VALUE ADDED SERVICE
IFTEX / BG / BARDAHL Fuel Additive : Fuel Additive with multiple benefits • For diesel cars: Iftex System D • For Petrol cars: Iftex System G Benefits: • Cleans injector and fuel system. • Maintains peak engine performance. • Saves diesel / petrol and maintenance cost. • Reduces smoke and harmful emission. • Helps Smooth running of the engine • Reduces deposit on intake manifold and combustion chamber. • Reduces deposit on injector tips. Approved for use in TATA VEHICLES. NOT RECOMMENDED FOR ON DICOR / QUADRAJET. TREAT YOUR CAR TO EXPERIENCE, THE ULTIMATE PERFORMANCE Directions of use : • a) For Iftex, Use every 7000 kms for System G Extra / System D Extra. b) For System D / System G - Remove cap, squeeze lightly till dispenser fills to 10 ml mark. Add before filling up the tank. Use at the rate of 1 ml per litre of fuel. For best results, regular use is recommended. • For BG, add one bottle to full fuel tank every 10000 kms. For Bardahl, add one bottle to full fuel tank every 3000 kms
I / We have been explained the Benefits of the Iftex Fuel additive by the Dealer Service Marketing Executive I wish to buy / Do not wish to buy the Iftex Fuel Aditive
Customer Signature Dealer Signature
16 VALUE ADDED SERVICE
Why are Corrosion Protection Waxes necessary? Corrosion is caused by: Water / salt water acid rain & atmospheric fallouts.
Critical areas are:
Cavities: joints, crevices, spot welds, underbody • Corrosion is the most important factor when we talk about the vehicle life. If you treat your car you can prolong the life. • It is very dangerous to drive around in a corroded car. • The corrosion creeps onto the car from the inside and from the outside. The most dangerous kind of corrosion is often not discovered until it is too late.
Benefits of Anti -Rust treatment :
• A professionally applied range of world class products offering real value to the new and used car customer. • The treatment has been developed to withstand the harshest environmental and climatic conditions (rst. Pollutants, stone and gravel impact, etc) • Insulate cabin space from external noises. • Expensive tin work and Denting / Painting avoided. • Higher resale value for the car. • Higher safety – uncorroded vehicle • Upto 60 months warranty & 10 free checkups available
17 VALUE ADDED SERVICE
Engine Wax Treatment : Engine Wax is a beige coloured transparent lacquer coating on the engine compartment. • Corrosion Prevention for the Engine compartment • Neat, clean and New Look to Engine compartment • No effect on MPFI vehicles • Engine wax can withstand upto 200 degrees temp • No need of cleaning the engine compartment with diesel once engine wax is sprayed • Life of over a year Sound Deadening System : Door vibration deadeners - These pads when stuck on the insides of the sheet metal increase sheet metal rigidity, reduce vibrations and increase riding comfort. • Used for reducing the sheet metal vibration in a vehicle. • Product to be used once in the life of the vehicle - Life Time Warranty • Effect is Life long i.e. until & unless pads are physically removed. • Negligible increase in Weight & hence no effect on fuel consumption. • Areas covered - four doors, rear quarter panels & dicky. In case of diesel vehicles, can be used in the bonnet. TATA MOTORS has tied up with M/s Wuerth , M/s Autokrom, M/s 3M India Ltd & M/s Bardahl for these world class treatment at affordable prices. These treatments are available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of this treatment.
I / We have been explained the Benefits, Terms and conditions and the prices of these treatments by the Dealer Service Marketing Executive I wish to avail / Do not wish to avail these treatment
Customer Signature Dealer Signature 18 VALUE ADDED SERVICE
Vehicle Exterior Enrichment : Why vehicles are painted? • For Corrosion protection of the metal surfaces. • Ease of application from other corrosion protection treatments. • Cheaper than other corrosion protection methods eg.galvanizing, anodizing. • For decoration and identification. Various Environmental Hazards affecting paints : • Environmental hazards: destroy your vehicle's finish. • Even as your new vehicle rolls off the assembly line, the paint is not protected. The enemy : Ultraviolet Rays, Pollution, Tree Sap, Bird Droppings, Car Wash Chemicals, Road Salt, Acid Rain. Benefits: Vehicle Exterior Enrichment • Removal of medium scratches, orange peel, oxidation , dust nibs etc & swirl marks from painted surface. • Restoration of original gloss levels UV protection after gloss is restored. • Cleaning & dressing of tyres, Bumpers & all exterior plastic moldings/trims. Tata Motors has tied up with M/s Autokrom, M/s 3M & M/s Wuerth for this world class treatment at affordable prices. This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of this treatment.
19 VALUE ADDED SERVICE
Vehicle Interior Enrichment Why protect your new car’s fabric interior ? • Someone will soil your vehicle's fabric carpet or seats. • A significant detractor from your vehicle's resale value. • A permanent stain on your vehicle's interior fabric. The enemy : Drink Spills - Food Stains - Mud - Ultraviolet Rays Pets - Traffic Benefits: Vehicle Interior Enrichment • Removal of medium stains and dirt from all interior parts of the car i.e carpet, upholstery and roof lining. • Cleaning of windshield and all windows (inside and outside) • Dressing of all internal plastics (eg: door pad trims )and rubber parts. • The treatment involves cleaning and dressing of All parts of the exposed interiors. • Specialised protection for seat fabric from liquid spills. TATA MOTORS has tied up with M/s Wurth and M/s M/s Autokrom for this world class treatment at affordable prices. This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of this treatment.
I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service Marketing Executive. I wish to avail / Do not wish to avail extended warranty
Customer’s Sign Dealer’s Sign
20 VALUE ADDED SERVICE
Why de-carbonisation is required? Carbon deposits accumulate over time in the entire fuel system, including the fuel lines, injector pump, fuel injectors, combustion chambers& intake valves This causes rough idle, vibration at idle, loss of power, hesitation, misfire, decreased mileage, increased smoke, slowed throttle response. Decarbonisation process is designed to remove these deposits • Clean fuel injectors • Clean throttle body • Clean plenum and air-intake • Clean intake valves and ports • Remove combustion chamber deposits • In maintaining correct balance of fuel and air in system Resulting in • Comprehensive clean-up of combustion chamber, induction system & fuel injector deposits • Better fuel economy • Increased engine performance and response • Smooth Starts, idles and quieter run • Better combustion & increased power • Faster starting & warm-up • Reduced emissions • Reduced injector & pump wear, thereby resulting in savings in maintenance costs It is approved for low sulphur diesel fuel and EGR equipped diesel engines Please note: These are symptomatic treatments to be availed beyond 20000 kms and only when you have problems in your car as mentioned in first paragraph and are to be done only after you give your consent for carrying out these treatments
21 VALUE ADDED SERVICE
Engine Flush treatment helps in • Safely and effectively cleaning and removing oxidised particles and fluid contamination left behind from previous oil changes • Preventing further deposits • Freeing sticky lifters and rings • Chemically “tuning” the engine during driving • Restoring pep and power • Removing sludge from valve train • Promoting fuel economy and improving overall engine operation Special Products used for improving Compression To fortify new oil and seal rings for optimum performance, special products from BG (RF7) and Bardhal (Special Duty) are added to new engine oil. This makes it suitable for petrol and diesel engine applications Resulting in: • Improved engine compression • Increased power and increased fuel economy • Reduced start-up wear • Increased engine life, especially under severe service conditions • Reduced emissions and oil consumption • Improved power & performance of older engines • Prevention of sludge, gum and varnish formation on engine parts both petrol & diesel engines Please note: These are symptomatic treatments to be availed beyond 20000 kms and only when you have problems in your car as mentioned in first paragraph and are to be done only after you give your consent for carrying out these treatments Tata Motors has tied up with M/s HOEC Bardahl India Ltd and M/s BG for these world class treatment at affordable prices. These treatments are available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of this treatment. I / We have been explained the Benefits, Terms and conditions and the prices of these treatments by the Dealer Service Marketing Executive I wish to avail / Do not wish to avail these treatment
Customer’s Sign Dealer’s Sign 22 ENVIRONMENTAL CARE
TATA MOTORS LTD. is committed ¾ Do not carry any unnecessary engine speed. A chart to produce vehicles using weight in the car as it overloads indicating gear shifting speeds environmentally sustainable the engine. Avoid using devices is given in this book. requiring high power technologies. A number of features MAINTENANCE have been incorporated in Tata consumption during slow city Motors passenger vehicles which traffic condition. ¾ Ensure that recommended have been designed to ensure ¾ Monitor the car’s fuel maintenance is carried out on environmental compatibility consumption regularly and if the car regularly at the throughout the life cycle of the vehicle. showing rising trend get the car Authorised Service Outlets. Please note that your car meets immediately attended at the ¾ If you notice any leakages of emission norms and this is being Company’s Authorised Service oil or fuel in the car we regularly validated at the Outlets. recommend to get it attended manufacturing stages. ¾ Switch off the engine during immediately. long stops at traffic jams or ¾ Use only specified quantity and As a user you too can protect the signals. If you need to keep the grade of lubricants. environment by operating your car engine running, avoid in a proactive manner. A lot depends unnecessary revving it up or ¾ Get your car checked for on your driving style and the way stopping and starting. emission periodically through an authorised dealer you maintain your car. We provide It is not necessary to rev up the ¾ Ensure that fuel filter, oil filter a few tips for your guidance. engine before turning it off as ¾ and breather is checked it unnecessarily burns fuel. DRIVING periodically and replaced, if ¾ Shift to higher gears as soon required, as recommended by ¾ Avoid frequent and violent as it is possible. Use each gear Tata Motors. acceleration. upto 2/3rd of it’s maximum
23 ENVIRONMENTAL CARE ¾ Do not pour used oils or emission. These components coolants into the sewage are : This Owner’s manual contains drains, garden soil or open 1. Fuel injection equipments - further information on driving streams. Dispose the used pump, Injectors. precautions and maintenance care filters and batteries in leading to environment protection. 2. Air Intake & Exhaust system, compliance with the current Please familiarise yourself with especially for leakages. legislation. these aspects before driving. 3. Cylinder head for valve Do not allow unauthorised ¾ leakage. person to tamper with engine settings or to carry 4. All filters such as air, oil and modifications on the car. fuel filters (check periodically). ¾ Never allow the car to run out of fuel. 5. Turbocharger ¾ Parts like brake liners, clutch 6. Electrical connections discs should be vacuum 7. If the ‘MIL’ lamp cleaned. Do not use contineously glows, please compressed air for cleaning take the car to a TATA these parts which may spread MOTORS authorised Service dust in the atmosphere. Station. ¾ While carrying out servicing 8. Catalytic Convertor or repairs of your car, you 9. EMS wiring harness i.e. should pay keen attention to electrical connections to all some of the important engine sensors and actuators. aggregates and wiring harness which greatly affect
24 WARRANTY TERMS & CONDITIONS
We WARRANT each Tata Indigo quality and workmanship but such vice centres or service points in any Manza car and parts thereof warranty shall be co-terminus with way so as, in our judgement which manufactured by us to be free from this original warranty. shall be final and binding, to affect defect in material and workmanship its reliability, nor shall it apply if, in 3. Any part which is found to be subject to the following terms and our opinion which shall be final and defective and is replaced by us conditions - binding, the car is under the warranty shall be our subjected to misuse, negligence, 1. This warranty shall be for 24 months property. improper or inadequate from the date of sale of the car or 4. As for such parts as tyres, batteries, maintenance or accident or 75000 km whichever occurs earlier. electrical equipment, Audio and / or loading in excess of such carrying However, for the cars with yellow Video equipment (if any) fuel capacity as certified by us, or such number plates used for commercial injection equipment,etc.not services as prescribed in our applications (including those used manufactured by us but supplied by Owner's Manual and Service Book for hire or reward viz those operating other parties, this warranty shall not are not carried out by the buyer with a yellow number plate), the apply, but buyers of the car shall be through our sales or service estab- warranty shall be limited to 24 entitled to, so far as permissible by lishments, our authorised dealers, months or 50,000 kms, whichever law, all such rights as we may have service centres or service points. occurs earlier. against such parties under their 6. This warranty shall not cover normal 2. Our obligation under this warranty warranties in respect of such parts. wear and tear or any inherent normal shall be limited to repairing or 5. This warranty shall not apply if the deterioration of the car or any of its replacing, free of charge, such parts car or any part thereof is repaired or parts arising from the actual use of of the car which, in our opinion, are altered otherwise than in accor- the car or any damage due to defective, on the car being brought dance with our standard repair pro- negligent or improper operation or to us or to our dealers within the cedure or by any person other than storage of the car. period. The parts so repaired or from our sales or service establish- replaced shall also be warranted for ments, our authorised dealers, ser-
25 WARRANTY TERMS & CONDITIONS
This warranty shall not apply to participation in any other competitive 10.Any claim arising from this warranty normal maintenance services like sport. This warranty shall not apply shall be recognised only if it is oils & fluid changes, head lamps to any repair or replacements as a notified in writing to us or to our focussing, fastener retightening, result of accident or collision. authorised dealer without any delay wheel balancing and alignment, tyre soon after such defects as covered 8. This warranty is expressly in lieu of rotation, adjustment of valve & ascertained under this warranty. all warranties, whether by law or clearance, fuel timing, ignition timing otherwise, expressed or implied, 11. This warranty shall stand terminated and consumables like bulbs, fuel and all other obligations or liabilities if the car is transferred or otherwise filters & oil filters, etc. This warranty on our part and we neither assume, alienated by the buyer without our shall not apply to any damage or nor authorise any person to assume prior written consent. deterioration caused by on our behalf, any other liability environmental pollution or bird 12.We reserve our rights to make any arising from the sale of the car or droppings. This warranty shall not change or modification in design of any agreement in relation thereto. apply to V-belts, hoses and gas the car or its parts or to introduce leaks in case of air conditioned cars. 9. The buyer shall have no other rights any improvement therein or to Slight irregularities not recognised except those set out above and incorporate in the car any additional as affecting the function or quality of have, in particular, no right to part or accessory at any time without the vehicle or parts, such as slight repudiate the sale, or any agreement incurring any obligation to noise or vibration, defects appearing or to claim any reduction in the incorporate the same in the cars only under particular or irregular purchase price of the car, or to previously sold. operations are items considered demand any damages or characteristics of the vehicle. compensation for losses, incidental or indirect, or inconvenience or 7. This warranty shall be null and void consequential damages, loss of car, if the car is subjected to abnormal or loss of time, or otherwise, incurred use such as rallying, racing or or accrued.
26 INDIGO MANZA AT A GLANCE
Q Driving Controls Q Instrument Cluster Q Driver Information System Q Facia Switches Q Combination Switch Q Music System and Antenna Q Heating, Ventilation & Air Conditioning Q Lamps Q Sunvisors and Grab Handle Q Rear View Mirrors Q Glove Box Q Power Socket Q Cup Holder Q Utility Pocket / Box Q Power Windows Q Manual Window Winding Q Steering Wheel Position Adjustment Q Fuel Flap & Tail Gate Opening / Closing Q Gear Shifting Lever & Shifting Pattern Q Parking Brake Q Anti-Theft Device:Immobiliser
Q Reverse Park Assistant System (RPAS)- if fitted
27 INDIGO MANZA AT A GLANCE Driving Controls
DRIVING CONTROLS 1. A.C. Air vent (Side) 2. Driver Information System 3. Combi-switch 4. Steering Wheel 5. Instrument Cluster 6. Audio Controls on Steering Wheel 7. Horn pad 8. Bonnet Opening lever 9. Accelerator pedal 10. Brake pedal 11. Clutch pedal 12. Plug Socket 13. Parking Brake lever 14. Gear lever 15. Cup Holder 16. A.C. Controls 17. Facia Switches 18. Music System 19. Glove Box
28 Driving Controls INDIGO MANZA AT A GLANCE
DRIVING CONTROLS 1. A.C. Air vent (Side) 2. Driver Information System 3. Navigation Sensor 4. Solar Load Sensor 5. Combi-switch 6. Instrument Cluster 7. Steering Wheel 8. Audio Controls on Steering Wheel 9. Horn pad / Air Bag (DAB) 10. Accelerator pedal 11. Brake pedal 12. Clutch pedal 13. Plug Socket 14. Gear lever 15. Parking Brake lever 16. Cup Holder 17. FATC Control Panel 18. Facia Switches 19. Music System 20. Glove Box 21. Air Bag (Co-driver side) PAB
29 INDIGO MANZA AT A GLANCE Instrument Cluster INSTRUMENT CLUSTER 1 2 3 4 5 6 7 8 9 10 11
25 12
13
24 23 22 21 20 19 18 17 16 15 14 1. ICD Indicator (Instrument Cluster 9. Speedometer 18. Parking Brake & Low Brake Fluid Diagnostic) 10. ABS Indicator (if provided) Indicator 2. Air Bag Indicator 11. Service Indicator Lamp (SIL) 19. Low Engine Oil Pressure Indicator 3. Immobiliser Indicator 12. Water In Fuel Indicator 20. Door Open Indicator 4. Tachometer 13. Fuel Gauge 21. Glow Plug Indicator 5. Turn Signal (Left) 14. Low Fuel Indicator 22. Seat Belt Indicator 6. High Beam Indicator 15. “Mode” knob 23. Malfunction Indicator Lamp (MIL) 7. Battery Charging Indicator 16. Multi functional LCD (Digital Display ) 24. Temperature Gauge 8. Turn Signal (Right) 17. “Set” knob 25. High Temperature Warning Indicator
30 Instrument Cluster INDIGO MANZA AT A GLANCE
THE INSTRUMENT CLUSTER HAS THE FOLLOWING FEATURES : • Analogue Gauge: Speedometer, Tachometer / RPM Meter, Fuel Gauge and Temperature Gauge • LCD Display: Odometer & Trip meter (A & B) • Tell tales • Mode & Set knobs
SR. NO. FEATURES DESCRIPTION 1 Speedometer Vehicle speed (in kmph) 2 Tachometer / RPM Meter Engine speed (in rpm) 3 Fuel Gauge Fuel level in tank (Empty to Full) 4 Temperature Gauge Engine temperature 5 Odometer Total distance travelled 6 Trip meter “A & B” Distance travelled on each trip or between fuel fillings 7 Dimmer for cluster & LCD backlighting 4 levels (25%, 50%, 75% & 100%) 8 Over Temperature Warning External Buzzer audio alarm (if fitted)
31 INDIGO MANZA AT A GLANCE Instrument Cluster
TELL TALES NOTICE Water in fuel Service Indicator This symbol will remain “ON” for any (in Quadrajet): Lamp: engine related fault, which may This symbol indicates excess water cause increase in emission levels This symbol indicates the car’s engine accumulation in the sedimenter. of the car beyond the regulatory condition. It will come ON when ignition is turned limit. Take your car to a TATA ON and will go OFF in approximately 1. It comes “ON” when ignition is Authorized service centre. switched “ON” and once engine is three seconds. When this lamp Immobiliser cranked, it goes “OFF”. remains ON, water needs to be Warning: drained from sedimenter immediately. 2. It remains “ON” if there is a problem This symbol is of a system that in any of the EMS related/ engine CAUTION disables engine starting if you do not components. If water is not drained from the use the original key. The user has to NOTICE sedimenter, it can cause serious use original key for authentification damage to the fuel injection system. If the Service indicator lamp remains and unlocking the car. Refer to Glow Plug : “ON” when the engine is running, the Immobiliser section on page 60 for (For Diesel engines only) engine’s performance deteriorates details. This symbol comes ON when the marginally & sometimes Lamp Blink: Car is in immobilised ignition key is in the ON position. significantly. Take your car to a TATA condition when key is not inserted. Authorized service centre. Engine should be started only after this Lamp OFF: Normal condition indicator goes off. Malfunction Indication (Authenticated user) and engine will Lamp (MIL): start. Turn Signal: This symbol comes ON when the Lamp ON : Problem with key/system. One of these symbols come ON when ignition is turned “ON” and goes “OFF” Take your car to TATA MOTORS the turn indicators is switched ON. Turn once the engine is cranked. Authorised service centre. signal lamps can be operated only when 32 Instrument Cluster INDIGO MANZA AT A GLANCE the ignition supply is ON and by using Battery Charging Seat Belt : the turn indicator switch on the combi- Indicator: This symbol initially flashes when the switch. The direction indicator arrow (LHS) This symbol lights up when the IGN ignition is ON and seat belt is not and (RHS) on the instrument cluster is turned ON and should go OFF after fastened. It will continue to flash until flashes along with external indicator lights the engine starts. the car exceeds a speed of 20 kmph. as selected. After that, it will remain continuously NOTICE If one of the external indicator bulbs gets ON along with a buzzer that will be If it remains ON while the engine is fused, it is indicated by high frequency audible for approximately for 100 running, it indicates that the battery flashing of the bulb of the same side. seconds. After that, the buzzer goes is not getting charged. Switch off all OFF but the indicator continues to High Beam: unnecessary electrical equipment remain ON until seat belts are This symbol comes ON when the and get the problem attended to at fastened. headlamp high beam is switched ON. TATA Authorised Service outlet. WARNING Low Oil Pressure: Parking Brake cum Low Always wear Seat Belts. Brake Fluid Warning: When the ignition key is turned to the ABS (if provided): IGN position, this symbol lights up and This indicator comes ON: When key is turned to IGN position goes OFF as soon as the required 1. When key is turned to IGN position, this symbol comes ON for two engine oil pressure is developed after it lights up for three seconds and seconds and goes OFF. starting the engine. goes off. This symbol will come ON if there is a If the low oil pressure indicator does 2. When brake fluid level is low. problem in the ABS working or if the not glow or remains ON with the IGN 3. When parking brake is applied and system has failed. ON and engine is running, it indicates goes OFF when it is released. High Coolant Temperature a fault in the electrical circuit / Indicator (Red Colour): lubrication system. Take your car to 4. When ABS/EBD system has a a TATA Authorised Service centre. fault. This symbol lights up when the 33 INDIGO MANZA AT A GLANCE Instrument Cluster ignition is turned ON. If the engine is ICD Lamp: the driver, by turning “ON” the overheating, this indicator blinks Malfunction Indication lamp (MIL) on This symbol comes ON for along with a audible buzzer. At this the instrument cluster, when a fault approximately three seconds when stage, take the car to the nearest causes emission levels to increase. key is turned to IGN position and goes Authorised Service outlet.This symbol The OBD system also has a OFF. If it remains ON or blinks, it blinks and audible buzzer sounds diagnostic connector that can be indicates trouble in instrument cluster. simultaneously when engine coolant interfaced with appropriate diagnostic Take your car to a TATA Authorised temperature is more than normal. tools, which makes it possible to read Service Centre. the fault codes stored in the Electronic WARNING Door Open Control Unit, together with a series of Never remove the radiator pressure Indicator: specific parameters for Engine cap from the radiator when the This symbol comes ON when the operation and Diagnosis. This check engine is hot. Do not restart the doors are open or when the doors are can also be carried out by the traffic engine until the problem has been not completely closed.If the driver’s police. duly attended. side door is not closed properly, a To access the diagnostic connector Low Fuel (Amber Colour) : beep will sound for a few seconds (Fig.1),open the fuse box cover (Fig.2) when the ignition is ON. It comes ON when fuel level is low and needs refilling at the earliest. On Board Diagnostic (OBD) System: Airbag: On board Diagnostics or OBD is an The air bag warning symbol comes on automotive term referring to a vehicle’s for approximately three seconds self Diagnostic and reporting when the ignition is turned ON and capability. The OBD system allows goes OFF. If it remain ON or blinks, continuous diagnosis of the take your car to the nearest Tata components of the vehicle correlated Fig. 1 Authorised Service Centre. with emissions. This system warns
34 Instrument Cluster INDIGO MANZA AT A GLANCE
Speedometer:
Fig. 2 When engine RPM crosses 5000 RPM which is located on the cockpit at RHS The speedometer indicates the car (Quadrajet) & 6000 RPM (Safire), the of the steering wheel. speed in km/hr. Driving your car as needle colour changes to RED. Avoid NOTICE per the recomended speeds will help over raving the engine. In case the fault occurs and MIL you get optimum fuel economy and Fuel Gauge: comes ON, contact nearest TATA enhanced engine life. MOTORS authorized service center. RPM meter / Tachometer After eliminating the inconvenience, to check the system completely, (if provided): TATA MOTORS authorized service This meter indicates the engine rpm. centers are obliged to run a bench Change the gears at appropriate test and if necessary, road tests engine rpm and speed to get good which may also call for a long fuel economy and driving pleasure. journey. The functioning of MIL lamp Do not increase the engine rpm may also be checked by the traffic unnecessarily. police using specific devices.
35 INDIGO MANZA AT A GLANCE Instrument Cluster
The fuel gauge indicates the Take the car to an authorised service intensity levels.The LCD also displays approximate fuel level in the tank. station at the earliest. Tripmeter A, Tripmeter B and intensity Refill the fuel tank before the needle CAUTION level when the MODE knob is pressed. touches the coloured band on the The selection and control of functions Overheating of engine can cause gauge. At this point, fuel level in tank severe damage to the engine parts are done through ‘MODE’ and ‘SET’ is low and it is advised to get fuel filled and can lead to seizure of engine knobs provided on either side of the immediately. parts. gauge. Refer to table on page 37. Engine Coolant Temperature Multifunctional LCD, Odometer, Gauge: Odometer and Trip meter (on LCD): Dimmer and Tripmeter (A and B): The odometer records the total distance the car has been driven. The trip meter can be used to measure the distance travelled on each trip or between fuel fillings. Keep track of the odometer reading and follow the maintenance schedule regularly for meeting service requirements.
The engine coolant temperature gauge indicates the approximate coolant The instrument cluster’s LCD has a temperature. If the coolant temperature two line display. The first line displays reading is very high or if the high coolant ODO, TRIP A, B (in Kms). The second temperature indicator comes ON, reduce line displays odometer reading, TRIP the car's speed and switch OFF the AC. A, B reading as well as brightness
36 Instrument Cluster INDIGO MANZA AT A GLANCE
You can select required function on LCD by using MODE and SET knobs available on cluster, as indicated in the table below. Please note that each knob has to be pressed and released to change the function.
Display selection by “MODE” and “SET” knobs : Sr. No. Indication on LCD With “MODE” knob pressed With “SET” knob pressed 1 Main Odometer Display changes to Trip A ----- 2 Trip meter “A” Display changes to Trip B Resets Trip A distance (Ref. to A on page 38) 3 Trip meter “B” Display changes to Dimmer, if cluster Illumination is ON, else Resets Trip B distance (Ref. to B on page 38) changes to Main Odometer 4 Dimmer Display changes to Main Odometer Adjusts Dimming level (Ref. to C on page 38)
37 INDIGO MANZA AT A GLANCE Instrument Cluster
LCD FEATURES : B. Trip meter (A and B) C. Dimmer for Cluster, LCD and Instrument panel illumination (as A. Multifunction LCD Type: 7 segments, 4 1/2 digits applicable) (as applicable) Range: 0 to 1999.9 You can adjust the LCD brightness Resolution : 0.1 km that is best suited to you and it is Trip meter reading shall over flow to shown by the number of Dashes on “0.0” after it crosses 1999.9 kms. the display, TRIP- A (as applicable) 1 2 Dashes => 25 % Colour : White Text with Black 2 4 Dashes => 50 % background. 3 6 Dashes => 75 % 4 8 Dashes => 100 %
TRIP- B (as applicable)
After selecting the dimming level, the display will show the next information (e.g. Main Odometer) after 20 secs. Trip meter reset Press the “MODE” knob earlier to see Trip meter (A and B) can be reset by the next information. pressing the “SET” knob slightly longer when particular Trip meter is selected.
38 Instrument Cluster INDIGO MANZA AT A GLANCE
D. Odometer (as applicable) Type: 7 segments, 6 digits. Range: 0 to 99999.9 Resolution : 1 km The Odometer reading will not over flow to “0.0” when the maximum value is accumulated, the display will freeze to maximum value.
39 INDIGO MANZA AT A GLANCE Driver Information System
DRIVER INFORMATION SYSTEM (as applicable): DIS FUNCTIONS The Driver Information System (DIS) is located at centre of the vehicle cockpit and has the following features: Sr. Features Description 1. Fuel Computer : No. a. Average Fuel Consumption ( For Trip ‘A’ & ‘B’), b. Range (Distance to Empty) and Average Fuel Consumption c. Instantaneous Fuel Consumption (AVG) - For Trip ‘A’ & ‘B’ 2. Digital Clock Range - Distance to Empty 3. Outside Ambient Temperature 1 Fuel Computer (DTE) Instantaneous Fuel Consumption (INST) 12 Hour and 24 Hour 2 Digital Clock Format
3 Outside Ambient Outside Ambient Temperature Temperature display with °C and °F
40 Driver Information System INDIGO MANZA AT A GLANCE
Quadrajet, Safire Default Settings (Factory Set)
Default Display Sr. DIS Features No. Functions Unit
AVG 1 Fuel Computer km/l For Trip -A
2 Digital Clock 12 Hours AM
3 Outside Ambient Temperature OAT C
NOTICE Whenever battery terminals are removed, unit returns to factory setting.
41 INDIGO MANZA AT A GLANCE Driver Information System
Fuel Computer Fuel Computer information is available on DIS, as can be seen from figure below. Three types of information are available, which can be user selected through "MODE" and "SET" knobs provided. Refer to “Knob Function” on page 48.
Distance Unit as km Distance Unit as Mile Sr. No. Function Text on Display Option - 1 Option - 2 Option Average Fuel Consumption For Trip ‘A’AVG km/l l/100km MPG 1 Average Fuel Consumption For Trip ‘B’AVG km/l l/100km MPG 2 Distance to Empty (Range) km - Miles
3 Instantaneous Fuel Consumption INST km/l l/100km MPG
42 Driver Information System INDIGO MANZA AT A GLANCE
Instantaneous Fuel Consumption (INST): DIS displays “Instantaneous Fuel Consumption data” only Updates display "Instantaneous Fuel Consumption" at when the following conditions are met - regular time intervals. DIS displays “- - km/l” when ign on & engine is off Instantaneous Fuel Consumption display is available in DIS displays “0.0 km/l” when ign on & engine is on "km / l" or "l / 100 km" which can be user selected through DIS displays “Instantaneous Fuel consumption data ”only "MODE" and "SET" knobs provided. when the below conditions are met: Refer to “Knob Function” on page 48. A. Vehicle speed should be more than 10kmph. Instantaneous Fuel Consumption display in km / l B. Vehicle travelled distance should be more than 20meters. Display Range: 0.0 to 99.9 (km/l or l/100km) Resolution: 0.1 (km/l or l/100km)
Instantaneous Fuel Consumption display in l/100 km
43 INDIGO MANZA AT A GLANCE Driver Information System
Average Fuel Consumption (AVG): The display will show the value of average fuel consumption since the last reset. Average Fuel Consumption display in km / l Average Fuel Consumption display is available in “km/l” or “l/100km” which can be selected by user by using “Mode & Set” switches. Average Fuel consumption will get updated for every Average Fuel Consumption display in l/100 km 10secs interval. The Average Fuel Consumption data can be reset manually through “Set” switch provided in the cluster After resetting the Average fuel consumption the display will indicate 0.0 and then will show a new average fuel consumption value after driving for some distance. If previous data exist DIS will update the display once engine speed is >0rpm. Display Range: 0.0 to 99.9 (km/l or l/100km) Resolution: 0.1 (km/l or l/100km) Refer to “Switch Function” on page 47.
44 Driver Information System INDIGO MANZA AT A GLANCE
Distance to Empty (DTE): Whenever battery terminals are removed, units return to default factory setting. (All data’s will get reset). Again it shows the data on display after some distance travelled and data’s will get stabilized after some few km depending upon the driving pattern. Distance To Empty (Km) This feature shows the estimated distance user can drive with the remaining fuel in the tank. The value is calculated based on fuel economy user have achieved over few hundred kilometres or miles. DIS displays actual DTE at every Ignition on cycle. DTE is calculating using a running average fuel economy which is based on recent driving history for few hundred km. This running average fuel economy value is not same as average fuel economy display. This value tends to vary with change in drive pattern, vehicle speed, Traffic condition and different road conditions. Display Range: 0 to 999 km Resolution: 1 km NOTE To get actual DTE value after fuel filling customer has do the ignition OFF to ON
45 INDIGO MANZA AT A GLANCE Driver Information System
Digital Clock This feature has 24 hour or 12 hour display format, AM/PM indication is applicable for 12 hour clock function only, as can be seen from the adjoining figure, which can be user selected through "MODE" & "SET" knobs provided.
Digital Clock Display
Digital Clock AM Setting
Digital Clock PM Setting
46 Driver Information System INDIGO MANZA AT A GLANCE
Outside Ambient Temperature Display: Outside Ambient Temperature can be seen with °C or °F unit, which can be selected by user by using “MODE” and “SET” knobs. Resolution: 1°C or °F NOTE The displayed “Outside Ambient Temperature” value may not be accurate when Vehicle speed is < 30 km/h due to engine heat, exhaust from surrounding vehicles and heat reflection from road. The IC delays the OAT display update until it reaches the correct outside temperature. This may take several minutes.
Outside Ambient Temperature (Display in °C)
Outside Ambient Temperature (Display in °F)
47 INDIGO MANZA AT A GLANCE Driver Information System
SWITCH FUNCTIONS : User can select required function, using switches available on DIS, as indicated below. Please note that each switch has to be released & pressed to change the function.
DISPLAY SELECTION BY “MODE & SET” SWITCHES : Sr. Indication On Indication on With “Mode” switch With “Set” switch No. instrument DIS LCD pressed on DIS pressed on cluster cluster LCD 1 Odo meter Average Fuel Changes display to Range - Consumption A (Distance to Empty) 2 Trip meter A Average Fuel Changes display to Range Resets Average Fuel Consumption A (Distance to Empty) Consumption data for Trip A 3 Trip meter B Average Fuel Changes display to Range Resets Average Fuel Consumption B (Distance to Empty) Consumption data for Trip B 4 - Range Changes display to - Distance to Empty Instantaneous Fuel Consumption 5 - Instantaneous Changes display to Average Fuel Consumption fuel consumption for trip A or Trip B based on Instrument cluster display.
48 Driver Information System INDIGO MANZA AT A GLANCE
A. Instrument Cluster Display on Odo OR Trip-A : NOTE : Use of ‘MODE & SET’ switches - Recognized as single key press, until it is released.
B. Instrument Cluster Display on Trip-B :
49 INDIGO MANZA AT A GLANCE Driver Information System Flow chart for using “MODE” and “SET” knobs
NOTE : 1. If no switch pressed > 10 secs ...... Save & exit 2. If Set & Mode switch pressed < 1 secs ...... Save & exit
50 Facia Switches INDIGO MANZA AT A GLANCE
FACIA SWITCHES/INDICATORS : Passenger Airbag Passenger Airbag (PAB) Switch : Indicator: Five operating switches are provided on the facia. The Passenger Airbag Indicator, indicates whether the passenger airbag is activated or de-activated. The Passenger Airbag Indicator comes ON when the Ignition is turned ON. WARNING Ensure that the passenger airbag indicator is always ON when there is a passenger travelling. Passenger Air Bag (PAB) switch is provided on the left side of dashboard Ensure that the passenger is and it should always be ACTIVE. If in always using the seatbelt. case the front passenger seat is unoccupied, the PAB may be 1 2 3 4 prevented from deploying by turning the PAB switch to INACTIVE by using 1. Passenger Airbag Indicator the ignition key. 2. Front Fog Lamp Switch 3. Hazard Warning Switch 4. Rear Fog Lamp Switch
51 INDIGO MANZA AT A GLANCE Facia Switches
Hazard Warning Front Fog Lamps : Switch: ( Unlatched switch) Fog lamps are provided on front Hazard warning is used in case of a bumper to improve visibility in foggy breakdown especially during night and weather or during heavy rains. The the car has to be parked at the side of front fog lamps can be switched ON the road. This switch can also be used with ignition ON and parking lamp ON when the car is operated in adverse and can remain on till the parking lamp conditions. is switched OFF. This switch can be operated without Rear Fog Lamps : Ignition ON. Press hazard warning (Unlatched switch) switch to turn ON all outside turn Fog lamps are also provided on tail signal lights and indicators on cluster lamp cluster to improve visibility and will flash simultaneously to warn the warning in foggy weather or during other road users about hazardous heavy rains. The rear fog lamps can condition of the car. Press the switch be switched on with parking lamp and again to turn OFF the hazard indicating front fog lamps ON and can remain function. ON till the parking lamp is switched CAUTION OFF. Ensure that all turn signal indicators NOTICE are working properly. Replace the Use only during foggy conditions or bulb if found fused. heavy rains if required.
52 Steering Lock cum Ignition Switch INDIGO MANZA AT A GLANCE
Steering Lock cum Ignition Switch: LOCK : NOTICE You can insert or remove the key only Key of ignition switch is common for Do not crank the engine for more in this position. The steering column door lock, steering lock and glove box than 10 secs. continuously. If the is locked when the key is removed. lock. engine does not start, wait for 30 The ignition switch is on the right side CAUTION secs. before cranking it again. of the steering column. It has four Do not remove the key while Release the key immediately after positions. Turn the key clockwise for driving. It will lock the steering and starting the engine. If the key is further functions. can cause loss of control. Remove not released, the starter motor/ the key only when the car is flywheel ring gear may get parked. damaged. OFF (key IN) : By turning the ignition key from IGN By turning key to OFF (key in) position to OFF position, engine can position, ‘KEY IN’ driven load like be stopped. music system will be ON. IGN : All electricals and accesories ON. START : Turn the key further clockwise to the LOCK - Steering Locked START position (spring loaded) to start OFF - ‘KEY IN’ position. the engine. As soon as the engine IGN - All electricals ON starts, release the ignition key to ON START - Engine crank position. While cranking, all accessories will be momentarily OFF.
53 INDIGO MANZA AT A GLANCE Combi- Switch
COMBINATION SWITCH
Top View
Front View (from Driver’s seat)
54 Combi-Switch INDIGO MANZA AT A GLANCE
A) RIGHT HAND STALK varying load conditions, it is b) Position lamp in ON. 1. Head lamp leveling rotary advisable to select the correct switch: position before starting a trip (depending on load).
2. Light stalk: Outer rotary switch on right hand stalk is provided for selecting Position or Position (Parking) lamp and tail lamp Head lamp High/Low beam. It operates will be ON in this position. with Ignition switch in IGN position. c) Head / Position lamp ON. Inner rotary switch on right hand stalk a) Head / Position lamp OFF. is provided for head lamp leveling. Head lamp, Position (Parking) lamp Setting is done by rotating the knob and tail lamp will be OFF in this to select one of the three level position. positions depending upon the loading of the car. Head lamp leveling can be done with head lamp in Low Beam and in ON position. Head lamp, Position (Parking) lamp NOTICE and tail lamp will be ON in this position. Setting should be done only when Toggling the lever (Stalk) in upward car is stationary. direction changes the Low beam to Since the leveling switch takes care High beam and vice versa. of headlamp focus pattern under
55 INDIGO MANZA AT A GLANCE Combi Switch
For High beam flash, pull the lever Lane change option - 3.Front windshield-Wipe and halfway. For keeping in High beam When changing lanes, hold the stalk Wash rotary switch: position pull up the lever further up to half way towards A or C (right of left). latch. By doing so, the turn indicators flash to give lane change indication. once 3. Light stalk (Turn Indicator): released, the stalk returns to its C Left turn original position. B 2. Intermittent front wiper delay:
A Pull the stalk upwards to operate Right turn intermittent wipe (- - -), Slow wipe ( ) or fast wipe ( ). Pull the stalk Push the stalk upwards for changing down for wipe and wash. Pull towards lane or turning to Left and downwards driver for Flick Wipe (spring return). for changing lane or turning to Right After wash function is activated, there according to requirement. It has three Inner rotary switch on left hand stalk will be three wipes of wiper. There will positions. is provided for intermittent front wiper be one more wipe after five seconds A) Right turn indicator delay. The switch has five delay timers to clean traces of water on wind B) Neutral position for intermittent function. screen. C) Left Turn (Self cancellation / Manual return type)
56 Touch Screen Music & Navigation System and USB/AUX Port INDIGO MANZA AT A GLANCE
Touch screen Music and Naviga- USB/AUX PORT: NOTICE tion System : The video input can also be connected to AUX port (For specific variants only) for playing video files.
Steering Wheel Switches (RHS): (As applicable)
USB and AUX Ports are provided on A touch screen music system and the Music System on the centre navigation system is provided on the console. centre console above FATC panel. Functions : To operate this system, please USB port : You can attach refer operator’s handbook, which is external memory devices like memory provided alongwith the Owner’s sticks / Pen Drives, I-Pods for playing SEEK – To change radio channels or Manual. music tracks stored in these devices to select a song from a CD. NOTICE through the car’s music system. MODE – To pick up an in-coming Do not cover navigation sensor, this AUX port : The AUX port is provided phone call as well as to change the may lead to improper functioning of to connect Audio input devices for audio source (USB, AM, FM, CD). navigation system. playing music tracks stored in thedevices through car’s speakers.
57 INDIGO MANZA AT A GLANCE Music System & Antenna
Steering Wheel Switches (LHS): Antenna: Antenna is located on the (As applicable) roof, above the front windshield glass.
VOL (Volume): To increase / decrease Antenna volume of music system / radio. MUTE: To reject or hang up a phone call. It is also used to silent the volume of music system / radio.
NOTICE For more information, please refer Speaker Location on doors to the Music System Manual For operation and more information of provided. music system please refer manufacturer’s manual.
58 Heating, Ventilation & Air Conditioning INDIGO MANZA AT A GLANCE
AIR FLOW PATTERN
Central Demisting Vents Central Air Vents Air Vents
Side Air Side Air Vents Vents
Side Air Side Air Vents Vents
Towards Towards Foot Board Foot Board
59 INDIGO MANZA AT A GLANCE FATC
FATC - FULLY AUTOMATIC TEMPERATURE CONTROL FATC - FULLY AUTOMATIC TEMPERATURE CONTROL : (IF 1 2 11 8 9 PROVIDED) GENERAL DESCRIPTION : FATC system controls the in-cabin Temperature of the vehicle automatically and provides maximum passenger convenience regardless of outside weather conditions. CAUTION 12 If the display flashes ‘ERR’ in periodic pattern (Display will show 3 4 5 6 7 10 ‘ERR’ for 5 sec. and set temperature for 30 sec.),It indicates 1. BLOWER SPEED CONTROL KNOB 7. AIR DISTRIBUTION (MODE) BUTTON FATC malfunctioning. Switch over to 2. AC COMPRESSOR ON/OFF BUTTON 8. AUTO ON SELECTION BUTTON manual mode and contact TATA 3. ECON (ECONOMY MODE) BUTTON 9. TEMPERATURE CONTROL KNOB MOTORS authorized service 4. MAX DEFROST BUTTON 10. “OFF” BUTTON station. 5. REAR WINDOW DEMISTER BUTTON 11. DISPLAY 6. FRESH AIR / RECIRCULATION BUTTON 12. IN CAR SENSOR
60 FATC INDIGO MANZA AT A GLANCE
1. BLOWER SPEED CONTROL 2. AC COMPRESSOR ON / OFF compressor at a higher temperature KNOB : BUTTON : than normal AC. The operation can be used during mild weather conditions for better fuel efficiency. Comfort level may be compromised during this operation. By pressing ECON button text will be displayed on display. 4.MAX DEFROST BUTTON : Press the AC compressor ON/OFF button to turn the air conditioning ON A. This button directs the main airflow or OFF. You will see AC text on the towards windscreen for faster A. Rotate the knob clockwise to display, when AC is ON. defrosting.(It also overrides any increase the blower speed up to mode selection you may have 3. ECON A.C. : MAX 7 speed, where as anti- made.) clockwise would reduce the speed B. When you turn off the button, the up to ‘SPEED 1’. system returns to its former B. In ‘AUTO’ mode, the FATC system settings. will regulate the blower speed CAUTION automatically. For your safety make sure you have a clear view through all the windows During ECON AC operation, the before driving. system automatically cuts off
61 INDIGO MANZA AT A GLANCE FATC
5.REAR WINDOW base of windscreen. Keep this area Towards face DEMISTER BUTTON: clear from leaves and other debris. A. This button turns the rear window The system should be used with Towards face and leg demister ON or OFF. recirculation air mode for faster heat Towards leg The system automatically up and cool down, however keeping deactivates after 15 min of the system in recirculation mode, Towards leg & windshield - demist particularly with AC OFF, can cause or defrost (Recommended for continuous operation. clearing mist on windshield ) - the windows fog up. front air demist. 6. FRESH AIR / RECIRCULATION Towards windshield (defrost) CAUTION (Recommended for clearing heavy BUTTON: It is recommended to run the vehicle fog or snow) A. When the recirculation Button or in re-circulation mode to avoid 8. AUTOMATIC OPERATION : LED is switched ‘ON’, air from the clogging of air filter vehicle’s interior is sent through out the system. 7. AIR DISTRIBUTION B. When the recirculation button is (MODE) BUTTON : switched off, air is brought in from outside of the vehicle (fresh mode). A. In AUTO mode, the FATC system Whenever discomfort is felt, switch will regulate the mode to fresh air mode. automatically. However user override is possible with the use To put the automatic climate control NOTICE of MODE button to select the in fully-automatic mode: The out side air intakes for the desired airflow mode. Each time A. Press the ‘AUTO’ button. climate control system are at the you press the MODE button, the B. Set the desired temperature by display shows the mode selected. turning temperature control knob. 62 FATC INDIGO MANZA AT A GLANCE
The display will show all the 9. TEMPERATURE CONTROL 10. “OFF” BUTTON: functions during ‘AUTO’ mode. KNOB: C. The system automatically selects the proper mix of conditioned and/ or heated air that will , as quickly as possible, raise or lower the interior temperature to your preference. Press the OFF button to switch OFF D. When you set the temperature to The system. OFF will be displayed on its lower limit (Lo) or its upper limit the display. (Hi), the system runs at full cooling Turning the temperature control knob or heating only. It doesn’t regulate 11. DISPLAY : clockwise increases the temperature the interior temperature. of the air. The desired temperature will Semi-automatic Operation : be increased by steps of 0.5ºC. User can select temperature range from You can manually select various 18ºC to 30ºC. Where as the anti- functions of the climate control clockwise direction decreases the system when it is in fully automatic temperature. mode. All other features remain Settings done by user or AUTO mode automatically controlled .Making any When you set the temperature to its functions are displayed on screen. lower limit (Lo) or its upper limit (Hi), manual selection causes the word NOTICE ‘AUTO’ in the display to go OFF and the system runs at full cooling or overridden setting is displayed. heating only. It doesn’t regulate the HVAC system is fitted with three System will remain in semiautomatic interior temperature. Sensors . mode till ‘AUTO’ is re-pressed. 63 INDIGO MANZA AT A GLANCE FATC
E. When the interior has cooled down 1. A solar sensor on top of the CAUTION to a more comfortable level, close dashboard on the right side of 1. Do not cover or spill any liquid on windows and set the controls as defroster grill. sensors. required in normal cooling, with 2. Do not cover sensor, this may recirculation mode ON. cause the sensor to malfuction. This may lead to FATC not functioning to desired level.
If you parked your car under sun , you can cool it down fast by following the steps given below : 2. In-car sensor on control panel. A. Start the engine B. Turn on A/C by pressing the button. Make sure the temperature control is set to maximum cool. In case of FATC set temperature to ‘Lo’ mode.
IN CAR C. Set the fan to maximum speed. (for SENSOR ETC ,manual HVAC variants) D. Open windows half , set air 3. Outside Ambient Temperature direction towards face and fresh air (OAT) sensor located under the mode. front grill / front bumper.
64 Heating, Ventilation & Air Conditioning INDIGO MANZA AT A GLANCE
HEATING, VENTILATION & AIR CONDITIONING (IF PROVIDED)
A C B
ED
A - Air flow Direction Control Knob B - Temperature Control Knob C - Blower Speed Regulation Knob D - A.C. ON/OFF Switch E - Air Recirculation / Fresh Air Switch
Centre Console
65 INDIGO MANZA AT A GLANCE Heating, Ventilation & Air Conditioning
(A) Air flow Direction Control Knob: (B) Temperature-Control Knob: regulated by operating the blower knob (C) at the centre of the control The air flow can be changed by panel. turning the air direction control knob (A) to the desired direction.
The air temperature in the car can be controlled by operating the temperature control knob (B) on the (D) A.C. ON/OFF Knob: control panel. The temperature can be The A.C. can be switched ON by Towards face increased by rotating the knob pressing the switch (D) on the A.C. Towards face and feet towards the red segment and control panel provided the blower is ON and the engine is running. The Towards feet decreased by rotating it towards the blue segment. indicator lamp will show that the A.C. Towards feet and windshield is ON. (Recommended for clearing (C) Blower Speed Regulation mist on windshield) Knob: Air demist/defrost windshield The HVAC system has a four speed (Recommended for clearing Indicator blower. The blower speeds can be heavy fog or snow)
66 Heating, Ventilation & Air Conditioning INDIGO MANZA AT A GLANCE
(E) Recirculation / Fresh Air Switch: The A.C. can be switched ON only Quick Heating: if the blower is ON and engine is All settings as explained above except running. When A.C. is switched ON air circulation switch to recirculation. engine idling RPM increases Once the car is heated, switch back Indicator marginally, to adjust to the A.C. to fresh mode. compressor load. When desired Normal Cooling: Q If HVAC is to be put into air temperature is achieved A.C. trips Knob ‘A’ - towards face recirculation mode, press switch OFF automatically. Knob ‘B’ - Cool position. 'E'. The indicator lamp will show Knob ‘C’ - desired speed position air in recirculation. The A.C. compressor gets switched OFF automatically when engine gets A.C. - ON Q To put car in Fresh air mode Switch ‘E’ - suitably as explained release switch 'E'. Indicator lamp overheated. The A.C. is will be OFF. automatically switched ON when the NOTICE engine gets cooled. Q In recirculation mode, air inside To achieve quick cooling effect, open the car is circulated again and the windows slightly while you operate again. In Fresh air mode, air is Normal Heating: the air conditioner, with air circulation taken from outside and circulated Knob 'A' - Towards face and feet switch in fresh mode, fan at 4th in the car. Knob 'B' - Suitable temperature speed and air direction toward Recirculation mode can be used position “FACE”. Side Air vents and central Air vents to be opened completely. Q While driving in dusty condition Knob 'C' - Suitable blower speed Once temperature inside has come Q To avoid traffic pollution A.C. - OFF down sufficiently, close the windows Q To get quick cooling/heating as Air Circulation - Fresh switch required. and change air circulation suitably to fresh/recirculation and reduce Whenever discomfort is felt switch air blower speed suitably. circulation mode to fresh.
67 INDIGO MANZA AT A GLANCE Heating, Ventilation & Air Conditioning and Lamps
Demisting: Defrosting: bonnet. Use only refrigerant as In low temperature/sub-zero In rainy season or in areas of high given in the label for topping up temperature areas, to clear frost humidity, mist formation inside or re-charging. formation outside the windshield windshield glass is observed. To clear glass, this setting is used. • AC Gas charging Quantity mist, dehumidified air is passed on the windshield glass. First start the engine and warm it by should be as per the above label. pressing on the accelerator pedal. The position of control knobs should NOTICE be adjusted as follows: Knob 'A' -Towards windshield Fresh air is taken from the grill A.C. - ON Knob 'B' - Maximum hot position opening provided at base of Knob 'A' - Towards windshield (for Knob 'C' - Very High windshield glass outside the car. demisting) Switch 'E' - Fresh air mode condition, Keep these openings clear and free Knob 'B' - at suitable temperature from fallen leaves etc. AC - OFF Air circulation - at desired position Knob 'C' - Desired speed position Once the windscreen has become clear, move the fan switch to desired NOTICE speed. • When mist is cleared, switch the A Plastic scraper can be used to clear knob "A” position to Face mode. windshield glass, once the ice starts • In high humidity areas, if cold air melting continues to flow over windshield, NOTICE it may cause sudden fogging on outside surface of windshield. • Refrigerant charged in the air conditioning circuit has been identified on the label over
68 Heating, Ventilation & Air Conditioning and Lamps INDIGO MANZA AT A GLANCE
Operating the AC after a gap of Head Lamp: Tail Lamp: more than a month of non use : Head lamps are clear lens type having The tail lamp assembly incorporates multi focal reflector and are provided the following Start engine & let it warm up for at with two H7 halogen lamps for straight least 2 min. for idling speed to drop ahead illumination of the road over a below 1000 rpm. Switch ON A.C. long distance or dip beam for short 1 system with following settings : distance visibility. It also contains side a) Blower switch:ON indicator lamp and a parking lamp. 2 b) Blower speed:High c) Engine speed:Below 1000 rpm 3 d) A.C. switch : ON 1 A.C. should be operated for at least 1. Brake/Parking Lamp 5 minutes before switching it off. 2 2. Direction Indicator Following the above procedure 3. Reverse Lamp once a month ensures proper 3 Side Repeater Lamp: lubrication of compressor parts. Avoid switching ON the A.C. at high 4 engine speed as this may damage A.C. compressor. 1. Turn Indicator Get your A.C. system serviced at 2. Head Lamp (High Beam) regular intervals ensures its 3. Head Lamp (Low Beam) optimum performance and prolong 4. Parking Lamp its life.
69 INDIGO MANZA AT A GLANCE Lamps
Fog Lamp (if fitted): High Mounted Stop Lamp: Front interior light with reading Front and rear fog lamps are provided High mounted stop lamp is provided lamps: for your convenience and they can be at the top of the rear windshield and Interior roof lighting and reading lamps operated via the Facia switches that glows whenever brakes are applied. with inbuilt switches are provided on are located above the HVAC controls. the roof near the rear view mirror. Registration Plate Lamps: Two concealed lamps are provided for illumination of the rear registration number plate.
High Mounted Stop Lamp
Front Fog Lamps The central rectangular switch has three positions: ON - The lamp will come ON as long as switch is in this position. DOOR - In this position the lamp Registration Plate Lamps comes ON when any of the doors are opened. When the door is closed, the lamp will not go OFF immediately, but remain ON for 5-8 sec and goes OFF with dimming.This can also be called the Rear Fog Lamps "Theatre effect". 70 Sunvisors & Grab Handle INDIGO MANZA AT A GLANCE
This helps the driver to settle himself roof in the passenger area. Two push Sun visors: in his seat and insert the key in the type ON / OFF switches are provided ignition switch. When the key is separately for the right and left reading turned to the ‘IGN’ position, the lamp lamps. goes OFF immediately. The switch has two positions: OFF - In this position the lamp ON - The lamp will be ON as long as will not come ON at all. Two switch is in this position. rectangular shaped push type OFF - In this position the lamp will ON / OFF switches are provided remain OFF. Sunvisor separately for the right and left reading lamps. Roof Grab Handle : Two adjustable sun visors are provided Passenger interior light with inside the cab above the windshield reading lamps: to prevent sun glare. Lower the sun visors to protect the eyes from bright sunlight. The sun visors can also be moved sideways towards the door. A vanity mirror has been provided on the back of the passenger’s sunvisor. NOTICE These are provided on all seats except When not in use, keep the sunvisors driver seat. This helps in comfortable in their original position or else, they positoning of passengers. Two interior roof reading lamps with may block driver’s vision. inbuilt switches are provided on the 71 INDIGO MANZA AT A GLANCE Sunvisors & Vanity Mirror
Vanity Light on passenger side Passenger side Sun Visor opened (if applicable): with Vanity Mirror cover open: Vanity lights are provided on the sides of the vanity mirror on passenger side sunvisor. The lights come ON when the vanity mirror cover is opened and go OFF when the cover is closed.
Passenger side Sun Visor closed Vanity Mirror Light Passenger side sunvisor opens with vanity mirror cover. In this condition, lights on sides of vanity mirror come ON. They remain ON as long as the vanity mirror cover is open. When Passenger side Sun Visor opened the vanity mirror cover is closed, the with Vanity Mirror cover closed lights go OFF.
72 Glove Box & Rear View Mirror INDIGO MANZA AT A GLANCE
Glove Box: Inner Rear View Mirror : Outer Rear View Mirror :
1
2 1 2
Glove Box 1. Inner Rear View Mirror 1. Outer Rear View Mirror 2. Antiglare Position Lever 2. Lever for adjustment The glove box is located on the dash An antiglare mirror is fitted inside the The outer rear view mirror is fitted on board in front of the co-driver’s seat. car. Provision has been made for two the door from outside and can be It can be locked with the ignition key. positions: adjusted by the lever provided inside It is also illuminated. - Normal position the door. In some versions the mirrors - Antiglare position are provided on both the doors. Use antiglare position only when necessary, as it reduces rear view clarity.
73 INDIGO MANZA AT A GLANCE Motorised Outer Rear View Mirrors
Motorised Outer Rear View Mirrors: Using this switch / knob, the driver can (if fitted) adjust the car’s outer rear view mirrors without lowering the glasses and shifting from his / her position. Steps to operate the Rear View Mirrors : 1. Move the main switch to the left “dot ” to adjust the left side rear view mirror and to the right “dot ” to adjust the right side rear view mirror. 2. Use the 4 positions of the knob (marked by a triangle) to adjust the Operating knob - Motorised Outer Rear rear view mirrors to correct angles. View Mirror Your car is equipped with motorised outer rear view mirrors fitted on both front doors and can be adjusted to the desired position with the help of a switch / knob mounted on the driver’s side along with the window winding switches.
74 Power Socket, Cup Holder & Utility Pocket INDIGO MANZA AT A GLANCE
FLOOR CONSOLE : B) Cup holder : C) Utility pocket / box : A) Power Socket :
Front utility pocket / box Cup holder Power Socket for front passengers Two cup holders are provided for your A power socket is provided on floor convenience in the centre console console at the front. ahead of the gear shift lever. Power socket can be used to tab 12V supply (10A Max.) for operating external gadgets.
Rear utility pocket / box Utility pocket is provided on all the doors to keep magazines / books etc.
75 INDIGO MANZA AT A GLANCE Power Windows
Power Windows : Express Down - This facility is Glasses on all four windows of the car provided for the driver’s door only. This can be operated by switches provided function allows you to roll down the on the main control panel located on 2 4 driver's window glass faster by pressing the driver’s arm rest. They work only 1 the respective switch a little longer. when the key is in the IGN position. Note - This function is cancelled if the Glasses are wound up by pulling the switch and are lowered by pressing it up or down switch is pressed anywhere during the Express Down down. 3 5 operation. WARNING A safety locking arrangement has also been provided and can be activated by Power window switch (On Rear a push type switch located at the Window winding switch on driver’s door Doors): Individual window winding centre, below the window switches. It 1. Lock / Unlock Button switches have been provided on the has two positions: 2. Front Right Window Winding Switch rear doors. LOCK – When switch is pressed and 3. Front Left Window Winding Switch red light comes ON. 4. Rear Right Window Winding Switch 5. Rear Left Window Winding Switch UNLOCK – When switch is released When the switch is in LOCK position, switch is in locked condition. Press the rear window switches (located on down the lock button to unlock. rear doors) do not function. The rear Individual window winding switches window glasses can still be operated have been provided on co-driver’s door by using the switches on the driver’s also. arm rest. Illumination on the rear window switch goes off when the Window winding switch on Rear Door 76 Window Winding & steering Wheel Position Adjustment INDIGO MANZA AT A GLANCE
To close the door window glass, pull Steering Wheel Position 3. Move the steering wheel up or the knob up and to open, push the Adjustment: down to the desired position. knob down. 4. Lock tilt lever by pulling it up to Manual Window Winding : the lock position. Make sure that In some versions, power windows are steering wheel is securely locked not provided. In such cars, use winder by checking up and down direction. handle manually for lowering or raising up window glasses manually. CAUTION Steering wheel should be adjusted only when the car is stationary.
Steering Adjustment Lever You can adjust the steering wheel position to suit your convenience. Adjust the steering wheel position as follows before you start driving. WARNING 1. Adjust the seat to a comfortable While raising the glass, take care position. to avoid fingers / hands getting 2. To adjust steering wheel position, trapped between glass and the push down the tilt lever as shown frame. in figure to unlock steering column.
77 INDIGO MANZA AT A GLANCE Fuel Flap & Boot Opening / Closing
Fuel Tank flap and Boot Opening: The fuel flap is located on the left rear CAUTION side of the car. The fuel flap can be • Remove the fuel filler cap slowly, opened by pulling the opening lever and wait for any hissing to stop. Boot opening located at the right hand side of the If the cap is opened suddenly, the Lever driver’s side. located at the right hand fuel may be under pressure and side of the driver’s side on the floor may spray out, causing injury. Fuel tank flap For closing, simply push the fuel flap • Always use only original opening Lever till it gets locked. specification fuel cap or an WARNING approved equivalent available at Fuel vapour is extremely hazardous. Authorised Dealers. A wrong cap Always stop the engine before can result in serious refueling and never refill near sparks malfunctioning of the fuel system or open flames. Please do not use and the emission control system. your cell phones when you are at a petrol station. Boot opening : To open the boot, pull the lever “Boot CAUTION opening Lever” located at the right hand side of the driver’s side. It can also be opened by using door key. The lock is located on the tail gate. For closing, simply push the boot Fuel Flap / Tail Gate Opening Lever downwards till it gets locked.
78 Gear Shifting Lever & Parking Brake INDIGO MANZA AT A GLANCE
Gearshift lever and shifting Parking brake : NOTICE pattern: • Apply the parking brake properly The gearshift lever is mounted on the before leaving the car and center console between the two front release it before moving. seats. The gearshift pattern is as • When parking on a steep slope, shown on the gear lever knob. do not rely on the hand brake alone to hold the car. Engage the car in low forward gear when facing uphill and reverse gear when facing downhill. 1. Parking Brake Lever 2. Release Button A mechanical parking brake acting only on the rear wheels is provided on your car. The parking brake lever is located behind the gearshift lever. To NOTICE apply the parking brake, pull the lever The reverse gear should be engaged up fully. The indicator lights on the only when the car is stationary. instrument panel. To release it, pull Wait for five seconds after the lever up slightly, press the release declutching to ensure smooth button and push the lever down. The engagement of the reverse gear. parking brake indicator on the instrument panel will go OFF when the parking brake lever is fully released. 79 INDIGO MANZA AT A GLANCE Anti-Theft Device- Immobiliser
Immobilizer system: CAUTION Immobilizer system is designed to 1. E-key of other cars will not start prevent car theft by electronically the engine. disabling the engine starting system. 2. Customer should, The engine can be started only with car’s original Immobilizer ignition key a. Use only one E-key . which has an electronic identification b. The other E-key should be programmed code. kept at safe location. Immobilizer system consists of c. Note “key Tag no.” following components, information (and keep it safe) which is required while 1. Immobilizer unit (ICU) – A add-on getting new/spare keys. part on the ignition switch fitted on Please note that It is not steering column. possible to prepare new/ 2. Two Electronic keys (E-key) - To spare keys without “key Tag start the car. no.” d. Take precaution about E-keys, as without it car cannot be started.
80 Anti-Theft Device- Immobiliser INDIGO MANZA AT A GLANCE
Immobilizer system : The behavior of Immobilizer and car under “Ignition OFF and ON” conditions, is explained in table below with immobilizer status lamp (“lock” symbol on the instrument cluster)
CAR STATUS LAMP CAR STATE MEANING/ FUNCTION OF THE STATE CONDITION Ignition OFF Blinking Locked Car Immobilized and Awaiting Electronic key Ignition ON OFF Unlocked Normal Condition Ready to start the car ON Locked - Problem with key ( Wrong E-key used to start car) - Problem with Immobilizer system contact Tata dealer to inspect the system
81 INDIGO MANZA AT A GLANCE Anti-Theft / Keyless Entry System
Central Locking System: while unlocking the car. NOTICE E-Keys : When key is inserted and the ignition Do’s and Don’ts of immobilizer is switched ON, all the codes are system communicated within concerned • Do not turn ON ignition switch components (E-key, Immobilizer and by using electronic key with any EMS). The engine starts only if all type of metal wound around its codes match. In case of a mismatch grip or in contact with it. This of the codes, system prevents the may be detected as abnormal engine from starting. condition by immobilizer and Loss of E- Keys : prevent engine from starting. • Do not leave electronic key in If any one of the E-key is lost, areas of high temperature. The contact TATA dealer as soon as transponder in E-Key will possible to have the lost key behave abnormally when deactivated and to have the new reused. E-key.Please note that Second Unlocking Principle : original E-key is required for making • Do not try to start the car when The E-keys are learned for a specific additional E-keys. the Immobiliser indicator lamp on immobilizer and are unique to the car. the instrument cluster is glowing. If both the E-keys are lost, contact The transponder inbuilt into the In this condition the car will not the authorised TATA dealer. ignition E-key carries a unique start and the car’s battery will identification code. The Engine also be drained due to frequent management system (EMS) and cranking. Immobilizer has common secret code. Both these codes are used
82 Anti-Theft / Keyless Entry System INDIGO MANZA AT A GLANCE
Central Locking System: Features: Learning Process: ANTI THEFT / KEYLESS ENTRY Q Locking / Unlocking the vehicle Steps: from distant place. SYSTEM (RKE) : 1. The driver’s door should be Q Finding the vehicle (Refer Car unlocked. Seek) 2. Insert the key in the car’s ignition Q Manual Central door Locking / Unlocking (Ref. centridoor locking switch. feature) 3. Turn the ignition ON-OFF,
Q Auto lock and unlock optional ON-OFF four times quickly feature on some vehicle to Lock / (in 6 seconds). Two flashes by the Unlock external indicator lamps will be Car Seek: given after this step (Note: If you try starting the car during the Used to find the vehicle. learning process, the process will Press ‘LOCK’ on User Remote when be cancelled). the vehicle is locked (Range 7.5 4. After the two flashes, quickly This is an Anti-Theft security system, meters max) press the LOCK and UNLOCK which has a Remote Keyless Gives three flashes on turn button on the remote operation for door lock / unlock. indicators. simultaneously (within 10 Central Door Locking Feature: The system consists of following: seconds). By doing so, the All door can be locked / unlocked by 1. Key with integrated switches for Remote will learn with your car’s manually locking / unlocking the driver’s BCM. Lock / Unlock door (using mechanical key / knob) 2. Body control module
83 INDIGO MANZA AT A GLANCE Anti-Theft / Keyless Entry System
5. Two flashes by the indicator lamps will be given after this step also. At the same time, the doors will LOCK and UNLOCK. This is a confirmation the Remote has been learn. 6. If you wish to learn the next Remote (duplicate key) at the same time, repeat steps 4 and 5 within 10 seconds. 7. The remote key learning will end Remote Key After Opening up of back with a single long flash if the screw ignition is switched ON as soon as the above process is complete. Low Battery Voltage status can be observed by User: 8. To learn the next remote after completing one remote learning a) Considerable reduction in the cycle, repeat all above steps. range of Remote b) LED on the Remote start to blink at faster rate when a button is pressed.
84 Reverse Park Assist System (RPAS)- If fitted INDIGO MANZA AT A GLANCE
REVERSE PARK ASSIST SYSTEM vehicle comes closer to an object. The obstacles and give an audio signal (RPAS) WITH AUDIO : (IF FITTED) buzzer operates with different an (Fast beep). An ultrasonic sensor based reverse audible signals as per the distance Zone 3 : This is the most distant zone guiding system is equipped on your between rear bumper and obstacles (up to 120 cm). Sensors detect vehicle to aid safe driving while revers- to alert the driver. obstacles and give an audio signal ing the vehicle. The system is automatically activated (Slow beep). when the reverse gear is engaged. Stop the vehicle immediately once the Operating Instructions: continuous beep starts as the vehicle Switch ‘ON’ the ignition. On engaging is very close to the obstacle. the reverse gear, the RPAS system CAUTION will get activated automatically. When 1. The RPAS system performance the obstacle enters the sensing zone, is dependent on the reflection of the system starts giving an audio ultrasonic waves from the indication (initially for 0.8 second). obstacle. The buzzer beep frequency and buzzer 2. System cannot sense the sound time duration depends on the following; The system alerts you of obstacles obstacle distance as given below: a) Wire mesh, hand rail, small while reversing the vehicle at low Zone 1 : This zone is nearest to the objects & some obstacles which speed. This system consists of four rear bumper (up to 50cm). Sensors are well above and well below the reverse park assist ultrasonic detect obstacles and give an audio sig- bumper level. sensors, a controller & a buzzer. The nal (Continuous beep). b) Ostacles like cotton, wool, RPAS system gives only an audible Zone 2 : This zone is the middle zone foam, textiles or spongy surfaces signal, when the rear bumper of your (up to 80 cm). Sensors detect
85 INDIGO MANZA AT A GLANCE Reverse Park Assist System (RPAS)
which will absorb ultrasonic (max.by 2%) as compared to dry 2. Clean the sensors properly and waves easily. air. keep them free from ice, dust, c) Pot holes, trenches or f) When the vehicle is equipped mud, water, chewing gum etc. for drainages which are below the with high power radio antenna on proper working of the system. ground level. rear side. 3. Please practice reverse parking 3. System may give wrong signal g) If sensor is at extreme tem- using different obstacles to grasp on reversing in the following peratures: below -30° Celsius or the system performance. situations: above 80° Celsius. 4. Pressing the sensor on active re- a) When the vehicle on 4. System may give false alarm gion may damage the sensors & grasslands & bumpy roads. during heavy rain conditions, may hamper its sensing range during snow conditions or heavy causing the system to malfunc- b) While vehicle is moving from tion. plain ground to slope like back- wind conditions. 5. Always STOP your vehicle when ing up downhill or vice versa. WARNING a continuous beep is heard, as it c) When the bumper is tilted more 1. This system is strictly a driver indicates an object at dangerous than the normal position or when assistance device. It is not a sub- distance not more than 1 meter the vehicle is heavily overloaded. stitute for the driver’s responsi- from the rear bumper. d) When the temperature of the bility while driving. Under no cir- 6. Never use high pressure water to obstacle is high as hot surfaces cumstances will the manufac- clean the sensors and also never reflect fewer sound waves than turer accept any responsibility or use hammer on it. cold surfaces. can be held liable for any direct 7. Never fit any “buzzers” which are or indirect, incidental or conse- e) If there is an excessive locally available in the market for quential damage caused by neg- increase in humidity as it in- Reverse parking. creases the sound speed ligent use of this system.
86 GETTING STARTED
Q Door- Locking / Unlocking
Q Child Lock
Q Tail Gate - Locking / Unlocking
Q Front Seat
Q Front Seat Adjustments
Q Head Restraints
Q Utility Tray
Q Rear Seat
Q Rear View Mirrors
Q Rear Seat Adjustment
Q Seat Belts
87 GETTING STARTED Door Lock
Front Doors (Driver and Co-driver) Locking without a key from inside: Locking / unlocking doors with key All the doors can also be locked or from outside: unlocked independently from inside by pressing or pulling the knob (1). Both front doors (drivers and co-driver) Press to lock and Pull to unlock. have separate locking facility. Front doors can be locked or unlocked from 1 outside using the E-key.
2
CAUTION When locking doors this way, do not leave the key inside the car.
Insert the E-key and turn it anti- Opening the doors from inside: clockwise to open or clockwise to lock the door. Pull the Door handle to open All doors can be opened from inside. an unlocked door. To open, pull the door opening lever (2). Location of door opening / locking lever.
88 Child Lock, Tail Gate & Front Seat GETTING STARTED
Childproof lock: Boot Locking / Unlocking: Front Seats : Both the rear doors of the car are Insert the key and turn it anti-clockwise Bucket type seats are provided with provided with a child proof lock. Push to open or clockwise to lock the boot. multiple adjustments. the lock lever located on vertical face Pull the door handle to open the boot. Lumbar Support : of the door near the lock downward The boot is automatically locked once Lumbar support is provided on Driver before closing the door. The door which it is shut. The boot can also be opened and Co-driver’s seats to give you has been locked by activating the child by a lever located near the fuel flap driving comfort. It is adjusted by the lock cannot be opened from inside, it opening lever. This is located on the lever (1) provided on the side of the can be opened only from the outside. right hand side of the driver’s side on seat backrest. the floor.
1 2
CAUTION Deactivate the childproof lock when 1. Boot Handle 2. Boot Lock Lumbar Support not required.
89 GETTING STARTED Seat Adjustment
Front Seat Adjustments: 2. Height Adjustment (Only for Head restraint : Driver’s Seat): Adjustable head restraints are provided Driver’s seat height can be adjusted for bucket seats in front. To increase by a big lever located on the seat base their height, lift up and leave at desired on the right hand side, just ahead of click position. To reduce the height, the seat back adjustment lever. You press the unlock button and push the can raise the seat height by pumping head restraint down wards. / pulling the lever upwards until approriate seat height is reached and WARNING lower it by pumping / pushing the lever Avoid driving the car with the head- downwards. restraint removed as it is a safety 3. Moving the Seat Forward and item. Do not attempt to adjust the Backward: head-restraint while driving the car. 1. Seat Back Recliner Lever 2. Height Adjustment Lever To adjust the seat position, lift the lever under the seat cushion front, slide the 3. Lever for Forward and Backward seat to the desired position and movement release the lever. Once the desired 1. Seat Back Recliner: position is achieved, release the lever to lock the seat. Make sure the seat To change the seat back angle, lean is locked firmly in position. forward slightly and raise the smaller lever. Lean back to the position you WARNING want and release it. Make sure that Do not adjust the seat when driving. lever returns to it’s original position. Adjust the seat only when the car is stationary.
90 Seat Adjustment GETTING STARTED
Utility Tray (Co-driver Seat): 1 2 A Sliding tray is provided below co- driver’s seat. Important papers/ documents can be kept here. To open the tray, lift the tray and pull out.Push for closing back the tray.
Rear Seat Adjustments : Rear seat is in two parts i.e. 60 / 40 3 split. Two built-in head restraints are provided on the rear seat. These head restraints have to be lowered (if raised) before folding the seat.These seats can be Utility Tray independently folded as and when Foldable Armrest: required or for carrying extra luggage. A foldable arm rest has been provided Steps to fold the rear seat (if in the rear seat. This can be used by applicable): knobs near the headrest. (Fig.3) the occupants for resting their hands. 1. Lift the seat base from the back and It also has two cup holders. When not 3. The seat back-rest folds down to place it vertically (Fig.2). required, this armrest can be folded create a completely flat luggage back into the seat. 2. To fold the seat back-rest, pull the area.
91 GETTING STARTED Seat Belts
Seat Belts WARNING Occupants safety is of utmost Twisted seat belts can cause injury importance. Your car is equipped with in a collision as the full width of the seat belts, both front and rear as a belt isn’t available to absorb the part of occupant restraint system. impact. This puts more force on the bones beneath the belt, leading to Why Seat Belts 1 injury. Don’t wear twisted seat belts. 4 Wearing seat belts properly can 2 3 protect you from being thrown against 3. Position the lap portion of the belt the insides of the car or against other 1. Seat Belt 3. Lock Buckle as low as possible across your hip occupants in case of an accident or 2. Tongue 4. Lap Belt bone. sudden braking. It will reduce the The anchor end of the shoulder belt 4. Pull up the shoulder part of the belt chances of severe injury. is adjustable to suit the height of the to remove the slack. Make sure that How to use seat belts passenger wearing it. The lap belt has the belt goes over your collar bones one manually adjusted belt that fits and across chest. This car has three point inertia reel across the hip bone. type front and rear seat belts in the 5. To unlatch the belt, press the red out board positions and a lap belt for Make sure that your seat is adjusted button on the buckle. Guide the middle passenger on rear seat. In to a good driving position and the back belt to the pillar as it retracts. normal driving, the belt lets you move of the seat is upright. freely in your seat. In case of an 1. Pull the tongue across your body accident or sudden braking, inertia and insert it into the buckle. reel automatically tightens the belt to 2. Check and ensure that the belt is help restrain your body. not twisted.
92 Seat Belts GETTING STARTED
WARNING WARNING Lap belt Improper positioning of the belt on Using one seat belt for more than Pull the tongue to the desired length. shoulder is dangerous. An one person at a time is dangerous. Insert it into the buckle until you hear improperly positioned belt will A seat belt used in this way cannot a click. provide little or no protection in a spread the impact forces properly Adjust the belt length. To lengthen the collision. Always make sure the and the two passengers could be belt, hoId the tongue at a right angle seat belt is positioned across your crushed together and seriously to the webbing and pull. To shorten, shoulder and near your neck, but injured. Never use one belt for more pull the loose end of the webbing. never under your arm. on your neck, than one person at a time. To unfasten, depress the button in the or on your upper arm. buckle. 10.The belts if required should be 6. The belts are meant (intended) for replaced, by Authorised personnel WARNING adult occupants only. only. Positioning the lap portion of the 7. Each belt should be used by one 11.The belt should not be Seat Belt too high can be occupant only. The belt must not disassembled. If required, dangerous as in a collision, this be put round a child, seated on authorised personnel only should would concentrate the impact passengers lap. carry out disassembly and force directly on the abdominal 8. When the belt has been in use in assembly. area, causing serious injury. Wear a serious accident or shows signs 12.Clean the webbing with a mild soap the lap portion of the belt snugly of severe fraying / damage or of solution recommended for upholstery. and as low as possible. having been cut, replace with an Bleaching or dyeing the webbing approved belt kit. may weaken it. 9. The belt must not be altered or modified during use.
93 GETTING STARTED Seat Belts
TATA MOTORS strongly urges that a child restraint system, he / she General Guidelines: the driver and passengers in the car should be seated on the car’s back • Children below 12 years are be properly restrained at all times with seat restrained using the car’s seat- always safe in child restraints. seat-belts. Failure to do so could belt. • Refer child restraint increase the chance of injury and / Use the seat-belt when the child is in manufacturer’s instructions for or the severity of injury in accidents. the rear seat also. According to installation. Baby or Small Child: accident statistics, a child is safer • Select the child restraint based on when properly restrained in the rear the weight of the child. Age should seat than in the front seat. be used as a reference. For Airbag Equipped Cars: • Rearward facing child restraints • Rear Seat is the SAFEST for are preferred for children with children. weight less than 9kg or until they can sit themselves without any aid. • Never put rearward facing child restraints on front seat unless the passenger airbag is deactivated. This is very important and if not followed, it can lead to a serious injury or even death. • Do not use a forward facing child Use a child restraint system restraint system in the front seat appropriate for the child until he / she of the car, unless the passenger is old enough to wear the car’s seat airbag is deactivated. belt properly. If the child is too big for
94 Air Bag GETTING STARTED
Expectant Mothers: Driver Air Bag and Passenger Air addition to seat belts to help protect Bag: (Supplementary Restraint against head and chest injuries in Systems-If Applicable) certain moderate and severe frontal and front angular collisions. The air bag system is not visible until it is activated. Because the system senses crash severity, some frontal/ angular collisions will not inflate the Air bags. Airbags are not designed to inflate in rollover, rear side or slow speed frontal/ angular crashes because the necessary protection can be achieved by the seat belt alone. TATA MOTORS recommends the use of a seat-belt. Kindly consult your Operation : doctor for specific recommendation. Sensors in the ECU detect the degree Your vehicle is fitted with an air bag The lap belt should be worn securely of severity of frontal/ angular impact. and as low as possible over the hips for the driver, located in the steering The air bag(s) are designed to deploy and the waist. wheel, and a passenger air bag is if the collision suits the criteria for located above the glove box deployment. Injured person : compartment. Vehicles fitted with an • The sensor switches close the air bags can be identified by the “AIR TATA MOTORS recommends the use circuit and nitrogen gas is of a seat-belt for injured person. BAG” label on the steering wheel. produced that fills the air bag by Depending on the injury, consult your The air bag is supplementary restraint burning the propellant. doctor for specific recommendations. system. It is designed to be used in
95 GETTING STARTED Air Bag • The inflating air bag deploys out switch to INACTIVE by using the CAUTION of the steering wheel in the front ignition key. • Air bag systems components get of the driver and passenger air bag hot after inflation, Do not touch of the dash board in front of the after inflation. passenger. This action takes place • For persons suffering from in a fraction of second. breathing problems or asthma, get • The bag(s) deflate as the gas out of the car promptly for some escapes through the vents. fresh air as the smoke may cause breathing problems. • Airbag(s) may only deploy with the • ignition switch in ON position. The Always turn the PAB switch to system will however work for about “PAB” in case the front passenger seat is occupied. 30 seconds immediately after • switching OFF of ignition. You may Always wear seat belts. The hear a noise along with some wearing of seat belts is required even when the air bag is fitted. Air smoke, dust and smell of burnt bags do not replace the seat belts. propellant immediately after the air • bag has inflated. DO NOT PANIC Do not allow a front seat passenger to obstruct the as this is normal. operation of the passenger airbag • Passenger Air Bag (PAB) switch by placing feet, knees of any provided on the left side of the other part of the person, or any dashboard should always be other objects in contact with, or ACTIVE. If in case the front in close proximity to, an air bag passenger seat is unoccupied, the module. PAB may be prevented from deploying by turning the PAB
96 Air bag GETTING STARTED
• Always wear your car's seat belts The importance of wearing seat restraint in the front seat when correctly as they can prevent you belts : the passenger air bag is active, from accidental injury when the air • It will help to keep you in the proper as serious injury or death may bags inflate. In addition, both driver position when the air bag inflates. result from the force of the inflating front passenger air and front seat passenger (If a • Reduce the risk of harm in rollover, bag. The rear seat is the safest passenger air bag is fitted), should side or rear impact collisions. adjust their seats to provide place for children. • Reduce the risk of harm in frontal/ maximum practical distance from • angular collisions that are not Never place any object in front of the air bag. enough to activate the air bag. you while you are seated in the • An air bag, when it inflates may front seat as it may result an injury • Reduce the risk of being thrown cause injury. Minimise the risk of from the object when it is forced from your vehicle in a collision. injury by ensuring that front seat towards you by the inflating air bag. occupants are wearing their seat The importance of being properly Do not cover the steering wheel or belts and are seated correctly, seated: instrument panel with an object which may prevent the proper with the seat as far back as is To protect occupants in a collision, the deployment of the air bag. practical. air bag inflates at a rate that is faster • DO NOT service, repair, replace, than you can blink your eye. • Where a passenger air bag is fitted, front passenger should never sit on modify or tamper with part of the • If you are too close to an inflating the edge of the seat, stand near air bag SRS, or wiring in the air bag, it could seriously injure the glove box compartment, rest vicinity of an air bag SRS you, Move your seat as far back feet or other parts of the body on component; this could cause the as practical to allow room for air the dash board or lean over near system to activate, resulting in bag inflation. Never install any the glove compartment when the personal injury. rearward facing child seat vehicle is moving.
97 GETTING STARTED Air Bag
Air Bag Warning Light: Air bag maintenance & servicing : permit anyone else to do service, If any of the following occur, see your inspection, maintenance or repair The diagnostic system continually Authorised dealer without any delay on any SRS components or monitors the readiness of the SRS wiring. for corrective action. AIR BAG while the vehicle is being • Similarly, no part of the SRS driven. The air bag warning light on • The air bag warning light does not system should ever be handled the instrument panel will illuminate operate briefly when the ignition or disposed of by anyone except for approximately 5 seconds when key is turned on. an authorized dealer. Improper the ignition is switched on. This is work on the SRS system will • normal and indicates the system is The air bag warning light illuminates result in inadvertent deployment performing a self check. The while driving. of the air bag or could render the following components are monitored Though your car's air bag system SRS system inoperative. This by the indicator : could also lead to personal injury. does not require regular maintenance, • Airbag control module - ECU you should always check when a • Do not modify your steering wheel • Driver airbag or any other SRS components, warning about malfunction is flashed For example replacement of • Passenger air bag on the instrument cluster. If this is not steering wheel or modifications to • Retractor Pretensioners. attended to, the air bag system may the steering column, front • All related wiring. malfunction in the event of a collision. bumper, body or frame structure Conversely, it may deploy even if there can adversely affect the SRS If the warning light does not illuminate is no collision. performance and lead to possible when ignition is switched on, or injury. remains illuminated after the initial NOTICE check period & during driving, or • If your vehicle has received any • Any maintenance performed on flashes, a fault may exists with air bag front end damage, you should or near the components of the have the SRS system inspected & seat belt pre-tensioner and it should SRS must be performed only by by an authorized dealer to ensure be checked by an authorized dealer an authorized dealer. Do not immediately. it is in proper working order.
98 Air bag GETTING STARTED
The air bag will inflate only once. SRS The inflated air bag system will not function again and steering wheel with air bag module, steering column (if collapsed), seat belts and control module must be replaced immediately. If passenger air bag gets deployed, air bag assembly, air bag cover, seat belts and dash panel must be replaced. If they are not replaced, it may SRS increase the risk of injury in a collision. CAUTION • Do not attempt to service, repair, • When you transfer ownership of the or modify the air bag system, any vehicle to some other person, we tampering will result in activation urge you to alert the new owner that of the system and increase the the vehicle is equipped with SRS risk of personal injury. For system and read the applicable Servicing the air bag system, see your authorized dealer. sections in the owners manual. • • Do not use chemical solvents or If you wish to junk or scrap the strong detergents when cleaning vehicle, we urge you to first take the steering wheel or instrument the vehicle to an authorized dealer panel to avoid contamination of the so that the SRS system can be air bag system. Wiping with a rendered safe. damp cloth only is recommended.
99 GETTING STARTED Anti-Lock Braking System
ABS (Anti- Lock Braking System) WARNING Braking in an Emergency: (if provided): • ABS cannot overcome the physical In an emergency situation, the driver The purpose of the anti-lock braking limitations of stopping the car in should apply full braking effort even system (ABS) is to prevent the wheels too a short distance, cornering at when the road surface is slippery. The from locking when braking, thereby too high a speed, or the danger of ABS will constantly monitor the enabling the driver to retain steering aquaplaning, i.e when a layer of rotational speed of the wheels and will control of the car. water prevents adequate contact vary the braking pressure to each of the tyres and the road surface. wheel according to the amount of Under normal braking conditions traction available. This will ensure that (where sufficient road surface friction • The fact that a car is fitted with the wheels do not lock and the car is exists to reliably bring the car to a ABS must never tempt the driver brought to a stop in the shortest stop without the wheels locking), ABS into taking risks that could affect possible distance for the prevailing will not be activated. However, if the his/her safety or that of other road road surface conditions. braking force exceeds the available users. In all cases, it remains the adhersion between the tyres and the driver's responsibility to drive within CAUTION road surface causing the wheels to normal safety margins, having due DO NOT pump the brake pedal when lock (for example, on slippery roads), consideration for prevalling weather driving, this will interrupt operation of then ABS will automatically get and traffic conditions. the ABS and may incease the activated. braking distance This will be felt by a rapid pulsation felt through the brake pedel.
100 Anti-Lock Braking System GETTING STARTED
NOTICE ABS Warning Light: In addition, when starting the engine, On soft surfaces, such as powdery a single 'knock' may be heard coming show, sand or gravel, the braking The ABS incorporates a monitoring from the engine compartment. Very distance required by the ABS may system, which checks that all the slight movement my also be felt at the be greater than for non-ABS electrical components are in working brake pedal. Both are normal and are braking, even though improved order as soon as the starter switch is due to the ABS self checking process. turned ON, and also at frequent steering would be experienced. This NOTICE is because the natural action of intervals during a journey. The non-ABS braking system locking wheels on soft surfaces is The warning light on the instrument remains fully operational and is not to build up a wedge of surface panel is an important part of this affected by partial of complete loss material in front which assists the system. The light should come ON of the ABS. However, braking car to stop. for approximately two seconds when distance may increase. No matter how hard you brake, you the starter switch is turned to the 'IGN' should be able to continue steering position and then should go OFF. the vehicle as NORMAL. If the warning light fails to go OFF or However, always remember that the come ON when driving, a faould has ABS operates only AFTER the driver been detected by the self-monitoring has already lost control. ABS cannot system and complete ABS control reliably compensate for driver error or may not be available. If this occurs, inexperience. get your car checked by a TATA Authorised service centre.
101 102 DRIVING
Q Safety Checks
Q Driving Safety
Q Fuel Saving Tips
Q Starting & Stopping The Engine
Q Running-In Period
Q Brakes
Q Driving In Adverse Conditions
103 DRIVING Safety Checks
Before Driving, check (Refer Ensure: maintenance): 1. Bonnet is properly closed and 1. Tyre pressure and condition of locked. tyres. 2. All doors are properly closed and 2. Coolant level. locked. 3. Engine oil level. 3. Check that the items you may be 4. Brake fluid level . carrying inside with you are stoved properly or fastened securely. 5. Water in windshield washer reservoir. Top up if required. 4. Seat belts are fastened 6. Power steering oil level. 5. Ensure all mirrors, windows and outside lights are clean and 7. Battery electrolyte level. unobstructed. Remove dust, frost, 8. Fuel level. Ensure sufficient Fuel. snow or ice if any, on these.
Adjust: 6. All switches and lamps are working 1. Adjust your seat position. 7. Check and ensure that all the gauges and indicators in the 2. Check adjustment of all rear view instrument cluster are working. mirrors. 8. Gear shift lever is in neutral position 3. Check and adjust tilt steering. 9. Parking brake is released.
104 Safety Checks DRIVING
SAFETY CHECKS Side indicators / Hazard warning First Aid Kit:
Windshield/wiper/windshield Ensure that all side indicators/ A first aid kit is provided in your car. washer: hazard warning lights are always in This is for use in case of minor working condition and they are used injuries. It should be regularly Always keep windshield glass clean when required. checked and updated. to avoid any distortion in visibility. Horn: Ensure proper working of wipers and Documents: condition of wiper blade. Ensure that Ensure the horn is working properly. Always carry car registration papers, windshield washer reservoir is full. Do Horn provides safety to other road insurance, valid PUC certificate and not operate wiper alone when the users by alerting your presence. windshield glass is dry, this would driving licence with you. damage the windshield. Brakes: Ensure brakes are working properly. Headlights: Do not drive the car when brake Keep headlight lenses clean. Check warning lamp is ON. for operation of headlamps in both Tyres: high/low beam condition. Check for correct focusing of headlamps. Use Check the condition of tyres for any only recommended type of bulbs. Do abnormalities. Maintain correct tyre not use the high beam unless it is pressure. Do not use worn or bald inevitable, as its dazzle may glare the tyres, especially on the front wheels. driver of an oncoming car, thus causing an accident.
105 DRIVING Driving Safety
DRIVING SAFETY Mobile phones: Parking on slopes: Seat Belt: Due care should be exercised while applying parking brakes on steep Seat-belts are life saving equipment. slopes. It is advisable to switch off the Use of seat-belt reduces the chance engine and shift gear lever in Low of injury and severity of injury in case Forward Gear before parking the car of an accident. It is strongly facing uphill steep slope and in reverse recommended that all the car gear when facing down hill. occupants always wear seat-belts when car is in motion.
Influence of Alcohol / Drugs: Avoid driving under the influence of Avoid using mobile phones while alcohol or drugs. Alcohol and drugs driving a car. This could divert your will severely affect your reflex actions. attention from the road and result in This will impair your control of the car an accident. and increase the risk of injury to yourself and others. Fatigue 'Rest Revive Survive': Do not attempt driving when you feel tired, sleepy. Long distance driving can tire you very much and fatigue can dull your reflexes and judgment. Take rest and get refreshed at regular intervals.
106 Fuel Saving Tips DRIVING
TIPS TO IMPROVE FUEL wastage of fuel due to incomplete Running in Speed: ECONOMY: combustion. Your car's fuel economy is mainly Gear Speed (kmph) Have your car's air filter cleaned during dependent on your style of driving. every service. In case the car is used Safire Quadrajet To operate your car as economically in dusty conditions, get the air filter 1st 20 20 as possible, use the following driving cleaned more frequently at a Tata 2nd 30 30 suggestions. authorised service station. 3rd 50 50 Avoid Excessive Idling : Avoid incorrect tyre pressure : 4th 70 70 Stop the engine and start it again, if If your car's tyres are under - inflated, 5th 80 80 you have to wait for more than a it results in increased rolling minute. e.g. at Traffic Signals. resistance, leading to wastage of fuel. Fuel Economy Speeds: Avoid fast starts and unnecessary (Refer tyre maintenance section) stops : Proper Driving Practices : Gear Speed (kmph) Start off slowly from traffic lights or stop Keep a safe distance from other cars Safire Quadrajet signs to prevent increased fuel to avoid braking suddenly. 1st 20 20 consumption and shortening of engine life. Avoid unnecessary deceleration NOTICE 2nd 30 30 (stopping or slowing down) and then Do not rest your foot on the clutch 3rd 40 30 acceleration which uses more fuel. pedal. It does not allow full engine 4th 50 50 power to be transmitted to the Always maintain clean air-filter: wheels and reduces clutch life. 5th 70 70 The amount of air supplied will reduce due to clogged air-filter, resulting in
107 DRIVING Starting / Stopping the engine
Starting the Engine : Stopping the Engine Parking : (Specially for Diesel engines): 1. On a horizontal surface. Q Park the car in a safe place. Before switching OFF the engine, run 2. Ensure gear lever is in neutral. Q Apply the parking brake. the engine in idle condition for atleast 3. Insert the key in steering cum Q Ensure that all window glasses are 30 seconds and then switch OFF. ignition lock and turn it to ON closed and all lamps are turned This will allow the engine oil to position. OFF. lubricate the turbocharger, till its 4. Press the clutch pedal fully. Q At night, put on the parking lights speed is fully reduced and also allow 5. Now crank the engine. if required. the unit to cool down. 6. If the engine does not start turn Q Remove the key from the ignition the key to off position and try after The above precautions will ensure switch. satisfactory life and performance from 30 seconds. Q Place wheel chocks at the wheels the turbocharger. if parked on a slope. NOTICE Preparing to Drive : CAUTION After starting, run the engine in idle Q Release the parking brake. Do not leave the key inside the car. speed for at least 30 seconds. Do Q Before you enter the car, check Do not leave children unsupervised not press accelerator pedal while and clear any obstructions that may inside the car. starting the engine to avoid damage not be visible from the driver's seat. When parking on a level ground, to turbocharger (in case of diesel Q Before driving off check in the you may place the gear lever in cars). rear view mirror, for oncoming "Neutral" position. When parking traffic. Switch on side indicator on a downhill gradiant, place the signal when getting into main gear lever in ‘Reverse’ position. When parking on uphill gradiant, stream of traffic. place the gear lever in the ‘1st’ position.
108 Running-In Period DRIVING
Running-in Period: recommended to shift at the speeds given in the table. Avoid rapid acceleration and prolonged high speed running of the engine while You can get extra braking from the using the new car for the first engine when slowing down by shifting 1500-1800 km of operation. to a lower gear. This can help you to maintain a safe Do not exceed the following road speed and prevent your brakes from speeds during running in period. overheating while going down a steep Gear (kmph) hill. Safire Quadrajet CAUTION 1st 20 20 Avoid excessive revving up of engine rpm. 2nd 30 30 Idling the engine for long duration 3rd 50 50 must be avoided. 4th 70 70 5th 80 80 Before you shift to reverse gear, bring your car to a complete stop and depress the clutch pedal fully. Do not shift into reverse gear when the car is moving forward. While shifting the gears, it is
109 DRIVING Braking
Brakes : same time brake indication light would Put your foot on brake pedal to apply The brake system on your car is glow on dash board. brake. Do not ride with brakes applied an advanced dual circuit, diagonal If you observe any abnormality in brake as they may overheat and the split vacuum assisted hydraulic system contact your nearest TATA performance may be impaired. The brake system. Authorized Service Centre. brake lights may confuse the other road users behind you. It is equipped with: In case of failure of vacuum supply to Use engine to assist the brakes by Q Brake booster: This assists the the brake booster the car can still be shifting to a lower gear and lifting your driver in braking with an ergonomic stopped with a higher pedal effort. In foot from accelerator pedal. pedal force on brake pedal; case of vacuum failure or brake circuit failure, slow down the car by shifting Constant application of brakes while Q Tandem Master Cylinder, for fail to lower gear and lifting your foot from going down the hill builds heat and safe braking. the accelerator pedal. Pull the side of reduces braking efficiency. Q Single pot calipers, for efficient the road as soon as it is safe. Check your brakes after driving energy absorption. CAUTION through deep water. Apply the brakes Q Auto adjusted rear brakes which moderately to feel that they are are designed for trouble free Brake system failure is hazardous and needs immediate attention. In normal. If not, apply them gently and performance. the event of brake system failure, frequently until they do. With wet The system is designed with diagonal a) Have your car towed OR brakes you should be extra cautious split type, which has an advantage of b) Be extremely cautious in case and alert while driving. providing maximum braking even if one you have to drive the car. circuit fails. However, in such a situation, the pedal will be lighter to press, pedal travel will be higher and stopping distance will increase. At the
110 Driving in Adverse Condition DRIVING
Driving Through Water : Do not attempt to start the engine if Avoid harsh braking and sharp turns. car gets flooded due to water. Tow the It may cause loss of control and lead car to a safe place. to a skid. Take the car to nearest TATA For slowing down, shift to lower gears authorised workshop to check entry and brake gently. of water in cylinders. Keep head lights ON if visibility is If water has entered the engine or poor. transaxle, the lubricants will have to Night Driving : be replaced. Get the starter and alternator checked. Never venture to drive through water when it flows over stones on a bridge. Driving on a Rainy Day : Your car’s engine may get seriously damaged if attempted to drive through deep water. If at all the situation demands that you have to drive through water then;
Q Keep engine in fast idling and crawl the car in low gear. Dip the head lamp for oncoming traffic
Q After driving through water apply during night driving. brakes several times to dry liners Maintain a speed such that you can and to regain original braking. Check brakes, steering and stop within illuminated distance of windows.Check tyres for wear and tyre head lamps. pressure. Check wiper blades for proper functioning.
111 DRIVING Driving in Adverse Condition
Use head lamp main/dip beam to alert Choose as smooth a slope as Descending Sharp Gradients : other road users on turns/cross roads possible and select the appropriate etc. gear so that gear changing in the Use side indicators for lane change middle of the climb is not required. or turning. Changing gears in the middle of the Put ON hazard warning switch in case climb can cause loss of momentum of hazardous parking or if your car is and engine stalling. Shifting to a lower disabled to warn the passing traffic. gear has to be done cautiously to avoid loss of traction. Climbing Sharp Gradients on Never move the car diagonally across Loose Surfaces: a hill. The danger is in loss of traction and sideways slippage, possibly Depending on the severity of the resulting in tipping over. If unavoidable, gradient, shift into appropriate gear. choose as mild an angle as possible Use engine braking judiciously without and keep the car moving. over-revving the engine. If the wheels start to slip within few Brake application under such feet of the end of the climb, motion situations should be done very can be maintained by swinging the smoothly to avoid loss of control. steered wheels left and right, thereby Select appropriate gear so that gear providing increased grip. changing or clutch disengagement is not involved while descending the If the car stalls or losses headway gradient. Start off smoothly in any suitable gear. while climbing a steep hill, make a Apply power smoothly so that there quick shift to reverse and allow the is no loss of traction by over-revving car to move back with the control of of the engine. engine compression.
112 IN CASE OF EMERGENCY
Q Hazard Warning Switch
Q If You Have A Flat Tyre
Q Starting The Engine With Jump Lead
Q Towing The Car
113 IN CASE OF EMERGENCY Hazard Warning Switch
Hazard Warning Switch : again to switch OFF the hazard function.
CAUTION If lights do not blink or blink rapidly, it is an indication of problem in the blinker electrical system or the indicator bulb at front or rear has fused. Get it rectified immediately.
Use Hazard Warring lights besides advance warning triangle in case of breakdown specially during night time and car has to be parked at the side of the road or if the car is being operated in adverse conditions. This can be operated without ignition ON. Press the hazard warning switch (red knob) in the center of the dash board, all side indicator lights will flash simultaneously to warn the other road users about any hazardous condition of the car. Press the knob
114 If You Have A Flat Tyre IN CASE OF EMERGENCY
IF YOU HAVE A FLAT TYRE Reduce car speed gradually keeping it is a straight line. Move cautiously off the road to safe place away from traffic. Park the car on a level and firm ground. Apply parking brake and engage 1st gear. Turn on Hazard warning switch. Keep advance-warning triangle at least 50 meters behind the car as an indication of breakdown. the circumference of the wheel cover Take out the tool kit, jack and handle to fix it in the wheel rim. from the car which is kept in the luggage compartment. Removal of Spare wheel: Removal and refitment of wheel Spare wheel is located in the luggage cap: compartment. Insert a piece of cloth between the Open the tail door to take out the spare spokes of the wheel cover and pull wheel, first fold in and lift up the floor cover outward.Take out detached cover. Unscrew and remove retaining wheel cover from the wheel rim. For bolt at the centre. Lift and take out installation, first match the slot at the the spare wheel. wheel cover with the air feeling nozzle of the wheel. Apply equal pressure at
115 IN CASE OF EMERGENCY Spare Wheel
Changing flat tyre: rear wheel. Slowly lift the car with the CAUTION help of jack handle. Block the wheel which is diagonally • Do not lift the car with occupants opposite to the flat tyre inside. Take out wheel cover if fitted (Refer: • Raise the car only high enough to Wheel cover removal in TYRE remove and change the flat tyre. INSPECTION) and loosen the wheel mounting nuts of flat tyre. (Do not • Do not carry any other work under remove the flat tyre at this stage). a car that is supported by a jack. This may cause a personnel injury. • Do not start or run the car while supported by a jack. Jacking point - Rear
Set the jack properly at correct jack point as shown for front or rear wheel. The jacking points are located approximately 185 mm behind the front wheel and 260 mm ahead of the Jacking point - Front Jacking point location
116 Starting The Engine With Jump Leads IN CASE OF EMERGENCY
Remove wheel-mounting nuts and take Starting the Engine with Jump Q Make sure that the battery out flat tyre. Leads: providing the jump start has the Roll the spare wheel into position and align The engine with a discharged battery same voltage as the battery in your the holes in the wheel with studs. Reinstall can be started by transferring car (12V). Its capacity must be the wheel nuts (taper end inward) and electrical power from the battery of approximately the same as the tighten them as much as you can by another car. original battery capacity. The hand. This may be dangerous as any voltage and capacity are given on Before using the jack, please read the deviation from the following the batteries. instructions on the sticker provided on instructions could lead to personal Q Do not disconnect the discharged the jack. injury resulting from any battery battery from the car. explosion, as well as damage to the Lower the jack completely and tighten the Q Switch off all unnecessary wheel nuts one by one using wheel electrical systems in both cars. electrical loads. spanner. Press fit the wheel cover back (if CAUTION fitted). Q Do not lean over the battery during Do not allow battery electrolyte to jump starting. Restore all the tools and jack at their come in contact with eyes, skin, respective location. Q Do not allow the terminals of one fabrics or painted surfaces. The fluid lead to touch those of the other Place the flat tyre at spare wheel location contains sulphuric acid which can lead. as described. cause injury and severe damage. Q Apply hand brake. Keep the CAUTION Wear rubber gloves, to avoid risk gearshift lever in neutral. Check and correct the tyre pressure of contact. Q Do not connect the lead to the and nut tightness of the changed wheel To lessen the risk of injury, wear eye negative terminal of the discharged as per recommendation at nearest protection when working near any battery. service station. Get the punctured tyre battery. repaired at the earliest.
117 IN CASE OF EMERGENCY Starting The Engine With Jump Leads & Towing The Car
Q The connection of the -ve lead point Attempts to start the engine of the car Q Limit the speed to 20-30 kmph.
should be as far away from the with the discharged battery should be Q In case of brake failure, use the discharged battery as possible made at intervals of one minute and parking brake to control the car. and close to the starter motor on should not last more than 15 seconds. engine/transaxle. After starting, allow both engines to Location of Tow Hooks : idle for approximately 3 minutes with Q Route the leads so that they do not get caught by the rotating parts the leads still connected. in the engine compartment. Towing the Car :
Q The engine of the car providing the Q For towing a car, the best way jump start can be allowed to run is to use a wrecker. during starting. Q Alternatively, use a rigid tow bar. Connect leads in the order as Q Avoid using a flexible cable or shown in the sketch rope as your car may crash into Tow Hook Location at Front the car towing your car when it stops suddenly.
Q Switch ON the hazard warning signals of both the cars to warn other road users.
Q Where possible, keep the engine idling so that power steering assistance and brake vacuum are available. Tow Hook Location at Rear 118 Routine Service IN CASE OF EMERGENCY
This manual will help you to CAR MAINTENANCE FOR OWNER WARNING understand your car. Inspection, Routine: Maintenance procedures: maintenance of the car should be handled by professionals only. We highly recommend that these Performing maintenance work on a items be inspected at least once a car can be dangerous. You can be Please be careful while personally week. seriously injured while performing inspecting / maintaining the car as it some maintenance procedures. If may cause damage to the car and Engine Oil Level, Engine coolant you lack sufficient knowledge and may be unsafe. Level, Brake Fluid Level, Washer Fluid experience or the proper tools and Level, Battery, Tyre inflation pressure, The ignition and fuel systems are equipment to do the work, have it Power steering fluid level. extremely important in view of done by qualified technician. emission control and efficient engine Do it Yourself Service: operation. Similarly the brake system Improper or incomplete service may for safety. Do not tamper with them. result in problems. All inspections and adjustments must Several maintenance procedures can be made by a qualified technician. be done only by a qualified service We strongly recommend that all technician with special tools. servicing related to these systems be Improperly done ‘do-it- yourself’ done by a TATA authorised dealer/ maintenance during the warranty TASC. period may affect warranty coverage. If you’re unsure about any servicing or maintenance procedure, have it done by a TATA Authorized Dealer / TASC.
119 120 PRELIMINARY TROUBLE SHOOTING
Q Engine
Q Clutch
Q Transaxle
Q Brakes
Q Steering
Q Suspension
Q Electrical
Q Air Conditioning
Q Wipers
121 PRELIMINARY TROUBLE SHOOTING Engine
(These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual) SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN
ENGINE 1. Engine not cranking Dead battery, loose or dirty • Get battery checked and/or changed battery connections • Clean and tighten battery connections 2. Engine cranks but does Air in the fuel system • Crank Engine for 10 sec.(Diesel) not start (DIESEL) • Check leakages Service lamp glowing • Get defect rectified EMS fuse blown • Replace the fuse In-Tank pump not working • Check power supply to pump • Check pump delivery flow and pressure Engine cranks but does No fuel • Get fuel filled not start (PETROL) Fuel filter choked • Get the fuel filter replaced • Check fuse for fuel pump & EMS Inertia switch tripped • Reset inertia switch • Remove air from air bleeding valve on fuel rail 3. Engine overheats Coolant level low • Top up coolant, check and correct leakages Hose collapse / torn • Get the hose replaced Low engine oil level • Add oil Radiator cap not sealing properly • Fit the radiator cap correctly
122 Engine PRELIMINARY TROUBLE SHOOTING
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN 3. Engine overheats (contd.) A.C. condensers fans not working • Get defect rectified Brakes binding • Get defect rectified Electric fan not working • Get defect rectified High delivery pressure in A.C. • Get defect rectified refrigerant circuit Radiator fins clogged • Clean it Radiator water passage clogged • Get it rectified Thermostat defective • Get it rectified 4. Charging indicator Battery not getting charged • Check for Belt Failure continuously remains ‘ON’ due to loose belt drive • Replace if broken 5. Poor pickup (DIESEL) Loose contact of connectors • Get defect rectified. Blocked fuel filter • Clean/replace fuel filter element Clogged air filter • Clean / replace the element EGR malfunctioning • Get checked and corrected • Check for loose pipes and connections. In-Tank Pump not working • Check power supply to pump (Diesel) • Check pump delivery flow and pressure • Check for Inertia switch and keep it ON Poor pickup (PETROL) • Check accelerator pedal module Air in the fuel system • Remove the air Clogged fuel filter • Clean/replace fuel filter element Clogged air filter • Clean / replace the element Clutch slipping / out of adjustment • Get it rectified Brake grabbing • Get it rectified 6. Does not accelerate Accelerator pedal module defective • Get defect rectified 7. Belt squeal (for Quadrajet) Loose belt • Get belt tension adjusted Belt glazed • Get belt replaced 123 PRELIMINARY TROUBLE SHOOTING Clutch & Transaxle
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN 8. Low engine oil pressure Oil pressure transducer faulty • Do not run the engine extensively. indicator ‘ON’ when engine Take the car to the nearest Authorised is running even though Service outlet and get the fault rectified engine oil level is within max. / min.marking. CLUTCH 1. Clutch does not get Less clutch pedal height • Set clutch pedal height inline with brake pedal disengaged (Quadrajet) Air in the hydraulic system • Bleed the system Less fluid in the master cylinder • Get clutch fluid filled 2. Clutch pedal goes too low Less clutch pedal height • Set clutch pedal height inline with brake pedal Air in the hydraulic system • Bleed the system Less fluid in the master cylinder • Get clutch fluid filled 3. Clutch pedal return sluggish Less clutch pedal height • Set clutch pedal height inline with brake pedal Blocking of vent in brake fluid • Open the cap from the bottle and clean bottle the breather hole, if clogged Improper cable routing • Check cable routing. TRANSAXLE 1. Gears slipping out of mesh Worn/damaged grooves on shifter shaft • Replace Worn shift fork or synchroniser sleeve • Replace Weak or damaged detent springs • Replace Worn bearings on input shaft or layshaft • Replace Worn dog teeth on sleeve and gear • Replace sleeve and gear 2. Hard shifting Inadequate lubricant • Replenish Inadequate clutch pedal travel • Adjust Distorted or broken clutch disc • Replace
124 Brake PRELIMINARY TROUBLE SHOOTING
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN 2. Hard shifting (contd.) Damaged clutch pressure plate • Replace clutch cover/disc Worn synchrocones • Replace Worn dog teeth on sleeve or gear • Replace sleeve or gear Distorted shift shaft/linkages • Replace 3. Noise Inadequate or insufficient lubricant • Replenish Damaged or worn bearing(s) • Replace Damaged or worn gear(s) • Replace Damaged or worn synchroniser parts • Replace BRAKES
1. Poor brakes Insufficient brake fluid. • Get the brake fluid filled Air in the system • Bleed the system Malfunction of automatic adjuster • Check and rectify auto adjuster mechanism or replace Vacuum leakage • Rectify the leakage Brake fluid contamination • Replace the brake fluid Brake fluid, grease, oil or water • Replace the leaking line, bleed on pad /drum the system. Clean pad/lining. replace seals if leaking Worn brake lining/pad • Get the liners/pad replaced Excessive worn drums at rear • Replace rear drums soft or weak hose • Check and replace 2. Spongy pedal Air in the system • Bleed the system
125 PRELIMINARY TROUBLE SHOOTING Brake & Steering
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN
3. Brake pulling to one side Oil on the lining/pad • Clean the pad lining One side shoe (pad) worn • Get the shoe pad replaced Loose brake anchor plate • Tighten the bolts Wheel adjustment disturbed • Adjust Unequal tyre pressure • Adjust One side brake pipe clogged • Get the brake line cleaned and bleed the system 4. Brake grab Improperly adjusted parking brake • Get correctly adjusted Brake fluid container breather hole • Clean the hole on the container clogged No brake pedal free play/brake • Adjust brake pedal Check clevis pin pedal not returning fully Defective tandem master cylinder • Replace/rectify tandem master cylinder. Brake light switch over tightened • Set brake light switch. 5. Brake Squeal Defective brake lining/pad • Replace Glazed lining/pad • Clean or replace lining/pad Wrong lining/pad • Install correct lining/pad Shoe return spring broken • Replace Front pads /Antisqueal shims • Get corrected rubbing on the disc STEERING 1. Hard steering For power steering - Less fluid in • Get the recommended fluid topped up to the power steering reservoir. correct level Air in the system • Get the air removed by bleeding the system 126 Suspension PRELIMINARY TROUBLE SHOOTING
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN
1. Hard steering (contd.) Loose pump belt • Get the belt correctly adjusted
SUSPENSION 1. Abnormal or excessive Tyre out of balance • Check balance and/or adjust if required. tyre wear Steering geometry disturbed • Adjust steering geometry Tyres not adequately inflated • Adjust tyre pressure Wobbly wheel or tyre • Replace wheel or tyre Defective tyre • Replace tyre Hub play not proper • Adjust hub play Brake grabbing • Check and rectify Excessive braking • Modify driving habit 2. Abnormal noise from Worn, sticky or loose tie rod ends, • Replace tie rod end, suspension front end lower ball joints,tie rod in side ball arm, tie rod or drive shaft joints joints or drive shaft joints Warning noise for pad wear • Replace pad Damaged struts or mounting • Repair mounting or replace struts Worn suspension arm bushings • Replace Loose wheel nuts • Tighten wheel nuts Loose suspension bolts or nuts • Tighten suspension bolts or nuts Broken or damaged wheel bearing • Replace Poorly lubricated or worn strut bearings • Lubricate or replace strut bearings Excessive hub play • Adjust Loose caliper housing bolts • Check & tighten 3. Ride too soft / bumpy Faulty struts • Replace strut
127 PRELIMINARY TROUBLE SHOOTING Electrical & Air Conditioning
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN 4. Suspension bottoms Over loaded • Check loading Faulty struts • Replace struts ELECTRICAL 1. No lights on the dash board Battery terminal disconnected • Get the battery properly connected after turning on the ignition Battery completely dead • Get the battery charged key • Get the alternator and charging circuit checked • Check for parking lamp fuse 2. Non functioning electrical Blown fuse in the circuit • Replace the fuse if blown accessories such as power Loose connectors • Get the connection properly tightened windows, head lamps, fuel Circuit relay loose • Tighten the relay correctly tank flap, wiper and washer Defective components • Get the defective component etc. in the mounting replaced from Authorised Workshop AIR CONDITIONING 1. Fan motor does not operate Blown fuse • Replace fuse and correct any wiring short Faulty connection • Properly connect poor connections Faulty motor • Replace motor if no conductance Faulty resister • Replace resistor block if defective connection at resistor Faulty fan switch • Replace switch 2. Motor operates but air flow Obstruction at evaporator inlet • Clean evaporator
128 Wiper PRELIMINARY TROUBLE SHOOTING
SR. NO. PROBLEM OBSERVED CAUSE ACTION TO BE TAKEN is minimum Air leak • Correctly seal Faulty thermostat • Adjust or replace thermostat 3. Insufficient cooling, Air flow Incorrect refrigerant quantity or • Get the defect rectified at nearest normal and compressor defect in system aggregates authorised service centre operating WIPERS 1. Narrow streaks are left Foreign matter has • Clean the edgeof the blade. If on the wind shield making attached to the blade or streaks still appear, replace it. it hard to see. blade edge of the blade is worn out. 2. The wiper blade jumps No proper contact of wiper blade • Clean the wind shield. If jumping across the windshield and with wind shield glass and wiper persists replace the blade. makes a lot of noise across blade does not move smoothly the surface but vibrates, noisily and bounces. 3. The wipe leaves large Rubber deformed • Replace the blade un-wiped spots.
4. The blade does not contact Deformed wiper blade / arm • Replace wiper blade / arm with the wind shield surface evenly, leaving a large un-wiped surface.
129 130 ELECTRICAL MAINTENANCE
Q Bulb Specification
Q Fuses & Relays
Q Bulb Replacement
131 ELECTRICAL MAINTENANCE Bulb Specifications
BULB SPECIFICATION :
Sr.No Description Rating Type Quantity 1 High Beam 12V , 55W H7 2 2 Low Beam 12V , 55W H7 2 3 Parking Lamp 12V , 5W W5W 2 4 Front Turn Signal 12V , 21W PY21 2 5 Front Fog Lamp 12V , 55W H3 2 6 Position Lamp 12V , 5W W5W 2 7 Stop + Position Lamp 12V , 21/5W BA 15d Dual 2 8 Rear Turn Signal 12V , 21W WY21W 2 9 Reverse Lamp 12V , 21W W21W 2 10 Rear Fog Lamp 12V , 21W BA15S 2 11 Rear Registration Plate Lamp 12V , 5W W5W 2 12 Side Repeater Lamp 12V , 5W W5W 2 13 Roof Lamp 12V , 10W Festoon Bulb 1 14 Roof Spot Lamp (Front, Rear) 12V , 5W W5W 2 15 High Mounted Stop Lamp --- LED 1 16 Load Area Lamp 12V , 5W W5W 1
132 Fuses & Relays - QUADRAJET ELECTRICAL MAINTENANCE
133 ELECTRICAL MAINTENANCE Fuses & Relays - SAFIRE
134 Fuses & Relays - PETROL ELECTRICAL MAINTENANCE
NO. FUNCTION FUSE 1 HORN 15A 2 ROOF, ENGINE & LOAD AREA LAMP 5A 3 MUSIC SYSTEM ,CLOCK & INSTRUMENT CLUSTER 15A 4 STOP LAMP & HIGH MOUNTED STOP LAMP 10A 5 HEATED RR WINDOWS 25A 6 IMMOBILIZER & DIAGNOSTIC 5A 7 CDL 10A 8 COIL BLOWER RELAY 5A 9 MOBILE CHARGER & REVERSE LAMP (SENSER W/H) 15A 10 CASSETTE PLAYER & RADIO 10A 11 POSITION LAMP LH 5A 12 POSITION LAMP RH 5A 13 FOG LAMP 15A 14 BCM 20A 15 H/L RLY COIL 10A 16 AC CONTROLS 10A 17 VENTILATION MOTOR, HVAC 30A 18 WASH & WIPERS 20A 19 INST. CLUSTER, FUEL CUT OFF 10A 20 ABS 10A
135 ELECTRICAL MAINTENANCE Bulb Replacement
Bulb Replacement : 1 2 Replacing the Headlight Bulb : Your car’s headlights have replaceable halogen bulbs. Headlight bulb can be replaced without disturbing or removing the entire headlight unit. WARNING Handling Halogen Bulbs: It is dangerous if a halogen bulb 3 breaks. These bulbs contain 4 pressurized gas and if broken, will explode causing serious injury by the flying glass. Halogen bulbs can break if the glass portion is touched with bare hands, body oil could cause the bulb to heat unevenly and explode when lit. Never touch the glass portion of the bulb with your Procedure : bare hands and always wear eye Make sure light stalk is in OFF 3. Disconnect the electrical protection when handling or working position. connector Fig.2. around halogen bulbs. Always keep 1. Lift the engine bonnet to access 4. Press and release the bulb halogen bulbs out of reach of the headlight bulb. Ensure that the retaining spring Fig.3. children. bulb is not hot. 5. Swing the retaining spring out 2. Remove the dust cover at the 5 to free the headlight bulb from back of Headlamp Fig.1.
136 Bulb Replacement ELECTRICAL MAINTENANCE
the socket by pulling it straight Replacing Tail Lamp Bulb: back. To replace a damaged / fused bulb 7. Carefully remove the headlight from your car’s tail lamp cluster, follow bulb from the socket Fig. 4. these simple steps – Tail Lamp Bolts 1. Open your car’s boot 8. Replace the bulb. 2. Remove the bolts holding the tail 9. Install in the reverse order of lamp removal. 3. Disconnect the bulb holder sockets Replacing the Parking Bulb : 4. Remove the defective bulb by 1. Make sure lighting stalk is in OFF turning the bulb holders position. anticlockwise. 2. Lift the engine bonnet. The parking 5. Replace the damaged / fused bulb is located below the Headlamp bulb with a bulb of the same bulb on the assembly. wattage 6. Re-connect all the bulb holder 3. Pull the bulb holder from the sockets and refit the tail lamp. socket. 7. Align the tail lamp according to 4. Carefully remove the parking bulb the bolt points and refit the bolts. from the socket by pulling it straight 8. Tighten all bolts using using back. appropriate size spanner. 5. Replace the bulb. 6. Install in the reverse order of removal.
137 ELECTRICAL MAINTENANCE Bulb Replacement
138 CAR CARE
Q Washing & Cleaning
Q Polishes
Q Wiper Care
Q General Precautions
Q Proper Parking
Q Washing Your Car
Q Waxing
Q Tips - Paint Care
139 CAR CARE Washing & Cleaning
CAR CARE : Use a soft bristle brush, sponge or come with the cleaner. Apply it with a Your Car is subjected to many external soft cloth and rinse it frequently while sponge or soft brush. Keep the influences such as climate, road washing. When you have washed the carpeting as dry as possible by not conditions, industrial pollution and exterior, dry it with a chamois or soft adding water to the foam. humidity. These conditions demand cloth. After drying the Car, inspect it NOTICE regular care of the Car body. Dirt, for chips and scratches that could allow Avoid wiping of painted surface in insects, bird droppings, oil, grease, corrosion to start. Apply touch up paint dry condition as it may leave fuel and stone chippings should be where necessary. removed as soon as possible. scratches on the painted surface. Polishes : Washing : Cleaning of Windows, Front and Do not wash the Car in direct sunlight, Polishes and cleaners can restore Rear Glasses : wash in shade. Spray the Car shine to the painted surface that has RFID TAG is pasted on front windshield thoroughly with a cold water jet (Car oxidised and become dull. They from inside. It enables Electronic toll on a washing pit or hoist). Mix Car normally contain mild abrasives and collection. shampoo in the wash water. No solvents that remove the top layer of solvent (fuel, thinners) need to be the finish coat. Polish your Car, if the used. finish does not regain its original shine after using wax. DO NOT TRY TO PEEL OFF RFID TAG WARNING TML PART NO. 2816 5420 99 05 Do not direct high pressure washer Cleaning of Carpets : VENUS WINDSHIELD MOUNT AVI TAG fluid/ water jets (Pressure above 0.5 Vacuum clean the carpet regularly to Bar) at electrical devices and remove dirt. Dirt will make the carpet NOTICE connecter during washing. This is to wear out faster. Periodically shampoo Do not attempt to rip or tamper the prevent malfunction / failure of the carpet to keep it looking new. tag. It will disable the functionality electrical system due to water Use carpet cleaners (preferably foam of the tag. ingress. type). Follow the instructions that 140 Wiper Care CAR CARE Clean the windows inside and outside 7. Slightly open the windows. Remove wiper blade and root wiper with commercially available glass 8. Cover the Car with a cloth or arm on windshield glass in the centre cleaners. perforated plastic sheet. Do not use position. Check the gap between arm strip and glass. This will remove the haze that builds sheets of imperforated plastic as up on the inside of windows. Use a they do not allow moisture on the FOLLOWING GUIDELINES WILL soft cloth or paper towels to clean all Car body to evaporate. HELP YOU TO PROTECT YOUR CAR glass and plastic surfaces. 9. Inflate the tyres to 0.5 bar above FROM CORROSION EFFECTIVELY. the normal specified pressure and Non use maintenances : check it at regular intervals. PROPER CLEANING : 1. Park the Car in covered, dry and if 10.Check the battery charge every six In order to protect your car from possible well-ventilated premises. weeks. corrosion it is recommended that you Engage a gear. 11.Do not drain the engine cooling wash your car thoroughly and frequently 2 Remove the battery terminal cables system. in case : (first remove the cable from the Wiper Care : 1. There is an heavy accumulation of negative terminal). FOR CHATTERING and NOISY PROBLEMS dirt and mud especially on the 3. Make sure the hand brake is not underbody. engaged. Windshield 2. It is driven in areas having high 4. Clean and protect the painted parts Glass atmosphere pollution due to smoke, using protective wax. soot, dust, iron dust and other 5. Clean and protect the shiny metal chemical pollutants. parts using commercially available OK NOT OK 3. It is driven around coastal areas. special compounds. 4. The underbody must be thoroughly 6. Sprinkle talcum powder on the Wiper blade attack angle on 0 pressure washed after every three rubber windscreen wiper and lift windshield glass should be 90 i.e. months. them off the glass. perpendicular. 141 CAR CARE General Precautions
In addition to regularly washing your PROPER PARKING: turpentine or cleaners like ‘Stain car, the following precautions need remover’ which are safe for paint Always park your car in shade to to be taken. surfaces. protect it from harsh sunlight or in a PERIODIC INSPECTION: well-ventilated garage so that there 5. Avoid substances like petrol, 1. Regularly inspect your car for is no dampness on any part of the diesel, kerosene, benzene or any damage in the paint film such car. other solvents that cause damage to paint. as deep scratches and WASHING YOUR CAR: immediately get them repaired 6. Dry your car thoroughly to prevent Following these tips while from an authorised service outlet, any damp spots. as these defects tend to washing your car. 7. Rinse all surfaces thoroughly to accelerate corrosion. HAND WASH: prevent any traces of soap and 2. Inspect mud liners for damages. 1. Always wash your car in shade other cleaners as this may lead 3. Keep all drain holes clear from and where the surface is at room to the formation of stains on the clogging. temperature. painted surface later. 2. Wash with mild car wash soap NOTICE like ‘Car Shampoo’ and use a soft Do not direct high pressure washer 100% cotton cloth to avoid fluid/ water jets at electrical devices scratches. and their connectors during washing. This is to prevent 3. To avoid scratches, please wear malfunction / failure of electrical soft gloves . Remove finger rings, system due to water nails, wrist watch while washing. ingress. 4. To remove stubborn stains and contaminants like tar, use 142 General Precautions CAR CARE
WAXING : soft cloth or sponge. Please do not 5. External contamination in the form of sap or industrial fall-out Waxing and polishing is use soap but a car shampoo may mar or develop spots on a recommended to maintain the gloss recommended by your dealer. new finish. Hence avoid parking and wet-look appearance of your Please take the following your car near trees, which are paint finish. precautions : known to drop sap, or near 1. Use a good quality polish and wax 1. Always wash your car in shade, factories, which give out heavy for your car. avoiding direct exposure to sunlight smoke. 2. Re-wax your car when the water during washing. does not slip off the surface and 2. Dry wiping your car may lead to collects over the surface in the formation of scratches and patches. hence always use a soft cloth and Further tips for the care of your clean water while wiping your car. new car finish : 3. Always keep your car parked in a If your car is washed in an well ventilated shade. Exposure to automatic car wash, please heat with entrapped moisture remember that the paint can be promotes corrosion. scratched by type of brushes, 4. Avoid driving on gravel roads, as unfiltered washing water or the the possibility of paint chip off due washing process itself. Scratching to the impact of stones is high. If reduces paint durability and gloss, you are driving on freshly tarred especially on darker colours. It is road, check immediately suggested to wash the car by hand afterwards for any stains and with cool and clean water using a clean them. 143 CAR CARE
6. The acid content in bird droppings Various Environmental Hazards may damage the newly painted affecting paints : finish and hence any bird z Environmental hazards destroy dropping must be immediately your car's finish. washed off. The enemy : 7. The paint finish is susceptible to Ultraviolet Rays, Pollution, Tree Sap, damage in case petrol, brake Bird Droppings, Car Wash fluid, liquid from car battery, oil, Chemicals, Road Salt, Acid Rain. antifreeze, transmission fluid or windshield solvent spills onto the Benefits of Car Exterior painted surface. In case of such Enrichment: a spillage immediately rinse the z Removal of medium scratches, affected area with water. Avoid orange peel, oxidation , dust nibs wiping the area as far as etc and swirl marks from painted possible, however if wiping is surface. required, ensure that you wipe z Restoration of original gloss the area gently with soft cotton levels UV protection after gloss is cloth. restored. 8. Avoid using sharp objects to z Cleaning and dressing of tyres, scrap off tar or mud from a Bumpers and all exterior plastic painted surface as it may develop moldings / trims. scratches.
144 MAINTENANCE
Q Opening & Closing the bonnet
Q Engine Compartment
Q Air Filter
Q Engine Oil
Q Engine Coolant
Q Transaxle Oil
Q Brake Oil
Q Power Steering Oil
Q Fuel Filter
Q Windshield Washer
Q Carbon Canister
Q Catalytic Converter
Q Spark Plug
Q Tyres
Q Battery
Q Belt Tension
145 MAINTENANCE Opening and Closing the bonnet
Opening and Closing the Bonnet Closing : Opening: 1. To close the bonnet disengage the 1. Ensure that the car is in neutral gear stay rod and clamp it properly. with the parking brake applied. 2. Lower the bonnet and drop it from 2. Pull the bonnet release lever located a short height to shut. under the right hand corner of the CAUTION dash board. The bonnet will pop up slightly. Ensure that the bonnet is properly 3. Raise the bonnet slightly and with locked before driving. Do not press your finger lift the secondary lock the bonnet onto the bonnet lock. lever located under the bonnet centre. Location of Bonnet release lever 4. Lift the bonnet up. Pull the bonnet stay rod from its clip and insert the free end into the slot in the bonnet, slide stay rod outward to secure. CAUTION Ensure bonnet stay rod is in position before working in Engine bay. If not secured, it could fall on you causing injury.
Bonnet release Lever
146 Engine Compartment - QUADRAJET MAINTENANCE ENGINE COMPARTMENT (QUADRAJET)
1. Windshield Washer Container 2. Brake Fluid Reservoir 3. Engine Dipstick 4. Air Filter 5. Fuse & Relay Box 6. Battery 7. ECU 8. Auxiliary Tank 9. Engine Oil Filling Cap 10. Power Steering Reservoir 11. ABS ECU / HCU
147 MAINTENANCE Engine Compartment - SAFIRE ENGINE COMPARTMENT (SAFIRE)
1. Windshield washer container 2. Brake fluid reservoir 3. Dipstick 4. Fuse Box 5. Battery 6. ECU 7. Auxiliary tank 8. Air Filter 9. Engine Oil Filling Cap 10. Power steering reservoir 11. ABS ECU / HCU
148 Air Filter, Engine Oil & Engine Coolant MAINTENANCE
Air Filter : For location of air filter, please refer Engine coolant level : respective Engine compartment pages. The air filter element should be Check the coolant level in the radiator Engine oil level checking : periodically cleaned. Replace the air auxiliary tank. filter element with a new one when air Warm up the engine to normal It should be in between maximum and cleaner gets too clogged and cannot operating temperature. minimum lines. be cleaned easily. This is necessary Turn it off and wait for at least 30 If the auxiliary tank is completely if the car is driven in dusty conditions. minutes for the oil to return to the oil empty, please check the coolant level. pan. Always use a genuine air filter NOTICE element. Be sure the Car is on a level surface. Topping of the coolant should be Pull out the dipstick, wipe it clean, and NOTICE done in the auxiliary tank only. reinsert if fully. • When a car is driven under dusty conditions, frequent cleaning and Pull it out again and examine the oil For location of Engine coolant container & filler cap, please refer replacement of the air-cleaner level. it should be between ‘Min’ and respective Engine compartment pages. element is necessary. ‘Max’ level. If not, top up with recommended engine oil. • Clogged air-cleaners lead to increased resistance to air intake For location of Engine oil filling cap & which increases fuel dip stick, please refer respective Engine compartment pages. consumption. Using low pressure compressed air, blow off dust on the air cleaner element. If the air cleaner element appears to be choked, replace it with a new one.
149 MAINTENANCE Brake Fluid, Power Steering Fluid, Windshield Washer & Fuel Filter
Brake Fluid Level : For location of Brake Fluid Container Windshield Washer : & filling cap , please refer respective The level of the brake fluid must be Engine compartment pages. Windshield washer fluid container is between the min. and max. marks on Power steering reservoir : located behind the front right hand side the side of the brake fluid container. If panel and its filler neck is provided near the level falls below the min. mark, add The level of the power steering fluid auxiliary tank in the engine recommended brake fluid. (Refer must be between the MIN. and MAX. compartment. chapter - Fuels, coolants and marks on the side of the power NOTICE lubricants) steering fluid container. If the level falls In case of spongy or hard pedal or low below the MIN. mark, add Do not add detergent or any solvent brake efficiency, please contact the recommended fluid. (Refer chapter - in the windshield washing water. Fuels, coolants and lubricants) nearest TATA authorised Service For location of Windshield Washer outlet. In case of leakage or hard steering, Container & filling cap , please refer please contact the nearest Authorised respective Engine compartment pages. CAUTION Service outlet. Fuel Filter : 1. Do not allow brake fluid to make CAUTION contact with the skin or eyes. Fuel filter separates dust particles from In case of accidental contact, • Do not start the engine without oil the fuel and allows clean fuel in to the wash eyes with cool water in the power steering system. fuel injection system. It also separates immediately and consult a • Do not allow dirt into power and stores water. doctor. steering fluid reservoir during Get it replaced with genuine fuel 2. Do not allow brake fluid to refilling or top up. filter and at specified intervals. splash or spill on the paint surface as it will damage the For location of Power Steering Fluid paint. In case of spillage, wipe Container & filling cap , please refer it off immediately. respective Engine compartment pages.
150 Variable Nozzle Turbocharger (VNT) (if fitted) MAINTENANCE
Variable Nozzle Turbocharger - (a) a centrifugal compressor Turbocharger Connections : VNT : (DIESEL) (b) a turbine All turbocharger connections must be (c) a series of moving vanes leak-proof. Check air inlet, air outlet, exhaust gas inlet and exhaust outlet (d) a pneumatic actuator controlling connections as well as oil inlet and the moving vanes. outlet connections to the turbocharger The management of the operation of and tighten the connections where the turbocharger variable geometry is required. controlled by the control unit through Proper maintenance of air filter, oil the operation of the VNT solenoid filter as well as use of correct grade valve. of oil and adherence to oil change Lubrication of Turbocharger : intervals is essential for proper The turbocharger rotor assembly is functioning of the turbocharger. supported by two fully floating bearing If you suspect any malfunctioning of Turbocharger bushes in the bearing housing. These the turbocharger, take the vehicle to bearing bushes are lubricated with Your car is fitted with a VARIABLE the nearest dealer. Do not remove the finely filtered engine oil from the NOZZLE TURBOCHARGER (VNT) turbocharger yourself. lubrication system of the engine. type and is connected to the exhaust manifold. It is designed to increase Idle the engine for a while (30 the volumetric efficiency of the seconds) after starting the engine and engine. before stopping the engine to ensure adequate lubricating oil supply to the Variable Nozzle turbochargers are turbocharger. composed of:
151 MAINTENANCE Intercooler (if fitted)
Intercooler : Maintenance recommendations : Hot air coming out of turbocharger a) Check the boost pressure pipe for flows through the intercooler and gets its proper fitment, damage etc. cooled before entering the intake b) Specified engine oil and the oil filter manifold. The intercooler is mounted should be used and should be on top of the cylinder head cover. changed regularly in accordance As such it does not require any with Service Schedule. maintenance however it can be c) Check oil feed pipes, return pipes, cleaned externally (when it is not hot) air intake and exhaust piping for by blowing compressed air through its leakages and restrictions. fins. d) Check the engine breathing CAUTION system and oil seperator. While cleaning, ensure that intercooler fins are not damaged. If e) Fill the oil inlet hole of the the fins get damaged, it could lead turbocharger with clean engine oil, to loss of performance and when the engine is started after subsequent engine failure. long storage.
152 Care & Maintenance of Catalytic Converter MAINTENANCE
Care & Maintenance of catalytic Avoid : Care & Maintenance of Catalytic coverter (SAFIRE) : Converter (QUADRAJET): • Push start or tow-starting the • Use Unleaded Petrol only, since vehicle. (Use jump leads). The catalytic Converter does not use of Leaded Petrol will damage require any special maintenance • Long (not more than 10 sec.) (poison) the Catalytic Converter however, following precaution should repeat (not more than 3 times) permanently. be taken for the effective functioning starting of the Vehicle. Investigate of the converter and to avoid damage • Consult an Authorised Service the cause for difficulty in starting to the Converter. Outlet at the earliest when, & rectify the same. CAUTION • Engine misfires or runs irregularly, • Long idling (to warm-up). If the following a cold start, engine is running rough, after a Avoid parking the car over • A significant loss of Power is cold start. inflammable materials such as dry leaves, grass etc., as the exhaust noticed. • Switching "off" the ignition when system is hot enough to ignite dry • In the event of above symptoms, driving down the hill. (This will not grass. drive the car at slow speed without save fuel). rapid acceleration. If the vehicle is • Fuel tank getting almost empty. continuously run with misfiring, it • Idling the engine with any of the may cause overheating of body, Spark Plug Cable disconnected, carpet etc. resulting into fire. manually, during diagnostic test. (Use appropriate test equipment). • Pre-Coating / Painting of Catalytic Converter.
153 MAINTENANCE Spark Plug (SAFIRE)
SPARK PLUG (SAFIRE) : CAUTION Spark Plug :NGK Tighten the spark plug carefully. Spark Plug No.: ZKR7A-10 Overtightening can damage the Spark Plug Gap : 1 + 0.05 mm threads in the cylinder head. A loose You should inspect the spark plugs spark plug or loose spark plug periodically for carbon deposits. When cable can affect combustion and carbon accumulates on the spark plug, cause damage to engine and a strong spark will not be produced. catalytic converter. Remove carbon deposits using a spark plug cleaner. Spark Plug Replacement : 1. Clean up any dirt or oil that is
collected around the spark plug
Ç Ç Ç caps. Ç 1 + 0.05 mm 2. Pull out the spark plug cables by Ç Ç Ç Ç Ç gripping at the connector. 6. Fix the spark plug and tighten it to 3. Remove the spark plug with the the torque of 25 Nm (dry). help of a special socket. 7. Fit the spark plug cable, until a 4. Check and adjust the gap, it should "click" sound is heard. be 0.7 mm to 0.8 mm. Repeat the procedure for the other 5. Replace the spark plug if the gap spark plugs. is more than 1.2 mm.
154 Tyres MAINTENANCE
Tyres : You should have your own tyre Recommended Tyre Pressures 12 3pressure gauge and use it at all times. Veh. Wheels This makes it easier for you to tell if condition PSI Bar pressure loss is caused by a tyre FRONT 32 2.2 problem and not by variation between UNLADEN gauges. REAR 32 2.2 Keeping the tyres properly inflated gives you the best combination of riding CAUTION comfort, handling, tyre life and better Every time you check inflation 12 3 fuel efficiency. pressure, you should also examine 1. Under inflation Excessive Side tyres for damage, trapping of foreign Over inflation of tyres makes the car objects in the treads and wear. Tread Wear ride bumpy and harsh. Tyres are more 2. Correct Tyre Pressure prone to uneven wear and damage from NOTICE Tyre Wear Uniform road hazards. 3. Over inflation Excessive Tyre pressure should be checked Centre Tread Under inflated tyres reduce your in "cold" condition. Hot tyres tend Wear comfort in car handling and are prone to show a slightly higher value. This to failures due to high temperature. is normal. Check for inflation and condition of your They also cause uneven wear and car tyres periodically. more fuel consumption. Inflation : Check the pressure in the tyres when they are cold.
155 MAINTENANCE Tyre
CAUTION Repairing a Tyre: Wheel Cover Removal: 1. If you notice bumps or bulges in Mark the tyre position suitably (if Insert a piece of cloth between the the tread or the side of the tyre, original colour dot mark is not visible) spokes of the wheel cover and pull replace the tyre. with respect to valve stem hole to cover outward. Take out detached ensure that the tyre is refitted in the wheel cover from the wheel rim. For 2. If there are cuts, splits or cracks original location on the wheel rim. installation, first match the slot at the in the side of the tyre, replace the wheel cover with the air feeling nozzle tyre. Ensure that balancing weights are not of the wheel. Apply equal pressure at disturbed during removal of tyres. 3. Replace tyre if excessive tread the circumference of the wheel cover wear or non uniform tyre wear is Check the balance weight prior to the to fix it in the wheel rim. noticed. removal of the tyre. If found loose, mark its location on the rim and refit properly. Recommended Tyre Size: Balance the wheel after every Model Tyre Size dismantling and assembly of tyre on the wheel rim. Quadrajet 185 / 60 R15 82T NOTICE Safire 185 / 60 R15 82T Do not apply any oil on the wheel pins. Wipe off the oil if present.
CAUTION Attempting to remove wheel cover with bare fingers may cause injury.
156 Tyres MAINTENANCE
Special care for tubeless tyres NOTICE 1. While removing tyre from wheel rim and mounting it Life and wear pattern of tyres depends on various back on wheel rim, take precautions not to damage parameters like tyre pressure, wheel alignment, wheel tyre bead. Use tyre removal and assembly machines. balancing, tyre rotation, etc. It also largely depends on Damage or cut on tyre bead may cause gradual loss of car speed, load carried, usage, driving habits, road air and deflation of tyre. conditions, tyre quality, etc. In case fault is suspected to be due to poor quality of tyres, the same may be 2. Do not scratch inside of tubeless tyre with metallic or taken up with concerned tyre manufacturer. sharp object. Tubeless tyres are coated with impermeable layer of rubber from inside which holds Tyre Rotation : the air inside the tyre. Removal of this layer due to To help increase tyre life and distribute wear more evenly scratching may cause gradual loss of air and deflation. you should have tyres rotated at specified intervals or earlier 3. If wheel rim gets damaged in service, get the wheel rim depending on the operation of car. repaired/replaced immediately. Running the car with The illustrations shows how to rotate tyres when normal damaged rim may cause deflation of tyre and spare wheel is included in tyre rotation. subsequent dislodging of tyre from rim. 4. Maintain recommended inflation pressure. Over-inflation, in particular, may cause puncture or bursting of tyre.
157 MAINTENANCE Tyre
Wheel alignment : Check and maintain tyre pressure periodically to obtain longer tyre life. Incorrect wheel alignment causes excessive and uneven tyre wear. Wheel Balancing : Check wheel alignment at specified Wheels of your car are balanced for intervals. Wheel alignment values are better ride comfort and longer tyre life. given below : Balancing needs to be done whenever Front Rear tyre is removed from rim. 1. Permissible imbalance for tyre with Caster 2.6º ± 45’ --- rim = 102 gm-cm max.
Camber 30’ ± 30’ -52’± 1º 2. Total balance weight should be within 140 gm on each side. Toe Out 0 - 13’ --- 3. Relocate the tyre if the weight required to balance is more than Toe In --- 12’±15’ 140 gm. 4. Balance weights are available from 10 gm to 140 gm in steps of every 10 gm and from 5 gm to 135 gm in steps of every 10 gm. 5. Do not use more than one balance weight on one side.
158 Battery MAINTENANCE
BATTERY : Always disconnect the negative NOTICE (-ve) cable first and reconnect it Check the battery for proper electrolyte During normal operation, the last. • level and corrosion on the terminals. battery generates gas which is Clean the battery terminals with a explosive in nature. A spark or 1. Check the battery for electrolyte terminal cleaning tool or wire brush. open flame can cause the battery level against the marking on the to explode causing very battery outer case. Reconnect and tighten the cables, coat serious injuries. the terminals with petroleum jelly. 2. Check the battery terminals for Keep all sparks and open flames corrosion (a white or yellowish Ensure that the battery securely • and smoking materials away powder). To remove it, cover the mounted. from the battery. terminals with a solution of baking If you need to connect the battery to a soda. It will bubble up and turn Getting electrolyte in your eyes charger, disconnect both cables to • brown. or on the skin can cause severe prevent damage to the car’s electrical burns. Wear protective clothing 3. When this stops, wash it off with system. and a face shield or have a plain water. Dry off the battery with skilled technician to do the a cloth or paper towel. battery maintenance. 4. Coat the terminals with petroleum • The battery contains sulphuric jelly to prevent future corrosion. acid (electrolyte) which is Use a proper wrench to loosen and poisonous and highly corrosive remove cables from the terminals. in nature.
For location of Battery, please refer respective Engine compartment pages.
159 MAINTENANCE Belt Tension Belt Condition : Check the conditions of belts on the engine. Examine the edges of the belt for cracks or fraying. If the belt tension is not proper or if you find that belt slackness has increased or the belt has broken, get it attended at the nearest Authorised Service Outlet. Never attempt to adjust the belt tension on your own. Two belts are present on front drive for SAFIRE - 1. For Alternator and AC compressor. 2. Power steering belt. One belt is present on front drive for Quadrajet - For Alternator, AC compressor and Power Steering.
160 IMPORTANT TECHNICAL INFORMATION
Q Lubricants & Coolants
Q Fuel, Lubricants & Coolants - Specifications
Q Technical Specifications
Q Vehicle Dimensions
161 IMPORTANT TECHNICAL INFORMATION Fuel, Lubricants & Coolants
ITEM SPECIFICATION COMPANY & BRANDS QUANTITY ENGINE OIL 90PS Quadrajet SYNTHETIC 5W 40 EXXON MOBIL - Super 3000 Formula-1/ 5W40 3.2 LITRES (DIESEL) PETRONAS - Synth Diesel 5W40 CASTROL - Edge 5W40 ENGINE OIL 90 PS Safire SYNTHETIC 0W 40 EXXON MOBIL-1 - 0W40 3.2 LITRES (PETROL) Option - 1 CASTROL - Edge 0W40 ENGINE OIL 90 PS Safire SAE 15W40 API - CH4 CASTROL GTX DIESEL 3.2 LITRES (PETROL) Option - 2 + MB228.3 OR HPCL - HP MILCY TURBO PLUS HIGHER GRADE Exxon Mobil – Mobil Super 1000 TM COOLANT 50:50 RATIO PREMIXED CASTROL RADICOOL 5.4 LITRES HP THANDA RAJA TGO SCCI GOLDEN CRUISER 1400M TRANSAXLE Semi-synthetic PETRONAS - Tutela ZC 75FF 2.2 LITERS SAE 75W85 POWER STEERING OIL ATF DEXTRON III -210 HP ATF DEX III 1.0 LITRES CASTROL-TQ DEX III EXXON- Multipurpose ATF BRAKE FLUID SAE J 1703, DOT 3 CASTROL UNIVERSAL BRAKE FLUID (DOT 3) AS HP SDBF DOT 3 REQUIRED GOLDEN CRUISER TGBF DOT 3
162 Fuels, Lubricants & Coolants IMPORTANT TECHNICAL INFORMATION
Fuel (PETROL) : Unleaded regular grade petrol confirming Outside Ambient Percentage to IS2796-1994/DIN 51607 (or equivalent) and RON not less temp. upto Deg. C Summer Supplementary than 87 is recommended to be used as fuel. grade diesel fuel 0 CAUTION Upto 0 C 100 0 00C to -100C 70 30 Do not use petrol with lead in a car fitted with catalytic -100C to -150C 50 50 convereter. Even single fill of leaded petrol will seriously damage the catalytic converter. Care should be taken that diesel and supplementary fuel are thoroughly mixed before filling. 5W40 synthetic oil can be used in QUADRAJET (DIESEL) Percentage and SAFIRE (PETROL) engine for ambient temperature Outside Ambient Winter Supplementary ranging from -300C to 400C temp. upto Deg. C grade diesel fuel Fuel (DIESEL) : High Speed diesel conforming to IS1460 Upto -150C 100 0 or EN 590 or equivalent is recommended to be used as -150C to -200C 70 30 fuel. -200C & Above 50 50 At very low temperature, fluidity of diesel may become insufficient due to paraffin separation. It is therefore WARNING necessary to mix supplementary fuel with summer or winter Do not mix gasoline or alcohol with diesel. This mixture grade diesel. The supplementary fuel to be used is kerosene can cause explosion. or aviation turbine fuel. Ratio for mixing of supplementary fuel and diesel are shown NOTICE in the table. Where oxidation catalytic converter is fitted, it is mandatory to use Diesel fuel with sulphur contents less than 0.050%. Use of any other diesel fuel can increase the pollutants.
163 IMPORTANT TECHNICAL INFORMATION Fuel, Lubricants & Coolants
Lubricants : Coolants Qty : Approx. 5.4 Litres Engine oil : Recommended grade of engine oil confirming Presence of dirt in coolant chokes up passages in radiator, to Synthetic 5W40 (For Quadrajet) and Synthetic 0W40 cylinder head and crankcase, thereby causing overheating (For Safire). SAE 15W40 - API - CHJ-4 + MB 228.3 of engine. specification can be used with reduced change interval in To prevent rust formation and freezing of coolant inside the Safire. Range of ambient temperature at which these can passages of radiator, crankcase and cylinder head use be used are given in the table below : premixed coolant as recommended. Ambient temp. in 0C Engine oil grade It is recommended that the entire cooling system should be drained and filled with fresh premixed coolant. -10 deg. & above SAE 20W/40 or SAE 20W/50 Engine coolant antifreeze coolant as per class II, JIS K2234 -15 deg. to 40 deg. SAE 15W/40 or SAE 15W/50 Windscreen Washer Antifrost -20 deg. to 40 deg. SAE 10W/40 or SAE 10W/50 Concentration - 1:5 For 00C -35 deg. to 40 deg. SAE 5W/30 1:1 For 100C Transaxle : Semi Synthetic 75W85. 2: 5 For 160C 1: 0 For 370C Grease for axle bearings : Lithium base grease IPOL IPLEX LC Grease 2 NOTICE Brake fluid : SAE J 1703, DOT 3 We strongly recommend to refill your car’s engine coolant only at a TATA Authorised service centre. Power Steering : ATF Dextron III - 210
164 Technical Specifications IMPORTANT TECHNICAL INFORMATION
ENGINE ENGINE 90PS 1.4 SAFIRE 90PS 1.3 QUADRAJET Model / Type Water cooled Petrol Engine Turbo-Intercooled Diesel Engine No. Of Cylinders 4 Inline Bore / Stroke 72 mm X 84 mm 69.6 mm X 82 mm Capacity 1368 cc 1248 cc Max. Engine Output 90 PS @ 6000 rpm 90 PS @ 4000 rpm Max. Torque 116 Nm @ 4750 rpm 200 Nm @ 1750 - 3000 rpm Compression Ratio 10 : 1 17.6 : 1 Firing Order 1 - 3 - 4 - 2
CLUTCH CLUTCH SAFIRE QUADRAJET Model / Type Single Plate Dry Friction Diaphragm type Outside dia. (Lining) 200 mm 215 mm Friction Area 324 sq cm 386 sq cm
165 IMPORTANT TECHNICAL INFORMATION Technical Specifications
TRANSAXLE TRANSAXLE SAFIRE QUADRAJET Front Wheel Drive Through Constant Velocity Joints Model / Type Synchromesh with over drive No. of gears 5 Forward and 1 Reverse Gear Ratios 1st 4.273 3.909 2nd 2.238 2.238 3rd 1.520 1.444 4th 1.156 1.029 5th 0.872 0.767 Rev. 3.909 3.909 Final drive ratio 4.4 3.563 Gear shift Floor mounted with international ‘H’ pattern with Fifth and Reverse inline REAR AXLE REAR AXLE SAFIRE QUADRAJET Model / Type Non driven type Twist Beam Suspension
166 Technical Specifications IMPORTANT TECHNICAL INFORMATION
SUSPENSION SUSPENSION SAFIRE QUADRAJET Front Independentl lower link, McPherson Strut with coil spring Rear Semi-independent, Twist Beam with coil Springs and Hydraulic Shock Absorbers Anti-roll bar At Front STEERING STEERING SAFIRE QUADRAJET Type Tiltable & Hydraulic Power assisted Rack & Pinion with collapsible steering column. Steering Wheel 380 mm BRAKES BRAKES SAFIRE QUADRAJET Vacuum Assisted independent dual circuit; Diagonal split Hydraulic Brake on Front Service brake and Rear through tandem master cylinder acting on all 4 wheels with Automatic wear adjusters. Lux, High +,High: with ABS; Mid,Base: without ABS Front brakes 240 mm Dia. Disc Brake Rear brakes 200 mm Dia. Drum Brake Parking brakes Lever type,Console mounted,Cable operated mechanical linkage acting on rear wheels
167 IMPORTANT TECHNICAL INFORMATION Technical Specifications
WHEELS & TYRES WHEELS & TYRES SAFIRE QUADRAJET Tyres Radial Tubeless 185/60 R15 82T Wheel rims 5.5J X 15” No. of wheels Front - 2, Rear - 2, Spare -1 FUEL TANK FUEL TANK SAFIRE QUADRAJET Capacity 44 Litres BODY BODY SAFIRE QUADRAJET Model / Type Sedan, Four Door, Steel Monocoque Passenger Car ELECTRICAL SYSTEMS ELECTRICAL SAFIRE QUADRAJET System voltage 12V; 44AH 12V;60AH Battery DIN44R TYPE-ONE MF50Z-One Alternator 12V 110A 12V 105A with vaccum pump
168 Technical Specifications IMPORTANT TECHNICAL INFORMATION
PERFORMANCE PERFORMANCE SAFIRE QUADRAJET Max. Speed Max. Speed 170Kmph at Rated GVW Max. Speed 150Kmph at Rated GVW
MAIN CHASSIS DIMENSION (IN MM NOMINAL) MAIN CHASSIS DIMENSION SAFIRE QUADRAJET Wheel Base 2520 Track Front 1450 Track Rear 1440 Front Overhang 843 Rear Overhang 1050 Overall Length 4413 Max. Width 1703 Overall Height (Unladen/Laden) 1550 (Unladen) Min. Turning Circle Dia. 10.2 m Min. Turning Clearance Circle 10.8 m Ground Clearance 165 (Unladen)
169 IMPORTANT TECHNICAL INFORMATION Technical Specifications
WEIGHT (KG) WEIGHT SAFIRE QUADRAJET Complete vehicle kerb weight Lux:1140, High:1125, Lux:1225; High:1210; Mid:1115, Base: 1105 Mid:1200 Gross vehicle weight Lux:1590, High:1575, Lux:1675; High:1660; Mid:1565, Base: 1555 Mid:1650 Payload 450
PASSENGER CAPACITY PASSENGER CAPACITY SAFIRE QUADRAJET Capacity 2 Front + 3 Rear LUGGAGE SPACE LUGGAGE SPACE SAFIRE QUADRAJET Net inside loading space 460 Litres
170 Vehicle Dimensions IMPORTANT TECHNICAL INFORMATION
171 IMPORTANT TECHNICAL INFORMATION Aggregate Numbers LOCATIONS OF CHASSIS NUMBERING
CHASSIS NUMBER ON RH ‘B’ PILLAR CHASSIS NUMBER ON LH ‘B’ PILLAR
LOCATIONS OF ENGINE NUMBERING
QUADRAJET ENGINE NUMBER SAFIRE ENGINE NUMBER TRANSAXLE NUMBER (NUMBER (ON ENGINE ‘A’ MOUNT) (ON ENGINE ‘A’ MOUNT) PUNCHED)
172 VEHICLE SERVICE
Q PDI Service
173 VEHICLE SERVICE PDI Service
Pre- Delivery Inspection 8. Check Coolant level in transparent 19.Check for fitment of grease nipples Following jobs are to be performed at auxiliary tank. Acceptable if level at all locations. found between mid and max. PDI. 20.Check Power steering oil level in 1. Wash and Clean the car throughly. 9. Check for any Leakages of coolant. reservior. Acceptable if found between min and max marks. 2. Road test the car. Check for proper 10.Drain water from fuel water functioning of Engine, Clutch, separator. 21.Check for oil leakages in power Transmission, Steering, Brakes 11. Check hose, clamps and pipes at steering circuit. etc. all locations in cooling system. 22.Check for Steering wheel free play 3. Check car behavior : Pulling to LH/ 12.Check hose, clamps and pipes at and adjustment. RH, Wobbling, Self centering, all locations in air intake system. 23.Check functioning of all bulbs. Acceleration etc. 13.Check for leakages of gear box oil. 24.Check for proper functioning of 4. Static test : Start engine and check blinkers, horn, head lamp, parking for idling rpm and Maximum rpm 14.Check for Proper fitment of gear shift level rubber boot. light, reverse light, wiper system, (look for any abnormal noise), washer system etc. Water temperature etc. 15.Check level of Clutch and brake fluid. Acceptable if found between 25.Check headlamp alignment and 5. Check Engine oil level. Level is adjust if necessary. acceptable if found between mid mid and max. and max mark. 16.Check for oil leakages in clutch/ 26.Check tightness of electrical brake circuit. connection at battery, Starter 6. Check for any leakages of engine Motor, Alternator and Starter relay. oil. 17.Check clutch/brake pedal free play. 27.Check all fuses. 7. Check for any leakages in the fuel 18.Check for fitment of split pins at system. Tie rod ball joints, Stub axles.
174 PDI Service VEHICLE SERVICE
28.Check all the earth points for Check for fouling of fuel lines, looseness. brake pipes, clutch pipes, air intake pipe, power steering 29.Check for functioning of all guages/ hydraulic pipe, clutch/brake meters/warning lamps. linkages, accelerator rod etc. 30.Check connectors in all electrical 37.Grease with grease gun : All circuits. locations appearing in lubrication 31.Check for proper opening and chart. closing of doors. NOTICE 32.Check functioning of door locks, While delivering a car that is stored latches and windows. for more than 6 months from production month, service/ 33.Check for any complaints on cab maintenance operations as fittings, instrument panel, glove prescribed by TATA Motors for long box etc. storage should be carried out 34.Check and tighten hand loose before delivery. fasteners. 35.Check for any breakages, bends, failure of any component/ assembly/unit. 36.Check for any fouling between two components which may lead to leakages or other complaints.
175 VEHICLE SERVICE Free Service Schedule
Service Instructions Servicing of the car can be done at The Tata Indigo Manza has been manufactured to give you economical and any TATA MOTORS Authorised trouble free performance. To achieve this please follow the instructions as stated. Dealer Workshop, TATA MOTORS Your Car is entitled to four free services (labour only). The free service Authorised Service Centre (TASC) coupons are attached to the sales invoice. Please present these coupons or TATA MOTORS Authorised to the servicing dealer while availing free services. Service Point (TASP). The details QUADRAJET : of their locations are given in this manual. 1st free service - At 1000-1500 km. OR 1 month whichever is earlier 2nd free service - At 5000-5500 km. OR 6 months whichever is earlier Warranty claims can be settled by 3rd free service - At 15000-15500 km. OR 12 months whichever is earlier any TATA MOTORS Authorised 4th free service - At 30000-30500 km. OR 24 months whichever is earlier Dealer for all failures, while all SAFIRE : warranty claims excluding the consideration on the replacement 1st free service - At 1000-1500 km. OR 1 month whichever is earlier of major aggregates, can be settled 2nd free service - At 5000-5500 km. OR 6 months whichever is earlier 3rd free service - At 10000-10500 km. OR 12 months whichever is earlier by any TASC which is authorised 4th free service - At 20000-20500 km. OR 24 months whichever is earlier for handling warranty claims. TASPs will not handle warranty All services other than free services are chargeable. repairs.
176 Service Schedule - Quadrajet VEHICLE SERVICE
SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCY NO. (in KM) 1000-1500 5000-5500 15000-15500 30000-30500 45000-45500 60000-60500 75000-75500 90000-90500 105000-105500 GENERAL Period in months 1 6 12 24 36 48 60 72 84 1 Wash the vehicle & clean condenser fins Every Service • •••••••• 2 Drain water accumulated in fuel filter bowl Whenever indicator comes ‘ON’ 3 Check and top up fluids (If required):Coolant, Brake Fluid, Battery Every Service • •••••••• Electrolyte, Wind Screen washer fluid, Power Steering Oil (If fitted) 4 Check fuel lines for leakage Every Service • •••••••• 5 Check hydraulic clutch circuit for leakage Every Service • •••••••• 6 All standard checks as per DQCTC manual Every Service • •••••••• 7 Check rubber boots & bushes for damages 30,000 ••• ENGINE (QUADRAJET 90 PS) 1 Clean air filter element (more frequently for vehicle operating in dusty condition or as TAXI) 5000 & thereafter •••••••• every service 2 Change engine oil (synthetic) and oil filter 15,000 ••••••• (15,000 km Or 12 Months whichever is earlier) 3 Check for the DTCs in the “Engine Control Unit”. Take corrective action 5000 & thereafter •••••••• if necessary. Clear the DTCs after recording every service 4 Replace fuel filter 15,000 ••••••• 5 Check all auxiliary drive belts and auto tensioners. 5000 & thereafter •••••••• every service 6 Replace air filter element (more frequently for vehicle operating in dusty condition or as TAXI) 45,000 •• 7 Change coolant (60,000 km or two years whichever is earlier) 60,000 •
177 VEHICLE SERVICE Service Schedule - Quadrajet
SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCY NO. (in KM) 1000-1500 5000-5500 15000-15500 30000-30500 45000-45500 60000-60500 75000-75500 90000-90500 105000-105500 TRANSAXLE Period in months 1 6 12 24 36 48 60 72 84 1 Check oil level and top up if necessary 90,000 • BRAKES 1 Check front brake pads & rear brake linings. Replace if necessary 30,000 ••• 2 Replace brake fluid (45,000 kms or 2 years whichever is earlier) 45,000 •• Check brake system components for Leakages WHEELS & TYRES 1 Rotate tyres 15,000 •• •• •• • FRONT & REAR SUSPENSION 1 Check & Adjust Wheel alignment & Balancing if required 15,000 •• •• •• • STEERING 1 Replace power steering oil 105,000 • ELECTRICAL 1 Check headlamp focusing, check headlamp bulbs if blackened replace (every 30,000 ••• two years) 2 Visually check battery cables and their connections 15,000 •• •• •• • A.C. SYSTEM 1 Check Airconditioning / HVAC System for satisfactory performance, Every Service • • •• •• •• • Clean A/C Filter
Precautions to be taken while cleaning Engine Compartment: It is recommended to use Dry Low pressure Compressed Air & NOT Pressurised WATER
178 VEHICLE SERVICE Service Schedule - Safire
SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCY NO. 1000-1500 5000-5500 10000-10500 20000-20500 30000-30500 40000-40500 50000-50500 60000-60500 70000-70500 80000-80500 90000-90500 100000-100500 GENERAL Period in months 1 6 12 24 36 48 60 72 84 96 108 120 1 Wash the vehicle and Clean Condenser Fins Every Service •••••••••••• 2 Check and top up fluids (If required):Coolant, Brake Fluid, Battery Every Service •••••••••••• Electrolyte, Wind Screen washer fluid, Power steering oil. (If fitted) 3 Check fuel lines for leakage, Every Service •••••••••••• 4 Check clutch pedal height and cable Every Service •••••••••••• 5 All standard checks as per DQCTC manual Every Service •••••••••••• 6 Check rubber boots and bushes for damages 30,000 ••• ENGINE 1 Clean air filter element (more frequently for vehicle operating in dusty 5000 & thereafter ••••••••••• condition or as TAXI) every Service 2 Change engine oil and oil filter 10,000 •••••••••• Option 1 - If 15W40 CH4 then replace at 10,000 km Or 12 months, whichever is early Option 2 - If Synthetic 0W40 then replace at 20,000 km Or 12 months whichever is early 20,000 3 Replace fuel filter 10,000 •••••••••• 4 Check all auxiliary drive belts and auto tensioners 5000 & thereafter ••••••••••• every Service 5 Replace Spark Plugs and Check Ignition Cable 30,000 ••• 6 Check for the DTCs in the “Engine Control Unit”. 5000 & thereafter ••••••••••• Take corrective action if necessary. Clear DTCs after recording every Service 7 Replace air filter element (more frequently for vehicle operating 40,000 •• in dusty condition or as taxi
179 VEHICLE SERVICE Service Schedule - SAFIRE
SR. MAINTENANCE SCHEDULE OPERATIONS FREQUENCY NO. 1000-1500 5000-5500 10000-10500 20000-20500 30000-30500 40000-40500 50000-50500 60000-60500 70000-70500 80000-80500 90000-90500 100000-100500 Period in months 1 6 12 24 36 48 60 72 84 96 108 120 8 Change coolant (40,000 km or two years whichever is earlier) 40,000 •• 9 Replace timing belt ( 1,20,000 km or 5 years, whichever is earlier ) TRANSAXLE 1 Check oil level and top up if necessary 80,000 • BRAKES 1 Check front brake pads and rear brake linings. Replace if necessary 20,000 ••••• 2 Change brake fluid (40,000 kms or 2 years whichever is earlier) 40,000 •• Check brake system components for leakages WHEELS and TYRES 1 Rotate tyres 20,000 ••••• FRONT & REAR SUSPENSION 1 Check and Adjust Wheel alignment and Balancing if required 20,000 ••••• STEERING 1 Replace power steering oil 100,000 • ELECTRICAL 1 Check headlamp focusing, check headlamp bulbs if blackened 30,000 •• • replace (every two years) 2 Visually check battery cables and their connections 20,000 • ••• • A.C. SYSTEM 1 Check Airconditioning / HVAC System for satisfactory performance, Every Service •••••••••••• Clean A/C Filter Precautions to be taken while cleaning Engine Compartment: It is recommended to use Dry Low pressure Compressed Air & NOT Pressurised WATER 180 Record of Service Performed VEHICLE SERVICE
Recommended Odometer Repair Servicing Recommended Odometer Repair Service reading Order Dealer's Service reading Order Date No. Date No. Kms. Signature Kms. At km At km and Stamp
PDI 90,000
1000-1500* 1,00,000
5000-5500* 1,10,000
10000-10500* 1,20,000
20000-20500* 1,30,000
30000-30500 1,40,000
40,000 1,50,000
50,000 1,60,000
60,000 1,70,000
70,000 1,80,000
80,000 1,90,000
* Free Service (Free Labour) 181 VEHICLE SERVICE Record of Service Performed
Recommended Servicing Recommended Odometer Repair Servicing Service Odometer Repair Dealer's Service reading Order Date Dealer's reading Order No. Date Signature Kms. Signature At km Kms. No. At km and Stamp and Stamp 2,00,000 3,10,000
2,10,000 3,20,000
2,20,000 3,30,000
2,30,000 3,40,000
2,40,000 3,50,000
2,50,000 3,60,000
2,60,000 3,70,000
2,70,000 3,80,000
2,80,000 3,90,000
2,90,000 4,00,000
3,00,000 4,10,000
182 Record of Repairs Carried Out VEHICLE SERVICE
Chassis No. -
Odometer Repair Servicing Dealer’s Date reading km Order No. Particulars of Repair Signature and Stamp
183 VEHICLE SERVICE Record of Repairs Carried Out
Chassis No. -
Odometer Repair Servicing Dealer’s Date reading km Order No. Particulars of Repair Signature and Stamp
184