Integrated Propulsion System (IPS) THRUST REVERSER TECHNOLOGY DEMONSTRATOR May 4, 2016
CONTINUOUS LOWER ENERGY, EMISSIONS AND NOISE (CLEEN II) CLEEN II Consortium Public Session
TM
UTCUTC AEROSPACE AEROSPACE SYSTEMS SYSTEMS NON-CONFIDENTIAL NON-CONFIDENTIAL – – FOR FOR PUBLIC PUBLIC RELEASE RELEASE THISTHIS DOCUMENT DOCUMENT DOES DOES NOT NOT CONTAIN CONTAIN ANY ANY EXPORT EXPORT CONTROLLED CONTROLLED TECHNICAL TECHNICAL DATA DATA 1 OUTLINE
UTC/UTC Aerospace Systems company overview Power plant system and historical trends Next generation integrated propulsion system (IPS) CLEEN II IPS thrust reverser demonstrator Summary
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 2 Leading provider of high technology systems for the commercial building and aerospace industries Employs approximately 220,000 people in more than 4,000 locations Located in approximately 70 countries around the world 2015 net sales of $56B
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE 4/27/2016 THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA UTC AEROSPACE SYSTEMS 8 2,000,000 Business Units of our components in the air at any given time 42,000 1,500 People Operators have
150 Locations
24/7 70,000 support to keep aircraft flying 26 Countries
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 4 UTC AEROSPACE SYSTEMS Business Units
Engine & Actuation & Propeller Aerostructures Electric Environmental Systems Systems Control Systems
Interiors ISR & Space Landing Sensors & Integrated Systems Systems Systems
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 5 UTC AEROSPACE SYSTEMS An Industry Leader: 50+ Years with 50+ Nacelle Programs MRJ AEROSTRUCTURES NACELLE DESIGN HIGHLIGHTS Sold Bizjet business to Nordam 1994 BRITISH AEROSPACE BAe1000 (PW) MITSUBISHI DIAMOND 1 (PW) CSeries First Dedicated Business Jet to Enter Service
LEARJET 60 (PW) CANADAIR CL600 (LYCOMBING) EED JETSTAR 1 (PW) GULFSTREAM G11 (RR) CESSNA CITATION III (AERESEARCH) EED JETSTAR 1 (PW) ROCKWELL SABER LINER (PW) DASSAULT FALCON 20G (AERESEARCH) EED JETSTAR 1 (PW) Programs Programs EED JETSTAR 1 (PW) CESSNA CITATION (PW) LOCKHEED JETSTAR 1 (PW) B P8A (CFMI) Business Jets JETSTAR RE-ENGINE (AERESEARCH) E-170/190 EED JETSTAR 1 (PW) GULFSTREAM 1 (RR)
Business NacellesBusiness (15) EED JETSTAR 1 (PW) LOCKHEED C5M (GE) BAEW&C (CFMI) "POISIDEN"
KAWASAKI CX (GE) 175/190/195E2
Most Recent Pylon Program GRUMMAN F14D (GE)
737 First Airbus Widebody Complete Nacelle Embraer E2 175/190/195 First Aircraft Major Structural Program GRUMMAN F14A (PW) (PW) Military Military RETIRED FROM SERVICE IN 2006 Mitsubishi RJ (PW) Programs Programs LOCKHEED C5A (GE) First Boeing Widebody Complete Nacelle LOCKHEED C130 (ALLISON) Bombardier RJ (PW) LOCKHEED C141 (PW) First Embraer Regional Jet Nacelle A350 XWB (RR) LOCKHEED P3 (ALLISON)
Military (14)NacellesMilitary Embraer 190 (GE) B52G (GE) B787 (RR, GE) A320neo Opened Pylon Opportunities B717 (RR) Design Assist to Boeing A320neo (PW) B737NG (CFMI) A319 (CFMI, IAE) BEING PHASED OUT SINCE 1994 MD90/IAE & A318 (CFMI) A321 (CFMI) A330 (RR) A330 (GE) MD11 (GE, PW) B747 (RR)
A320 (IAE) A320 (CFMI) First Geared Turbo Fan - Commercial Nacelles B747, B767 (GE) First Commercial Nacelle Components A300-600 B757 (RR) 787 ENTERED SERVICE IN 1958 A310 (GE) MD80 ((PW) B707 (PW) DC10 (PW) A300 (GE) DC10 (GE) First Boeing Narrow Body Complete Nacelle DC9 (PW) REPLACED THE B727 - ENTERED SERVICIE IN 1983 Programs Programs DC8-60 (PW) Commercial Commercial LOCKHEED 188 (PW) A350 CONVAIR 800 (GE) First Airbus Nacelle Components Commercial Commercial Nacelles (50) First Airbus Narrow Body Complete Nacelle WORLD'S FIRST TWIN ENGINE WIDEBODY FIRST DIGITAL FLY BY WIRE AIRCRAFT 1956 1960 1970 1980 1990 2000
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 6 UTC AEROSPACE SYSTEMS Aerostructures
Nacelle systems Pylons and fairings
Tailcones
UTC Aerospace Systems is a leading independent supplier and integrator of nacelles and pylons, offering complete life cycle design/build/support for large commercial and regional jet customers around the world
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 7 POWER PLANT SYSTEM (PPS) OVERVIEW Elements of a legacy PPS
Nacelle provides:
Smooth aerodynamic airflow
Reverse thrust stopping force
Acoustic systems to reduce engine noise
Protection of key engine and aircraft systems
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 8 HISTORICAL TRENDS IN REVERSER THRUST Reverse thrust efficiency trends
Reverse Thrust Efficiency (Stopping Force)
Bypass Ratio As bypass ratio, fan diameter and base drag increase for a given thrust, stopping force required from the thrust reverser can be reduced.
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 9 HISTORICAL TRENDS IN NACELLE WEIGHT
Nacelle Weight Weight Nacelle
Fan Diameter
Nacelle weight increase with fan diameter, historical data from the 70s
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 10 HISTORICAL TRENDS IN ENGINE NOISE SOURCE
Typical 1960s Engine Typical 1990s Engine 2015 Engine 1:1 BPR 6~8:1 BPR 12:1 BPR Geared Turbofan
Aft fan noise becomes a dominant noise source for very high bypass ratio engine
* Source provided by Pratt & Whitney to NASA Acoustic Technical Working Group
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 11 HISTORICAL TRENDS IN COMMUNITY NOISE
Technology improvements have enabled a dramatic reduction of noise LBPR Turbofans emissions to meet more stringent (60s) standards
First Generation HBPR Turbofans (70s)
Second Generation HBPR Turbofans (80s) Third Generation HBPR Turbofans (00s) Chapter 14
NGSA 737MAX 737MAX 787/A350 787/A350 A320NEO & A320NEO M RJ/C-series RJ/C-series M
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 12 GREEN INNOVATIONS
Increasing Bypass Ratio
Mitsubishi MRJ Airbus A350 XWB Bombardier CSeries Embraer E2 Airbus A320neo
360o spliceless Reduced acoustic inlet liner materials of concern use 1-4 dB forward 5x compared to fan legacy designs
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 13 TECHNOLOGY DEMONSTRATORS
QTD2 inlet demonstrator GTF VAFN demonstrator FAA CLEEN II T/R demonstrator
360o seamless acoustic inner barrel Variable area fan nozzle Short, clean fan duct
Main landing gear noise fairings Resin film infused fan cowl Tailored acoustics
Acoustic inlet lip Advanced manufacturing
Electric icing tunnel tests Innovative materials
Technology demonstrators and collaboration key to maturing technologies
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 14 THE NEXT GENERATION Ultra high bypass ratio (UHBR) engines
Legacy Current UHBR It is more efficient to move a large amount of air slowly than it is to move a small amount of air quickly
Next generation engines achieve this by: Increasing fan diameters and bypass ratios (fan flow : core flow) Decreasing fan pressure ratios (out of fan : into fan) Low fan pressure ratio places a premium on nacelle drag UHBR drives increased nacelle size, weight and drag
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 15 ULTRA HIGH BYPASS RATIO Future technology solutions
UHBR: Fuel burn benefit ecoIPS
Variable area fan nozzle Inlet/fan cowl (Fanlet)
Novel thrust reverser architecture (FAA CLEEN II demonstrator)
Hybrid laminar flow
Tailored acoustics Weight and drag of increasingly larger conventional nacelle offsets performance Advanced manufacturing benefit of lower fan pressure ratio Innovative materials
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CLEEN II demonstrator – key to advance
Technology Benefit Short, integrated fan ~1.0% fuel burn duct thrust reverser reduction ~2.5 EPNdB noise Advanced acoustics reduction*
* to offset short fan duct Legacy Thrust CLEEN II Thrust Reverser Fan Duct Reverser Fan Duct
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 17 GREEN INITIATIVES
Performance Materials of concern Industrialization
Chromate replacement
Fuel burn reduction Design for the environment Reduced emissions Noise reduction Alternate materials Reduced greenhouse gases Recyclability Reduced industrial process waste
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 18 TM CLEEN II SCHEDULE Thrust reverser demonstration on P&W GTF Engine
Major Program Milestones
Final Task TRL 6 -Engine Test Award Plan PDR DDR Ground Test Report
2015 2016 2017 2018 2019 2020
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 19 THRUST REVERSER DEMO Summary
Supports CLEEN II lower energy and noise initiatives Maximizes efficiency of next generation PPS Integrated thrust reverser to be matured to TRL6 Selected technologies applicable to the current fleet
UTC AEROSPACE SYSTEMS NON-CONFIDENTIAL – FOR PUBLIC RELEASE THIS DOCUMENT DOES NOT CONTAIN ANY EXPORT CONTROLLED TECHNICAL DATA 20