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Automotive Smart Power Module, The 1200 V ASPM34 Series, Application Note AND90041 www.onsemi.com INTRODUCE The 1200 V ASPM34 series extends the existing APPLICATION NOTE Intelligent Power Module product portfolio, qualifying them to meet the performance and reliability requirements of automotive auxiliary motor drives in Hybrid and Electric gate−driving High−Voltage Integrated Circuit (HVIC), a Vehicle application. This application note supports the new Insulated−Gate Bipolar Transistor (IGBT) of advanced 1200 V ASPM34 series. It should be used in conjunction silicon technology, and improved Direct Bonded Copper with the 1200 V ASPM34 datasheets and application note (DBC) substrate base transfer mold package. The 1200 V AN−9076 (Mounting Guidance). ASPM34 achieves reduced board size and improved reliability compared to existing discrete solutions. Target applications are inverter motor drives for Auto−motive use, such as E−compressor, Oil pump, Fuel pump, Water pump, cooling fans and other auxiliary motors in Hybrid and Electric Vehicles. A design advantage integrates an NTC thermistor for temperature measuring of power chips (e.g. IGBTs, Fast−Recovery Diode (FRDs) on the same substrate. Most customers want to know the exact temperature of power chips because temperature affects the quality, reliability, and longevity of products. This desire is thwarted because integrated power chips (e.g. IGBTs, FRD) inside modules operate in high−voltage conditions. Therefore, instead of directly sensing the temperature of power chips, customers have been using an external NTC thermistor for sensing the Figure 1. temperature of the module or heat−sink. This method doesn’t accurately reflect the temperature of power Design Concept components due to cost, but is simple. The NTC thermistor The 1200 V ASPM34 design objective is to provide a of the 1200 V ASPM34 is integrated with the power chips minimized package and a low power consumption module on the same ceramic substrate and therefore more accurately with improved reliability. This is achieved by applying new reflects the temperature of power chips. Figure 2. External View and Internal Structure of the 1200 V ASPM34 © Semiconductor Components Industries, LLC, 2020 1 Publication Order Number: May, 2021 − Rev. 1 AND90041/D AND90041 Key Features • Single−Grounded Power Supply Supported • Automotive Qualified (AEC−Q100, Q101 and AQG324) • Built−in NTC Thermistor for Temperature Monitoring • 1200 V ASPM34, 3−Phase IGBT inverter with Integral and Management gate drivers and protection • Adjustable Over−Current Protection via Integrated • Low−Loss, Short−Circuit Rated IGBTs Sense−IGBTs • Very Low Thermal Resistance by Adopting DBC • Isolation Rating of 2500 VRMS / 1 min Substrate • Pb−Free and RoHS compliant • Built−In Bootstrap Diode and Dedicated Vs Pins Simplify PCB Layout PRODUCT DESCRIPTION • Separate Open−Emitter pins from Low−Side IGBTs for Ordering Information Three−Phase current sensing NFVA502 12 XX XX Customized Option None : Standard Lead forming 1 : Short Lead /Zig Zag /Double N 2 : Long Lead /Flat /Flat N Silicon Technology NP : NPT Trench IGBT Voltage Rating L3 : Field Stop Trench IGBT 65 : 650 V L4 : Field Stop Trench IGBT 12 : 1200 V Current Rating 30 : 30A rating 40 : 40A rating Package type 50 : 50A rating 2 : ASPM 34 Configuration 3 : ASPM 27 A : Inverter 9 : ASPM 14 Automotive None : Standard V : Auto Qualified IPM & SPM N :ON Semiconductor Figure 3. Ordering Information Product Line−up Motion Control Design Tool is recommended to find out the Table 1 shows the basic line up without package right the 1200 V ASPM34 product for the desired variations. Online loss and temperature simulation tool, application. Table 1. PRODUCT LINE−UP Target Application Device IGBT Rating Motor Rating (Note 1) Isolation Voltage E−compressor, Oil pump, NFVA22512NP2T 25 A / 1200 V 3.7 kW / 440 VAC VISO = 2500 VRMS Fuel pump, Water pump, (Sine 60 Hz, 1−min Cooling Fans NFVA23512NP2T 35 A / 1200 V 5.5 kW / 440 VAC All Shorted Pins Heat Sink) NFVA25012NP2T 50 A / 1200 V 7.5 Kw / 440 VAC ° ° 1. These motor ratings are simulation results under following conditions: VAC = 440 V, VDD = 15 V, TC = 100 C, Tj = 150 C, fPWM = 5 kHz, PF = 0.8, MI = 0.9, Motor efficiency = 0.75, overload 150% for 1min. These motor ratings are general ratings, so may be changed by conditions. www.onsemi.com 2 Pin Description Internal CircuitDiagram ASPM34 asshowninFigure4. ASPM34 1200 VASPM34series. There istheinternalcircuitdiagramof1200V Figure 5showsthelocationofpinsandnames Figure 4. The 1200 V ASPM34 Version InternalCircuit Figure 4.The1200VASPM34Version Figure 5.PackageTop (34) VS(W) (33) VB(W) (32) VBD(W) (31) VDD(WH ) (1) P (30) IN(WH ) (29) VS(V) (28) VB(V) www. (2) W (27) VBD(V) (26) VDD(VH) AND90041 (25) IN(VH) PACKAGE onsemi.com (24) VS(U) − (3) V (23) VB(U) View andPin Assignment View 3 (22) VBD(U) (21) VDD(UH) (20) COM(H) (4) U (19) IN(UH) (18) RSC (5) NW (17) CSC (6) NV (16) CFOD (15) VFO (14) IN(WL) (7) NU (13) IN(VL) (12) IN(UL) (8) RTH (11) COM(L) (9)VTH (10) VDD(L) AND90041 In the later section illustrates the internal structure of the module in more detail. The detail functional descriptions are provided in Table 2. Table 2. PIN DESCRIPTION Pin No. Name Description 1 P Positive DC Link Input 2 W Output for W Phase 3 V Output for V Phase 4 U Output for U Phase 5 NW Negative DC Link Input for W Phase 6 NV Negative DC Link Input for V Phase 7 NU Negative DC Link Input for U Phase 8 RTH Series Resistor for Thermistor (Temperature Detection) 9 VTH Thermistor Bias Voltage 10 VDD(L) Low−Side Bias Voltage for IC and IGBT Driving 11 COM(L) Low−Side Common Supply Ground 12 IN(UL) Signal Input for Low−Side U Phase 13 IN(VL) Signal Input for Low−Side V Phase 14 IN(WL) Signal Input for Low−Side W Phase 15 VFO Fault Output 16 CFOD Capacitor for Fault Output Duration Selection 17 CSC Capacitor (Low−Pass Filter) for Short−Circuit Current Detection Input 18 RSC Resistor for Short−Circuit Current Detection 19 IN(UH) High−Side Common Supply Ground 20 COM(H) No Connection 21 VDD(UH) High−Side Bias Voltage for U Phase IGBT Driving 22 VBD(U) Anode of Bootstrap Diode for High−Side U Phase 23 VB(U) High−Side Bias Voltage for U Phase IGBT Driving 24 VS(U) High−Side Bias Voltage Ground for U Phase IGBT Driving 25 IN(VH) Signal Input for High−Side V Phase 26 VDD(VH) High−Side Bias Voltage for V Phase IC 27 VBD(V) Anode of Bootstrap Diode for High−Side V Phase 28 VB(V) High−Side Bias Voltage for V Phase IGBT Driving 29 VS(V) High−Side Bias Voltage Ground for V Phase IGBT Driving 30 IN(WH) Signal Input for High−Side W Phase 31 VDD(WH) High−Side Bias Voltage for W Phase IC 32 VBD(W) Anode of Bootstrap Diode for High−Side W Phase 33 VB(W) High−Side Bias Voltage for W Phase IGBT Driving 34 VS(W) High−Side Bias Voltage Ground for W Phase IGBT Driving www.onsemi.com 4 AND90041 Detailed Pin Definition and Notification Pin: RSC • Pins: VB(U)−VS(U), VB(V)−VS(V), VB(W)−VS(W) Resistor Connection Pin for Short−Circuit Current • High−side bias voltage pins for driving the IGBT / Detection.