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Former BBC Centre, White City, Project case study

Product Hanson concrete incorporating Regen GGBS Volume 48,000 cubic metres Client Stanhope Main contractor MJ Gallagher

Specialist subcontractors Byrne Brothers Formwork Ltd; Expanded Structures Limited

Overview The iconic former BBC Television Centre in West London has been transformed into a mixed-use development by capitalising on the versatility of concrete. The material has been used to produce intricate elements and finishes through a variety of different techniques, including the replacement of the central fountain using a ‘sparkling’ self-compacting concrete.

Project description The Grade II listed, former BBC Television Centre at White City, is of the most recognisable buildings in the . It was opened in 1960 and used by the BBC until it was sold to developers in 2012.

The original structures are in a distinctive ‘question mark’ design featuring a central circular block surrounded by an outer ring. The design of the new £400 The redevelopment of the 145- site Concrete was chosen as the primary million development is sympathetic has been parcelled into three ‘blocks’: two construction material to realise the to the original but amendments have are the refurbishment and extension of architect’s vision for the project. Its been made to its layout to facilitate the the existing structures and the third is an versatility made it the ideal material for changes in use. entirely new development. changing the layout and extending the

Hanson UK W: hanson.co.uk 14 Castle Hill, Maidenhead, Berkshire SL6 4JJ E: [email protected] T: 01628 774100  @Hanson_UK Former BBC Television Centre, White City, London Mixed use redevelopment of iconic building

existing structures as well as constructing The concrete mix for the Helios obelisk a tactile nature not usually associated with new ones on the site. and bowl was trialled for a considerable concrete structures. To facilitate this, the period of both in the lab and on-site composition of the concrete had to be The concretes were used for many to ensure that the desired amount of balanced to provide enough mobility to applications including post tensioned ‘sparkle’ was achieved from the West allow ease of placement; the ability to fill slabs, form vertical elements and Country granite aggregate fines after post all of the interstices created by the form concretes designed specifically for the striking surface treatment was applied. liners; and cohesive enough to withstand mass pours that formed the slabs on any segregation. which the superstructure sits. Each A 50/50 blend of the granite fines and concrete incorporated Regen GGBS Hanson’s normal fines was required to The refurbishment of the whole site was (ground granulated blastfurnace slag), ensure stability in the self-compacting completed in 57 weeks and a total of a cement replacement product which mix. Bespoke, single use, formwork was 48,000m3 of concrete was placed on reduces the embodied CO2 of the used to achieve the geometry of the time, at an average rate of 850m3 per concrete: on this project by approximately Helios elements; the obelisk being an week. The project was completed within 50 per cent. 11-metre-high slender tapering steel form. the short construction timescale desired, The bowl formwork was a series of epoxy with all concrete placed within 12 months. A key element of the refurbishment works coated polystyrene composite segments, Due to the degree of complexity of some was the replacement (by casting in-situ assembled on site with an inverted top of the elements of the project – and concrete) of the central obelisk-style shutter which produced a seamless profile the constraints of working within a busy fountain. The structure, which is made up to the bowl soffit. city centre site – close collaboration of a bowl and obelisk, has been faithfully between the architect, client, specialist recreated using a self-compacting, The exposed concrete elements of the sub-contractors and supply chain was tight concrete that was specifically new building structure are made up of necessary. developed and contained a mica sand rebated openings and wood textured that, when abraded, provided a shimmer to finishes, created by the use of bespoke the element offsetting the golden statue formwork and form liner. The wooden at the top of the obelisk. effect finish imbued these elements with