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“Hello” to Digital Transformation Sistem Teknik on the Journey of Digital Transformation…

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“Hello” to Digital Transformation Sistem Teknik on the Journey of Digital Transformation… APRIL-MAY-JUNE 2021 ISSUE 4 12 20 26 Festo Didaktik Turkey, Turkey’s For the Heat Treatment Gives Industry Companies the Source of Pride: Industry Industry 4.0 Key to Success Yücel Boru Solutions “HELLO” TO DIGITAL TRANSFORMATION SİSTEM TEKNİK ON THE JOURNEY OF DIGITAL TRANSFORMATION… Thanks to the diligent work of our employees and the trust of our customers, our asset size increased by around 30% in TL in 2020, and our export rate was 73%. We aim to continue the same success in 2021. I would like to briefly talk about what we have done in terms of digital conversion in this process. First of all, with the consultancy of my dear teacher, my dear friend Dr. Lütfi Apillioğlu, we started the lean trans- formation, which is an indispensable part of digital transformation. By demolishing the walls between the departments in our factory, we eliminated the silo logic in our com- pany. We have taken very important steps in terms of reducing our costs by reducing waste in every area, we invested in a warehouse system that can integrate into a digital system that makes vertical storage in- stead of our manual warehouse system that covers a lot of space, we got rid of unnecessary stocks. In the name of digitalization in production, we started to use our Product Data Management (PDM) system more effectively, we invested in the Project Management System MANAGE software, which can be integrated into our design system. When the integration is completed, we will be able Dear Readers, to plan our workflows much more effectively, track re- In order to communicate better with you, we pub- al-time engineering studies and project revisions, and lished the first issue of our magazine in July 2020, make significant improvements in our delivery times. under the conditions of the new type of Corona I would like to thank Armada company, which made Virus epidemic that left its mark on 2020 and put the us come a long way in the adaptation of MANAGE whole world in great uncertainty. software to our company in a short time. In our first issue, I mentioned that there is a great The aim of these works is to be the first company uncertainty ahead of us, the process will be difficult, that comes to mind on a global basis, keeping our but every challenge will create new opportunities, quality at the highest level, fast in delivery, advanta- and it will trigger big changes. geous in price, flexible response to customer needs. During this period, some time completely shut Even under pandemic conditions, we can see that down of the company, international travel restric- we have progressed a lot in this matter by taking new tions, create new type of working. Although many orders from customers we have never visited from difficulties I mentined, On-line working trials, new abroad, and I thank our very valuable customers for type of working organisations created new oppor- recommending us. tunities and reduce some fixed costs. We did our erections with better planning with very few personnel, we tried to establish the lean culture by filling the times we could not work with on-line trainings, we started the digital transforma- tion in the company. EXPERIMENTAL AND NUMERICAL INVESTIGATION OF MOLTEN SALT BATH QUENCHING AND FROM DESIGN TO PRODUCTION EVALUATION OF THE HEAT TRANSFER COEFFICIENT ALWAYS MORE 20 PRIDE OF TURKEY: YÜCEL BORU 24 ÇİNKOSAN ALWAYS A STEP AHEAD INDUSTRY 4.0 SOLUTİONS FOR THE HEAT TREATMENT 26 INDUST LEVENT GANİYUSUFOĞLU ANLATIYOR: 28 “SİSTEM TEKNİK TÜRKİYE’NİN BİR DEĞERİDİR” WHAT IS EVAS HOME APPLIANCES SUCCESSFULLY BRAZING? 30 EXCEEDING BOUNDARIES SERVING 78 COUNTRIES NAME OF SUCCESS WITH CUSTOMER 32 SATISFACTION FOR MORE THAN 50 YEARS: ALVA KARTAL BOMBE INDUSTRY IS AT THE TOP IN 2021 34 WITH ITS NEW INVESTMENTS AND R&D WORKS YOUR SOLUTION PARTNER BAYKAL REZISTANS 38 IN INDUSTRIAL HEATING PROJECTS THE SECOND INSTALLATION STAGE HAS STARTED SYSTEM TECHNICAL CATALOG AND 40 AT DUBAI SITE LIBRARY STUDIES FESTO DIDACTIC TURKEY GIVES THE KEY OF PHD-4 PORTABLE LEAK DETECTOR FOR TESTING SUCCESS TO INDUSTRIAL COMPANIES UNDERGROUND STORAGE TANKS Grand Holder: Mehmet Özdeşlik - Editorial Offce Manager: Gökhan Lale, Translation Editor: Büşra Kulak - Issue Time:Once Every Three Months - Issue Name: INDUSTRIAL FURNACES TECHNOLOGY NEWS - Publishing Place: Kültür Sanat Basım Evi - Litros Yolu 2. Matbaacılar Sitesi ZB7-ZB11 Topkapı / İstanbul Tel: 0 212 674 00 21 - Managament Center: Sistem Teknik Sanayi Fırınları A.Ş. TOSB – Otomotiv Yan Sanayi İhtisas OSB 1. Cad. 15 Yol No: 1 - 41420 Çayırova / Kocaeli / TURKEY - Tel: +90 262 658 29 14 - Fax: +90 262 658 18 19 2 TECHNICAL ARTICLE EXPERIMENTAL AND NUMERICAL INVESTIGATION OF MOLTEN SALT BATH QUENCHING AND EVALUATION OF THE HEAT TRANSFER COEFFICIENT Alper Keleşoğlu, Levent Sindel, Cengiz Zafer, Gökhan Lale, Mehmet Özdeşlik, Ümit Ünver olten salt baths are widely phasised as solution annealed and solution treating of the Ni-based su- using in the heat treatment precipitation hardened. The Inconel peralloy. Molten salt baths are widely Mindustry. Considering the grades of the Ni-based superalloys using in high temperature quenching martempering and austempering ap- are hardened with the precipitation applications such as martempering, plications in this field, molten salts of the gamma prime and carbides as austempering. In this process, the are the most reliable technique for a secondary phase inside the metal critical cooling rates of the material quenching applications in order to matrix. The precipitation of the sec- from 1150°C to 950°C and 950°C to get homogenous microstructure and ondary phases (mainly aluminium, 750°C are determined as 125°C/min fine grains. On the other hand, new niobium and titanium) are occurred and 120°C/min, respectively [1]. The aviation steels require certain cooling between the temperature range of important factors which have strong rates in quenching process. In this 600-700°C [3]. For a single-crystal effect on the cooling rate of the work, the quenching process of Ni superalloy, the recipe for the quench- steel are the oxidation level with the based superalloy is investigated un- ing process after solution treating condition of the workpiece surface, der different molten salt bath temper- generally done in the air. This process geometric complexity and the mass atures. Cooling curves are obtained takes a lot of time when air is used as of the workpiece with the agitation of by the experiments and the numerical a quenching agent. For this reason, the quenching medium [4]. In this pa- analysis is done to determine the vacuum furnaces are using to reduce per, the cooling characteristics of the heat transfer coefficient during the the quenching time by using pressur- superalloy hollow disk is investigated process. The results showed that the ized argon or nitrogen. However, the under different molten salt bath tem- cooling rate is decreasing with in- process cost is very high when using peratures. The temperature values creasing salt bath temperature. Also, vacuum furnaces. Here, molten salt of different locations on the hollow heat transfer coefficient is found as quenching is an emerging technol- disk are measured in order to define a single constant value for all molten ogy that can be used in the secondary the cooling rate. Then the numeri- salt bath temperatures and in the phase precipitation application after cal analysis is done to determine the range of the values which is implied in the literature. 1. Introduction Regarding to the rapid development in aviation industry, the components of the system requires high tem- perature and pressure endurance during its service life. For this reason, thermo-physical properties and the creep-rupture characteristics of the components strongly depend on the microstructure of the alloy [1]. In order to achieve precise control- ling of the process, fine grains, and homogenous microstructure, the se- lection of the heat treatment method is important [2]. For several applica- tions, Ni-based superalloys are em- F!gure 1. Test sample and thermocouple locat!ons. TECHNICAL ARTICLE 3 heat transfer coefficient during the of the hollow disk and the TC loca- the Fig.2 and Fig.3 represents; quenching process. tions is illustrated in Fig.1. 1: Heating Furnace, 2: High temperature molten salt 2. Materials and Methods 2.2. Experimental procedure bath, 2.1 Material The experimental work was done by 3: Low temperature molten salt The experimental work was conduct- the facility that developed and manu- bath, ed by using a Ni-based superalloy factured by Sistem Teknik (Model no: 4: Spare molten salt bath, hollow disk as a workpiece. In order BF-EH-A-100907-08) as shown in 5: Manipulator and to record the workpiece temperature, Fig.2. 6: Salt recovery unit. two N-type thermocouples (TC) were 1:The facility consists of mainly In the experiments, the hollow disk mounted on the disk. The dimensions six components and the numbers on was heated to 1150°C in 3 hours in F!gure 2. Exper!mental fac!l!ty. the heating furnace. Then, it was and %50 KNO3 was obtained by re- this purpose, the geometry of the disk discharged from the furnace and cording TC1 and TC2 temperature is imported to the program and the transferred to the high temperature values via datalogger. arbitrary heat transfer coefficient of molten salt bath which has a capac- The tests were conducted consider- the molten salt medium which was ity of 5.7 m3 via gripper mechanism. ing three different molten salt bath related with the literature was defined The transfer time of the hollow disk temperatures. The bath tempera- to the exterior boundaries of the ge- was kept as low as possible, between tures were selected as 300°C, 400°C ometry [4].
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