SUSTAINABILITY REPORT 2018 PACE THROUGH THE RACE Rusal sustainability report for 2018 Rusal sustainability report for 2018
CONTENTS
STATEMENT OF THE CHIEF EXECUTIVE OFFICER 4
ABOUT THE COMPANY 8
ABOUT THE REPORT 16
SUSTAINABLE DEVELOPMENT STRATEGY 24
CORPORATE GOVERNANCE 34
ETHICS AND HUMAN RIGHTS 42
PERFORMANCE MANAGEMENT 50
SCIENTIFIC AND TECHNOLOGICAL DEVELOPMENT 64
ENVIRONMENT PROTECTION 74
HEALTH, SAFETY AND ENVIRONMENT 104
EMPLOYEES 122
INVESTING IN COMMUNITY DEVELOPMENT 138
APPENDIX 154
ABBREVIATIONS 165
2 3 Statement of the Chief Executive Officer
CORPORATE STATEMENT 01 PROFILEOF THE CHIEF EXECUTIVE OFFICER Statement of the chief executive officer Rusal sustainability report for 2018 Statement of the chief executive officer Rusal sustainability report for 2018
STATEMENT OF THE CHIEF EXECUTIVE OFFICER [102-14]
Last year, it is fair to say, that the Company faced con- hectares of forests around the world by 2030 in re- tion, adherence to business ethics norms and rules. The siderable challenges. We came up against US sanctions sponse to the damaging effects of climate change. We policy was approved by RUSAL’s Board of directors and and consequent market volatility, which inevitably im- considered various options to launch a reforestation was implemented in February 2019. pacted our performance and financial results. However, programme and by April 2019, the key parameters of the the Company remained steadfast in its ability to fulfil programme had been agreed and announced officially. As a global market player RUSAL develops programs to economic, environmental and social responsibility obli- The initiative will see 500,000 trees planted over an area ensure healthy living and promote well-being for resi- gations in accordance with sustainability strategy, based of 120 hectares in the Krasnoyarsk region and a forest dents in the countries of operations, which support the on the Ten Principles of the UN Global Compact and protection scheme for the Lower Yenisei forestry. An UN sustainable development goal. In this direction our the UN Sustainable Development Goals. additional 500,000 trees will be planted by RUSAL in significant engagement in the fight against the Ebola other regions later in the year. virus in the Republic of Guinea. In previous years, we Supporting the Goal on climate action, we are investing have provided support, which enabled the construction in new green materials and discovering high-tech ap- We do understand, the progress in achieving Sustainable of medical infrastructure and distribution of the Rus- plications for aluminium and alloys in order to produce Development Goals requires joint efforts from all the sian GamEvac-Combi vaccine. The Company’s medi- more products with a low carbon footprint. I would like market players, that is why we pay special attention to cal service assisted in the programme. In 2018, during to highlight that over 90% of the Company’s metal is multi-stakehoder partnerships. I am proud to say that the testing program at the Russian-Guinean Scientific produced using renewable hydropower, which eliminates in June 2019, RUSAL’s Managing Company and three Diagnostic Center for Epidemiology and Microbiology, harmful emissions, and the Company is dedicated to production sites including the bauxite mine, alumina RUSAL administered the vaccination against Ebola to further improving this figure. The production of alu- refinery and the aluminium smelter, were successfully two thousand local residents. The vaccine is currently in minum using inert anodes, a carbon-free technology, certified against the Aluminium Stewardship Initiative the final round of testing. The vaccination is an important is a revolutionary step for the aluminum industry and (ASI) Performance Standard and ASI Chain of Custody tool in the fight against the spread of Ebola in Africa. CEO of RUSAL I am happy to report it is now at an advanced stage of Standard. The standards have been developed with the Evgenii Nikitin development and pre-production testing. assistance of RUSAL, which joined the ASI in 2015. The I am pleased to say that RUSAL’s sustainability practices ASI is a voluntary initiative aimed at addressing sus- are considered to be among the most advanced in the In addition, we continue to develop our innovative low- tainability standards throughout the aluminium value market by leading independent associations and agen- carbon aluminium brand ALLOW, which was launched chain. This is an important milestone for RUSAL and cies. In January 2018, RUSAL’s ESG practices received an in 2017. The metal, produced under the ALLOW brand further proves that we are committed to being a leading, award in Hong Kong by BDO Limited, representing the is independently verified as being within the declared responsible aluminium producer. 5th biggest accounting network. In December, RUSAL’s
carbon footprint level of 4 tonnes of CO2 equivalent commitment to sustainability and best international DEAR FRIENDS, emissions per tonne of aluminium produced, which is Aiming at establishing high-quality education system practices was once again acknowledged, this time by quite an achievement considering the world average level RUSAL has continued to expand its partnership with Vigeo Eiris, a reputable international ratings agency.
is approximately three times more. Bloomberg Intelli- specialist institutes, universities, and vocational schools. RUSAL was listed among the top 100 Best Emerging I AM PLEASED TO PRESENT gence named RUSAL the cleanest producer among the In 2017, we launched a programme ‘New Generation’ Markets performers. RUSAL’S SUSTAINABILITY top five global aluminium leaders, having reduced carbon to find prospective employees from an external candi- REPORT 2018. emissions by 53% in 1990–2015, which demonstrates date pool, and by the end of 2018, RUSAL helped 400 This report has been prepared in accordance with the the progress we have made in this field and we are still graduates from across the country begin their careers Sustainability Reporting Standards of the Global Report- working hard to improve on these figures. at our Company. In addition, a number of major Siberian ing Initiative, and takes into account the requirements of universities have opened faculties at the Company’s key the Hong Kong Stock Exchange’s Environmental, Social Moreover, in 2018, RUSAL continued to cut direct spe- production sites, allowing them to more effectively train and Governance Reporting Guidelines and Aluminium cific greenhouse gas emissions at existing aluminium highly skilled metallurgists in an environment, which Stewardship Initiative standards. The report also includes smelters as part of the Company’s strategy to reduce can guarantee employment opportunities and career information on the Company’s contribution to the UN’s emissions by 15% by 2025 as compared to the levels of progression. Sustainable Development Goals and its compliance with 2014. During 2018, our emissions output was 7.5% lower the principles of the UN Global Compact. than the levels registered in 2014. Last year, the accuracy RUSAL has a strong corporate culture, where human
of the Company’s measurements of CO2 emissions was rights and ethical principles are core to the Company CEO of RUSAL verified by our auditor, KPMG. and form the values shared by all employees. In 2018, Evgenii Nikitin RUSAL developed its own human rights policy governing In late 2018, the Company decided to make a special the provision of healthy and safe working conditions for contribution to the UN’s target to restore 350 million all employees, prevention of any forms of discrimina-
6 7 About the Company
CORPORATEABOUT THE 0102 PROFILE COMPANY About the company Rusal sustainability report for 2018 About the company Rusal sustainability report for 2018
COMPANY PROFILE 102-1, 102-2, 102-7
RUSAL, together with its subsidiaries, is one of the larg- Its production facilities are located throughout the world, Table 1. Direct economic value created and distributed in 20181 [201-1] est producers of primary aluminium and alloys. In 2018, including Company[102-7]: the Company accounted for 5.8 % of global production Direct economic value created 11,267,000,000.00 10,606,000,000.00 of aluminium and 6.2 % of alumina. [102-1] — 10 aluminium smelters, of which nine are in Russia Revenue 10,280,000,000.00 9,969,000,000.00 and one is in Sweden; — eight alumina refineries, of which three are located in Share of profits of associates and joint ventures 955,000,000.00 620,000,000.00 Russia, one in Ireland, one in Ukraine, one in Jamaica, one in Italy and one in Guinea; Interest income on loans 32,000,000.00 17,000,000.00 — seven bauxite mines, of which two are in Russia, one Economic value distributed (9,234,000,000.00) (9,053,000,000.00) in Jamaica, three in Guinea and one in Guyana; — one nepheline mine in Russia; Operating costs (8,202,000,000.00) (7,766,000,000.00) — four foil mills, of which three in Russia and one in including employee wages (739,000,000.00) (718,000,000.00) Armenia; — four powder plants located in Russia; Retirement costs (173,000,000.00) (197,000,000.00) — two silicon plants located in Russia; Community investments (22,000,000.00) (24,000,000.00) — two wheel factories located in Russia. [102-2] Payments to providers of capital (501,000,000.00) (886,000,000.00)
The detailed structure of the Company’s divisions is including dividends paid (299,000,000.00) presented in the Appendix to the Report. including financial expenses (501,000,000.00) (587,000,000.00)
RUSAL’s ordinary shares are listed on the Hong Kong Payments to government by country (336,000,000.00) (180,000,000.00) Stock Exchange and Moscow Exchange. including income tax (305,000,000.00) (140,000,000.00)
Economic value retained 2,033,000,000.00 1,553,000,000.00
Table 2. General data on RUSAL for 2017–2018 [102-7]
Indices 2018 2017
Total number of employees at the end of the year, persons 64,057 62,020 2
The number of business units at the end of the year 41 35
Total net sales at the end of the year USD 10,280,000,000 USD 9,969,000,000
Capitalisation at the end of the year USD 13,495,000,000 USD 12,923,000,000
including borrowed capital (loans and borrowings, USD 8,286,000,000 USD 8,479,000,000 including bonds)
including equity USD 5,209,000,000 USD 4,444,000,000
Total volume of products supplied at the end of the year, 3,671,000 3,955,000 in tonnes (sales of primary aluminium and alloys)
1 More detailed data broken down by the Company’s production facilities are presented in the Appendix to the Report. Data for ‘Dian’ are based on management accounting data.
2 The difference in the number of employees in 2017 in comparison with its value featured in the Annual report is due to the clarification of the number of employees in Guyana.
10 11 About the company Rusal sustainability report for 2018 About the company Rusal sustainability report for 2018
PRODUCTS PRESENCE IN 102-2, 102-6 FINANCIAL MARKETS 102-5
The Company sells its products mainly in Europe, North RUSAL produces a broad line of products, with almost The main shareholders of the Company in 2018 are RUSAL holds 27.82 % of the shares in MMC Norilsk America, Southeast Asia, Japan, and Korea. Key cus- half of them (45 %) being high value-added products En+Group, SUAL Partners and Glencore. As of the end Nickel, the world’s largest producer of nickel and pal- tomers of the Company are from are the transportation, (aluminium sheet, ingots, wire rod, casting alloys, billets, of 2018, the free float amounted to 16.62 % of the total ladium and one of the largest producers of platinum construction and packaging industries. [102-6] etc.). [102-2] number of the Company’s issued shares. Together with and copper. The Company’s ordinary shares are traded Samruk Holding, which is located in Kazakhstan, RUSAL on the Hong Kong Stock Exchange (stock code: 486) owns Bogatyr Komir development production facility and on the Moscow Exchange (RUAL). Table 3. Types of the Company’s products and their industry applications [102-2] for the development of the Ekibastuz coal deposit. [102-5]
Product type Industry application Description
Primary Transport, construction, electrical and Primary aluminium is produced in accordance with quality aluminium packaging industries standards and specifications developed at the request of the customers.
High purity Electronics, production of computer RUSAL is the only producer of high purity aluminium in aluminium hard drives and capacitor foil Russia and other Commonwealth of Independent States (CIS) countries.
Aluminium Transport, construction, electrical and RUSAL produces a wide range of high quality aluminium alloys packaging industries alloys.
Foils and Food, pharmaceutical, construction, RUSAL’s production facilities produce foil with a gauge of packaging tobacco and perfume and cosmetics 5 to 240 µm and a number of products based on it, a range industries of tape: from 250 µm to 1 mm, as well as cans and covers for food packaging.
Aluminium Metallurgical, chemical, energy, mining RUSAL is the largest Russian producer of aluminium powders and and construction industries powder products. pellets
Wire rod Cable production, iron and steel indus- RUSAL produces wire rod in accordance with the GOST try, production of hardware items and international technical specifications.
Alumina and Intermediate products, from which High quality alumina is produced in the Bayer process. bauxite aluminium is produced
Silicon Metallurgical, chemical, electrical sec- RUSAL produces metallurgical and refined silicon. The tors, production of solar cells product is registered in the REACH system.
Gallium Production of chemical compounds RUSAL produces high purity metallurgical gallium. used in solar energy and electronics industry
Corundum Production of abrasive tools, ceramic RUSAL is one of the world’s largest producers of white and refractory products corundum.
Protectors Shipbuilding, oil and gas, housing and The products are used for long-term protection against from utility sectors corrosion of metallic objects in aggressive environments aluminium (marine and bottom water, ground and reservoir waters). alloys
Aluminium SKAD alloy wheels are installed on Discs are produced based on the latest technology and wheels passenger cars have passed an independent examination by TUV SUD Automotive GMBH, their use is allowed in the countries of Western Europe, the USA and Russia.
12 13 About the company Rusal sustainability report for 2018 About the company Rusal sustainability report for 2018
GEOGRAPHICAL STRUCTURE 102-3, 102-4
The Company operates in the following countries: Rus- sia, Kazakhstan, Australia, Armenia, Guyana, Ireland, Swe- den, Guinea, Italy, Nigeria, Jamaica [102-4]. The headquarters are located in Russia (Moscow) and Cyprus (Limassol). [102-3]
Image 1. Company’s operations in the world [102-4]
RUSSIA 12 Achinsk Alumina Refinery 13 Bogoslovsky Alumina Refinery 14 Boguchanskaya HPP (BEMO) 15 Boguchansky Aluminium Smelter (BEMO) 16 Boksitogorsk Alumina Refinery 17 Bratsk Aluminium Smelter 18 Irkutsk Aluminium Smelter 19 Kandalaksha Aluminium Smelter 20 Khakas Aluminium Smelter
21 Kia-Shaltyr Nepheline Mine 22 Krasnoturyinsk Powder Metallurgy 23 Krasnoyarsk Aluminium Smelter 24 Nadvoitsy Aluminium Smelter 25 North Urals Bauxite Mine 26 Novokuznetsk Aluminium Smelter 27 Sayana Foil 28 SAYANAL 29 Sayanogorsk Aluminium Smelter GUYANA 30 Shelekhov Powder Metallurgy 06 Bauxite Company of Guyana (BCGI) 31 Silicon (ZAO Kremniy), Shelekhov 32 SKAD wheels factory IRELAND 33 Taishet Aluminium Smelter (project) 07 Aughinish Alumina 34 Timan Bauxite 35 Urals Alumina Refinery ITALY 36 Urals Foil 08 Eurallumina 37 Urals Silicon 38 Volgograd Aluminium Smelter JAMAICA 39 Volgograd Powder Metallurgy 09 WindalcO
ARMENIA KAZAKHSTAN 01 Armenal 10 LLP Bogatyr Komir
AUSTRALIA NIGERIA 02 QAL 11 ALSCON A F GUINEA SWEDEN N 03 Compagnie des bauxites de Kindia (CBK) 40 KUBAL 04 Dian Dian Project A P O 05 Friguia Bauxite & Alumina Complex UKRAINE 41 Nikolaev Alumina Refinery B
14 15 About the Report
ABOUT THE 03 REPORT About the report Rusal sustainability report for 2018 About the report Rusal sustainability report for 2018
GENERAL MATERIAL TOPICS INFORMATION 103-1, 102-47 ABOUT THE REPORT 102-50, 102-51, 102-52
This Sustainability Report of RUSAL (hereinafter, the Re- To determine the topics that are of greatest importance six representatives of the Report Writing Working port) reflects the main results of the Company’s sustain- for the Company and set the contents of the Report, the Group and 113 representatives of key stakeholders); able development management activities for the period Report Writing Working Group formed of representatives — review of material aspects identified by the inter- from January 1, 2017 to December 31, 2018. The Report from the departments responsible for ESG issues and for national and Russian companies of the mining and also includes a description of management approaches, the key stakeholder relations conducted a procedure to metallurgical industry; initiatives implemented and results achieved. [102-50] identify and evaluate material topics. This process was — issues recognised as material by industry associa- carried out in three stages: tions (including ASI Standard); The previous report was published in 2018 and disclosed — content of key sustainable development rating the Company’s results for the 2017 calendar year. The 1. Compilation of a complete list of topics that can be systems; Company publishes sustainability reports annually. Elec- reflected in the Report, based on international stan- — opinions of the Board of Directors. tronic versions of reports are available on the corporate dards (including GRI Standards), analysis of issues 3. Adoption of the list of material aspects by the par- website of RUSAL: https://rusal.ru/about/. [102-51], [102-52] raised by the stakeholders within regular business ticipants of the Report Writing Working Group . As- processes, and review of publications in publicly avail- sessment of materiality was carried out in accordance able sources. with the requirements of the GRI Standards, within the 2. The rating of sustainable development aspects by framework of which 17 material topics were identified means of: and a materiality matrix was compiled. [103-1] — survey of external and domestic stakeholders (119 persons participated in the survey, including
Сhart 1. Materiality matrix [102-47], [103-1]
4,50 Climate and energy efficiency
Production waste
Water use and impact on water resources
4,00 Air emissions
Land resources and impact on biodiversity
Health and safety in the workplace
3,50 Training and motivation of employees
Employment and remuneration
Interaction with trade unions and collective bargaining
3,00 Corporate ethics
Local communities
Priority topics for the Company's for strategy topics Priority Human rights
2,50 Anti-corruption management
Compliance with statutory and regulatory requirements
Product quality 2,00 2,50 3,00 3,50 4,00 4,50 Supply chain Priority topics for stakeholders Economic performance
18 19 About the report Rusal sustainability report for 2018 About the report Rusal sustainability report for 2018
REPORTING BOUNDARY
The information on sustainable development presented The contents of the Report were compiled taking into account the core principles of the GRI Standards: Table 4. in this Report relates to the activities of RUSAL produc- tion facilities. To provide more meaningful information, The principles forming the contents of the Report are set out below: [102-46] the assets included in the Sustainability Report are pre- sented below by product type, replacing the presenta- Interaction with stakeholders In compiling the contents of the Report, the opinions of stakeholders were taken tion by geographical region and department within the into account, interaction with which occurs at all stages of the Company’s opera- Company in the 2017 Sustainability Report. There is no tions. Before starting to create the Report, a survey of stakeholders was conducted material change in scope of the assets apart from inclu- to identify material topics. You can read more about material topics in Section 3.2 sion of new material assets. [102-45] ‘Material Topics’, and on interaction with stakeholders – in Section 4.2 ‘Interaction with Stakeholders’.
Sustainable development context This Report covers topics in respect of the Company’s activities in the economic, social and environmental areas. In addition to the performance of activities in these areas in 2018, objectives for the future are also presented. Chapter 8 Aluminium smelters Alumina refineries ‘Scientific and Technological Development’ presents the Company’s projects and developments, the use of which will have a positive impact on the environment, — KUBAL (Sweden) — Aughinish Alumina (Ireland) the economies of the countries where the Company operates and the society. — Alscon (Nigeria) — Bogoslovsk Aluminium Smelter — Novokuznetsk Aluminium Smelter — Ural Aluminium Smelter Materiality In determining the contents of the Report, an analysis of material topics the Com- — Bratsk Aluminium Smelter — Friguia (Guinea) pany and its stakeholders was conducted. The Report covers in detail the results — Irkutsk Aluminium Smelter — Achinsk Alumina Refinery of the activities on the selected material topics. — Krasnoyarsk Aluminium Smelter — Windalco (Jamaica) — Khakas Aluminium Smelter — Boxitogorsk Alumina Refinery Completeness In preparing the Report, data were collected on all key indicators relevant to the — Sayanogorsk Aluminium Smelter — Mykolayiev Alumina Refinery (Ukraine) Company and its stakeholders. The data include information on all production facilities of the Company. — Kandalaksha Aluminium Smelter — Dian-Dian (Guinea) — Volgograd Aluminium Smelter — Nadvoitsy Aluminium Smelter — Kandalaksha Aluminium Smelter Foils
— SAYANAL Bauxite — Ural Foil — ARMENAL (Armenia) — Friguia (Guinea) — Sayana Foil — Kindia (Guinea) — Bauxite Company of Guyana Inc. (Guyana) — Boksit Timana Silicon — North Urals Bauxite Mine — Windalco (Jamaica) — ZAO Kremny — Kremny Ural
Powders Production of cryolites and cathodes — Powder Metallurgy – Krasnoturyinsk — Powder Metallurgy – Shelekhov — South Ural Cryolite Plant
20 21 About the report Rusal sustainability report for 2018 About the report Rusal sustainability report for 2018
DATA PREPARATION [102-49]
102-48 (Revision of data), 102-49 (Changes in reporting) — RUSAL ARMENAL (in 2017 was part of the PD); Material Topics for 2017 Material Topics for 2018 Reasons for changes — RUSAL RESAL (in 2017 was part of the NPD). There were no significant changes in the methods for calculating indicators in 2018. [102-48] RUSAL Volgograd was transferred from the New Projects Water use and impact on Water use and impact on — water resources water resources Directorate to the Aluminium Division. In 2018, there were changes in the structure of divi- sions. To put Taishet Aluminium Smelter into opera- In order to enhance innovation activity of the Company Air emissions including Air emissions The topic name has been changed to make it more tion, an appropriate organisational structure was created. and improve creativity of its staff, as well as to improve greenhouse gases generic so as to cover more aspects of the Company's activities. The topic “Greenhouse gases” is included in the In order to increase the efficiency of production and efficiency of operational costs and investments through topic “Climate and energy efficiency” sales activities, a new Downstream Division (DD) was implementation of the Theory of Inventive Problem created, which united the production facilities for the Solving (TRIZ), the relevant Directorate was established production of packaging products (RUSAL SAYANAL, within the Management Company. The Management Compliance with environ- — The topic ‘Compliance with Environmental Legislation’ mental legislation and the topic ‘Compliance with Statutory and Regulatory RUSAL ARMENAL, Sayan Foil, Ural Foil, etc.), powder Company is responsible for sales, procurement, finan- Requirements’ were combined due to overlap. metallurgy (in Shelekhov, Krasnoturyinsk, Volgograd, cial management, personnel, and other cross-cutting etc.) and downstream (SKAD). functions. Land resources and impact Land resources and impact — on biodiversity on biodiversity Thus, the following companies were included in the In order to provide more in-depth disclosure of infor- newly formed Downstream Division (DD): mation, which is important for the stakeholders, the following material topics have been added: Health and safety in the Health and safety in the — — SUAL-PM LLC (in 2017 was part of the New Projects workplace workplace Directorate (NPD)); — corporate ethics; — PM Krasnoturyinsk (in 2017 was part of the NPD); — human rights; Product quality Product quality — — SKAD CMP LLC (was purchased in 2017, was included — supply chain. in the accounting in 2018); Training and education of Training and motivation of The topic has been reformulated for a better coverage of — RUSAL SAYANAL (in 2017 was part of the Packaging Other changes in the list of material topics and the rea- employees employees the topic in question. Division (PD)); sons for such changes are described in the table below. — Ural Foil (UF), (in 2017 was part of the PD); Remuneration of employ- Employment and remu- The topic has been combined with the topic ‘Employ- ees compared with the neration ment’. market Table 5. Material Topics in 2017 and 2018 Employment — The topic has been combined with the topic ‘Remunera- tion of Employees Compared with the Market’. Material Topics for 2017 Material Topics for 2018 Reasons for changes
Impact on local communi- Local communities The topic has been renamedto make it more generic so as Economic performance Economic performance — ties, including cooperation to cover more aspects of the Company’s activities. and development pro- Fight against corruption Fight against corruption — grammes
Compliance with statutory Compliance with statutory — Interaction with trade Interaction with trade The topic has been reformulated for a better coverage of and regulatory require- and regulatory require- unions and collective unions and collective the topic in question. ments ments bargaining bargaining
Energy consumption and Climate and energy ef- The topic has been reformulated for better coverage of Investments in infrastruc- — The topic has been removed from the list of material energy efficiency ficiency the topic in question . ture, indirect impact on topics, since various aspects of this topic are covered in the economy of the re- other relevant topics (‘Local Communities’, ‘Employment’, Effluents and waste, Production waste The topic was previously divided into two parts. The part gions where the Company ‘Economic Performance’). including recycling and about discharges has now been included in the material operates reuse of waste topic ‘Water Use and Impact on Water Resources’.
22 23 Sustainable Development Strategy
SUSTAINABLE 04 DEVELOPMENT STRATEGY Sustainable development strategy Rusal sustainability report for 2018 Sustainable development strategy Rusal sustainability report for 2018
MANAGEMENT The Board of Directors retains overall responsibility for The work of RUSAL in the area of sustainable develop- OF SUSTAINABLE the Company’s ESG governance, which includes: ment and corporate social responsibility is based on best practices, international and Russian standards and — evaluating and determining the Company’s ESG- principles, including: DEVELOPMENT related risks and opportunities; — ensuring that appropriate and effective ESG risk man- — 10 principles of the UN Global Compact ASPECTS agement and internal control systems are in place; — 17 Sustainable Development Goals of the UN; [HKEX KPI A3.1] — setting the Company’s ESG management approach, — Provisions of the Social Charter of Russian Business; strategy, priorities and objectives; Social Charter of Russian Business is a set of funda- — reviewing the Company’s performance periodically; mental principles of responsible business practices, in RUSAL takes a responsible approach to its business In the area of environment and climate, RUSAL has the — approving disclosures in the Company’s annual sus- which the employee’s relations with the employer, civil practices and assesses its impact on the environment following objectives and targets: tainability report. society institutions, government agencies, the local and groups of stakeholders. The principles of sustainable community, and principles related to environmental development underlie the values and strategy of the — Goal 1: achievement of air emission standards es- The Board of Directors and the Board’s committees over- safety are identified. The Charter was adopted by the Company, and improvement of indicators in the field of tablished by laws of the countries of operations by see the implementation of all ESG-related corporate Russian Union of Industrialists and Entrepreneurs and sustainable development is one of the most important production facilities of the Company by 2022; policies and evaluate its effectiveness and ESG-related is publicly supported by 265 Russian companies and tasks for the Company. — Goal 2: protecting the Group’s interests in regulating risk management. Namely, the distribution of ESG-re- groups, including by RUSAL; greenhouse gas emissions and reducing their turnover.; lated governing roles of the Board and its Committees — Global Reporting Initiative (GRI) concept and the — Goal 3: establishment of closed recycled water supply is as follows: industry-specific sustainability reporting standards Company values: systems for key production processes at the Com- developed by the Sustainability Accounting Standards pany’s production facilities by 2022; — The Board oversees the Anti-Corruption Compliance Board (SASB); — Respect for the personal rights and interests of our — Goal 4: ensure safe disposal of industrial waste, its Policy and all related risks; — Provisions of the International Standard ISO employees, the requirements of our customers, the processing and use, taking into account technical ca- — The Audit Committee oversees the ESG-related risk 26000:2010. [102-16] cooperation and interaction terms put forward by our pabilities and market needs; management and internal controls, business partner and by society. — Goal 5: completely stop using the equipment and — The Health, Safety and Environmental Committee On January 1, 2016, the official recording of the actions — Fairness, which means pay commensurate with perfor- exclude waste containing polychlorinated biphenyls oversees the Environmental Policy, Health and Safety was launched to achieve 17 sustainable development mance and equal conditions for professional growth. (PCBs) by 2022; Policy, environmental and climate-related risk man- goals set out in the UN document ‘Transforming Our — Honesty in relations and disclosure of information — Goal 6: fulfilment of obligations on reclamation of agement, as well as effective implementation of the World: The 2030 Agenda for Sustainable Development’ we need to do our work. disturbed lands; health and safety programmes and risk management, (SDG-2030), supported by 193 countries of the world. — Efficiency defined as consistent achievement of maxi- — Goal 7: by 2020, certify management systems at all including across the supply chain. Private business, from which considerable investments mum performance in everything we do. production facilities selling products on the market — The Corporate Governance and Nomination Commit- and meaningful actions are expected not only in its own — Courage to resist the things we cannot accept and for compliance with ISO 14001 standard; tee oversees the Human Rights Policy. business, but also at the international level, is important assume personal responsibility for the consequences — Goal 8: promotion of the creation of an advanced legal in ensuring the effectiveness of collective efforts. of our own decisions. and regulatory framework for the protection of envi- The management bodies and the business units of the — Care expressed in our constant striving to protect ronment in the production of aluminium and alumina. Management Company and subsidiaries are responsi- RUSAL is aware of the significance of all 17 goals and people against any and all harm to their life or health ble for the development and implementation of policy introduces approaches consistent with SDG-2030 into and to protect the environment. The corporate governance of the sustainable develop- and action plans on sustainable development aspects the management systems for aspects of sustainable de- — Trust in our employees, which allows us to delegate ment and ESG-related aspects is the responsibility of in accordance with their functions. The policy and key velopment in the Company’s operations. However, after authority and responsibility for making and imple- the Board of Directors, as stated below. The management corporate documents are reviewed by the Executive conducting discussions and analysis of the Company’s menting decisions. [102-16] of the programmes and day-to-day activities in this area Committee. role in achieving SDG, key goals were identified, on the is implemented by the CEO, the Executive Committee, achievement of which RUSAL could have the greatest Despite the changed economic environment, strategic and the relevant business units of the subsidiaries. The The responsibility for addressing economic, social and impact. The measures taken to achieve these priority environmental priorities remain: investments are di- management approach of RUSAL to sustainability and environmental aspects of sustainable development, as SDG are described in more detail in the Report using rected both at the maintenance of capacities and the ESG-related aspects is governed by corporate codes and well as for consultation with stakeholders, is exercised the links provided in the table. technical retooling of production and, on a mandatory policies, including the Corporate Ethics Code, Human within the functions of the employees of the relevant basis, at environmental protection. Rights Policy, Personnel policy, Anti-Corruption Policy services; the results are brought to the attention of top of the Company, Policy to Combat Unethical Practices, management under the existing corporate governance Environmental Policy and others. The Business Part- procedures. During 2018, 7 meetings of the Board of ner Code establishes the principles observed by the Directors were held to decide on the strategic devel- Company in interaction with supply chain organisa- opment of the Company, as well as on staff motivation, tions. [102-16], [102-20], [102-29], [102-31] health and industrial safety, environmental protection and the development of the regions where the Company operates. [102-20], [102-29]
26 27 Sustainable development strategy Rusal sustainability report for 2018 Sustainable development strategy Rusal sustainability report for 2018
Table 6. Priority SDG and objectives
Priority Sustainable Priority objectives Section of the Report Priority Sustainable Priority objectives Section of the Report Development Goals – Development Goals – 2030 2030
Goal 3: ensuring a Combating the epidemics of AIDS, tuberculosis, 10.7. Health Goal 12: ensuring the Rational development and effective use of natural 8. Scientific and healthy lifestyle and malaria and tropical diseases, and other infectious transition to rational resources. technological promoting well-being diseases. consumption and pro- Reducing waste by taking measures to prevent development for all at any age Providing health care services, access to quality duction patterns their formation, reduction, recycling and reuse. 9. Environmental basic health care services and access to safe, ef- Application of sustainable production methods protection: fective, quality and affordable essential medicines and providing information on the rational use of and vaccines for all. resources in its reports. Assistance in research and development of vac- cines and drugs for treatment of infectious and non-communicable diseases.
Goal 4: inclusive and Providing all women and men with access to af- 11.6. Training and Goal 13: taking urgent Reducing direct and indirect energy greenhouse 9.8. Climate change equitable quality fordable and high-quality vocational and higher education actions to combat gas emissions. education and promot- education, including university education. 11.7. Provision with climate change and its Enhance resilience and ability to adapt to climate ing lifelong learning Increase in the number of young and adult people labour resources effects hazards and natural disasters opportunities for all with demanded skills, including vocational and technical skills necessary for employment, decent work and entrepreneurship. Worldwide increase in the number of scholarships offered to developing countries, especially the least developed countries.
Goal 8: promoting Increase productivity in the economy through 8. Scientific and Goal 15: protecting Conservation, restoration and rational use of ter- 9.4. Land resources sustained, inclusive diversification, technical modernisation and in- technological and restoring terres- restrial and inland freshwater ecosystems and their and biodiversity and sustainable eco- novation, including by focus on high value-added development trial ecosystems and services, including forests, wetlands, mountains 9.6. Water resources nomic growth, full and sectors and labour-intensive sectors. 10. Health and Safety promoting their ratio- and drylands. productive employ- Gradual increase in global efficiency in the use of 11.6. Training and nal use, rational forest Introduction of methods for the rational use of all ment and decent work resources in consumption and production systems education management, combat- types of forests, restoration of degraded forests for all and the desire to ensure that economic growth is 11.7. Provision with ing desertification, and significant expansion of afforestation and not accompanied by environmental degradation. labour resources halting and reversing reforestation. Reducing the proportion of young people who do land degradation and Taking measures to curb the degradation of natural not work, study or acquire professional skills. halting the loss of habitats, protection of biological diversity. Protection of labour rights and promoting safe and biodiversity secure working conditions for all workers.
28 29 Sustainable development strategy Rusal sustainability report for 2018 Sustainable development strategy Rusal sustainability report for 2018
INTERACTION WITH STAKEHOLDERS Table 7. Methods of stakeholder engagement [102-21], [102-43], [102-44]
Management Approach RUSAL has extensive experience in interacting with the Stakeholder groups Topics for interaction Interaction methods environmental community and other stakeholders on Shareholders and – Performance; – Presentations by the Company’s management to the in- RUSAL seeks to accommodate the expectations of stake- the issues of environmental protection. As mentioned investors – Strategic business prospects; vestment community and conference calls (at least once a holders, including individuals or entities influencing, or above, the Company participates in a number of inter- – Prudent risk management; quarter); directly or indirectly affected by, the Company’s activity. national initiatives. – Corporate governance quality. – Publication on the corporate internet site of AGM agenda For RUSAL, it is important to engage with stakeholders items (annually); and conduct open dialogues with them. Key groups of The Company also regularly participates in the annual UN – Meetings of Company leadership with analysts and investors, stakeholders of the Company are [102-40]: climate conferences. (For more details, see the ‘Climate including through road show and industry conferences (at Change’ section). least 1–2 times per year); — shareholders and investors; – Regular meetings with minority shareholders; — customers and suppliers; The Company continues to interact with the all-Russian – Annual general meeting of shareholders; – Financial and non-financial reporting (quarterly, annually). — employees and trade unions; environmental public movement Green Russia as part of — federal and regional authorities; the executed cooperation agreement. The agreement is Customers and sup- – Quality and reliability of prod- – Information on tenders and procurement plans (as required); — non-governmental organisations (NGOs) aimed at the formulation and implementation of envi- pliers uct deliveries; – Annual consumer satisfaction survey (annually); — local communities. ronmental decisions, the enjoyment of citizens’ rights – Access to bids and procure- – Meetings with customers, including industry conferences, in a secure environment, and the preservation of nature ment, clarity and transparency technical seminars and mutual visits of production facilities The main documents regulating the relationship of for future generations. [102-12], [102-13] of procurement procedures; (systematically, as required); – Nature of business relations; – Supplier certification and development system (continu- RUSAL and the stakeholders are the Corporate Ethics – Management of sustainable ously); Code, and the Business Partner Code. The Company development aspects. – Сlaims system: weekly review of customer claims (continu- maintains effective channels of communication that ously); meet the needs of stakeholders. The interaction meth- – Procedures for monitoring compliance with contracts (con- ods applied by the Company on an ongoing basis and tinuously); identified areas of interest are described below. – Respond to customer inquiries about the Company’s sustain- able development activities (upon receipt).
Employees and – Remuneration and social – Reports on the performance of the collective bargain agree- trade unions guarantees; ment and the agreements in the area of work safety (annu- – Working conditions; ally); – Career development opportu- – Collective bargain agreement (once every 3 years); nities; – Corporate mass media: magazine, social network (monthly) – Respect for employee rights. – Regular meetings with leadership and management (at least 1–2 times per year); – Management conferences (periodic); – Consideration of communications on the hotline (continuously); – Participation in the reputation study (annually);
Federal and regional – Payment of taxes; – Public hearings and consultations in the retrofitting and authorities – Regulatory compliance; expansion of existing industries and construction of new – Contribution to the develop- facilities (as the projects are completed); ment of the regions where the – Dialogue with State authorities on legislative and regulatory Company operates; issues (continuously); – Creation/preservation of jobs; – Joint projects (as required).
Local communi- – Development of the regions – Public hearings and consultations in the retrofitting and ties: town resi- where the Company operates; expansion of existing industries and construction of new dents, non-profit – Creation/preservation of jobs; facilities (as the projects are completed); organisations, small – State of the environment in – Social and economic partnership agreements with a number business, profes- the locations of production of regional governments and municipalities; sional and creative facilities – The duration of agreements in various regions of operation – organisations, etc. – Grant support for initiatives. from one year to 3 years (with annual renewal).
30 31 Sustainable development strategy Rusal sustainability report for 2018 Sustainable development strategy Rusal sustainability report for 2018
PARTICIPATION IN INDUSTRY ORGANISATIONS
Being one of the largest producers of aluminium in the the principles of sustainable development in Russia. Aluminium Stewardship Initiative world, RUSAL takes part in a number of international The Company became one of the initiators of a unique organisations, including [102-13]: Russian initiative, the Climate Partnership of Russia. In December 2015, RUSAL became a member of an inter- The implementation of ASI standards, which encompass The partnership includes 21 Russian companies and national Aluminium Stewardship Initiative (ASI), which the whole aluminium value chain from bauxite mining to — International Aluminium Institute; organisations. The aim of the partnership is to encour- is a global non-governmental sustainable development aluminium production, is one of RUSAL's tools to adapt — European Aluminium Association; age Russian companies to move towards more environ- initiative for the aluminium value chain. The key goal the best global practices of sustainable development. — China Nonferrous Metals Industry Association (CNIA); mentally friendly ways of production, to work towards of ASI is to maximize the contribution of aluminium to — Russian National Committee for the United Nations the introduction of balanced support measures that will the sustainable development. RUSAL headquarters and 3 production facilities, includ- Environment Programme (UNEPCOM). ensure the cost-effectiveness of investments in green ing the Boksit Timana bauxite mine, Urals alumina re- technologies. (The partnership is described in more RUSAL is an active contributor to the global sustainable finery and Irkutsk aluminium smelter were successfully In addition, the Company participates in the activities of detail in Chapter 9.8. ‘Climate change’). development, the implementation of new standards certified against the ASI Standards: ASI Performance the Russian Union of Industrialists and Entrepreneurs (to produce aluminium in accordance with sustainable Standard and ASI Chain of Custody Standard. The Com- (RSPP), the Inter-Regional Association for the Promo- The Company is also an active member of Aluminium development principles), including best international pany plans to certify all of its facilities in the future. tion of Safe Working Conditions "Etalon". Association of Russia which unites producers, suppliers practices. and consumers of aluminium. The Association supervises In order to ensure the compliance with the ASI Perfor- RUSAL actively participates in international projects more than 30 large-scale projects aimed at expanding In order to communicate with ASI, RUSAL's represen- mance Standard and ASI Chain of Custody Standard, and initiatives, including the environmental ones, which the consumption of aluminium in Russia, increasing the tative was nominated to the ASI Standards Committee. RUSAL manages internal audits. include: share of domestic aluminium products in the domestic The Committee is established to develop, improve and market and increasing the export potential of Russian approve the ASI Standards, as well as to settle the issues, — UN Global Compact; aluminium companies. [102-13] concerning the certification of the organizations, joining — Aluminium Stewardship Initiative (ASI); ASI. RUSAL representatives are also members of the — Carbon Disclosure Project – CDP; following Working groups: "Bio diversity and ecosystem — Carbon Pricing Leadership Coalition — CPLC. services", "Greenhouse gases", "Environmental impact". — In 2018, RUSAL joined UN Global Compact’s initiative the Business Leadership Criteria on Carbon Pricing.
RUSAL makes a significant contribution to the devel- opment of the aluminium industry and promotion of
32 33 Corporate governance
CORPORATE 05 GOVERNANCE Corporate governance Rusal sustainability report for 2018 Corporate governance Rusal sustainability report for 2018
CORPORATE GOVERNING GOVERNANCE BODIES SYSTEM
High quality corporate governance leads to successful The Company is continually improving its corporate RUSAL develops and improves the corporate gover- business development and increases the investment governance system by introducing best world practices nance system, ensuring its compliance with the best potential of the Company, providing more security for and ensuring that the activity of the governing bodies international standards. In cooperation with the Euro- shareholders, partners and customers as well as reinforc- complies with the requirements of the listing of stock pean Bank for Reconstruction and Development and ing the Company’s internal control system. exchanges, where the Company’s financial instruments the International Finance Corporation, RUSAL has de- are traded. veloped and adopted corporate governance principles, RUSAL’s corporate governance system is based on inter- the observance of which makes it possible to ensure nationally recognised standards of corporate governance. In 2010, the Code for Securities Transactions by Direc- high investment attractiveness of the Company and The principles of organisation of corporate governance tors of the Company and its Employees was adopted. provide additional guarantees to all groups of persons are enshrined in the Company’s Articles of Association, The document was developed in accordance with the participating in its operation. the Code of Corporate Governance, the Code of Corpo- Rules Governing the Listing of Securities on the Hong rate Ethics, as well as other internal documents governing Kong Stock Exchange. the operation of the management and control bodies. Chart 2. Corporate governance structure of RUSAL [102-18], [102-22]
Supreme governance body General meeting of Shareholders
Chairman of the Board
Strategic governance body
Board of Directors Chief Executive Officer
Corporate Health, Safety Governance and Remuneration Standing Norilsk Nickel Audit Committee and Environment Nominations Committee Committee Committee Committee Committee
provision of the • preparation and • providing the Standing • consideration of • consideration of Board of Directors annual update of recommendations to Committee is issues related to policies in the field with an independent recommendations for the Board of Directors responsible for making investments of RUSAL of health, safety & assessment of the the Board of Directors regarding the decisions in relation to in the mining and environment; effectiveness of the in the field of compensation package the Combined Group, metallurgical complex Company’s financial corporate governance; for directors and top within the limits of • assessment statements, internal management; its authority, without • preparation of of compliance control and risk • monitoring reference to the full recommendations for with regulatory management systems compliance with • assisting the Board being required voting at the Board requirements and and audit processes. corporate governance Board of Directors of Directors of MMC commitments; principles; in monitoring Norilsk Nickel OJSC compensation • assessment of risks • development of payments and and performance. recommendations for implementation of the the Board of Directors incentive programme. on the appointment of directors.
36 37 Corporate governance Rusal sustainability report for 2018 Corporate governance Rusal sustainability report for 2018
General Meeting of Shareholders The existence of a wide range of opinions and individual During 2018, the composition of the Board of Directors Executive bodies and senior management experiences, regardless of gender, age and ethnicity, is a changed several times due to the inclusion of RUSAL The supreme governing body of RUSAL is the General significant factor in the adoption of balanced decisions. in the sanctions list in April 2018 and lifting of such The Board of Directors has delegated the day-to-day Meeting of Shareholders, due to which the shareholders The Company believes that the increasing diversity of sanctions in January 2019, and each of such changes was operation of the Company to executive Directors and have the opportunity to participate in the management the Board of Directors is an essential element in sup- publicly announced in compliance with the HKEx List- the Executive Committee to ensure effectiveness and of the Company and in the decision-making process on porting its strategic objectives and achieving sustainable ing Rules. At the end of the reporting year (December appropriateness of functions. The primary task of the key issues of its activities. development. 31, 2018), the Board of Directors of RUSAL consisted Executive Committee is to assist the Chief Executive of three executive directors, three non-executive direc- Officer and senior management with the operational Remuneration policies are determined based on the tors and five independent directors. The composition management and to assist the Board of Directors in qualifications and performance of the employee, as well of the Board of Directors offers sufficient independent implementing the strategy of the Company and moni- Board of Directors as complexity of his or her job. As a rule, the salary of checks and balances and an appropriate governance toring its performance. The Executive Committee meets each employee is reviewed annually in accordance with structure for the Company. There are six main commit- regularly, but at least twice a month. The Chief Execu- General goverance of RUSAL’s activities is carried out assessment of effectiveness and conditions of the local tees under the Board of Directors. The responsibilities tive Officer formally reports the decisions and actions by the Board of Directors, whose duties and compe- labour market. In 2018, the total amount of remuneration, of the committees include preliminary consideration of the Executive Committee to the Board of Directors tence include ensuring sustainable development of the including base salary, performance-based salary, salary for of issues falling within the competence of the Board at meetings of the Board of Directors. [102-19] Company and shaping its strategy, as well as monitoring reward and award of directors, was approximately USD of Directors, and providing recommendations on these compliance with the principles of corporate governance, 15 million. All non-executive directors are entitled to topics. [102-22], [102-22], [405-1] Additional functions and responsibilities of the Execu- including protecting the interests of shareholders, part- receive remuneration of the director and additional com- tive Committee include, but not limited to, the develop- ners and employees, business transparency, timely and missions for membership in a committee of the Board The Board of Directors conducts a self-assessment of ment of the Group’s strategy for subsequent approval by full disclosure of information and effective interaction of Directors or chairing the committee of the Board of its performance on an annual basis. The results of such the Board of Directors, as well as control and monitoring with the investment community. [102-26], [102-22] Directors. For more information about remuneration assessment are reviewed by the Corporate Governance of financial performance and other matters. The Execu- of directors and five highest paid employees, see the and Nomination Committee. In this way, positive devel- tive Committee is empowered to establish committees RUSAL recognises the importance and fully applies Annual Report of RUSAL 2018. [102-35] opments and areas for further improvement are identi- comprising its members, as well as other managers from the principles of equality and diversity in the compo- fied. Pursuant to the Corporate Governance Code, all time to time. [102-13] sition of the Board of Directors. As at the year ended The roles of the chairman of the Board of Directors and members of the Board of Directors must continually 31.12.2018, the Board of Directors of RUSAL consists the Chief Executive Officer of RUSAL are segregated upgrade their professional knowledge and develop their of 11 people – 10 men and one woman. Selection of and are independent from each other. The Chairman skills. [102-26], [102-27], [102-28] candidates takes into consideration a range of diversity is responsible for leadership of the Board of Directors perspectives, including but not limited to gender, age, and for creating the conditions necessary to allow the cultural and educational background, ethnicity, profes- Board of Directors and individual Directors to operate sional experience, skills, knowledge and length of ser- effectively. [102-23] The Chief Executive Officer is respon- vice (the list of criteria can be extended). The ultimate sible for the day–to-day management of the Group and decision is based on merit and contribution that the ensuring that the strategic decisions made by the Board candidates have brought and will bring to the Board of of Directors are implemented. The role of the CEO is Directors. [102-22], [102-24], [405-1] mainly related to control over implementation of poli- cies determined by the Board of Directors, in particular in the areas of production and supply chain, financial management and corporate finance, sales and market- ing, etc. [102-26]
38 39 Corporate governance Rusal sustainability report for 2018 Corporate governance Rusal sustainability report for 2018
RISK MANAGEMENT SYSTEM
In order to reduce the negative impact of potential resources. RUSAL assesses social and environmental In 2019, it is planned to update the existing Risk Manage- In 2018, the Company launched a project under the work- threats and ensure consistent business development, risks and measures that are aimed at preventing and ment Regulations. The regulations for the Company will ing title ‘Risks – Reloading’. The new approach involves the Company has built a risk management system that reducing the negative impact on the ecosystem and be finalised on the basis of pilot regulations prepared for deeper risk profiling, identification and assessment of is an integral part of its corporate governance system. Its possible risks for the Company. [102-11] one of the smelters. According to the Company’s Risk risk by Internal Audit and Business Analysis Department main objective is to choose the most effective methods Management Regulations, there are four main groups directly on production facilities. Also in 2018, as part of for managing each identified risk and to make sure that According to the Company’s Risk Management Policy, of risks [102-15]: a pilot project, initial risk assessment was performed the management and shareholders of the Company are control over the risk management process is carried out at a pilot production facility, and the managers of the kept informed of the risks the Company is facing. by the Directorate for Control, Internal Audit and Busi- 1) operating risks: risks of direct or indirect damage to Company owning the processes were trained. The ob- ness Coordination. [HKEX KPI A3.1] the Company occurred as a result of the core operating jective of this project is to more closely integrate risk The risk management system is an ongoing process at all activities of the Company (inadequate or improper management into the decision-making process. levels of management aimed at accumulation and prolif- The main internal instruments governing this area are: business processes, systems, or the human factor); eration of knowledge about the risks within the Company. 2) financial and market risks: risks related to financial A number of risks associated with sustainable develop- Guided by the precautionary principle, RUSAL also seeks — The Risk Management Policy that defines the overall operations of the Company and fluctuation of mar- ment are included in the corporate risk map, for example, to avoid harming the environment and conserve natural concept and responsibilities of the staff; ket factors (such as metal markets, interest rates and risks in the field of labour protection and industrial safety — Risk management regulations describing the main exchange rates): and risks associated with social tensions and others. In re- tools and methods for identification, assessment and 3) corporate risks: risks of the Company’s business envi- lation to these risks, the relevant management measures mitigation of the risks; ronment, which could affect the performance of the are taken: programmes to reduce injuries at industrial — Regulations on risk management by the employees Company’s economic activities, including commercial, sites, work with trade unions, etc. (Transport and Logistics Directorate); political, legal, and other risks; — Risk management regulations of the Alumina Division. 4) project risks: risks arising during implementation of In 2019, a large campaign is planned to train risk coor- the Company’s investment projects. dinators and process owners in the Aluminium Divi- Key elements of a risk management system include: sion and to issue a new risk management policy for the identification and assessment of risks, development and Risk assessment, including impact and probability, is Company, risk management regulations for key smelters, implementation of risk mitigation activities, reporting conducted at the level of production facilities and divi- and a distance learning programme on risk management on results of risk management, and evaluation of the sions. Further, the risk map is consolidated at the level for all employees. Introduction of a quantitative risk effectiveness of the risk management system. of the Company and reported to the Audit Committee assessment based on the Monte Carlo method for the at the Board of Directors, with the risk assessment being risks of investment projects, the most material risks in updated quarterly. Risk identification process involves the corporate risk map, calculations of the maximum the risk managers of the business units and direct own- possible loss, etc. will also be implemented. ers of the risks and processes. [102-30]
40 41 Ethics and human rights
ETHICS AND 06 HUMAN RIGHTS Ethics and human rights Rusal sustainability report for 2018 Ethics and human rights Rusal sustainability report for 2018
ETHICS
Management Approach Respect for human rights In 2018, the Company introduced the Human Rights checkups of compliance with other ESG-related norms Policy coordinating the following principles, which the set out in the Business Partner Code of the Company. RUSAL takes a responsible approach to the issues of eth- RUSAL pays due attention to human rights in the process Company fully complied with during the reporting pe- Between the introduction of the Business Partner Code ics and respect for human rights in relation to employees, of production and other activities: riod: in 2015 and the end of this reporting period, there was counterparties, local communities in the regions where no evidence found of violation of these prohibitions the Company operates. In this regard, employees of all — promotes respect for human rights in its own activities — non-discrimination on the grounds of gender, race within the supply chain of the Company. business units of the Company must adhere to ethical and the activities of its partners through the develop- and/or religion; principles of behaviour set forth in the Corporate Eth- ment and implementation of corporate instruments — avoiding the use of child and forced labour; Human rights education, mainly in terms of compliance ics Code, the Company’s Anti-Corruption Policy, the and monitoring and control mechanisms; — provision of working conditions that are safe for life with labour rights, is provided to human resource officers.. Regulation on Preventing and Resolving Conflicts of — conducts a periodic self-examination to determine and health of workers, measures to prevent industrial Interest, the Business Partner Code and other policies, the existence of violations of human rights in the injuries; as well as the Company’s regulations. activities of production facilities that are part of the — compliance with the regulations relating to hours of Trust service Company (including by means of corporate ethics work and rest, overtime, salary, working hours, etc.; The business units, whose functions are to ensure com- officers); — compliance with the codes and regulations of busi- Human rights violations are a type of violation of the pliance with ethical principles and human rights, are the — arranges for the registration and verification of all com- ness ethics and law, conducting its business without code of ethics. RUSAL has policies that oblige employ- Internal Audit and Business Analysis Department, Com- munications from the employees or local residents corruption; compliance with anti-money laundering ees to report all known cases of violation of the code pliance Department, Communication and Social Proj- to the Hotline; legislation; of ethics and prohibit any form of prosecution of in- ects Department. — conducts investigations into the written communica- — implementation of measures necessary to reduce the dividuals reporting these violations. The Company has tions from the employees to the management of the impact of production on environment, including the a mechanism that allows employees and third parties In accordance with the Code of Corporate Ethics, produc- production facilities and the Company. conservation of fresh water to meet people’s needs; to report alleged cases of ethical violations, and the tion facilities authorise Commissioners for Corporate — compliance of the services provided and the goods Company to process all such reports of alleged viola- Ethics to work with appeals of employees on labour Human rights monitoring procedures are included in supplied with quality and safety standards; tions, investigate and take appropriate actions. Until 2018, safety issues, compliance with labour laws, problems the standards of RUSAL, the Company’s internal docu- — respect for the cultural characteristics of the countries this mechanism was the Trust Line, which operated at of internal interaction and other topics. The principal ments (labour contracts, corporate policies, labour safety and regions where the Company operates. [406-1] all production facilities of the Company. In 2018, a new task of the officers is to communicate directly with the regulations, etc.) and more extensive procedures that system, ’Signal’ trust service, was implemented at Russian employees in difficult situations to find a coordinated ensure compliance with legal requirements. [102-17] Child and forced labour is prohibited by law in most production facilities of the Company. The “Signal” trust solution and to implement it. [102-17] countries where the Company operates. RUSAL sets service will be launched in the Company’s foreign pro- the prohibition against child and forced labour as set duction sites in 2019 and implementated in phases. The out in the relevant laws, including the Constitution of Trust Line will continue to operate until it is phased out.1 the Russian Federation, the Labour Code of Russia, the Federal Law on Education #273-FZ , in the Corporate The ‘Signal’ trust service allows you to submit reports Code of Ethics, Human Rights Policy and in the Business of alleged violations in any of the following ways: by Partner Code. It is stated that the Company does not e-mail, by phone, to the mailbox, by filling out the form use child labor and forced labor, even if it is allowed by on the website. All such reports are directed to the In- law in those regions where the Company operates. The ternal Audit and Business Analysis Department, which Company neither accepts nor tolerates any breach of this enters them into the register and decides whether an principle by any of its business partners, including its investigation and prioritisation is necessary. A report of suppliers and contractors. The Company also have regular alleged violation of the Code of Ethics is investigated controls: conducting inspections of financial and eco- by the Internal Audit and Business Analysis Department nomic activities of organisations, individual inspections independently or with the involvement of the Security by employees of the Internal Audit & Control Director- Department or is transferred to the Security Department. ate, and internal audits. Since the establishment of the the results of the investigation are then recorded and Company, there have been no signs of violation of these necessary measures are taken in accordance with recom- prohibitions and non-compliance of applicable laws and mendations contained in the results of the investigation. regulations relating to child and forced labour. [408-1], [409-1] Compliance of the entities in the supply chain of the Company with prohibition against child and forced la- bour is controlled via performing suppliers’ audits by the 1 Representatives of local communities and minority peoples can also report violations Company’s procurement department. The audits include of their rights to the Company’s trust service.
44 45 Ethics and human rights Rusal sustainability report for 2018 Ethics and human rights Rusal sustainability report for 2018
INTERNAL In 2018, the Company conducted a general review of To help popularise promote the trust service, the fol- the functioning of the trust service, the results of which lowing were completed in 2018: AUDIT indicate an increase in the number of reports made to the Trust Line due to the fact that the tool was becom- — employees of the production facilities of the Com- ing more widely known and was used more frequently. pany were surveyed to analyse the effectiveness of In 2017, 29 reports were received on the Trust Line, in Trust Line; 2018 ‘Signal’ trust service received 53 reports. In the — as a way of informing employees, a contest was held first two months of 2019, there were already 40 reports. for a new slogan for Trust Line resulting in the selec- Internal Audit System The Company has about 40 regulatory documents that tion of the new name, the SignAL trust service and regulate internal control issues, including: Environmen- the slogan “We Do Care”; Using advanced management standards and procedures, tal Policy, Labour Protection, Industrial and Fire Safety Chart 3. Reports received in 2018 — a toll free trust service phone number was arranged at the Company implements effective control and risk man- Policy, Company Personnel Policy, Corporate Ethics 8 (800) 234-56-40, complete with the internal phone agement systems. The internal control system is organ- Code, Anti-Corruption Policy, Business Partner Code,
13% number at (026) 56-40 and an email: [email protected]; ised to protect assets, to improve business processes, Regulations for Securities Transactions by Officials and
4% — in conjunction with the Public Relations Directorate, to ensure that the Company’s financial, economic and Employees of the Company, Procurement Regulations. a new brand was developed for the trust service and other activities comply with legislative requirements, 9% its website was redesigned; and to maintain the control environment at an appro- The main authorised bodies that operate in this area 49% — a plan has been approved for popularising the trust priate level. The internal control system aims to ensure are: Directorate for Control, Internal Audit, Business service; compliance with: Coordination, Audit Committee and Review Commission.
25% — the August 2018 RUSAL Newsletter was published containing the first interview with the Head of the — the requirements for public companies; Based on the findings of the inspection held at the end Directorate for Control, Internal Audit and Business — the requirements of the shareholder agreement; of the 2018, the Board of Directors confirmed that during labour law, employee relations and conflicts of interest Coordination. A series of articles was also planned to — the requirements of the Aluminium Facility Agree- the reporting period, internal control system operated relationship with counterparties promote the trust service; ment (AFA) regarding the compliance of operations in accordance with the requirements of the Corporate — infomercials were broadcast on RUSAL TV; with the legislative and regulatory acts of different Governance Code. inefficient use of the Company's resources — image posters have been developed; jurisdictions; — sheet and pocket calendars with information about — labour and social policy requirements of the Company; The Directorate for Control, Internal Audit and Business environment, occupational health and safety the working hours and contact details of the trust — environmental protection requirements, etc. Coordination is functionally subordinate to the Audit service were designed, printed and distributed to the Committee of the Board of Directors, and administrative- others production facilities of the Company. ly – to the General Director. The Directorate for Control, Internal Audit and Business Coordination reports quar- According to the 53 reports received in 2018, inspec- terly to the Audit Committee of the Board of Directors tions were carried out by employees of the departments on the results of scheduled and unscheduled audits and from which the message was received, or by employees status of implementation of recommendations made of other departments. Employees of other departments by the owners of processes following internal audits. were involved in cases where specialized expertise was The main tasks of the Review Committee at production required to conduct an inspection or it was necessary to facilities are to oversee the efficiency of financial and ensure independence and eliminate potential conflicts economic activities, as well as to analyse and verify the of interest.As a result of inspections: financial statements of production facilities during the preparation of annual meetings of shareholders. — 8 labour law related reports were validated in whole or in part to be true. Such validated reports relate to conflict of interest, unfair independent contrac- tor interaction practices, concealment of an accident involving a production facility’s employee; — Disciplinary penalties were imposed on 11 employees who had committed breaches, including demotion, reprimands, and deduction of financial penalty from the monthly salary or annual bonus, and dismissal of one of the employee in question.
46 47 Ethics and human rights Rusal sustainability report for 2018 Ethics and human rights Rusal sustainability report for 2018
Compliance Function In RUSAL, Compliance Department is engaged in verify- Fight against corruption and fraud [205-1] Also, in order to counter fraud in 2018, the number of ing reliability of suppliers in the framework of compli- personnel in the Internal Audit and Control Department The Company pays great attention to improving the ance procedures, verifies compliance with human rights RUSAL makes every effort to prevent bribery of individu- was increased: a new inventory unit was formed, which system of ensuring compliance with applicable laws, and anti-corruption laws during the review of contracts. als or state officials. It is committed to doing business deals with unscheduled field inventories and provides regulations, standards and other applicable requirements The Department monitors any transactions that are with intregity and it does not take part in any forms of support in the framework of audits. In turn, the Inter- and to preventing their violation (compliance function). carried out in the Company. When a counterparty with unethical rewards or payments. The Company adopts nal Audit and Business Analysis Department checks whom the Company deals with is introduced into the policies which prohibit corruption and bribery, extortion, the extent of vendor compliance with anti-corruption The main tasks of the compliance function include: electronic document management system, a review of fraud and money laundering. The minimum standards policies as part of the procurement audit. the counterparty’s documents is conducted, verification of integrity for employees are set out in the Company’s — development and implementation, as well as improve- of the subject of the agreement and verification of com- Anti-Corruption Compliance Policy, Corporate Ethics Risks in the area of corruption and fraud are analysed ment of policies and procedures to comply with the pliance with the requirements applicable to the currency Code, Business Partner Code, Code of Conducting Secu- and incorporated into the Company’s Risk Map. [205-1] applicable requirements; of settlements under the agreement are performed. rities Transactions by Relevant Officials of the Company, — implementation of procedures and other necessary Regulation on Preventing and Resolving Conflicts of RUSAL adheres to the principles of Transparency Inter- measures to prevent violations of applicable require- Major changes regarding compliance function are imple- Interest, and Violation Information Policy. national, a non-governmental international anti-corrup- ments; mented in 2018: tion organisation aimed at combating bribery. In 2018, the — training in compliance; The leading role in the prevention of corruption is vested Company complied fully with applicable anti-corruption — assisting the employees of the Company in fulfill- — a position of Compliance Officer was introduced; in the Global Compliance Officer, the Directorate for laws in the various jurisdictions the Company operates, ing their obligations to comply with the applicable — a system has been built for coordinating transactions Control, Internal Audit and Business Coordination and some of these laws include: requirements; for compliance with the requirements of applicable the Resource Protection Directorate, who in their respec- — promotion and development of an appropriate compli- law and local regulations on combating corruption, tive roles coordinate the activities of the relevant busi- — the US Foreign Corrupt Practices Act (FCPA), ance culture in the Company that ensures the ethical as well as monitoring compliance with sanctions re- ness units at the production facilities of the Company. — the U.K. Bribery Act, behaviour of employees and their commitment to the strictions. — the PRC Anti-Corruption Laws, compliance with applicable requirements. RUSAL has introduced standard anti-corruption provi- — Russian Anti-Corruption Laws, and sions that are included in contracts entered into by the — Jersey Anti-Corruption Laws. Company in accordance with RUSAL’s anti-corruption compliance policy. In case of suspected cases of corrup- The Company entered the top 10 list of most transpar- tion and fraud, employees and third parties can contact ent companies in Russia in terms of its anti-corruption the ’Signal’ trust service described earlier. programmes, according to Transparency International. The Company also adheres to the principles of EITI (Extractive Industries Transparency Initiative).
48 49 Performance management
PERFORMANCE 07 MANAGEMENT Performance management Rusal sustainability report for 2018 Performance management Rusal sustainability report for 2018
QUALITY MANAGEMENT SYSTEM
Management Approach The main areas in the field of quality management are The Focus Improvement Programme for improving con- Analysis of the main causes of repeated claims and cor- defined in the Strategy for Quality Development for sumer relations, aimed at maintaining and developing rective actions to address the issues causing them is In order to form a unified process approach to all aspects 2018–2021. They include: cooperation with key or strategic consumers, continued under the close attention of the heads of RUSAL facili- of the Company’s activities, RUSAL has implemented a its existence. The advantage of this programme is that it ties. To address them, the teams on solving the recurring quality management system (QMS), which ensures ef- — improving the quality of processes; takes into account priorities of consumers when build- claims were organised (Variability Reduction Teams – ficient operation and interaction of business processes. — perfect processes; ing stable relationship with them on non-commercial VRT). The status of solving problems with respect to Activities of RUSAL are also aimed at improving risk — focus programmes aimed at improving customer re- aspects. The programme establishes contact between repeated claims and the lessons learned are regularly and opportunity management processes and at pre- lations; the Company and consumers through regular direct reviewed by the Quality Steering Committee. venting problems in supply chain management. QMS — developing relationships with suppliers; communication and feedback, which helps to improve management procedures affect the following stages of — RUSAL business excellence model. product performance and increase customer loyalty. the product life cycle: To achieve each of these goals, programmes have been — analysis of customer requirements; developed that are assessed weekly on the principle of Table 8. 2018 key goals and results — development of new process and improvement of achieving the goals set. In 2018, an extensive internal existing production processes; audit schedule was implemented, which included 13 Goal for 2018 Results in 2018 Goal for 2019 — purchase of raw materials and supplies; external and 132 internal trainings. Thus, 51,967 em- Replicate best practices among – Certification was carried out on the basis of a new Ensuring the maintenance of 39 — production; ployees received training in quality management (215 production facilities and divi- version of IATF and DNV GL SHIP standard. implemented perfect processes, — customer related processes; were trained by external providers, 1,484 – by internal sions according to the results of – Successful internal tests for continuous produc- as well as expanding the perime- — storage and delivery of products. directorates, 50,270 were trained using the distance perfect processes by alloy type tion of parts (Run-at-Rate) for product valida- ter of coverage with perfect pro- learning system). at value-added products (VAP) tion and process of the Properzi line of Khakass cesses along the whole chain of The main Russian and foreign production facilities of production units Aluminium Smelter (SAZ) for Advanced Product inter-divisional and intra-plant RUSAL have certificates of compliance with the require- Quality Planning (APQP) qualification with BMW deliveries from raw materials to ments of ISO 9001. In 2018, the transition to the new Major projects have been carried out. finished products. version of the standard for the automotive industry IATF – APQP feasibility and quota assessment with Bosch 16949 was successfully implemented. Six aluminium The Perfect Process initiative was launched with the aim has been completed at Krasnoyarsk metallurgi- cal plant (KRAMZ) for the production of ABS/ smelters: Krasnoyarsk Aluminium Smelter (KrAZ), Irkutsk of developing production processes that are focused ESP units. Aluminium Smelter (IrkAZ), Sayanogorsk Aluminium on meeting basic customer requirements. This initia- – As part of the initiative, operational standards for Smelter (SAZ), Bratsk Aluminium Smelter (BrAZ), No- tive involves a series of actions for the development of RUSAL products were developed taking into ac- vokuznetsk Aluminium Smelter (NkAZ), Casting and production processes to achieve the level of ‘perfection’. count the capabilities of the plants. Mechanical Plant SKAD and five remote functions have Stages include: certificates of compliance with international standard Involvement of production – The ‘Perfect Processes’ initiative was launched, Development of the process for trainings on quality improvement and training of the formation of Single Point for automotive suppliers IATF 16949. — identification of key customer requirements; personnel into applying quality tools and continuous improve- IATF experts were organised. Lessons and their integration — benchmarking on quality, defining gaps and oppor- ment into a single corporate data- The quality management policy establishes uniform re- tunities; base of Lessons Learnt Base for quirements and principles for all production facilities of — identification of special product characteristics; mandatory use in new projects, the Company, and its implementation is supplemented — identification of special process parameters and their regardless of the area of respon- by the presence of standards, regulations and guidelines correlation with the characteristics; sibility. that are subject to periodic review. In order to regulate — assigning the control methods and measuring system Development of a system of sus- – Confirmed 47 ‘Master Supplier’ statuses (of which As part of improving the system activities in the Company’s business units, quality man- analysis; tainable direct and pass- through 36 were in 2018). of interaction with customers, agement meetings and internal audits (QMS, process — monitoring and evaluating the process stability and contacts with key customers to – The process of managing RUSAL ratings was the Company expects to imple- and product) are also held, which assess the state and capability; achieve the status of Master organised through introduction of centralised ment four pilot focus improve- identify areas for improvement. — development and implementation of corrective ac- Supplier, strengthen the RUSAL and regular collection and analysis of ratings on ment programmes with strategic tions to improve the process and product; brand and build a successful co- QMD portal. key customers for each type of — customer evaluation on effectiveness. operation for the future – Technical task has been developed for subsequent product as corporate bench- incorporation into the Customer Relationship marking. Management (CRM), taking into account avail- able modules.
52 53 Performance management Rusal sustainability report for 2018 Performance management Rusal sustainability report for 2018
Goal for 2018 Results in 2018 Goal for 2019 Goal for 2018 Results in 2018 Goal for 2019
Integration of quality manage- – The Digital Quality project, perfect processes, Ensuring integration of the pro- Building a Pilot TQM Improve- – Annual full-time training was successfully com- Implementation of TQM (Total ment tools and production focus improvement programmes and competency curement quality system (New ment Model at Sayanogorsk pleted, and nine IATF experts from each smelter Quality Management) by RUSAL processes through automation, management were initiated. Projects Directorate, Down- Aluminium Smelter of the Aluminium Division were certified. according to the ‘Deming Prize’ statistical process management, stream Division, Engineering – ‘Automated workplace’ (AWP) software was de- criteria at Sayanogorsk Alumin- employee motivation, and op- and Construction Division). veloped for the management of competences in ium Smelter (SAZ) followed by timisation of control methods quality at SAZ. diagnostics from the JUSE (Jap- – Daily Management approach has been introduced anese Union of Scientists and Management of customer spe- – The process of analysing Customer Specific Re- Optimisation of claim work with according to the JUSE (Japanese Union of Scien- Engineers). cific requirements for products, quirements (CSR) has been launched. suppliers (baked anode blocks — tists and Engineers) criteria at SAZ. Implementation of the best processes and systems, includ- – An audit of the process under VDA 6.3 and the BAB), coke, pitch, aluminium practices at aluminium smelt- ing the requirements of the product under VDA 6.5 has been implemented, fluoride) and harmonisation of ers of the Aluminium Division German Automobile Industry 154 employees have been trained. requirements when methods of under the guidance of trained Quality Standard (VDA) – As a result of work of the VRT teams, there is a controlling the characteristics of IATF experts. continuous decline in the total number of claims raw materials and materials are and the number of chronic claims. A chronic claim not comparable. Implementation of the IATF – 9 experts in 25 quality disciplines were certified. The organisation of the process – is a claim that has been received repeatedly by project on the practical imple- – Each expert carried out practical work on solving of managing new projects APQP the type of defect by any business unit, namely: mentation of quality manage- problems at the plant using quality management qualifications for the return of – periodically/regularly recurring product quality ment tools and completion of tools. positions in the global automo- claim for a long time, which cannot be resolved the qualification of a team of – Each expert had an internship with the head of tive market; ensuring success- within the framework of standard 8D approach; experts at pilot plant the quality service (QS). ful implementation of APQP – to solve which an interfunctional VRT — Veri- – The final certification and confirmation of the image qualification with one of ability Reduction Team is formed, whose task experts’ competencies was carried out. the leading players in the market is to comprehensively determine the causes of Original equipment manufac- of the problem, develop measures to contain, turer (OEM) with BMW at SAZ. eliminate and prevent the problem of replica- tion at all production facilities of RUSAL. Improving the knowledge and – ‘College for quality’ is an on-site full-time training Expansion of the perimeter of – The duration of investigation of claims was re- competencies of quality service of the Company’s employees on the basics and the College for Quality for man- duced from 67 days in 2015 to 7 days in 2018. managers at the production sites tools of quality management (with a practical part agers and personnel reserve, as through the Quality College in the form of homework). In the reporting period, well as college cascading into training programme the College for Quality project was implemented, the Downstream Division (pro- Chart 4. Number of consumer claims during which the first two sessions were held in duction facilities for the produc- Krasnoyarsk for managers of the quality system tion of foil and packaging, as well
400 of production facilities and divisions. as powders and wheel disks) and 358 – 19 quality management courses have been devel- the New Projects Directorate 350 oped and 1,011 employees have received full-time (NPD). 300 training. 263 250 Ensuring a unified approach to – Ensuring a unified approach to quality manage- 200 quality management of incoming ment of incoming materials. 150 132 materials 100 Deployment of requirements – PPAP approved with suppliers (Full approval – 20, Organisation of a dedicated 400 50 for suppliers for future product Interim approval – 8). structure in the composition of 350 – Fe80F, Ti80F, AlSr10, AlSr20 materials are ex- QMD for APQP project man- 0 quality planning and manage- 300 2016 2017 2018 ment plan, as well as for APQP/ cluded from the list of non-alternative due to agement on qualifications of PPAP and the procedure for certification of new suppliers. products, processes and systems. 250 dealing with nonconformances 200 Chart 5. Number of chronic claims according to G8D methodology 150 Improving quality cost manage- – The module for the formation of a report on the 100 76 ment cost of quality has been developed and imple- 49 50 39 mented in SAP.
0 – Implemented sections: costs of certification, train- 2016 2017 2018 ing, costs in ports, claims, travel expenses, costs of conducting external laboratory tests. – IT systems (SAP, Aldor, CRM) were improved for linking to items of quality costs, SAP BI was put into test mode of operation.
54 55 Performance management Rusal sustainability report for 2018 Performance management Rusal sustainability report for 2018
RUSAL Goal for 2018 Results in 2018 Goal for 2019
Transition and certification Transition and certification successfully com- Organisation of the process of BUSINESS SYSTEM under the new version of the pleted. certification of suppliers accord- automotive industry standard ing to IATF 16949 to expand the IATF 16949 range of analogues for key types of raw materials and materials.
Creating digital QMS model As part of the global programme ‘Through Auto- Within the framework of the Approach Chart 6. Structure of the BS management mation’ in 2018, the Digital Quality project was Through Automation project, it initiated – automation of QMS processes, which is planned to gradually introduce includes audits, claim work with suppliers and the Digital Quality area and in- RUSAL Business System (BS) is the environment for the development of personnel and the creation of a culture Head for Production Business System Development consumers, 8D, potential failure mode and effect tegrate it with the existing infor- Development of the Company Department analysis (FMEA) and development of manage- mation systems. aimed at the continuous improvement of the Company’s ment plans, APQP. As the software products are production and business processes. It ensures system introduced and replicated, the relevant processes approach to the application of tools for increasing ef- will be updated. PS Development Manager / ficiency, promotes the introduction and proliferation of Division PS Unitst the production system of RUSAL.
BS is based on the TOYOTA Production System (TPS), In 2018, the responsibilities of the Production Develop- Plans for 2019 which allows for continuous improvement of produc- ment Directorate were reduced while retaining the De- tion and business processes, promptly responding to partment of the Business System Development , which, customer needs, and strives to remain an effective Com- among other things, is responsible for logistics projects. Table 9. Goals for 2019 pany in the world market. A special feature of TPS is The reduced functions of the Production Development integration of production management and logistics with Directorate were passed on to the divisional BS opera- Indicators Units of measurement Goal 2019 processes of interaction with customers and suppliers. tion departments. Period of customer claim investigation Working days, not more than (average value) 10 Thus, the objective of building and developing BS is Resolution of issues in claims, Number of repeated claims, units 47 to form end-to-end business chains from supplier to Results in 2018 effectiveness level consumer, to establish effective management of their expectations and needs, as well as to introduce a culture The Company has a strategic objective of lowering the Promptness of review of consumer Working days, not more than (average value) 15 product orders of continuous improvements in production facilities. BS unit cost of production. Business system projects can is set up on a Company-wide scale, including overseas make a significant contribution to its achievement by Timeliness for reporting on the Working days, not more than 10 assets. lowering transport costs, eliminating the cost of re- production of pilot batches packaging, and by reducing claims from customers in Effectiveness of the elimination of Reduction in defects related to top-3 non- Reduction by 15 % terms of delivery schedules, effective maintenance and internal non-conformances conformances maintenance of equipment and other improvements.
Perfect process Number of new perfect processes 18 new projects In 2018, previous projects were continued and new Maintaining 39 projects projects were opened to reduce costs and improve the A focus improvement programme for quantity 34 efficiency of equipment operation, and the following key customers results were achieved.
Number of current master statuses quantity 55 from consumers Table 10. BS development Indicators Corrective actions for significant non- % of completed actions 100 conformances found by internal audit Indicators 2015 2016 2017 2018 must be implemented within 30 days Number of projects aimed at the development of 119 312 163 139 BS (Company-level projects for improving logistics operations, quality, supplier development, etc.)
Number of on-site projects (production facility-level 403 415 392 231 projects aimed at reducing losses, optimisation of equipment operation, etc.)
The total economic effect from the implementation of 34.9 53.6 65.3 67.3 measures on BS introduction, USD mln
56 57 Performance management Rusal sustainability report for 2018 Performance management Rusal sustainability report for 2018
External partner engagement projects Other initiatives ‘Improvement of the year’ competition Table 13. Training of employees in the principles and tools of the BS RUSAL is also expanding its experience in the devel- Steering committees Every year at the Company’s production facilities, the opment of the business system by interacting with a contest ‘Improvement of the Year’ is held. In 2018, the Indicators 2015 2016 2017 2018 number of external partners. In order to develop a business system at production competition was held in five categories: ‘Security’, ‘Qual- facilities, steering committees are introduced. In 2018, ity’, ‘Performance’, ‘Efficiency’, as well as in the new spe- Internal training, 1,213 3,780 2,280 6,588 In 2018, RUSAL employees shared their experience in four field RUSAL business system steering committees cial category ‘TRIZ’. The proposals received from the persons implementing BS with the following companies: Ingoss- were held with participation of heads of divisions and employees are evaluated, the best are recognised as External training, 207 27 44 121 trakh Insurance Company, Sukhoi Civil Aircraft JSC, Rus- members of the Executive Committee: winning and implemented in production. Every year, persons sian Railways OJSC, Polymetals Production branch of implementation of the proposals received has an eco- Distance learning, 3,030 3,844 12,399 3,494 Uralelectromed JSC, Krastsvetmet OJSC, Emelyanovo 1. RUSAL Bratsk PJSC, CHPP-6, Bratsk Hydroelectric nomic effect on RUSAL. In 2018, the economic effect persons Airport LLC, etc. Projects were implemented with City Power Station, Irkutskenergo OJSC; from the introduction of improvements amounted to Clinical Hospital No 51 and AltraVita clinic. 2. RUSAL Bratsk PJSC in Shelekhov, Kremny JSC and RUB 1,175,247 thousand (USD 18.7 million). The eco- The number of 32 306 84 780 NITPP of Irkutskenergo PJSC, Cheremkhovsky coal; nomic effect included the costs reduction and increase practical trainings on In 2018, work was started on the development of a busi- 3. RUSAL Krasnoturyinsk, SUBR JSC; in production efficiency and income. various topics in the ness system with Sea port St Petersburg JSC. A visit was 4. SKAD LLC , K&K LLC, RUSAL Krasnoyarsk JSC, field of organisation organised by the port’s top managers to Rusal Aughinish KraMZ LLC. and improvement of the production to familiarise themselves with the BS implementation Table 12. Number of employees process, pcs. experience. For the port’s top management, a seminar Kaizen workshops who took part in the competition was also held on familisaration ofthe principles of BS US RUSAL, where the results of the most significant Kaizen workshops are an effective tool for optimisation 2013 2014 2015 2016 2017 2018 In 2016, practical training was provided to the members logistics projects were presented. Subsequently, a week- of production processes and standardisation of tech- of the Executive Committee and to the Kaizen team Number of 1,200 1,477 1,537 1,602 1,692 1,709 long practical training was held for the line managers of nology operations that allow employees to implement members of production facilities on the principles of employees, the port at the production site of the port to study the the proposed improvements. Kaizen workshops oper- persons the BS at the training sites and model sites of the mod- approaches and principles of the RUSAL BS. ate on 10 production facilities of RUSAL in Aluminium, el production facilities. All members of the Executive Alumina and Downstream Divisions, as well as the New Committee, as well as 19 top managers were trained and RUSAL carried out a project to reduce the production Projects Directorate. qualified in the methods and approaches of the Business cycle (Lead Time – LT) and create a backup supply chain, BS Principles Training System. Since then, this practice has been applied when in which the experiment was carried out on transship- appointing employees to senior positions. ment of a shipload to Zarubino. Thus, a shipload was Table 11. Results of operation of Kaizen workshops The implementation of BS requires maximum participa- formed in the amount of 2,900 tonnes for Novelis Korea tion, understanding and commitment of all employees of with destination Ulsan, South Korea. Production and Indicators 2015 2016 2017 2018 the Company, including senior management. Therefore, Plans for 2019 shipment of BrAZ, KrAZ, SAZ were synchronised on staff development and training in relevant management Number of proposals 5,311 10,863 14,417 13,627 dates for a uniform arrival at the port 7–14 days before tools, and the introduction of procedures for the iden- In 2019, the following initiatives are planned: received from the planned date of export. In fact, 2,889.49 tonnes employees tification of leaders at the workplace (the BS 250 pro- (52 railcars) of slabs were produced and shipped, the gramme) are mandatory elements of the BS management. — organising and conducting plant and corporate stages port successfully handled the transshipment, and LT Number of 4,639 9,856 12,491 11,952 of the contest ‘Improvements of the Year 2019’; amounted to 63 days compared to 90 days before the implemented The BS 250 personnel reserve training programme en- — organising and conducting audits of BS implementa- project implementation. proposals from sures the continuity of approaches to managing the tion at the Company’s production facilities in accor- employees implementation of the BS and accumulates the Com- dance with the schedule for 2019; Number of kaizen 10 10 10 10 pany’s experience. In 2018, 408 people took part in the — opening a project at RUSAL-Achinsk JSC to restore workshops BS-250 programme (third stage). 70 participants of 2016 equipment operability and comply with technologi- recruitment completed the programme, of which 19 re- cal regimes; ceived diplomas with honours. — jointly with the Human Resources Directorate (HRD), organising the programme ‘Fundamentals of Industrial 104 participants were appointed to higher positions, Design’ (opening the SFU department), BS training, of whom seven were appointed to the position of the and also organising a cooperation programme with entreprise managing director. During the four years RUSAL Laboratory youth initiatives centre; (2015–2018) of the programme implementation, 27 % — organising methodological support for the programme of the total number of participants were appointed to to arrange interdivisional internships for the person- higher positions. nel reserve in 2019.
As part of staff development programme and fulfilment of personal objectives, in 2018 (KPI) 439 employees were trained, of which 97 received practical training.
58 59 Performance management Rusal sustainability report for 2018 Performance management Rusal sustainability report for 2018
SUPPLY CHAIN
Approach and structure of the supply chain The Company uses the Business Partner Code as its Certification of suppliers [308-1], [414-1] In order to manage quality and technology risks in the supply chain policy that manages, amongst other things, supply chain, the Company certifies its suppliers in ac- As one of the world’s largest producers of aluminium, quality as well as environmental and social risks associ- In evaluating and selecting new suppliers, certification cordance with the requirements of IATF 16949 using RUSAL works with a large number of suppliers of elec- ated with the supply chain. Suppliers are familiarised with of raw materials and materials is carried out, Engineer- the APQP approach (PPAP). tricity and fuel products, raw materials and supplies, the Business Partner Code through the official website of ing and Technology Centre (ETC), Quality Management equipment and technology, as well as services, including RUSAL on the Internet. Employees entering into trans- Directorate, and aluminium smelters take part in the The stages of certification of suppliers of raw materials contractors directly operating at Company’s production actions notify suppliers of the Business Partner Code approval of suppliers. and materials for the production of primary products facilities. and offer to join the Business Partner Code in writing. are as follows:
Among the suppliers of RUSAL are the largest Russian The system of requirements of RUSAL to the suppliers and foreign companies (Russian Railways, KBM, He- of raw materials and supplies for the production of the Image 2. Certification stages bei Sitong and others). Most of them publish regular main products and the procedures are defined in the sustainability reports or have a formal position in key following main documents of the Company: governance aspects. In turn, RUSAL acts as supplier to Raw material/ Permit to use in Audit of the manufacturer companies working in such industries as engineering, — Quality agreement; material certified production automobile production, metallurgy, chemical, trans- — Procurement regulations; port, construction, electrical, food, packaging, etc. The — Regulation for the Quality Certification of Suppliers Company also interacts with organisations that provide of Raw Materials; Certification Laboratory tests Pilot tests Field tests intermediary services (distributors and wholesalers, com- — Regulation for Auditing Manufacturers of Raw Materi- Commission modity exchanges and electronic trading platforms). New als and Materials; companies appear every year that become suppliers for — Regulations on supplier accreditation; [102-9] RUSAL. — Supplier rating assessment method; Certification Certification Raw material/ Prohibition to use in — Guidelines for the development of QMS of suppliers; Commission Commission material not certified production In 2018, the total volume of purchases of RUSAL from — Methods of organising the accounting of raw materials suppliers amounted to US $ 8,828 million, of which 34 % and materials with deviations from the requirements of purchases were from local suppliers.1 [204-1] of regulatory documents; — Regulations on contractor management in the area of The Company conducts audits of potential, new and A special area of interaction with suppliers of services Supply chain management is the responsibility of a health and safety, fire and environment safety; existing suppliers of basic raw materials and materials. and works is Health, Safety & Environment (HSE), the number of business units (depending on the type of — Regulation on Supplier Accreditation System. Before any certification tests and audit, the contract su- requirements for which are also highlighted during the raw materials and materials supplied): Business Support pervisor sends the supplier questionnaire to the supplier/ assessment. The existence of risks in this area at the Directorate, Commercial Department of the Aluminium In 2018, the Supplier Audit Regulations were updated. potential supplier. The supplier questionnaire contains a production facilities of the suppliers is considered by Division, Procurement Units of Aluminium Smelters. Amendments were made in part of the document on ‘Implementing the Basic Principles of Sustainable Devel- the Company a critical factor influencing successful conducting remote audits of new suppliers (prior to the opment’ section, which includes the status of accession cooperation. Therefore, compliance with health and In evaluating and selecting new suppliers, certification beginning of certification). Also, in order to fulfil the re- to the Business Partner Code, as well as questions about industrial safety standards is enshrined in service con- of raw materials and materials is carried out, Engineer- quirements of IATF 16949, additional evaluation criteria implementation of the principles of sustainable develop- tracts. They are similar to the requirements for their ing and Technology Centre (ETC), Quality Management were added to the Control Card. [102-10] ment by the supplier, based on the Business Partner Code. own production facilities and for RUSAL employees. Directorate, and aluminium smelters take part in the Environmental and social criteria assessments are also In case of violation by contracting organisations of the approval of suppliers. introduced in the supplier assessment process. Among terms of the contract, they will be subject to penalties these criteria, there is the availability of international up to termination. The main criteria for the assessment certifications such as ISO 14001 (Environmental Manage- of contractors are as follows: qualification, provision of ment System Certification), implementation of necessary personal protective equipment, availability of skills for actions to reduce environmental impact, compliance safe conduct of work. The Company is conducting an with legal requirements in the field of environmental investigation into all of the incidents. The injury rate protection, implementation of the basic principles of among contractors’ employees is based on the require- sustainable development, and others. ments of the corporate regulation on single reporting on health, industrial and fire safety.
1 Rouble expenses (aluminium smelters, silicon and YUKZ) were calculated at the average annual rate of the Central Bank – 62.6877 RUB/USD, at Kubal production facility — SEK at the average annual rate of 8.69 SEK/USD.
60 61 Performance management Rusal sustainability report for 2018 Performance management Rusal sustainability report for 2018
Health and safety services of RUSAL provide assistance In order to develop and train its suppliers, RUSAL con- Product responsibility To prevent the occurrence of similar problems in the to suppliers in order to improve compliance with the ducts comprehensive internal and external training in future, Aluminium Division, Transportation and Logistics Company requirements. To this end, the following ac- the following areas: With product health and safety as part of its product Department and Sales Directorate jointly with the plants tivities are carried out: responsibility policy, RUSAL adopts a two-part approach have developed and implemented corrective actions, — Training on QMS tools (SPC, MSA, PPAP documen- by using innovative technology and quality management including such system measures as: — Training in health, industrial and fire safety, first aid; tation); systems (see Sections 7.1.2, 8.2.2 and 8.3 for details) to — Preliminary and periodic medical examinations; — 8D problem solving training; manage potential health and safety risks of its products. — Issue of instructions to transshipment ports and — Production control of working conditions; — Training for requirements for RUSAL to suppliers, cas- prohibiting the use of indelible in-port marking on — Special audits of working conditions; cading consumers’ requirements to suppliers. As part of its product responsibility policy, RUSAL RUSAL products — Repair and construction works (as part of control of responsibly treats the confidentiality and protection, — A change in the export data system to prevent incor- HSE compliance); Interaction with Customers storage, processing and transmission of personal data. rect information from being entered when placing — Transport; The Company complies with regulatory requirements orders in Sales Directorate — development of internal HSE regulatory documents; Interaction with Customers of the Company’s strategic relating to promotional activities. The finished products — Formation of a unified appearance of the Certificate — Examination of industrial safety; objectives is to develop a long-term relationship with produced at the Company’s production facilities are of quality and weight for all manufacturing plants — provision of personal protective equipment and work- customersby actively participating in the development automatically labelled in accordance with the require- producing technical grade aluminum ing clothes, washing and mending. of their new products, offering a wide variety of alloys ments of the state. The label includes a trademark or — Introduction of the procedure for checking the first tailored to the specific needs of each client. In 2018, the name of the producer, aluminium grade or alloy brand, ingot when changing the alloy, as well as taking into The audit results are scored, which serves as the bases for priority strategy was chosen for the development of sales melting number and other information. [417-1] account the risks of errors in branding in the produc- the approval or refusal of the organisation to continue in the domestic market and the market of loyal custom- tion technology to be engaged. ers. RUSAL seeks to maximise fulfillment of customer To protect personal data in connection with the mar- needs and reduce the number of claims by using various keting of products, the Company uses the following During 2018, since the introduction of corrective mea- tools and techniques. The interaction with custom- documents: sures, there were no repeated complaints about these Image 3. Scoring zones ers are governed by such standards as ‘Management of problems. The monitoring of incoming claims is regularly Customer Claims’ and ‘Definition and Implementation — ‘Information Security Policy’; conducted. When a re-occurrence of the previously dealt of Legal Requirements for Products when Analysing — ‘Regulations on the Protection, Storage, Processing claim, the information about the claim is immediately Green over 69 Future cooperation is recommended. Customer Requests’. and Transfer of Personal Data’. escalated to the level of the Company’s management,
Review of supplies downwards, the corrective measures developed earlier are reviewed. Yellow 55–69 repeated evaluation after the The Company’s business units are developing a system of In 2018, three claims were received related to the la- implementation of corrective actions direct contacts with key customers to achieve the status belling: one on the Russian market, one on the Asian For 2017, claims for problems with labeling had other Search for alternative suppliers to of ‘Master Supplier’ in order to strengthen the brand of market, and one on the European market. [417-2] causes, related to other manufacturing plants and to Red < 55 cover the quantity purchased RUSAL and build a successful partnership for the future. other products. The corrective actions were performed According to the Company’s claim investigation proce- in full; no re-occurence in 2018 was registered. If the supplier does not fully meet the requirements Needs are identified, including through the implementa- dure for 2018, claims for incorrect labeling were reviewed of RUSAL (55–69 %), the Company can provide sup- tion of the processes of the satisfaction analysis, cus- and acknowledged. The causes of the problems were Save as disclosed in the above, the Company was not port in the development of such organisations. Audit tomer analysis. Research identifying the level of cus- as follows: informed by local authorities of any major violation of results have a useful effect on supplier development: tomer satisfaction with products is conducted annually the relevant laws and regulations relating to health and The Company helps to address the identified weaknesses through questionnaires. The results of the study help — Errors in the port when applying intraport identifica- safety, advertising, labelling and privacy matters of its and optimise processes that help suppliers certify their to see opportunities for improvement and are taken tion with indelible paint on RUSAL products products. management systems and offer new perspectives. into account in the development of future action plans. — Lack of automatic marking of ingots at the Properzi production complex at SAZ Packaging material used for the Company’s finished In 2018, 42 supplier audits were successfully conducted. In 2018, the process of customer satisfaction analysis — Lack of control system of the first suitable ingot when products was found to be not material by representatives was improved in terms of monitoring the action plans of the alloy is changed at the Properzi production com- of stakeholders at the stakeholders’ survey. The Company The increased control of the safe performance of works the units to increase the satisfaction index. In addition, plex at SAZ concurred with this view as the impact of packaging by contracting and subcontracting organisations is part a PDCA (Plan-Do-Check-Act – Planning-Action-Check- — Errors when entering information in the export data material used for the Company’s finished products on of the corporate Plan for the reduction of injuries. At Adjustment) methodology was implemented, consisting system for similar products at different manufactur- the environment was rather insignificant compared with the end of the reporting period, there was a decrease of a cyclically repeated decision-making process, also ing plants other environmental aspects. As a result, information in the number of fatal accidents involving employees of known as the Deming Cycle. Due to development of the on this aspect was not disclosed in this Report. contractors from six accidents in 2017 to four accidents analysis system and introduction of new initiatives, there in 2018. However, due to an increase in the total num- is a positive trend in the level of customer satisfaction. ber of accidents (18 accidents in 2018), the Company In 2018, the average consumer satisfaction rating for the introduced the position of safety supervision managers CIS was 9.5 points compared with 8.7 points in 2017. for contractor organisations and continued to improve systems and processes.
62 63 Scientific and technological development
SCIENTIFIC AND 08 TECHNOLOGICAL DEVELOPMENT Scientific and technological development Rusal sustainability report for 2018 Scientific and technological development Rusal sustainability report for 2018
MANAGEMENT TECHNOLOGICAL APPROACH PROCESSES AND PRODUCTS
The strategic objective of RUSAL is to become efficient additive technologies were successfully developed and R&D projects contribute to the production of high value- The increase in the share of VAP to 55 % at the Russian and environmentally friendly aluminium producer. To mastered in the production of RUSAL, periodic meet- added products, and to a more rational use of natural production facilities by 2020 is one of the key strategic achieve this, the Company invests in its own engineering ings were organised to discuss the potential direction resources and improved environmental safety. objectives of the Company. However, in 2018, RUSAL and technology base, developing innovative technolo- of development of materials based on aluminium and could not achieve the expected growth in the share of gies and products, and retrofitting production facilities. to develop further strategies for the development of VAP of 50–52 % due to the sanctions imposed against new value-added products. Waste the Company. In 2018, the volume of products with high The Engineering and Technology Centre (ETC) of RUSAL added value amounted to 45 % of the total sales (47 % is the main business unit of the Company in charge of In order to improve the organisation of R&D planning, The Company is testing the technology for the process- in 2017). scientific and technological development. It conducts the effectiveness of their implementation and the im- ing of red mud, the waste of alumina production, which research and development (R&D) and has successful provement of the quality of the final scientific products, contains valuable metal oxides, including scandium. In experience in developing and implementing new tech- in 2018, the Regulations for planning, implementing and 2018, the technology of red mud processing by alumi- Chart 7. The share of value-added products from 2013 nologies. monitoring the implementation of R&D projects were na production facilities was modified with extraction to 2018 in percentage of the Company’s total sales updated. of scandium oxide as a by-product in such a way that A large amount of research and development (R&D) the degree of extraction was increased, and the con- in the development of products containing aluminium, In 2018, there were no changes in the main areas of sumption of basic reagents was reduced. As a result, 4 47 was carried out in 2018 jointly by the National Research RUSAL development, and therefore the Company con- the estimated cost of producing scandium oxide with Technological University (NRTU) MISiS and Institute of tinues to invest in: industrial production was reduced to USD 480/ kg of 46 4 4 4 Light Materials and Technologies of RUSAL (ILM&T) Sc2O3 (55 %), which was confirmed at the pilot plant which was created in 2017. ILM&T became a second — enhancement of raw material self-sufficiency; (RUSAL Kamensk-Uralsky). Optimisation of the tech- 44 44 research centre of the Company and its key task is to — reduction of production costs and production effi- nology continues in the direction of creating additional develop and market new types of aluminium-based ciency growth; improvements implemented at the laboratory level and 42 products and materials. Due to concentration of joint — higher share of value-added products (aluminium al- allowing further cost reductions. The laboratory results 42 efforts, new spherical aluminium alloy powders for loys) in the total output. are to be verified in the main production area in the first
6 months of 2019. 4 2 13 2 14 2 1 2 16 2 17 2 1
Products Increased output of value-added products is ensured by the development and production of new products, Value-Added Products among others.
As a result of implementation of the Company’s inno- In 2018, a line of original alloys was developed for addi- vative development strategy and R&D, changes have tive technologies, the parameters of their printing and occurred in the main areas of activity for the production subsequent processing, meeting the requirements of of value-added products (VAP), which consist of: key customers from various branches of engineering. The developed alloys have increased 20–50 % strength — development of a line of cast alloys that do not re- indicators in comparison with similar solutions available quire quenching; on the market. A number of alloys are also designed to — development and introduction of new aluminium operate at elevated temperatures. In addition, work is materials for railway equipment; underway to optimise alloys, which increases the speed — development and introduction of new materials based of pressing, and to develop new materials and alloys. on aluminium for additive technologies and develop- ment of 3D printing technologies; — expansion of the product line and development of new types of wire rod for electrical products and welding wire; — development of areas of application of innovative scandium-containing aluminium alloys with lower cost.
66 67 Scientific and technological development Rusal sustainability report for 2018 Scientific and technological development Rusal sustainability report for 2018
PROJECTS AND Aluminium casting alloys Materials and processes INITIATIVES The development of innovative casting aluminium alloys In 2018, work began on the design of production at 102-11 is one of the key areas, and as a result, work continues on Achinsk Alumina Refinery (AGK), namely the develop- testing new casting alloys in the Asian market. Together ment of a financial and economic model, project docu- with colleagues from Europe – key manufacturers of mentation for construction, recommendations on en- automobiles and automotive components – a project is vironmental protection and safety of an experimental being implemented to create aluminium materials that industrial site with a capacity of 5 tonnes of alumina Quality improvement Innovations in aluminium production do not require heat treatment for critical and large-sized per day. elements of automobiles. The proposed solutions will Research in the field of casting production has made it The Company conducts research and development and provide lightweight rigid structures with high economic In addition, a new production process has been devel- possible to achieve customer requirements for metal introduces new technologies and processes that help efficiency by simplifying the production cycle of the oped for making highly dispersed precipitated alumin- purity and improve the quality of casting alloys by reduc- solve the tasks relevant for the aluminium industry. At finished product. ium hydroxide, a material that is used as a fire retardant. ing the hydrogen content to no more than 0.10 cm3/100 g the same time, the Company’s specialists are guided by The stages from the laboratory to the industrial testing melt and the content of non-metallic inclusions to no the precautionary principle, comprehensively assessing of highly dispersed precipitated aluminium hydrox- more than 1.6 % of IA 500. Development and imple- their potential danger to the environment or human Aluminium-scandium alloys ide (VOGA) have already been completed, customers’ mentation of modern casting equipment allowed us to health. [102-11] opinion on the suitability of VOGA in the production implement a project to improve the quality of wire rod The projects for the development and production of of compounds has been received and the market in the by eliminating discontinuities and voids during crystal- Energy-efficient potcells save the Company annually aluminium-scandium alloys and master alloys can have a Russian Federation has been determined for more than lisation of the casting block. For key customers , certi- about 160.3 mln kWh, and therefore RUSAL actively con- promising future because of the attractive properties for 15,000 tonnes per year, and implementation of the proj- fication of production technology for slabs from 1070 tinues to work on their development and implementation. potential customers (strength, corrosion resistance, etc.). ect for the creation of the first stage of 5,000 tonnes alloy was carried out, ensuring the complete absence The Company sees great potential of using scandium per annum on AGK. of a ‘fan structure’ type defect. Of the new developments in 2018, it is necessary to alloys in the aerospace, transport and energy sectors. note the creation of design documentation for import The most important changes in comparison with 2017 substitution of foreign materials in the design of potcells are the creation of digital twins (mathematical models) and reduction in the cost of their overhaul for RUSAL Powder metallurgy of the technology of all alumina refineries belonging to Krasnoyarsk JSC, RUSAL Sayanogorsk JSC, RUSAL Bratsk the Company and modelling and selection of a more PJSC. In 2018, studies on the development of complex tech- efficient mixing device for the raw pulp agitator at BAZ, nologies for printing and heat treatment of products reducing their incrustation. As part of fundamental CFD The full-scale implementation of a comprehensive pro- from new aluminium alloys for additive technologies modelling research methodologies were developed for gramme to implement the Eco-Soderberg technology at were completed, and therefore, comprehensive studies using the computational fluid dynamics (CFD) method the Company’s aluminium smelters continues. Upgraded of the characteristics of certain materials are being car- to model the flocculation and decantation processes; in 2018 at KrAZ – 254 potcells, at BrAZ – 66 potcells. To ried out. New materials are being tested when printing in the new methodologies are on a par with the best such adapt the technology at NkAZ, the pilot area has been terms of European additive centres with a view to their methods currently available in the world. expanded to 20 potcells. In five potrooms at KRAZ the further implementation when printing products. On the gas ducts under the potrooms have been equipped with basis of the Institute of Light Materials and Technologies state-of-the-art automated pneumatic impulse clean- (ILM&T), a laboratory section for 3D printing has been ers. The deployment of the Green Soederberg process created, providing a complete technological complex reduces emissions of contaminants into the atmosphere of manufacturing, starting from designing and creating to levels compliant with environmental regulations, while a three-dimensional model to finishing technologies for reducing the consumption of electricity, significantly finishing products. Parts were produced at the online cutting the amount of work in progress and increasing request of customers made on the website. the service life of reduction cells.
An important event in 2018 is also the launch of the pilot Energy efficient equipment area Eco-Soderberg at RUSAL Volgograd. Moreover, in for the production of wire rod 2018, technical solutions for the design of an industrial potcell with inert anodes were tested, such as a system for Using ExtruForm technology, Irkutsk Aluminium Smelter stabilising the heat balance and a power supply system (IrkAZ) mastered the production of wire rod for weld- for alumina. All tests were carried out on the industrial ing wire with magnesium content of 3 %. Simulation site of the Company’s aluminium smelter, on prototypes of the process made it possible to select the required of a potcell for a current of more than 120 kA. parameters ensuring the absence of defects in the rod. A line was upgraded for the production of alloys with As competition intensifies and customers are making high magnesium content, and in 2019 it is planned to ever stricter metal quality requirements, the Company master alloys with 5 % magnesium for car spikes and launched a number of projects to achieve a competitive 6 % magnesium for welding wire. edge and maintain its market share:
68 69 Scientific and technological development Rusal sustainability report for 2018 Scientific and technological development Rusal sustainability report for 2018
Table 14. Key retrofitting projects
Production Project Result/Target for 2017 Result/Target for 2018 facility
Production of Production of Krasnoyarsk Construction of casting system for the production of slabs Organisation of new products production at the produc- In 2018 KRAZ completed the construction of a new cast- metallurgical value-added Aluminium (completion of the project in 2018) tion facility – billets (up to 120 thousand tonnes per year), ing system for making homogenised billets in diameters products products Smelter including those with large diameters – up to 457 mm, from 8" to 18" cast using the Airslip technology, which previously not produced by the Company. The technology should give an extra competitive edge to our Company for casting and soaking has been worked out, and experi- and ensure that we can keep our customers. In 2019 work mental batches have been produced. will continue to achieve design capacity at the system (120 thousand tonnes of product per year).
Reduction Bratsk Production and installation of units for the heating up and Lower energy consumption of aluminium production by The project is completed. Reduction in energy con- of Costs and Aluminium filling of cathode block assembly with cast iron (comple- over 100 kWh/t per ton of aluminium. sumption by 174 kWh per tonne of aluminium has been Production Smelter tion of the project in 2018) achieved. Efficiency Growth Volgograd Arrangement of the release of up to 104 thousand tonnes Reducing dependence on foreign supplies. VgAZ began experimental production of baked anodes. Aluminium of baked anodes per year (the project is in the final stage) The project provides for the release of 104 thousand Smelter tonnes of baked anodes per year.
Increase in Irkutsk Project of amperage increase of the potline no 5 up to Additional production of 6 thousand tonnes of aluminium In order to reduce electricity consumption per tonne production Aluminium 330 kA (completion of the project in 2018) per year. of output and boost the output of crude aluminium the Smelter reduction amperage was increased on the fifth potline at IrkAZ. The APCS system was retrofitted, new re-designed dispensers were installed on the automated alumina point feeding system, the bag filters of the gas scrubbers have been replaced. Tests confirmed that the reduction cells can operate at an amperage of 332 KA.
Volgograd A project is underway to launch two potrooms; in 2017, 117 Resumption of aluminium production – 67.5 thousand The project was successfully completed in April 2018. Aluminium reduction cells have been repaired and put into operation tonnes per year. Smelter (at the final stage). 166 potcells have been put into operation. The annual aluminium production in 2018 was 63.9 thou- sand tonnes.
Calcined coke production Irkutsk Launch of a retrofitted calcination furnace No 2 for the Import substitution of calcined coke for Sayanogorsk Alu- In March 2018, IrkAZ’s calcination kiln achieves design Aluminium production of calcined coke for the production of cal- minium Smelter at the level of 72 thousand tonnes/year. capacity of 9.5 tonnes per hour of calcined coke, mark- Smelter cined anodes (the project is in the final stage) ing the completion of the project aimed at retrofitting it. The kiln new output of 69.7 thousand tonnes per year of petroleum coke calcined in-house in 2018 allowed the Company to reduce the amount of imported petroleum coke it has to buy for the SAZ carbon plant. The quality of the calcined coke produced in-house meets all the requirements and matches the quality of the imported raw material.
Powder metallurgy Joint Venture Production of high-tech aluminium pastes and powders The design capacity of the production facility will be Parties are continuing consultations on the choice of the With Runaya with a wide range of applications, including in innovative about 10 thousand tonnes of products per year. best project implementation option. Metsource Llp, industries. In 2017, an agreement was executed to estab- India lish a joint venture in India. (production will start in 2018)
70 71 Scientific and technological development Rusal sustainability report for 2018 Scientific and technological development Rusal sustainability report for 2018
Table 15. The results of the activities and plans for 2019
Activity Results of 2018 Plan for 2019
Automated process control systems (APCS) Long-Term Programme to Increase Reliability of APCS Modernisation of APCS systems, replacement of control- For 2019, more than 60 measures are planned to moder- and infrastructure Equipment lers, devices, flow meters and actuators was performed for nise the APCS systems, replace controllers, devices, flow 34 events meters and actuators
Automated system for technological metering of electric- A project has been launched to equip metering devices, to Completion of construction and start-up of commission- ity/Automated operations dispatch control system create an automated system for technical accounting of ing energy resources and dispatching control of electricity for the first stage (SAZ, AGK)
Networks A project was launched to upgrade the fiber-optic com- The design of fiber-optic communication networks has munication line of SAZ. been completed, the deployment of networks has begun. A scheme has been developed for deploying communica- Full coverage of SAZ and AGK with mobile data networks tion channels based on mobile networks to quickly cover remote sites for stage 1 (SAZ, AGK)
Production processes management system Production Management Centre (PMC) The concept of PMC was developed, the development of Implementation of the pilot PMC on KhAZ (Manufacturing Execution System — MES) technical implementation was launched
End-to-end functionality of MES (unified system for col- The choice of platform for the target system (single tech- The implementation of the project on the first stage for lecting and presenting technological information) nological data storage; production scheduling; produc- SAZ, AGK tion analytics and reporting)
Basic functionality MES (accounting for the production of The development of a unified solution for the automation Comprehensive deployment of a unified solution at key Aluminium Division) of the casting area and introduction of key modules at aluminium smelters KrAZ, SAZ, BrAZ
Advanced MES functionality (machine learning) The machine learning based prediction model has been Implementation of integrated machine learning models tested in a pilot volume (KrAZ and BrAZ), and the applica- and introduction of relevant systems into commercial bility of predictive technologies has been confirmed. operation
Laboratory (Laboratory Information Management System) The implementation of a unified platform for the automa- Commissioning of the first stage in SAZ, AGK tion of laboratories on the first stage of SAZ, AGK
Corporate systems Quality Management System The target platform was selected and a project was Implementation of key quality management system mod- launched to automate key processes of RUSAL quality ules for Aluminium Division has been completed management system.
Repairs and maintenance management The project on mobile maintenance and repairs has beeen Circulation for casting departments of aluminium smelters launched – automation of bypasses in the casting depart- and pumping equipment for alumina plants ment of KrAZ and for pumping equipment of AGK
72 73 Environment protection
ENVIRONMENT 09 PROTECTION
103-1, 103-2, 103-3, 307-1 Non-compliance with environmental laws and regulations) Environment protection Rusal sustainability report for 2018 Environment protection Rusal sustainability report for 2018
APPROACH
RUSAL’s environmental protection policy seeks to mini- With a view to minimizing the impact of the Company’s Environmental risk management is carried out in ac- In 2018, there were no significant violations of relevant mize the impact of the Company’s operations on the operations on the environment and natural resources, cordance with established procedures under the Risk laws and regulations that have a significant impact on environment and natural resources and comply with the Company implements a strategy of consistently Management Regulation. The identified inconsisten- the Company or could lead to the emergence of risks requirements of environmental laws and regulations improving environmental performance and reducing cies in government oversight and voluntary audits are for the Company’s operations. to the maximum extent possible. climate impact: recorded. Corrective actions are developed and imple- mented to address these inconsistencies or discrepan- The activities of RUSAL in the area of environmental — on newly commissioned facilities through the use of cies (detected violations). management and protection are carried out in accor- advanced and best available technologies; dance with the laws of the country of operation, with cor- — at existing enterprises with implementation of the During the Reporting Period, the Company was in com- porate regulations and procedures, as well as voluntary following measures: pliance with the relevant laws and regulations that have obligations. In the Russian Federation, RUSAL focuses — modernization of existing production in order to a significant impact on the Company relating to the air primarily on the following environmental documents: achieve indicators of the best available technolo- and greenhouse gas emissions, discharges into water and gies; land and generation of hazardous and non-hazardous — Federal Law No 7-FZ dated January 10, 2002 On en- — replacement or modernization of outdated gas waste. Emissions into the air and discharges of polluting vironment protection; cleaning equipment; substances to water facilities, as well as the disposal of — Federal Law No 96-FZ dated May 4, 1999 On air pro- — construction of new gas treatment facilities with a wastes, are approved in a manner that defines the limits tection; “dry” method of gas purification of its own design; of negative impacts. The Company also made timely — Federal Law No 89-FZ dated June 18, 1998 On indus- — introducing automated systems of pneumatic con- payments for adverse environmental impacts. trial and consumer waste; veying of pure and fluorinated alumina in electroly- — The Water Code of the Russian Federation No 74-FZ sis housings to reduce lantern emissions; dated June 3, 2006; — creation of systems of closed circulating water sup- — The Land Code of the Russian Federation No 136-FZ ply or construction of modern sewage treatment dated October 25, 2001; plants to exclude discharge of wastewater without — Federal Law No 52-FZ dated March 30, 1999 On sani- treatment, if it is impossible to create systems of tary and epidemiological well-being of the population; closed water circulation; — Federal Law No 416-FZ dated December 7, 2011 On — construction of facilities for the preparation, pro- water supply and sanitation; cessing, disposal, recycling and disposal of waste — Federal Law No 261-FZ dated November 23, 2009 to the consumer; On energy conservation and efficiency improvement. — construction of modern waste disposal facilities to ensure their long-term and reliable storage and/or In accordance with the legislation of the Russian Federa- burial; tion, ‘nature users’ have to make environmental payments — replacement and disposal of electrical equipment as compensation for the negative impact on the natural containing polychlorinated biphenyls (PCBs); environment they cause: — conducting high-quality reclamation of disturbed lands and decommissioned waste disposal facilities; — emission of pollutants from stationary sources; — development of technology for obtaining new — discharge of pollutants into water; products from waste for internal sale or sale to — waste disposal. third parties; — operational improvements and improved manu- facturing practices; — increasing knowledge and awareness of personnel about the impact on the environment, climate and opportunities to minimize this impact; — increasing personal responsibility of staff by es- tablishing personal key performance indicators; — applying the internal carbon price when deciding on the implementation of development projects to minimize the risks of growth of the carbon foot- print of products.
76 77 Environment protection Rusal sustainability report for 2018 Environment protection Rusal sustainability report for 2018
MAIN RESULTS PLANS FOR 2019
In 2018 there were no significant incidents connected As an environmentally responsible company, RUSAL will Air protection with and significant fines and lawsuits related to spills, continue to implement programmes to reduce negative air, water and soil pollution. Environmental fines in 2018 environmental impacts. — implementation of measures aimed at achieving the were not substantial and amounted to USD 18 thousand, maximum permissible limits for emissions to atmo- in 2017 — USD 36 thousand (~ 0.3 % of the amount of To improve the environmental safety of major production, spheric air fees for Negative Environmental Impact). R&D will be carried out in the areas related to the use — construction and modernization of gas-purifying of unmoulded materials for cell lining; technology for plants the processing of carbon lining and flotation tailings; — modernization of production in the framework of the project “Eco-Soderberg” Table 16. Fines for non-compliance with environmental legislation or environmental regulations. [307-1] improved technology for the extraction of sulphates from the second stage of gas treatment and the receipt Climate change Year Total amount of fines, USD Number of fines of marketable products from them; development of technology for obtaining coal-tar pitch from coal to — development of a corporate greenhouse gas emission 2018 17,582 25 form anodes for the reduction area that reduce pyrene control system emissions by 10 to 15 times, to a minimum level — carbon footprint accounting for the entire supply 2017 35,920 29 chain from bauxite to final products In 2019, among the important tasks and plans of the Company are noted: Land resources
Chart 8. Environmental (state) charges for In 2018, the amount of payments for environmental pol- — reclamation of disturbed lands environmental pollution, USD million lution increased by 3% compared to the previous period Management and monitoring and amounted to $ 7.0 million, which is mainly due to the Water resources 20 inflation coefficient, which is taken into account when The following tasks and plans are among the important 16.5 calculating fees in the Russian Federation. In the cost ones for 2019: — minimizing risks of enterprise in the field of discharges 15 10.7 structure, the largest share is accounted for payments into centralized sewage systems 10 7.2 6.8 7.0 for waste disposal — 60%, payments for emissions into — development of programs to improve the environ- 5 the atmospheric air made up 37%, to water bodies — 3%. mental performance of enterprises Waste management 0 — development of principles / recommendations for the 2014 2015 2016 2017 2018 There were no significant incidents related to spills, pol- gradual transition of RUSAL enterprises to rationing — carrying out transitional measures for the reconstruc- lution of the atmosphere, water resources and soil, as based on the best available technologies (BAT) and tion and modernization of sludge fields, the construc- well as the associated fines and lawsuits. obtaining integrated permits tion of modern waste disposal facilities — consolidation of technological and hygienic regulation — minimization of enterprise risks in the field of waste Chart 9. Structure of environmental charges and In 2018, 97 inspections by environmental authorities — selection of optimal solutions for automatic produc- management fines for environmental pollution, USD million were carried out at the Company’s enterprises, the tion control — work on the development and implementation of number of inspections increased by 4% compared with technologies for the processing and use of waste 2017). The amount of environmental fines amounted to US $ 18 thousand, in 2017 US $ 36 thousand (~0.3% of 0.2 waste management the amount of payment for the negative impact on the 2.6 4.2 air protection environment).
water facilities
78 79 Environment protection Rusal sustainability report for 2018 Environment protection Rusal sustainability report for 2018
LAND RESOURCES AND BIODIVERSITY MM1, MM2, MM3, MM10 HKEX KPI A3.1
Restoration of damaged land and promotion of the to determining the content of fluorine in the needles Table 17. Area of disturbed and reclaimed land, hectares [G4 MM1] conservation of biological diversity are part of the en- of Scots pine, the objects of research were also the vironmental strategy of RUSAL. leaves and branches of other species of trees. The results Total area of disturbed, but Total area of disturbed land Total area of recultivated Total area of disturbed of the showed that in General the fluorine content in the veg- not yet recultivated land of of the open-cut mines during land of the open-cut mines open-cut mines, but not yet The enterprises of RUSAL are located in different regions etation and soil does not exceed the permissible values. the open-cut mines at the the reporting period for agreed end use during the recultivated land at the end of beginning of the period reporting period the period and countries of the world, while the main production facilities of the Company are located in Siberia, which The staff of the Institute of biology, Komi scientific center, 2,742.55 204.63 53.47 2,849.22 is an ecoregion with unique flora and fauna. Urals branch of RAS are monitoring aquatic biological resources of the river Vym at the project area of Bok- In accordance with the sustainable development princi- sit Timana. The monitoring data of the fish population ples, the Company aims at preserving biological diversity. showed that the quality of water and the natural environ- Chart 10. Ratio of disturbed and recultivated land, The ratio of recultivated land to disturbed (remediation ment are not subject to intensive technogenic pollution. hectares coefficient) — 0.33 (2017 — 0.44). The increase in the area The Company conducts activities within the framework of The analysis of the monitoring results showed that the of disturbed land in connection with the development the monitoring programme of anthropogenic (industrial) depression of the main commercial fish species remains, of deposits at Boksit Timana and Dian-Dian projects. impact on the ecosystems of the State reserve “Stolby” the main cause of which is recognized as overfishing, 204.6 in Krasnoyarsk. As part of the monitoring program, the which is not related to the activities of the enterprise. 200 In 2018, 28.7 million tons of overburden were formed, study of ecosystem components such as soil, vegetation, 185.8 of which 19.8 million tons were placed, 8.8 million tons 179.6 water, sediments, as well as the state of snow cover is The results of the monitoring allow to assess the state of 180 were used/transferred. carried out. An integrated approach to the study of the the environment today and, if necessary, to adjust envi- chemical composition of various ecosystems allows to ronmental activities and design solutions to reduce the 160
isolate those chemical elements that are pollutants and negative impact of the development of industry in the 149.0 Table 18. Total overburden volumes [G4 MM3] are introduced into the natural environment from the region. No significant risks to biodiversity were identi- 144.2 and associated risks
140 136.4 outside (aerogenic pollution from industry, transport, fied as a result of the monitoring. Research materials are 132.8 fuel energy), to separate them from those that are back- also a unique, regularly updated scientific database of Divisions Volumes of formed overburden, tonnes ground for the reserve. natural areas of the Northern regions of Russia. 120
Aluminium Division 0
Together with the National Fund "Strana Zapovedna- 99.8 100 ya" National Park "Shushenskiy Bor", nature Reserves Disturbed lands Alumina Division 28,132,944 "Khakassky" and “Sayano-Shushensky", the Company New Projects Directorate 525,542 has been implementing during a number of years the At the end of 2018, at the Company’s enterprises, the 80 project "Ecological monitoring" (Monitoring of protected total number of disturbed lands was 7,270 hectares 63.9 Downstream Division 0 areas) in the area under the influence of industrial facili- (2017 — 6,817 hectares), including the following types: 60 ties of the RUSAL group companies. The monitoring is 53.5 Total 28,658,486 carried out in the administrative districts of the Kras- — mud deposits, industrial waste landfills — noyarsk territory (Shushenskiy, Ermakovskiy, Kuraginskiy, 3 401 hectares (47%), (3 530 hectares in 2017); 40 Karatuzskaya, Minusinskaya) and the southern Republic — quarries and dumps — of Khakassia. Field works were carried out on the territory 3 394 hectares (47%), (2017 — 3 824 hectares); 20 of 18 pine forests located both in the area of impact of — other areas requiring restoration — emissions of aluminum plants and outside. In addition 475 hectares (2017 — 463 hectares). 0 2014 2015 2016 2017 2018
Disturbed lands Reclaimed lands
80 81 Environment protection Rusal sustainability report for 2018 Environment protection Rusal sustainability report for 2018
WATER RESOURCES [HKEX KPI A3.1]
Approach Results [HKEX KPI A2.2] Chart 11. Share of recycled and re-supplied water consumption during the reporting period was 16%. water intake The average intensity of use of fresh water entirely at One of the Company’s strategic goals is the creation In 2018, RUSAL did not perform the water intake in the Company enterprises is 39,5 m3 of water per each 3 of a closed water supply system at production capaci- the regions with the observed water deficit is not 100 tonne of aluminium produced, including 21,4 m of water ties that will reduce the need for water use and reduce implemented. [303-1] Тhe seawater intake, amounted per tonne used directly for production needs. wastewater discharged. to 22,864,880 m3 in 2017, and 25,471,600 m3 in [303-3] 95 93.0% 93.3% 2018. The sea water is used only in the Aluminium 92.6% Discharge of industrial wastewater in 2018 slightly The quality of wastewater discharges at production facili- Division. 91.6% increased compared to 2017 — by 0.6 million m3 (2%). ties of RUSAL is regulated by local legislation. 90 Reduction of discharges compared to 2008 — 55.0 mil- 87.7% lion m3 (62%) 85 Table 19. Fresh water consumption, [303-5] The Company provides risk management measures, in- cluding those related to spills, which are described in 80 [306-3] Total water consumption 2010 2015 2016 2017 2018 detail in terms of risk management. There are no
3 significant risks associated with water use.
2018 2017 The main consumers of water resources remain alumina The main sources of water intake are: surface waters; refineries, related to the technological specificity of alu- underground sources; city networks; sea water (only Aluminium Division 26,937.80 25,572.39 mina production. The share of alumina division accounts at KUBAL production facility for cooling in the casting Alumina Division 115,127.16 123,366.99 for 75% of freshwater consumption across the Company. production and cleaning discharges). The share of aluminium production in the volume of New Projects Directorate 1,691.40 2,814.38
Downstream Division 3,754.05 3,363.38 Table 20. General water intake for the needs of the production facility1 2 Total 147,510.41 155,117.14
Source type Unit of measurement Year Total water withdrawn (only fresh water)
Ground water facilities m3 2017 102,590.47 In 2018, there were no significant changes in water re- In 2018, the intake of fresh water decreased by 7.6 mil- serves as a result of RUSAL’s business activities and the lion m3 (4,5%) compared to 2017, and the consumption 2018 102,029.09 Company did not have any issue in sourcing water that of fresh water for production needs decreased by 10% Underground m3 2017 24,423.80 is fit for production purposes. compared to 2017. 2018 14,931.92
According to the legislation, there is a limit on water con- Reduction of fresh water consumption to 2008 — 82.6 3 sumption and discharge which all production facilities million m3 (36%). Urban networks m 2017 18,272.96 have to observe and no violations on this aspect have 2018 17,095.81 been found. [306-5] Efficiency initiatives with the objective In 2018, the consumption of fresh water for production 3 of creating closed recycled water supply systems for needs amounted to 6.7% of the total water consumption Other sources m 2017 9,829.91 key production processes at the Company’s production used for production needs (the sum of water consump- 2018 13,453.59 facilities are beginning to result in declining water con- tion in the water circulation and reuse water supply 3 sumption. The Company also proactively adopts water- systems and fresh water consumption), in 2017 — 7.0%, in Total m 2017 155,117.14 saving measures including the use of recycled water, 2016 — 7.4%, in 2015 — 8.4%. The strategic goal is set at 2018 147,510.41 conducting regular inspection of water supply facilities 100% of enclosed water supply for the main production to prevent leakage or wastage, monitoring water usage, processes across the entire Company by 2022. investigating and taking remedial actions for abnormal water usage, as well as raising awareness of employees in water saving knowledge.
1 Data excludes seawater use. Seawater is used only at KUBAL. 2 Data excluding BCGI, CBK, Friguia — these production facilities do not have accounting systems.
82 83 Environment protection Rusal sustainability report for 2018 Environment protection Rusal sustainability report for 2018
ENERGY Chart 12. Trends in the drawing and use of fresh water The discharge occurs only in surface water bodies. The for production needs, million cubic meters following water categories are discharged: regulatory CONSUMPTION clean without treatment; regulatory cleared; polluted.3
1 9,7 AND ENERGY 11 1 7, Table 21. Total volume of wastewater discharges in 1 9 ,3 9 , megalitres broken down by types of water bodies- EFFICIENCY 3 303-4] discharge points, thousand m [ HKEX KPI A2.1, HKEX KPI A2.3
9 6,3