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USOO5955219A United States Patent (19) 11 Patent Number: 5,955,219 Nishijima et al. (45) Date of Patent: Sep. 21, 1999

54) COMPOSITE WO 90/10735 9/1990 WIPO. OXDE AND ITS PRODUCTION PROCESS OTHER PUBLICATIONS AND USE Arai et al. Electrochemical and Structural Study. ...) Solid 75 Inventors: Motoaki Nishijima, Gose; Takehito State Ionics, vol. 106, pp. 45-53, Feb. 1998. Mitate, Yamatotakada, both of Japan Solid State Ionics. 44(1990)-87–97 This is referred to P5 L.16-24 of the specification. 73 Assignee: Sharp Kabushiki Kaisha, Osaka, Japan Solid State Ionics. 46 (1991) 243-247. Journal of Solid State Chemistry 105(1993)410–416. 21 Appl. No.: 08/980,227 Patent Abstracts of Japan, bol. 095, No. 010, Nov.30, 1995 & JP 07 192721 A (Sanyo Electric Co Ltd), Jul. 28, 1995. 22 Filed: Nov. 28, 1997 Patent Abstracts of Japan, vol. 017, No. 608 (E-1457), Nov. 30 Foreign Application Priority Data 9, 1993 & JP 04190177A (Matsushita Electric Ind Co Ltd), Jul. 30, 1993. Nov. 29, 1996 JP Japan ...... 8-319400 Patent Abstracts of Japan, vol. 018, No. 414 (E-1587), Aug. (51) Int. Cl...... HO1 M 4/48 3, 1994& JP06 124707 A (Matsushita Electric Ind Co Ltd), 52 U.S. Cl...... 429/220; 429/223; 429/231.1; May 6, 1994. 423/641 Primary Examiner Maria Nuzzolillo 58 Field of Search ...... 429/220, 223, Assistant Examiner-Carol Chaney 429/231.1; 423/593, 604, 641, 594 Attorney, Agent, or Firm Nixon & Vanderhye, P.C. 56) References Cited 57 ABSTRACT U.S. PATENT DOCUMENTS A lithium nickel copper composite having the com 5,378,560 1/1995 Tomiyama ...... 429/217 positional formula LiNiCuO (0.0

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SunOO / AOuelu U.S. Patent Sep. 21, 1999 Sheet 7 of 7 5,955,219

5,955,219 1 2 LITHIUM NICKEL COPPER COMPOSITE trochemically deserted from Lilayers, the repulsion between OXDE AND ITS PRODUCTION PROCESS Ni-O layers grows larger and destroys the crystallographic AND USE structure of LiNiO itself. This is the reason for the above deterioration. In the case where lithium atoms are electro CROSS-REFERENCE TO RELATED chemically deserted from the Li layers, nickel atoms from APPLICATIONS the Ni-O layers also fall into lithium sites and this causes This application is related to Japanese application No. the deterioration of the battery capacity. HEI 8(1996)-319400, filed on Nov. 29, 1996 whose priority There are many kinds of ways to overcome these disad is claimed under 35 USC S 119, the disclosure of which is Vantages. However, the above phenomena come from the incorporated by reference in its entirety. basic structure of LiNiO, so that it is impossible to find the fundamental way for overcoming these disadvantages. For BACKGROUND OF THE INVENTION the above-mentioned reasons, there are fundamental prob lems if the known lithium nickel composite oxide Such as 1. Field of the Invention LiNiO is used as the positive electrode active material of The present invention relates to a lithium nickel copper 15 the Secondary battery. Therefore, there has been a longing composite oxide and its production process and use. for a new positive electrode active material in order to Especially, Said composite oxide has the use as a positive provide the lithium Secondary battery having excellent electrode active material of a nonaqueous Secondary battery properties, especially large charge/discharge capacity. which can be charged and discharged with a great capacity AS a negative electrode active material, on the other hand, and has an excellent cycle characteristic. usable are metallic lithium, lithium alloys (e.g., lithium 2. Related Art aluminum or the like), carbon materials, Substances which Recently, a Secondary battery is often used as an electric can be intercalated and deintercalated with lithium power Source of a portable electronic device in terms of (e.g., conductive polymers such as polyacetylene, economy. There are many kinds of Secondary batteries. polythiophene, poly-p-phenylene or the like), transition Among them, a nickel- battery is most popular now 25 metal , transition metal Sulfide, transition metal and recently a nickel- battery is becoming popular. nitride, lithium transition metal oxide, lithium transition Meanwhile, a lithium Secondary battery using lithium for an metal Sulfide or lithium transition metal nitride. These electrode produces high output Voltage and has high-energy materials may be used alone or as a composite thereof. . Therefore, the lithium Secondary battery is practi Among them, when metallic lithium or lithium alloy Such cally utilized in Some extent, and is now eagerly Studied to as lithium aluminum is used as the negative electrode active improve its performance. material, the battery thereof has the great capacity per unit One of the materials for a positive electrode of the lithium weight and high energy density. However, in this case, Secondary battery, which is commercially available now, is dendritical crystal, i.e., So-called dendrite appears and grows LiCoO. However, as the raw material of LiCoO is on the Surface of the metallic lithium during the repeated expensive. Therefore, it is recognized that LiNiO will be a 35 charging and discharging processes. In a short time, the good material for the positive electrode of the lithium grown dendrite may contact the positive electrode to cause Secondary battery for next generation, because LiNiO has a short circuit within the battery or, in the worst case, a the Same crystallographic Structure and shows almost the danger of firing. same electrochemical behaviors as LiCoO, and nickel as 40 Therefore, it is preferred that as the negative electrode the raw material of LiNiO is less expensive than cobalt. active material for Secondary battery used is the material It is known that LiNiO is more stable than any other which is not metallic lithium or lithium aluminum alloy and lithium nickel composite oxide and can be prepared rela can be intercalated and deintercalated with lithium ions into tively with ease. In the case where LiNiO is used for the the inside. Among them, it is thought that the carbon positive electrode active material of the nonaqueous Sec 45 material is the most promising material in terms of energy ondary battery, lithium atoms are electrochemically deserted density and price. from the crystallographic structure as a result of charging. Nickel exists in the state of Ni" in the crystal of LiNiO. SUMMARY OF THE INVENTION When lithium atoms are deserted from crystal of LiNiO, The present invention aims to provide a lithium nickel nickel is oxidized from 3+ into 4+. Maximum oxidation 50 copper composite oxide which has a novel Structure and number of nickel is 4+ and Ni" cannot be oxidized any enables to form a novel positive electrode active material more. Even if all lithium atoms are electrochemically drawn having larger capacity than conventional ones, and further to out from the crystal of LiNiO, the electrical capacity of the provide a Secondary battery having large capacity by com positive electrode never becomes more than one electron bination of this novel positive electrode active material and equivalent. Namely, the electrical capacity of the positive 55 electrode is theoretically no more than 274.6 mAh/g. a negative electrode active material made from a carbon However, when the lithium Secondary battery using material or the like. LiNiO as the positive electrode active material is actually Thus, the present invention provides the lithium nickel charged and discharged, the capacity of the positive elec copper composite oxide having the compositional formula trode is around half of the above-mentioned theoretical 60 LiNiCuO (0.0