Trumpf Style

Home , Shear (sheet metal)

TRUMPF STYLE TOOLING SOLUTIONS Standards, Specials and Accessories TRUMPF STYLE 7 SPECIALS 24 7 2-4-1 Tooling 25 A-Plus Tooling 8 2-4-1 Round 26 Coining Tools 9 2-4-1 Shape 27 Card Guide 10 Standard Round 28 Emboss 11 Standard Shape 29 Extrusion 12 Heavy Duty Tooling 30 Hinge Tools 13 Keyed Collars and Punches 31 Progressive Rib 32 Rollover Tool 33 Bridge Lance and Form PARTING TOOLS 34 EKO’s 14 35 Half Shear | Rooftop Half Shear 15 Close to Form Slitting 36 Scratch Tool 16 Slitting / Parting 37 Lance and Forms 17 Quick Set Slitting 38 Louvers 39 Cluster Tools 40 Thread Form DIE SHIMS 41 Thread Loop 18 42 Multi-Scribe 43 ID-StampTM 43 Letter Stamp MULTI-TOOLS 44 Stamping 19 45 Tapping Tool 46 Rolling DeBurr 20 5 Station Multi-Tool 46 Opti-Bend 21 10 Station Multi-Tool 47 Zip-Tech 22 4 Station Multi-Tool 48 Wilson Wheel 23 6 Station Multi-Tool 49 Special Shapes ACCESSORIES 56 56 Hand Tools 57 Measurement Equipment 57 Lubricants 58 Alignment Fixture 58 Cartridges, Insertion Tool 59 Alignment Collars, Punch Chucks 59 Die & Stripper Adapters, Die Shims 60 Tool Storage 60 Grinding fixture 61 Grinders 62 Brush Dies REFERENCE 63 63 Keying Content Prices and product availability are subject to change without notice. MACHINE GROUPS

ABCD E F G H I S

CN 700 CN 901E CN 1200S TRUMATIC SUNIMAT 400 TRUMATIC TRUMATIC TRUMATIC TRUMATIC MINIMATIC CN 900 CN 902 CN 1200A 20 TRUMATIC TRUMATIC 150W 20AW 500R 2000R 100 CN 701 CS 75 CS 15 20 150K 202K 152W 202W 200R 2010R TRUMATIC CN 901 CS 75.2 CS 20 202M 151K 225K 180W 300W 190R 2020R 120R CS 20A 152K 235K 180.2W 300LW 600L 3000-1300R 160R MP 25 180K 300K 180R 300PW 3000-1600R MP25D 180.2K 300LK 180LW 300TOP 5000R 180KD 300PK 180.2LW 400W 6000R 180LK 400K ELX/SWIFT 1000R 180.2LK 185 7000L 240 240R 250 260R

The tools for your success

While this catalog certainly contains many of the physical tools you may need to be successful, we at Wilson Tool also equip you with a variety of educational opportunities that are designed to help drive your success as well. We encourage you to take advantage of the many free resourcess offered by some of our leading technical experts covering a wide variety of topics. These educational opportunities include:

SOLUTION-FOCUSED NEWSLETTERS These are designed to not just be a monthly sales pitch, but practical solutions to common and not-so-common fabrication issues.

EDUCATIONAL WEBINARS Designed to help resolve specific fabrication and stamping issues, these webinars offer practical material to help solve real-world problems. And they are recorded so if you miss a live event, you can always go back and view the recording later.

IN-PERSON SEMINARS From seminars on implementing a Lean program at your facility to Fabrication Forums that offer an entire day of solution-based content, these seminars always receive high marks from the attendees for not only the information but also in the way it is presented.

For more information about any or all of these educational opportunities, ask your Sales Engineer or visit wilsontool.com

Company Overview

From very humble beginnings in a small manufacturing facility in St. Paul, Minnesota, Wilson Tool has added manufacturing facilities and sales channels around the world to better serve our thousands of global customers. Throughout our International expansion, our mission has never wavered - we continue to offer products and services that help you be more successful. Every product you buy, every employee with whom you communicate, and every training event you attend, are designed to help customers just like you be more successful.

The products included in this catalog represent the results of over 50 years of helping customers resolve their most challenging fabrication issues. And don’t be concerned if the challenge you are currently facing can’t be resolved with a product included in this catalog. Give us a call and let us put our many decades of expertise to the test. We will work with you to find the best possible solution to whatever challenge you may be facing.

And, as always, if you are not happy with the final solution we provide, we will either find a way to help you succeed or we will refund your money.

From all of us at Wilson Tool, we thank you for the trust you have placed in us to provide products and services that are critical to your success. We look forward to your continued success as we move forward.

Sincerely,

Brian Robinson Wilson Enterprises

4 Wilson Tool International | wilsontool.com | 800-328-9646 The Wilson Tool Punching Division Wilson Tool’s Stamping division (aka continues to drive the industry with Impax Tooling Solutions) offers high new levels of quality, delivery service quality punch and die components for and innovation. the stamping industry. Innovative products such as our Accu- From the early days of Series 80 tooling Lock retainer inserts, and extensive to Wilson Wheels to innovative EXP coating options combined with our world- technology, our punching division has class customer service have enabled us to been the leading innovation driver in the quickly grow into a world-class provider. industry. When combined with the most With a direct sales force throughout North experienced customer support America, we deliver products straight from professionals in the industry, the solutions the factory to you, enabling the fastest offered from Wilson Tool continue to raise deliveries in the industry. the bar on performance and innovation. BENDING Our custom tooling expertise is second to Thick turret, Trumpf, Salvagnini, or any none with many customers coming to us other style of punch press you may be Wilson Tool’s Bending Division delivers for their most difficult stamping using, Wilson Tool offers the most the most complete line of tooling and challenges. complete line of tooling solutions available clamping solutions available anywhere. today. Period. Whether you use American, European, or Wila/Trumpf style precision tooling or conventional style tooling, Wilson Tool PUNCHING has a solution for you. Our clamping STAMPING options cover these styles as well. With hydraulic push button options, quick release mechanical options, or standard manual clamps, Wilson Tool has a clamping solution for any style of machine or budget. And our custom tooling manufacturing capabilities have quickly become the envy of the industry with innovative solutions for very complex bending challenges. And with manufacturing facilities located in the USA and Canada, our delivery times to North American fabricators are the fastest in the industry.

ACCESSORIES

Whether you need tool sharpening grinders, tooling storage systems, or other types of related supplies, our accessory products offer a wide range of solutions to help you be more productive.

From small to large items, our accessories will help your shop be more organized and efficient.

Wilson Tool International | wilsontool.com | 800-328-9646 5 UPDATE GRIND LIFE WITH TRUMPF STYLE DIES

Cut your costs and save valuable time by increasing your grind life up to 150% with Wilson’s Trumpf “GL” (Grind Life) dies and die plate. These products enable you to shim your dies up to 2.5mm instead of the current 1.0mm maximum.

GL Die The radius profile of the Trumpf GL die has been changed to allow up to 1.5mm of grind life with the standard die plate, or 2.5mm with the GL die plate, while still having radius left to allow the sheet to flow over the top of the die.

GL Die Plate The Wilson GL die plate key allows for the die to be shimmed up to 2.5mm while still maintaining key engagement. The GL size 2 die plate key contains a spring loaded ball plunger to better secure the dies, and is coated with Wilson Tool’s Wearbeater coating for easy identification.

The key is available separately and is compatible with standard die plates.

6 Wilson Tool International | wilsontool.com | 800-328-9646 2-4-1 SERIES 2-4-1 SERIES

2-4-1 PUNCH HOLDERS CAT. NO. PRICE 1 4 Punch Holder Assembly* 0 - 1.575” [0 - 40 mm] 26659 Precision Ground Spacer 0 - 1.575” [0 - 40 mm] 25806 Punch Holder Assembly* 1.576 - 3.000” [40.01 - 76.20 mm] 26660 5 Precision Ground Spacer 1.576 - 3.000” [40.01 - 76.20 mm] 25807 * Each Punch Holder Assembly is shipped with a Precision Ground Spacer. 2 REPLACEMENT PARTS CAT. NO. PRICE 1 Cheese Head Screw M3 x 12mm [0 - 40] 25215 2 Cheese Head Screw M3 x 7mm [40.01 - 76.2] 24150 6 3 Punch Collar Key 25113 4 Retaining Ring 15.1 mm x 1.0mm 24424 5 Socket Head Cap Screw M8 x 40mm 30161 6 Lockwasher M8 974100 7 Magnetic I.D. Label 26657

Punch Assembly 26659 shown

ROUND 2-4-1 DIE INSERT CAT. PRICE ‘A’ DIMENSION NO. A 0 – 1.575” [0 – 40.0mm] 25980 1.576 – 2.205” [40.01 – 56.0mm] 25982 SHAPE 2-4-1 DIE INSERT CAT. PRICE NO. A ‘A’ DIMENSION 0 – 1.575” [0 – 40.0mm] 25979 1.576 – 2.205” [40.01 – 56.0mm] 25981 DIE SHIM PACKS CAT. PRICE DIMENSION NO. 0 - 1.575” [0 - 40.0mm] 25983 1.576 - 2.205” [40.01 - 56mm] 25984

STANDARD SHAPES

Wilson Tool International | wilsontool.com | 800-328-9646 7 2-4-1 SERIES ROUND

ROUND PUNCH Flat Whisper Shear Long Flat** Optima® ‘A’ DIMENSION CAT. NO. PRICE CAT. NO. PRICE CAT. NO. PRICE Add-on .093 - 1.181” [2.36 - 30.00mm] 25768 25769 25770 1.182 - 1.575” [30.01 - 40.000mm] 25774 25775 25776 Flat 1.576 - 2.205” [40.01 - 56.00mm] 25780 25781 25782 2.206 - 2.598” [56.01 - 66.00mm] 25786 25787 25788 2.599 - 3.000” [66.01 - 76.20mm] 25792 25793 25794 ** For Group I machines. 2-4-1 SERIES 2-4-1 SERIES

ROUND PUSH ON 2-4-1 URETHANE CAT. PRICE CAT. PRICE Whisper Shear STRIPPER NO. STRIPPERS NO. ROUND Group H/I 25358 For Flat [0 - 30 mm ‘A’ Dim] 26661 Keyed 25006 For Whisper/Long [0 - 30 mm ‘A’ Dim] 26649 Stripper Pin 25179 For Flat [30.01 - 40 mm ‘A’ Dim] 26662 For Whisper/Long [30.01 - 40 mm ‘A’ Dim] 26652

ROUND GL DIE Long CAT. PRICE SIZE ‘A’ DIMENSION NO. I Up to 1.260” [32.0mm] 26739

I Up to 1.528” [38.0mm*] 26737

II 1.261 - 3.031” [32.01 - 77.0mm] 26727

Stripper ADD ON FOR SPECIAL SHEARS Size I Inverted Rooftop / Single Concave Size II Size I Double Valley / Double Concave Size II ADD ON FOR ROUNDS Urethane Stripper SMALL DIAMETER PUNCH DIE .031 - .061” [0.79 - 1.56mm] .062 - .092” [1.57 - 2.34mm] Size I Clearance < .004” Size II [0.10mmm]

GL Die ADD ON FOR SHAPES SMALL WIDTH PUNCH DIE .031 - .039” [0.79 - 1.00mm] ‘A’ DIMENSION Size I .040 - .092” [1.01 - 2.34mm] .031 - .039” [0.79 - 1.00mm] Size II .040 - .092” [1.01 - 2.34mm] A Size I Clearance < .004 [0.10mmm] Size II

STANDARD SHAPES

8 Wilson Tool International | wilsontool.com | 800-328-9646 2-4-1 SERIES SHAPE

SHAPE PUNCH Flat Whisper Shear Long Flat** Optima®

‘A’ DIMENSION CAT. NO. PRICE CAT. NO. PRICE CAT. NO. PRICE Add-on 2-4-1 SERIES .093 - 1.181” [2.36 - 30.00mm] 25771 25772 25773 1.182 - 1.575” [30.01 - 40.000mm] 25777 25778 25779 Flat 1.576 - 2.205” [40.01 - 56.00mm] 25783 25784 25785 2.206 - 2.598” [56.01 - 66.00mm] 25789 25790 25791 2.599 - 3.000” [66.01 - 76.20mm] 25795 25796 25797 ** For Group I machines.

ROUND STRIPPER CAT. PUSH ON 2-4-1 URETHANE CAT. PRICE NO. PRICE STRIPPERS NO. SHAPE DESCRIPTION Whisper Shear Group H/I 25359 For Flat [0 - 30 mm ‘A’ Dim] 26661 Keyed 25028 For Whisper/Long [0 - 30 mm ‘A’ Dim] 26649 Stripper Pin 25179 For Flat [30.01 - 40 mm ‘A’ Dim] 26662 For Whisper/Long [30.01 - 40 mm ‘A’ Dim] 26652

SHAPE GL DIE CAT. PRICE Long SIZE ‘A’ DIMENSION NO. I Up to 1.260” [32.0mm] 26740

I Up to 1.528” [38.0mm*] 26738 II 1.261 - 3.031” [32.01 - 77.0mm] 26726

Stripper

ADD ON FOR RADIUS OR 45º CHAMFER 4 CORNERS Urethane Stripper PUNCH PRICE .001 - .062 [0.02 - 1.57mm] .063 - .250 [1.58 - 6.35mm] Greater than .250 [6.35mm] DIE PRICE Any Size

GL Die ‘A’ DIMENSION

STANDARD SHAPES

Wilson Tool International | wilsontool.com | 800-328-9646 9 STANDARD ROUND

ROUND PUNCH Flat Whisper Shear Long Flat** Optima® ‘A’ DIMENSION CAT. NO. PRICE CAT. NO. PRICE CAT. NO. PRICE Add-on 0† .093 - .236” [0.8 - 6.0 mm] 25008 - 25740 0† .237 - .413” [6.01 - 10.5 mm] 25009 - 25744 I .093 - 1.181” [0.80 - 30.0 mm] 25004 25069 25748 II 1.182 - 1.496” * [30.01 - 38.0 mm*] 25035 25071 - Flat II 1.182 - 1.575” [30.01 - 40.0 mm] 25042 25071 25752 II 1.576 - 2.000” * [40.01 - 50.8 mm] 25043 25072 25756 STANDARD II 2.001 - 3.000” * [50.81 - 76.2 mm] 25002 25073 25760 †Not recommended for punching stainless steel. *For Group S machines. **For Group I machines.

Whisper Shear ROUND STRIPPER ROUND GL DIE CAT. PRICE CAT. PRICE DESCRIPTION NO. SIZE ‘A’ DIMENSION NO. Keyed 25006 I Up to 1.260” [32.0mm] 26739 Group H*/I 25358 I Up to 1.528” [38.0mm*] 26737 Group ‘S’ 25032 Non-Keyed 25136 II 1.261 - 3.031” [32.01 - 77.0mm] 26727 Stripper Pin 25179 *For Group S machines. For size III tooling, contact our sales desk.

Long ADD ON FOR SPECIAL SHEARS Size I Inverted Rooftop / Single Concave Size II Size I Double Valley / Double Concave Size II

Stripper ADD ON FOR ROUNDS SMALL DIAMETER PUNCH DIE .031 - .061” [0.79 - 1.56mm] .062 - .092” [1.57 - 2.34mm] Size I Clearance < .004” [0.10mmm] Size II ADD ON FOR SHAPES SMALL WIDTH PUNCH DIE .031 - .039” [0.79 - 1.00mm] ‘A’ DIMENSION Size I GL Die .040 - .092” [1.01 - 2.34mm] .031 - .039” [0.79 - 1.00mm] Size II .040 - .092” [1.01 - 2.34mm] A Size I Clearance < .004 [0.10mmm] Size II

STANDARD SHAPES

10 Wilson Tool International | wilsontool.com | 800-328-9646 STANDARD SHAPE

STANDARD SHAPE PUNCH Flat Whisper Shear Long Flat** Optima®

Add-on STANDARD ‘A’ DIMENSION CAT. NO. PRICE CAT. NO. PRICE CAT. NO. PRICE 0† .093 - .236” [0.8 - 6.0 mm] 25022 - 25743 0† .237 - .413” [6.01 - 10.5 mm] 25023 - 25747 I .093 - 1.181” [0.80 - 30.0 mm] 25026 25063 25751 II 1.182 - 1.496” * [30.01 - 38.0 mm*] 25031 25065 - II 1.182 - 1.575” [30.01 - 40.0 mm] 25039 25065 25755 Flat II 1.576 - 2.000” * [40.01 - 50.8 mm] 25040 25066 25759 II 2.001 - 3.000” * [50.81 - 76.2 mm] 25001 25067 25763 †Not recommended for punching stainless steel. *For Group S machines. **For Group I machines.

SHAPE STRIPPER SHAPE GL DIE CAT. PRICE CAT. PRICE DESCRIPTION NO. SIZE ‘A’ DIMENSION NO. Whisper Shear Keyed 25028 I Up to 1.260” [32.0mm] 26740 Group H*/I 25359 I Up to 1.528” [38.0mm*] 26738 Group ‘S’ 25030 Non-Keyed 25137 II 1.261 - 3.031” [32.01 - 77.0mm] 26726 Stripper Pin 25179 *For Group S machines.

Long ADD ON FOR RADIUS OR 45º CHAMFER 4 CORNERS PUNCH PRICE .001 - .062 [0.02 - 1.57mm] .063 - .250 [1.58 - 6.35mm] Greater than .250 [6.35mm] DIE PRICE Stripper Any Size

‘A’ DIMENSION

GL Die

STANDARD SHAPES

Wilson Tool International | wilsontool.com | 800-328-9646 11 HEAVY DUTY TOOLING

Designed to withstand the higher tonnage associated with punching and nibbling thicker materials.

• The large shoulder punch withstands the higher force involved. • The punch has extra back taper as standard, reducing galling and pick-up. • Optima™ coating greatly improves performance. Alignment • The die is strengthened by a step on the bottom. Collar

HEAVY DUTY TOOLING ROUND SHAPE PUNCH ‘A’ DIMENSION CAT. NO. PRICE CAT. NO. PRICE 1 Flat .394 - 1.575” [10 - 40mm] 25140 25141 HEAVY DUTY HEAVY DUTY 1 Whisper Shear .394 - 1.575” [10 - 40mm] 25322 25321 1 Rooftop 1.575 - 3.000” [40 - 76.2mm] 25407 25406 Optima® add-on for punch - - Flat CAT. NO. PRICE CAT. NO. PRICE 2 Heavy Duty Die 26733 26728 3 Stripper, Keyed 25006 25028 4 Stripper, Non-keyed 25136 25137 5 Stripper Group H 25358 25359 6 Heavy Duty Alignment Collar 25138 25138 7 Spare Collar Key 25142 25142 Whisper Shear 8 Key Locating Screw 25215 25215 Collar Clamping Screw 25216 25216 Die Shim Pack (not shown) 25182 25182

DESIGN CRITERIA ‘A’ DIMENSION • Minimum punch dia .394” [10mm]. For < .394” [10mm] use standard Size 1 punch. Rooftop • Maximum die ‘A’ dimension 2.716” [69mm]. • Uses Heavy Duty system collar. A • .039” [1.00mm] radius on corners will increase the life of the punch and die. • Rooftop or whisper shear will reduce the tonnage significantly as long as the depth of shear is at least half the thickness of the material. A • Heavy Duty punch to be used on material .250” [6.35mm] thick Stripper Round and above or where punching force is over 22.5 tons. • Heavy Duty die to be used where punching force is over 20 tons. • Uses standard strippers. • Tools for thicker plate often exceed the machine tonnage. Ask our sales desk to verify. INFORMATION REQUIRED • Size and shape of punch. • Material thickness and type. Heavy Duty Die • Machine model.

STANDARD SHAPES

12 Wilson Tool International | wilsontool.com | 800-328-9646 KEYED COLLAR & PUNCH HEAVY DUTY

KEYED COLLAR SIZE DESCRIPTION CAT. NO. PRICE II 0º - 45º - 90º - 180º 25317 KEYED PUNCH ‘A’ DIMENSION CAT. NO. PRICE up to 2.380” [60.5mm] 25376 Flat 2.380 - 3.000” [60.5 - 76.2mm] 25575 up to 2.380” [60.5mm] 25576 Whisper 2.380 - 3.000” [60.5 - 76.2mm] 25577 Optima® add-on for punch -

DESIGN CRITERIA ‘A’ DIMENSION • Allows for a keyed punch to be set at 0º, 45º, 90º or 135º without the use of Quick Set. • Designed for use with wilson Tool Keyed Trumpf style punches. A • With a keyed punch and collar, a positive key location between the punch and collar results in cost savings that are realized by less scrap and longer tool life. The positioning is 100% reliable and repeatable. A • Fixed slots for greater accuracy and consistency. • Inherent accuracy reduces the reliance required on the operator. • The punch cannot turn at all during operation, resulting in scrap rate reduction.

STANDARD SHAPES

Wilson Tool International | wilsontool.com | 800-328-9646 13 PARTING TOOLS SLITTING

Parting and slitting are common practices in sheet metal fabrication. Whether you are parting nested parts or straightening the edge of the sheet, you need a product that is rigid and delivers a long tool life. Wilson Tool developed Trumpf parting products specifically to maximize your productivity for these applications. Even when punching close to a form

Dura-Blade has a replaceable cutting blade insert is made with Ultima® premium tool steel that delivers up to 100% more tool life. It also has a self-stripping steel stripper that is relieved for punching close to forms.

2-4-1 Parting Punch Assembly has a replaceable cutting blade insert is made with Ultima® premium tool steel that delivers up to 100% more tool life. It has replaceable wedged urethane strippers mounted on the sides to allow punching close to forms without crushing them.

Standard Parting Punch Assembly is a solid size 2 punch with replaceable wedged urethane strippers mounted on the sides to allow punching close to forms without crushing them.

Parting Tool Die has a removeable insert that can be replaced at lower cost than a conventional die.

14 Wilson Tool International | wilsontool.com | 800-328-9646 CLOSE TO FORM PARTING PUNCH

DURA-BLADE PUNCH ASSEMBLY

DESCRIPTION CAT. NO. PRICE SLITTING Complete punch assembly (includes shims) 26783 Punch insert only 26781 2.5 mm shim pack 26789

INFORMATION NEEDED Material Thickness Maximum material thickness: .118 [3mm] Maximum width: .250” [6.35mm]

Maximum length: 2.204” [56mm]

WILSON 2-4-1 PUNCH ASSEMBLY 30-60 mm LENGTH 60-76.2 mm LENGTH DESCRIPTION CAT. NO. PRICE CAT. NO PRICE Complete punch assembly (includes shims) 26802 26800 Punch only 26803 26801 Urethane Strippers (Pair) 26760 26762

INFORMATION NEEDED Material Thickness Maximum material Stainless Steel .060” [1.52mm] thickness: Mild Steel / Aluminum .078” [1.98mm] Maximum width: .250” [6.35mm]

Maximum length: 3.00” [76.2mm]

STANDARD PUNCH ASSEMBLY 30-60 mm LENGTH 60-76.2 mm LENGTH DESCRIPTION CAT. NO. PRICE CAT. NO PRICE Complete punch assembly (includes shims) 26761 26763 Punch only 25586 25589 Urethane Strippers (Pair) 26760 26762

INFORMATION NEEDED Material Thickness Maximum material Stainless Steel .060” [1.52mm] thickness: Mild Steel / Aluminum .078” [1.98mm] Maximum width: .250” [6.35mm]

Maximum length: 3.00” [76.2mm]

Wilson Tool International | wilsontool.com | 800-328-9646 15 PARTING TOOL DIE

3 PARTING TOOL DIE ASSEMBLY Lengths up to 2.250” (57.15mm) Widths up to .250” [6.35mm] DESCRIPTION CAT. NO. PRICE 4 1 Complete Assembly without Blade 25464 2 Blade Fixing Screw 25443 3 Blade, max. length 2.250” [57.15 mm] 25463 SLITTING 4 Shim Pack 25439

This blade holder is designed to accept the interchangeable rectangular die blades, and also any special shapes with maximum length of 2.250” (57.15mm). 2

3 PARTING TOOL DIE ASSEMBLY Lengths up to 3.000” (76.20mm) Widths up to .250” [6.35mm] 4 DESCRIPTION CAT. NO. PRICE 1 Complete Assembly without Blade 25466 2 Blade Fixing Screw 25443 3 Blade, max. length 3.000” [76.20 mm] 25465 4 Shim Pack 25441

This blade holder is designed to accept die blades, with maximum length 2 of 3.000" (76.20mm).

Max. Material DESIGN INFORMATION INFORMATION REQUIRED Thickness • Special sizes and shapes available. Must fit within ranges as .118” • Conventional rectangle size specified. [3.00mm] or special size and shape. • Blades can be reground by .039” (1.00mm) max. • Material thickness and type. • Must be held flat for regrinding and coolant must be used. • Machine model. • To ensure the screws do not come loose, reassemble using Loctite.

16 Wilson Tool International | wilsontool.com | 800-328-9646 QUICK SET PARTING TOOL PUNCH

QUICK SET PARTING TOOL PUNCHES WITH INTEGRAL COLLAR SLITTING DESCRIPTION CAT. NO. PRICE Complete Assembly without Blade 0º (.200”) 25613 Complete Assembly without Blade 90º (.200”) * 25614 Complete Assembly without Blade 0º (.250”) 25611 Complete Assembly without Blade 90º (.250”) * 25612 Location Pin 970416 Blade Locking Screw 25345 Blade: 0 - 1.181” [30.0 mm] x .200” [5.08 mm] 25605 Blade: 0 - 1.181” [30.0 mm] x .250” [6.35 mm] 25606 Blade: 1.181” [30.0mm] - 2.250” [57.15mm] x .200” [5.08mm] 25607 Blade: 1.181” [30.0mm] - 2.250” [57.15mm] x .250” [6.35mm] 25608 Blade: 2.250 [57.15mm] - 3.000” [76.2mm] x .200 [5.08mm] 25609 Blade: 2.250 [57.15mm] - 3.000” [76.2mm] x .250 [6.35mm] 25610 Optima® coating add-on for punch - *Standard for Trumpf machine.

METRIC QUICK SET PARTING TOOL PUNCHES Not Standard to North America DESCRIPTION CAT. NO. PRICE Complete Assembly without Blade 0º (5mm) 25600 Complete Assembly without Blade 90º (5mm) 25602 Location Pin 970416 Blade Locking Screw 25345 56 x 5mm RT Blade with 0.5mm radius 25346 30 x 5mm RT Blade with 0.5mm radius 25347 76.2 x 5mm RT Blade with 0.5mm radius 25414 0 - 30 x 5mm Blade (Special) 25447 30 - 56 x 5mm Blade (Special) 25448 56 - 76.2 x 5mm Blade (Special) 25449 Optima® coating add-on for punch -

Max. Material DESIGN INFORMATION INFORMATION REQUIRED Thickness • The parting tool punch holder is designed to accept interchangeable punch .118” • Conventional rectangle size blades up to a maximum length of 3.000” [76.20mm], with widths of .200” [3.00mm] or special size and shape. [5.08mm] and .250” [6.35mm] or 5mm. • Material thickness and type. • The Parting Punch assembly is permanently set at 0º or 90º eliminating blade • Machine model. misalignment. • The blades have a regrind life of .118” (3.00mm) and the assembly is limited to use in up to .118” (3.00mm) material. Blades are supplied with rooftop shear as standard to reduce punching force and noise. Special sizes and shapes available. Must fit within ranges as specified. • Blades must be reground in vibration-free fixture with coolant. • Blades supplied only with rooftop shear. • Use with standard stripper.

Wilson Tool International | wilsontool.com | 800-328-9646 17 DIE shims

MULTI-TOOL DIE SHIMS # OF STATIONS QUANTITY CAT. NO. PRICE

4-Station Package includes: 25389 5-Station (2) 0.1mm, 26003 6-Station (1) 0.3mm 25388 (1) 0.5mm 10-Station 25995

SIZE 1 DIE SHIMS SIZE 1 DIE SHIMS THICKNESS QUANTITY CAT. NO. PRICE THICKNESS QUANTITY CAT. NO. PRICE 0.1mm 1 25299 1mm Pack of 5 26753 0.3mm 1 25300 1mm 1 26756 0.5mm 1 25301 SIZE 2 DIE SHIMS Package includes: 25181 THICKNESS QUANTITY CAT. NO. PRICE (2) 0.1mm, (1) 0.3mm & (1) 0.5mm 1mm Pack of 5 26752 SIZE 2 DIE SHIMS 1mm 1 26755 THICKNESS QUANTITY CAT. NO. PRICE 0.1mm 1 25296 0.3mm 1 25297 0.5mm 1 25298 Package includes: 25182 (2) 0.1mm, (1) 0.3mm & (1) 0.5mm

18 Wilson Tool International | wilsontool.com | 800-328-9646 MULTI-TOOLS

Your punch press has a limited number of stations, but that doesn’t mean you need to buy a new machine or stop production to change out tooling. Multi-tools increase the tool capacity of your punch press by adding 4, 5, 6 or 10 additional tools in a single station. That means you can expand the tool capacity of your machine and reduce downtime due to additional tooling changes.

These are available for Group I, Group H, and Trumatic 240R/260R machines.

Wilson Tool International | wilsontool.com | 800-328-9646 19 MULTI-TOOL 5 STATION

UPPER UNIT ASSEMBLY CAT. NO. PRICE Upper Assembly 25957 LOWER UNIT- ASSEMBLY CAT. NO. PRICE Lower Unit Assembly 25958 STRIPPER CAT. NO. PRICE Stripper with 17.2mm dia. holes 25959 Fitted Stripper (for thin material 18 ga. or less) 26003 MULTI-TOOL

PUNCH CAT. NO. PRICE Round 25735 Shape 25736 DIE CAT. NO. PRICE Round 25737 Shape 25738 MT5 Die Shim Pack 26003

OPTIMA® ADD ON FOR PUNCH Round Punch Shape Punch ADD ON FOR ROUNDS SMALL DIAMETER PUNCH DIE .031 - .061” [0.79 - 1.56mm] .062 - .092” [1.57 - 2.34mm] Clearance < .004” [0.10mmm] ADD ON FOR SHAPES SMALL WIDTH PUNCH DIE .031 - .039” [0.79 - 1.00mm] .040 - .092” [1.01 - 2.34mm] Clearance < .004 [0.10mmm]

DESIGN INFORMATION MAXIMUM ‘A’ DIMENSION MAXIMUM MATERIAL THICKNESS • All punches and dies will be made for .630” [16mm] Mild steel & Aluminum .177” [4.5mm] position 1, angle 90º unless stated A Stainless steel .118” [3mm] otherwise. A

STANDARD SHAPES

20 Wilson Tool International | wilsontool.com | 800-328-9646 MULTI-TOOL 10 STATION

UPPER UNIT- ASSEMBLY CAT. NO. PRICE MULTI-TOOL Upper Assembly 25967 LOWER UNIT - ASSEMBLY CAT. NO. PRICE Lower Unit Assembly 25967 STRIPPER CAT. NO. PRICE Stripper with 11.7mm dia. holes 25969 Fitted Stripper (for thin material 18 ga. or less) 25970 TRUMPF ORIGINAL DIE DESIGN CAT. NO. PRICE Lower Unit Assembly (no die plate) 25968 Die Plate 25808

PUNCH CAT. NO. PRICE Round 25809 Shape 25810 DIE CAT. NO. PRICE Round 25996 Shape 25997 MT10 Die Shim Pack 25995

OPTIMA® ADD ON FOR PUNCH Round Punch Shape Punch ADD ON FOR RADIUS OR 45º CHAMFER 4 CORNERS PUNCH PRICE .001 - .062 [0.02 - 1.57mm] .063 - .250 [1.58 - 6.35mm] Greater than .250 [6.35mm] DIE PRICE Any Size

DESIGN INFORMATION MAXIMUM ‘A’ DIMENSION MAXIMUM MATERIAL THICKNESS • All punches and dies will be made for .413” [10.5mm] Mild steel & Aluminum .177” [4.5 mm] position 1, angle 90º unless stated A Stainless steel .118” [3mm] otherwise. A

STANDARD SHAPES

Wilson Tool International | wilsontool.com | 800-328-9646 21 MULTI-TOOL 4 STATION ®

FOR TRUMATIC 240R/260R AND GROUP H MACHINES

PUNCH AND DIE ASSEMBLY CAT. NO. PRICE COMPLETE* Trumatic 240R/260R 25888 Group H 25886 * With AlignmentTool UPPER UNIT - ASSEMBLY** CAT. NO. PRICE Trumatic 240R/260R 25891 Group H 25884 MT4 Alignment Tool 25893

MULTI-TOOL * *Does not include inserts LOWER UNIT - ASSEMBLY** CAT. NO. PRICE Trumatic 240R/260R & Group H 25866 * *Does not include inserts

PUNCH CAT. NO. PRICE Round 25151 Shape 25152 DIE CAT. NO. PRICE Round 25153 Shape 25154 MT4 Die Shim Pack 25389

DESIGN INFORMATION MAXIMUM ‘A’ DIMENSION MAXIMUM MATERIAL THICKNESS • All punches and dies will be made for .630” [16mm] Mild steel & Aluminum .125” [3.2 mm] position 1, angle 90º unless stated A Stainless steel .079” [2mm] otherwise. A

STANDARD SHAPES

22 Wilson Tool International | wilsontool.com | 800-328-9646 MULTI-TOOL 6 STATION

FOR TRUMATIC 240R/260R AND GROUP H MACHINES

PUNCH AND DIE ASSEMBLY CAT. NO. PRICE MULTI-TOOL COMPLETE* Trumatic 240R/260R 25889 Group H 25887 * With AlignmentTool UPPER UNIT - ASSEMBLY** CAT. NO. PRICE Trumatic 240R/260R 25892 Group H 25885 MT6 Alignment Tool 25894 * *Does not include inserts LOWER UNIT - ASSEMBLY** CAT. NO. PRICE Trumatic 240R/260R & Group H 25863 * *Does not include inserts

PUNCH CAT. NO. PRICE Round 25147 Shape 25148 DIE CAT. NO. PRICE Round 25149 Shape 25150 MT6 Die Shim Pack 25388

DESIGN INFORMATION MAXIMUM ‘A’ DIMENSION MAXIMUM MATERIAL THICKNESS • All punches and dies will be made for .413” [10.5mm] Mild steel & Aluminum .125” [3.2 mm] position 1, angle 90º unless stated A Stainless steel .079” [2mm] otherwise. A

STANDARD SHAPES

Wilson Tool International | wilsontool.com | 800-328-9646 23 SPECIALS

Incorporating forming applications into your fabrication can add value to your processes while reducing cost by boosting efficiencies and eliminating secondary operations.

No matter how unique your requirement, Wilson Tool works with you to design and manufacture punch press tooling that meet the needs of your most demanding application. Our highly skilled engineers and toolmakers combine unmatched experience with specialized manufacturing systems to produce products that meet the challenges of your most demanding applications.

Wilson forming tools are manufactured with high grade materials to maximize tool life and machine up time. They are engineered with features like positive stopping to ensure you consistently get a form to your specifications on every hit. And when working with challenging material Wilson offers solutions like coatings to improve stripping and reduce sheet marking. Each special tool is tested using our in-house punch presses, and a sample is included with every forming special tool we ship. Wilson special tools are manufactured to our superior quality standards and tolerances and with the shortest lead times available. YOU NEED BETTER SOLUTIONS, FASTER!

Wilson approaches every special tooling request with a “never say no” attitude. And with the fastest lead times in the industry, your special tooling will arrive when you need it.

24 Wilson Tool International | wilsontool.com | 800-328-9646 A-PLUS SERIES A-PLUS SERIES

CARD GUIDE LANCE & FORM LOUVER Maximum length is 3.4” [86.4mm]. Maximum length is 3.5” [88.9mm]. Maximum length is 4” [101.6mm].

Used for retaining printed circuit boards Used in many applications such as Replaceable forming unit in the die. that require standard lead-in or special airflow, decoration, location markers, lead-in shapes. sheer tabs, wire harnesses and clip Used in many applications such as airflow, attachments. electrical enclosures, HVAC and food service equipment.

DESIGN INFORMATION INFORMATION NEEDED • Extends the range of forming in the ‘A’ dimension, allowing for longer and larger forms. • Machine and model number. • Offers a full additional 1” [25.4mm] for more in your forming application. • Material thickness and type. • Available for most Trumpf Group I machines (specifications subject to change.) • Requires an A-Plus cartridge.

Wilson Tool International | wilsontool.com | 800-328-9646 25 COINING TOOLS FORM-DOWN / FORM-UP

Standard

Counterbore with Hole

Coin with Counterbore ANGLE

SPECIALS Blind Counterbore

B B

C C

FORM DOWN FORM UP

ANGLE C C

B B

A A B B

C C ANGLE Coined Coined Countersink Counterbore

C C

A B B

ANGLE

APPLICATION ADVANTAGES INFORMATION NEEDED Coining tools are used for forming • Coining on the punch press eliminates costs and • Machine model countersinks and counter bores for screws time when compared to a secondary operation • Material thickness and type or to deburr the edge of a hole. of machining countersinks. • Angle, coin diameter (B), thru-hole size • Interchangeable inserts for form down with or without pilot (C). countersinks allow you to easily change coin • Form-up or form-down sizes and reduce tooling costs. • Form up coin dies are self-stripping. • Multiple coating options available to aid in stripping

26 Wilson Tool International | wilsontool.com | 800-328-9646 CARD GUIDE FORM-UP

Standard SPECIALS

Wrap Around D C

Closed End

APPLICATION ADVANTAGES INFORMATION NEEDED A card guide is used for retaining • The replaceable insert design allows for lower costs • Machine model printed circuit boards that require and conversion to different size card guides. • Material thickness and type standard lead-in or special lead-in • Special lead-ins are available • Dimensional drawing or electronic file - shapes. • Built in stripping for best results center-to-center location and narrowest Wilson Tool will estimate the web • Multiple coating options available to aid in stripping pre-punch. of material to be formed on all card • Pre-punch shape rectangle, obround, or guides and the pre-punch shape rectangle with radius corners. and size on special lead-in card • Maximum length 2.756” [70mm]. For guides. longer lengths, see A-Plus Series, page 25.

Wilson Tool International | wilsontool.com | 800-328-9646 27 EMBOSS FORM-DOWN / FORM-UP SPECIALS

APPLICATION ADVANTAGES INFORMATION NEEDED Embosses, dimples and forming tools are • All tools are made to achieve a consistent high • Material thickness and type typically used to create stand-offs, quality form. • Machine model spacers, countersinks, locks for nuts. • Multiple coating options available to aid in • Dimensional drawing or electronic file stripping. • Form-up or form-down Logo embosses and other special shapes can be manufactured easily when an electronic file is provided.

28 Wilson Tool International | wilsontool.com | 800-328-9646 EXTRUSION SPECIALS

A B

APPLICATION ADVANTAGES INFORMATION NEEDED Extrusions are used in a broad • Many extrusions are insert style for fast and • Machine model spectrum of applications: economical replacement. • Material thickness and type • Form-down extrusions are designed to be self-stripping, • I.D. and height or screw size and type • Self-tapping screws providing consistent and trouble-free operation. . • Tolerance of I.D. • Cooling tube holders • Multiple coating options available to aid in stripping. • Form-up or form-down • Specify center-to-center if more than • Air flow applications one extrusion exists on the sheet • Tread plates • Maximum length 2.756” [70mm]

Wilson Tool International | wilsontool.com | 800-328-9646 29 HINGE TOOL SPECIALS

Standard Fully Curled Hinge

One-Hit Half Knuckle Hinge C

A B PIN DIA.

Offset Fully Curled Hinge See this tool in action on the Wilson Tool YouTube Channel

APPLICATION ADVANTAGES INFORMATION NEEDED Integrating a formed a hinge on the edge of the • Wilson Tool’s one-hit hinge tool is achieved • Machine model sheet in your machine eliminates the need for with 1 set of tools. • Material thickness (A) and type costly hardware and a secondary operation to • Standard hinge is achieved with 2 sets of tools. • Dimensional drawing or electronic weld or fasten them. • Offset hinge requires 3 sets of tools. file - inside diameter or pin size (B) • Knuckle size (C)

30 Wilson Tool International | wilsontool.com | 800-328-9646 PROGRESSIVE RIB SPECIALS

THEORETICAL SHARP B

APPLICATION INFORMATION NEEDED A progressive rib produces quality stiffening ribs, programmable to any length. • Machine model • Material thickness and type Rounded or flat top ribs are available. For best results, inside radius should be equal to or • Dimensional drawing or electronic file greater than the height. • Specifiy center-to-center if more than one form exists on the sheet Run in nibbling mode recommended (incremental moves should be equal to the material thickness or less).

Wilson Tool International | wilsontool.com | 800-328-9646 31 ROLLOVER TOOL SPECIALS

Rollover Hemming

APPLICATION ADVANTAGES INFORMATION NEEDED Rollover and hemming tools can be used in many applications • Reduces costly secondary • Machine model such as hand holds, wire feeds and grommets. operations and handling. • Material thickness and type • Diameter or length and width of • Rollover is achieved in three operations: • Designed and manufactured opening (C, B) 1. Pre-punch (developed by Wilson Tool free of charge) to produce consistent results. • Tolerance of opening 2. Form-up extrusion • What type of application (hand 3. Rollover • Multiple coating options hold, wire feed, etc.) • Hemming is achieved in three operations: available to extend tool life. 1. Pre-punch (developed by Wilson Tool free of charge) 2. Form-up extrusion 3. Flare & Flatten.

32 Wilson Tool International | wilsontool.com | 800-328-9646 BRIDGE LANCE AND FORM SPECIALS

APPLICATION ADVANTAGES INFORMATION NEEDED Bridge style lance and forms can be used for The Wilson design creates a positive form ensuring a • Machine model the following: high quality, consistent part. • Material thickness and type • Shear stops • Dimensional drawing or electronic • Locators Special lead-ins available. file for relief • Card guides • Top, side and end views • Dividers Form-down bridges are made self-stripping. • Form-up or form-down • Ventilation • Wire tie downs Multiple coating options available to aid in stripping.

Wilson Tool International | wilsontool.com | 800-328-9646 33 EKO’s SPECIALS

Single

Standard Wilson Tool Tab Location

Triple

Quad Tangential

APPLICATION ADVANTAGES INFORMATION NEEDED Electrical knockouts (EKOs) are used to create Wilson Tool’s EKO design has full stripping in • Machine model connection points for cable pathways. Available for: both upper and lower units, which produce • Material thickness, type or range • Single good quality, reliable knockouts every time. • Actual diameter • Double (concentric or tangential) • Specify center-to-center if more • Triple (concentric or tangential) Multiple coating options available for extend- than one knockout exists on the • Quad (concentric or tangential) ing tool life. sheet. • Standard and special shapes • Form-up or form-down Single or multiple tools can be used to produce the desired number of EKOs for your requirements.

34 Wilson Tool International | wilsontool.com | 800-328-9646 half shear / rooftop half shear

Half Shear SPECIALS

A Half Shear

Rooftop Half Shear

Rooftop Half Shear A

Shaped Half Shear

APPLICATION ADVANTAGES INFORMATION NEEDED The half shear is an easy-to-use tool that allows Rooftop half shears give you greater height • Machine model you to put in shear buttons and spot welding protrusion compared to a standard half-shear • Material thickness and type (or range) locators to the accuracy of your punch press. when using thinner material. • Diameter or shape (on top of sheet) Half shears can be used on a .125” (3.17 mm) • Specify center-to-center if more than Round half shears make excellent locators for range of material if requested. one exists on the sheet. angular shearing. • Form-up or form-down

Rooftop half shears have approximately a 3 gauge material thickness range.

Wilson Tool International | wilsontool.com | 800-328-9646 35 scratch tool

SPECIALS

e f Top of Sheet

e f Bottom of Sheet

APPLICATION ADVANTAGES INFORMATION NEEDED The scratch form can be used for spot welding locators, Punches a range of material from .036” • Machine model locators for angular shearing and shear stops. [.91mm] to .125” [3.18mm] • Material thickness and type • Specify top or bottom of the sheet Height of the stop is .020 [.5mm] - .030” [.8mm]. scratch

Tool is designed with relief for .500” [12.7mm] centers.

36 Wilson Tool International | wilsontool.com | 800-328-9646 LANCE AND FORMS SPECIALS

90º Form

With extra bend

Shovel lance with rib

APPLICATION ADVANTAGES INFORMATION NEEDED Lance and forms are used for a High-quality lance and forms are assured with • Machine model variety of applications, including: Wilson’s positive form and self-stripping design. • Material thickness and type Air flow Multiple coating options available to extend tool life. • Dimensional drawing or electronic file and Decoration pattern if relief is required. Location markers • A taper of 5° per side should be added (if Shear tabs possible) to aid in stripping large lance and Wire harnesses forms. Clip attachments. • Form-up or Form-down

Wilson Tool International | wilsontool.com | 800-328-9646 37 LOUVERS SPECIALS

APPLICATION ADVANTAGES INFORMATION NEEDED Used in a variety of industry applications that Lower costs with replaceable inserts that can be • Machine model require airflow; electrical enclosures, HVAC, converted to different size louvers. • Material thickness and type and food service equipment. Multiple coating options available to extend tool • Dimensional drawing or electronic file life.

PROGRESSIVE LOUVERS

D A B

“A” dimension is programmable to any length. Form length on first full hit is approximately 2-1/4" (57mm) long.

APPLICATION ADVANTAGES INFORMATION NEEDED

Used in a variety of industry applications that Produces various length louvers to give flexibility using • Machine model require airflow; Electrical enclosures, HVAC, one tool. • Material thickness and type and food service equipment. Lower costs with replaceable inserts that can be • B, C and D dimensions. converted to different size louvers.. Run in nibbling mode (recommended Multiple coating options available to extend tool life. incremental moves equal to the material thickness or less).

38 Wilson Tool International | wilsontool.com | 800-328-9646 CLUSTER TOOL SPECIALS

APPLICATION ADVANTAGES INFORMATION NEEDED The cluster tool is the most cost effective • Creates maximum number of holes with minimal hits. • Machine model method to manufacture perforated patterns • Saves on machine punching time and costly tool • Material type, thickness or and is commonly used for air ventilation, maintenance. range drains and filters. • Available in any hole size, shape or pattern. • Number of holes in clusters Cluster piercing is ideal for applications • Holds tight tolerance from hole to hole. • Straight or staggered pattern where tight tolerance is required on the hole • Punch available as solid or replaceable insert style. • Center-to-center dimensions • Wilson Tool’s back bending feature on dies can help pattern. • Replaceable or solid design reduce sheet distortion. • Style of large station guide • Multiple coating options available to extend tool life. assembly

Wilson Tool International | wilsontool.com | 800-328-9646 39 THREAD FORM

THREAD FORM DATA CHART Maximum Material Thickness with Coining

SPECIALS Thread Size Inches MM 6-15 .120 3.05 6-18 TBD TBD 6-20 .100 2.54 6-32 .048 1.22 7-16 .094 2.39 8-15 .120 3.05 8-18 .094 2.39 8-32 .038 0.97 10-12 .125 3.18 10-16 .100 2.54 10-24 .067 1.70 10-32 .050 1.27 12-11 .120 3.05 12-14 .120 3.05 12-24 .068 1.73 14-10 .140 3.56 20-9 .125 3.18 1/4-14 .120 3.05 1/4-20 .094 2.39 5/16-12 .120 3.05 5/16-18 .094 2.39 3/16-24 .067 1.70 3/8-16 .079 2.01 1/2-13 .114 2.90 M2.9 x 1.1 .080 2.03 3.5 x 1.3 .100 2.54 3.9 x 1.4 .098 2.49 M4 x 0.7 .062 1.57 M4.2 x 1.4 .074 1.88 4.2 x 1.6 .094 2.39 4.8 x 1.6 .094 2.39 4.8 x 1.8 .100 2.54 M5 x 0.8 .050 1.27 5.5 x 1.8 .120 3.05 M6 x 1.0 .065 1.65 6.3 x 1.8 .120 3.05 M8 x 1.25 .074 1.88 8.0 x 2.1 .120 3.05 M10 x 1.5 .085 2.16 M12 x 1.75 .104 2.64

APPLICATION ADVANTAGES INFORMATION NEEDED A thread form is a great solution for • Reduces costly hardware and assembly time. • Machine model eliminating secondary operations • Coining is included in the design of the tool when • Material thickness and type and supplemental hardware where material exceeds the recommended thickness up to 2 times. • Thread size and type a threaded hole is required. • Pre-punch information is provided. • Multiple coating options available to extend tool life.

40 Wilson Tool International | wilsontool.com | 800-328-9646 THREAD LOOP SPECIALS

TAB WIDTH

EDGE OF SHEET UP OR DOWN OR OPENING

NOMINAL SCREW SIZE & TYPE

90º STANDARD

APPLICATION ADVANTAGES INFORMATION NEEDED

A thread loop is a great solution for The Wilson design gives a positive form, which • Machine model eliminating secondary operations and ensures a high quality part. • Material thickness and type supplemental hardware when a threaded • Number of thread loop tabs hole is required. Reduces costly hardware and assembly time. • Width of tab • Direction of first tab Multiple coating options available to extend tool • Diameter of opening or screw size life. and type • Dimensional drawing or electronic file

Wilson Tool International | wilsontool.com | 800-328-9646 41 MULTI-SCRIBE® SPECIALS

2,3,4 5 6

SIZE 2 MULTI-SCRIBE DESCRIPTION CAT. NO. Trumpf Multi-Scribe Kit 1 26210 (includes all inserts) 2 Carbide Insert 13563 3 120º Diamond Insert 13564 4 150º Diamond Insert 13565 5 Plastic Scribe Die Insert 12689 6 O-Ring (1” P.D x 3/32) 2282

APPLICATION ADVANTAGES INFORMATION NEEDED

Wilson Multi-Scribe is ideal for both sheet • Can achieve variable scribe depth • Machine model scribing and dot-matrix marking on a wide • Design allows for consistent mark depth • Material thickness and type range of materials. • Long lasting diamond tip Unique designs and logos can be achieved just • Won’t deform the material or mark the underside by programming. of the sheet. Sold as a kit which includes: • Wilson Multi-Scribe tool comes assembled with Punch & die assembly 120º diamond and red medium spring. Red medium spring, yellow light spring • Works on a wide range of materials. Green heavy spring 120º and 150º diamond insert 90º carbide insert 3mm hex wrench

42 Wilson Tool International | wilsontool.com | 800-328-9646 MULTI-SCRIBE® ID-STAMP SPECIALS

INFORMATION APPLICATION 10 STATION 5 STATION ADVANTAGES ADVANTAGES NEEDED An ID-Stamp tool is a perfect • Eliminates secondary stamping • Uses a set of 5 special stamping • Machine model solution for permanently marking operations and ensures consistent punches when as a group or combined • Material thickness and displaying company names, marking. create the letters A - Z, numbers 0 - 9 range and type serial numbers, or part numbers. • Reduces the number of tools and symbols %, $, /, \, <, >, =, +. needed to mark parts. • The standard font size is 10mm. You can stamp different characters, • Designed to take the standard • Designed for use in materials up to including numbers, letters, and .125” [3.18mm] letter stamp 8mm thick. various symbols. character.

LETTER STAMP

APPLICATION ADVANTAGES INFORMATION NEEDED A letter stamp is a perfect solution for Available in single and double row. • Machine model permanently marking and displaying • Material thickness and type company names, serial numbers, or part Eliminates secondary stamping operations. • Size character, number of rows, numbers. number of characters per row Interchangeable punch tip design provides cost • Form-up or form-down Replaceable punch tip design allows quick savings and flexibility to easily change character size by and easy change out, reducing the number purchasing only a punch tip and characters. of tools needed to mark parts..

Wilson Tool International | wilsontool.com | 800-328-9646 43 STAMPING

.375 [9.52]

.0625 SPECIALS Logo .187 [1.59] O .500 [4.76] [ 12.70]O .125 [3.18] .0625 [1.59] .125 [3.18] .250 [6.35]

GROUND SYMBOL STOCK DIMENSIONS

Ground Symbol .375 [9.52]

.0625 .187 [1.59] [4.76]

.125 [3.18] .0625 [1.59] .125 [3.18] Dash Tool .250 [6.35]

APPLICATION ADVANTAGES INFORMATION NEEDED Stamping the top or bottom of the sheet is the perfect All form-up tools are designed self- • Machine model solution for permanently displaying company names, serial stripping to prevent sheet marking • Material thickness and type numbers, symbols, and product or company logos. and tool wear. • Length of dash • Size of ground symbol (stock or Ground symbols, widely used in the electrical industry are Logo stamps and other special non-stock) available in stock sizes, form-down or form-up. stamps can be manufactured easily • Electronic file for logos when an electronic file is provided. • Form-up or form-down Dash tools can be used to “V” notch the sheet to aid in bending, create numbers and letters, and location marks on Dash tools can be used to create a sheet. Dash tools are available in form-down or form-up, in numbers or letters. various lengths and can be run progressively.

44 Wilson Tool International | wilsontool.com | 800-328-9646 tapping tool SPECIALS

Extruded Hole Shown

APPLICATION ADVANTAGES INFORMATION NEEDED The tapping tool allows you to create high • Fast! Tap a hole or an extruded hole with every • Machine model precision threads at any programmed machine stroke, up to 20 holes per minute. • Material thickness and type location on the sheet. • Pitch and tap size • Works on a wide range of material. • Able to tap in flat or xtrudede holes. • Quick change tapping modules. • Stock size pitch inserts and taps are available for fast • Scratch-free machining delivery.

Wilson Tool International | wilsontool.com | 800-328-9646 45 rolling deburr SPECIALS See this tool in action on the Wilson Tool YouTube Channel

APPLICATION ADVANTAGES INFORMATION NEEDED • Quickly and efficiently de-burrs your parts while on • Machine model The rolling de-burring tool eliminates the the machine. • Material thickness and type secondary operation of removing burrs • Eliminates costly secondary operations. from your parts.. • Coins a small chamfer on the cut edge top and bottom of the sheet. • Can be used to de-burr nested parts. • Adjust ball pressure without disassembling the tool.

OPTI-BEND

Pre-punch Opti-bend

APPLICATION ADVANTAGES INFORMATION NEEDED Opti-Bend allows you to achieve exceptional- • Performs up to 90º bends on a punch press with • Machine model ly high bends (up to 90º) in your punch press, neutral pull on the sheet (won’t pull out of clamps). • Material thickness and type eliminating costly time-consuming secondary • Special rotating cam design minimizes sheet • Dimensional drawing or electronic file operations in a press brake. marking on soft or high polished materials. • Available in single hit or progressive styles. It is possible to achieve 3º over bend. • Can be run on a small range of material. • Allows multiple bending in a machine.

46 Wilson Tool International | wilsontool.com | 800-328-9646 ZIP-TECH SPECIALS

APPLICATION ADVANTAGES INFORMATION NEEDED

Zip-Tech lance is achieved in three operations: Fabricates snaps to join metal parts together. • Machine model 1. Pre-punch - round hole • Material thickness and type 2. Pre-punch - T-shape hole Different types of materials of the same 3. Zip-Tech Lance and Form thickness can be joined together.

Eliminate time consuming and labor intensive welding and grinding operations, spot welding or other fastening methods.

Wilson Tool International | wilsontool.com | 800-328-9646 47 WILSON WHEEL® FAMILY

ROLLING FLARE ROLLING RIB SPECIALS

ROLLING OFFSET ROLLING SHEAR

ROLLING PINCHER

ROLLING FORGE

APPLICATION ADVANTAGES INFORMATION NEEDED The Wilson Wheel family of products • High speed - equal to programmed table travel speed. • Machine model offers you flexible, high speed production • Virtually no burrs or nibble marks on sheet. • Material thickness and type of slits, ribs and offsets on a wide range of • Eliminate scrap with rolling shear and pincher. • Define fabrication needs materials with virtually no burrs or nibble • Replacement forming wheels available. marks. • Available in form-up or form-down. Create curves, arcs and circles • Works on a wide range of material. • Wheel tools can start or end anywhere on the sheet. • Stock sizes available for fast delivery.

See this tool in action on the Wilson Tool YouTube Channel

48 Wilson Tool International | wilsontool.com | 800-328-9646 SPECIAL SHAPES

GROUP ‘A’

2 2 SPECIALS 1 S3A 3 2

1 2 2 1 1

4 4 3 1 S3 1 3 3 S1 S3 - S3A S4 S7 S8

2 6 5 60º 3 6 2 3 3 3 4 2 1 1 3 6 5 2 1 4 4 4 2 1 7 7 1 5 S9 S23 S23A S50 S51

3 3 2 4 3 4 1

1 4 4 1 3 2 2 3 1 2 5 5 2 2 1 3 1 S59 S65 S69 S81 S95L S95W

3 3 2 5 4 lat (To Sharp) 7 2 4 5 4 6 1 1 1 1 4 6 5 1 3 4 2 5 7 2 2 3 3 S97 S100 S102 S103 S105

NOTE: Special considerations may alter price and lead time.

Wilson Tool International | wilsontool.com | 800-328-9646 49 SPECIAL SHAPES

GROUP ‘A’

4 3 1 1 4 2 1 3 2 2 2 5 2 SPECIALS 6 5

3 3 4 Quantity 4 3 1 6 of Sides 5 1

S106 S108 S109 S110 S121

3 3 2 5 6 4 6 8 2 1 3 1 2 1 1 3 5 1 4 7 Quantity 3 of Sides 4 4 Quantity 2 2 of Sides S122 S123 S124 S161 S162

3 2 3 4 3 4 2 7 6 7 6 1 1 1 1 1 6 5 4

4 5 2 2 5 3 3 4 2 5 S163 S164 S165 S166 S167

3 2 3 6 2 5

1 4 1 1 1 1 T.. 2 2 4 5 4 3 4 2 3 5 4 2 S170 S181 SQF PN RTF

NOTE: Special considerations may alter price and lead time.

50 Wilson Tool International | wilsontool.com | 800-328-9646 SPECIAL SHAPES

GROUP ‘B’ SPECIALS 5 3 2 3 3 4 4 4 5 4 7 3 5 1 3 2 2 1 2 1 1 1

2 6 Quantity of Tabs (2) S6 S10 S11 S12 S13

4 4 RAD 3 5 4 3 1 5 4 4 2 1 RAD 1 (2X) 2 1 1 3 2

2 DIA 3 2 3 S14 S15 S16 S17 S18

2 5 5 4 RAD 2 2 4 (8X) 2 2 1 2 1 1 1 3 1 DIA 2

4 4 4 3 RAD 3 RAD 3 RAD RAD (8X) (8X) RAD 6 7 (4X) (4X) RAD 3 (4X) (4X) S19 S19A S19B S20 S21

5 4 5 1 1 3 1 3 1 4 2 3 4 5 6 2 1 2 1 2 6 6 5 2 4 5 4 3 6 6 3 7 S22 S24 S30 S31 S33

NOTE: Special considerations may alter price and lead time.

Wilson Tool International | wilsontool.com | 800-328-9646 51 SPECIAL SHAPES

GROUP ‘B’

1 4 2 5 5 8 RAD 1 RAD 3 2 3 7 RAD 7 4 3 3 5 6 2 8 2 RAD 1 1 7 2 6 7

SPECIALS 1 6 8 8 4 7 RAD 3 6 4 RAD 5 4 9 5 6 7 S35 S36 S36A S37 S40

7 2 2 5 3 2 5 1 4 2 3 3 4 4 1 6 1 1 1 5 5 3

3 9 4 4 6 2 8 6 S41 S42 S43 S46 S54

4 RAD 4 3 3 2 (2X) 3 3 3 4 5 RAD 1 5 (2X) 2 4 1 1 1 6 7 5 5 4 2 1 5 2 2 RAD DIA 6 (4X) S55 S56 S57 S58 S60

5 2 5 4 4 2 RAD (2X) 1 5 1 5 4 3 2 RAD 1 3 (2X) 4 2 3 1 1 6 3 6 2 3 4 5 Quantity Quantity of Slots 6 of Tabs S61 S62 S66 S79 S82

NOTE: Special considerations may alter price and lead time.

52 Wilson Tool International | wilsontool.com | 800-328-9646 SPECIAL SHAPES

GROUP ‘B’

2 5 2 3 3 SPECIALS 5 4

2 3 3 6 1 1 1 4 1 4 1 3 6 lines at .5 Quantity 6 2 5 arrow 3 - w & h at 75% of Slots 4 2 S83 S84 S87 S88 S91

6 5 4 2 2 2 4 3 3 2 4 3 8 1 1 6 1 9 1 5 4 2 1 3 5 5 6 7 Quantity 4 3 (TS) Quantity of Lobes Quantity of Lobes of Ends S93 S114 S115 S116 S117

4 Quantity 5 2 2 5 3 9 3 of Ends 4 3 8 1 3 2 5 2 4 3 4 1 1 7 2

1 1 6 6 6 4 Quantity Quantity Quantity of Lobes of Tips of Tabs S118 S119 S120 S125 S126

Quantity 4 4 7 of Slots 4 RAD 6 5 RAD (4X)

2 (TYPE)

3 3 3 5 1 1 1 RAD RAD 3 3 4 (TYPE) RAD 1 1 5 4 6 DIA 2 2 RAD Quantity 2 2 (4X) of Tabs S127 S128 S141 S141A S142

NOTE: Special considerations may alter price and lead time.

Wilson Tool International | wilsontool.com | 800-328-9646 53 SPECIAL SHAPES

GROUP ‘B’

15 4 16 3 3 2 8 5 5 6 3 1 7 4 5 4 4 17 2 6 10 13 2 2 1 9 12 1 lines at .5 SPECIALS 7 11 14 (TYP) 8 5 Quantity 3 arrow 3 - w & h at 75% 1 of Tabs S168 S169 S171 S172

14 15 4 RAD (2X) 2 6 (8X) 7 4 3 RAD RAD 2 1 5 6 2 4 1 4 16 (2X) 3 RAD 1 3 DIA RAD 12 3 5 RAD 5 9 (4X) RAD 8 11 1 5 6 (4X) 2 13 DIA RAD Quantity 10 (8X) of Webs RAD RAD S174 S176 S177 S179 NOTE: Special considerations may alter price and lead time.

GROUP ‘C’

Any complex 2D shape ordered with a DXF file will be priced as a “B” Group. Electronic file will be validated at the time of ordering.

54 Wilson Tool International | wilsontool.com | 800-328-9646 SPECIAL SHAPES

4-WAY RADIUS TOOLS - STANDARD SIZES

3 SPECIALS

RADIUS DIM. 1 DIM. 2 DIM. 3 INCHES/MM INCHES/MM INCHES/MM INCHES/MM .062 [1.58] .500 [1.58] .250 [6.35] .062 [1.58] .094 [2.39] .625 [2.39] .250 [6.35] .094 [2.39] .125 [3.18] .625 [3.18] .250 [6.35] .125 [3.18] .156 [3.96] .750 [3.96] .250 [6.35] .156 [3.96] .188 [4.78] .750 [4.78] .250 [6.35] .188 [4.78] .250 [6.35] .875 [6.35] .250 [6.35] .250 [6.35] .312 [7.93] 1.000 [7.93] .250 [6.35] .312 [7.93] .375 [9.53] 1.125 [9.53] .250 [6.35] .375 [9.53] .500 [12.7] 1.250 [12.7] .250 [6.35] .500 [12.7]

INVERTED DIAMOND

Wilson Tool International | wilsontool.com | 800-328-9646 55 ACCESSORIES

MAGNET SQUARE ON/OFF work holding magnet 150 lb [70 kg] of hold force. Press Brake Compatible Size: [30MM] Square Punch Press Compatible Cat. No. 974150

SOFT FACE HAMMER Polyurethane dead-blow hammer. Steel pellets inside hammer head Press Brake Compatible impact a split second after the hammer face, reducing rebound.

ACCESSORIES Punch Press Compatible Cat. No. 6106

OIL STONE 3 sqare aluminum oxide sharpening stone.

Press Brake Compatible Cat. No. 6060 Punch Press Compatible

DIAMOND FILE Industrial file plated with finely selected diamond powder. Can be used on Press Brake Compatible hardened tool steel. Punch Press Compatible Cat. No. 6059

METRIC HEX KEY WRENCH SET Metric 9 piece long arm set. Contains 1.5x77, 2x83, 2.5x90, 3x98, 4x106, 5x118, 6x137, Press Brake Compatible 8x156, and 10x170mm. Punch Press Compatible Cat. No. 6105

SAE HEX KEY WRENCH SET Imperial 13 piece set. Contains .050”, 1/16”,5/64”, 3/32”, 7/64”, 1/8”, 9/64”, 5/32”, 3/16”,7/32”, 1/4”, 5/16” and 3/8”. Press Brake Compatible Punch Press Compatible Cat. No. 6057

RUBBERIZED ABRASIVE WHEEL • For removing galling • Measuring range 0 - 6” • Accuracy to 0.001” Press Brake Compatible Punch Press Compatible Cat. No. 8050

56 Wilson Tool International | wilsontool.com | 800-328-9646 ACCESSORIES

DIGITAL ANGLE CUBE The compact size of the Digital Cube allows you to quickly read bend angles of work material. • Real time display of angle comparison. Press Brake Compatible ACCESSORIES • Magnets on three sides Punch Press Compatible • Self rotating display for 180° readings.

Cat. No. 974119

Lightweight, easy-to-use, highly accurate DIGITAL PROTRACTOR SET protractors measure angles from 0º to 360º. • Accuracy: +/- .01 degrees. • Set angles in .05 degree increments Press Brake Compatible • Front locking lever to hold the arm position. Punch Press Compatible A hold function and reverse reading capability. Cat. No. 980065

• Compact size with spring loaded DIGITAL THICKNESS GAUGE jaw mechanism • Accuracy to 0.002” • Readings in millimeters, inches and Press Brake Compatible fractions Punch Press Compatible Cat. No. 974117

SHEET LUBRICANT Xcel 1 Liter Spray Bottle Cat. No. 24315 Press Brake Compatible Punch Press Compatible Xcel 5 Liter Concentrate Cat. No. 24316

Cutting oil allows for faster cutting of CUT-MAX 570 difficult alloys while providing an excellent finish and extends tool life. Sample size bottle. Press Brake Compatible Punch Press Compatible Cat. No. 6941

SURE SHOT SPRAYER 1 Quart [.95Liter] capacity enamel steel sprayer with adjustable plastic nozzle. Press Brake Compatible Cat. No. 6120 Punch Press Compatible

Wilson Tool International | wilsontool.com | 800-328-9646 57 ACCESSORIES

ALIGNMENT FIXTURE DESCRIPTION CAT. NO. The fixture can take all types of Trumpf-style Alignment Fixture 24186 collars: Size I, Size II, Minimatic-style, Heavy Duty, Manual, plus forming tools that do not have integral collars. Can be used for flat and whisper-style punches. Suitable for Trumpf, Pullmax, Omes, Euromac, Kunz and Boschert machines. Angle settings of 0º -45º -90º. Accurate, portable and durable. ACCESSORIES

CARTRIDGE & DIE PLATE DESCRIPTION CAT. NO. Trumpf Cartridge 26838 Designed to enhance punch press Trumpf A-Plus Cartridge* 26836 productivity. Magnetic Pad Lightweight, durable alternative Trumpf GL Die Plate 26731 Cartridge Magnetic Pad to plasticor steel cartridges. 26235 Constructed of 6061 T6 aluminum. (single) Cartridge Magnetic Pad 26259 (5 pack) A-Plus * Compatible with Tool Master System

Die Plate

INSERTION TOOL DESCRIPTION CAT. NO. Insertion Tool 25566 This tool is used to load punch and stripper in to the cartridge.

MAGNETIC ID PAD DESCRIPTION CAT. NO. Magnetic pad used to mark tooling. 2-4-1 Magnetic ID Pad 26657 2-4-1 Magnetic ID Pad (10 pack) 26687 2-4-1 Magnetic ID Pad - laser .ilsontool.com marked with punch detail

58 Wilson Tool International | wilsontool.com | 800-328-9646 ALIGNMENT COLLARS, PUNCH CHUCKS 2

22 2 22

c c 2 2 2 2 223 3 23 a a 2 2 2 22 b b 22 2 3 22 3 234 4ACCESSORIES 24 2 2 22 3 3 23 22 2 223 3 4 23 4 24 2 3 3 23 4 4 24 2 2 223 3 234 4 24 26 6 26 ALIGNMENT COLLARS 4 4 24 2 SIZE 3 3 DESCRIPTION234 4 CAT.24 NO. 6 2 6a 26 2 I 1 Auto-tool change machine groups E/F/G/H/I 25018 2 6 6 26 II to III 42 Auto-tool4 change machine24 groups E/F/G/H/I 2513926 6 26 28 8 28 I 3 Manual tool change machine groups A/B/C/D 25197 6 d 6 26 2 II to III 4 Manual tool change machine26 groups A/B/C/D6 2519826 8 2 8 289 9 29 I to II 5 25138 For heavy duty punch 2 8 8 28 6 25186 I 6 For machine6 group S 26 28 8 9 28 9 290 20 30 II to III 7 For machine group S 25188 e 8 8 28 9 9 29 28 8 289 9 029 20 30 DESCRIPTION CAT. NO. PUNCH CHUCKS a Screw (M3 x 12) 25215 9 9 290 20 30 SIZE DESCRIPTION CAT. NO. 2 b Locating8 Key8 25019 289 9 290 20 30 Adjustment Bolt 0 .000 - .236” [0 - 6.00 mm] 25010 c 970453 (M6 x 35) 0 .237 - .413” [6.012 - 10.5 2mm]0 22502120 2230 f 0 20 30 d Locating9 Key9 25209 29 Not recommended for punching stainless steel e M 14 Set Screw 25212 2 2 2 22 3 3 23 f M 6 Set0 Screw20 25213 30 2 2 22 3 3 23 4 4 24

3 TRUMPF3 DIE23 & STRIPPER4 4 ADAPTERS,24 DIE SHIMS 2

4 4 24 2 6 6 26

2 6 6 26 2

6 6g 26 2 8 8 28

2 8 8 28 9 9 29 h 8 8 28 9 9 29 0 20 30 2

9 9 29 0 20 30 2 2 22 DESCRIPTION CAT. NO. TRUMPF DIE & STRIPPER ADAPTERS, DIE SHIMS g Dowel Pin0 (M8 x 12mm)20 6717 30 3 3 23 SIZE DESCRIPTION CAT. NO. h Screw (M8 x 12mm) 970398 I to II 8 Die Adapter, machine groups F/H/I 25165 I to III 9 Die Adapter, machine groups E4 & G 251684 24 I to III 10 Die Adapter, machine groups E & G 25167 I to III 11 Stripper Adapter, machine group G 25155 2 I Shim Pack for size I Dies * 25181 II Shim Pack for size II Dies * 6 251826 26 * Includes 1 each of .5 and .3 shims & 2 each of .1mm thick shims 2 Wilson Tool International | wilsontool.com | 800-328-9646 8 8 28 59

9 9 29

0 20 30 TOOL STORAGE, GRINDER FIXTURE

TOOL STORAGE CABINET

972669 STANDARD CONFIGURATION: CABINET CAT. NO 3 drawers 100 mm deep (12 compartments each) Cartridge Cabinet 972669 4 drawers 150 mm deep (open layout) Tooling Cabinet 971092 Able to hold cartridges OPTIONS CAT. NO Plastic Drawer Liners 90002 971092 8-DRAWER CONFIGURATION: Mobile Base 90003 7 drawers Maple Top 90004 • 12 compartments 6 X 8” [152 X 203mm] each Cart Handle (1) 90005 ACCESSORIES • 3-1/8” [79mm] usable height (depth) Ribbed Rubber Mat 90006 1 drawer • 16 compartments 6 X 6” [152 X 152mm] each • 7-1/16” [179mm] usable height (depth) Cabinet includes ribbed rubber mat and lock with 2 keys.

Overall Dimensions: 42" high x 28" wide x 29" deep 107 cm high x 71 cm wide x 74 cm deep

SHEAR GRINDING FIXTURE STD & HP FIXTURE & COMPONENTS DESCRIPTION CAT. NO. • Easy to adjust angle setting for Shear Grinding Fixture 6034 shear grinding. Size 1 & 2 Punch Holder 6089 • Can be used with your existing Size 1 Die Holder 25365 surface grinder. Size 2 Die Holder 25366 • Easy to use instruction sheet with grinding tips. MT4 Punch Holder 25302 MT4 Die Holder 25304 MT6 Punch Holder 25303 MT6 Die Holder 25305 MT5 Punch Holder 25935 MT5 Die Holder 25936 MT10 Punch Holder 26004 MT10 Die Holder 26021

60 Wilson Tool International | wilsontool.com | 800-328-9646 GRINDERS

PUNCH AND DIE GRINDER CAT. ACCESSORIES DESCRIPTION NO. This fully enclosed punch and die grinder 230 V 3 Phase 30 Amp Grinder 6854 includes an integral mist collection unit 230 V 3 Phase 30 Amp Grinder - and provides full containment of the 6938 Enclosed grinding area vs. the standard open air containment shrouding. 460 V 3 Phase 20 Amp Grinder 6855 • 5 hp spindle motor with CBN grinding 460 V 3 Phase 20 Amp Grinder - 6939 wheel. Enclosed • Dual coolant application. Coolant is supplied both externally and through the 1/2 Gallon Coolant Mix 6856 spindle for maximum heat removal while grinding. 5 Gallon Coolant Mix 6857 Coolant Filter Pack [50 Sheets] 6858 • Regrind punches up to 10° angle. • Simple fixturing design. Allows for quick, 6” Replacement CBN Wheel 6859 easy loading and unloading of parts Production Coolant Filtration System 6860 • Heavy-duty three-jaw chuck standard with auxiliary magnetic chuck. Replacement Filter Roll for Filtration 6861 • Small footprint. At 40" x 48" System [101 x 122 cm] Magnetic Chuck with Mounting Ring 6998

MINI PUNCH AND DIE GRINDER DESCRIPTION CAT. An efficient and economical solution for NO. sharpening turret and punch press tooling. DCM Mini PDG Grinder 6950 • Rigid z-axis column with dovetail ways. 1/2 Gallon Coolant Mix 6856 • Cast iron base. 5 Gallon Coolant Mix 6857 • Accepts 6” diameter grinding wheel. Coolant Filter Pack [50 Sheets] 6858 • Recirculating coolant system with paper filter media. 6” Replacement CBN Wheel 6859 • Standard 3 jaw chuck workholding fixture. DCM MIni Shear Grind Sine Plate 6951 • Optional fixturing for angled tool Magnetic Chuck 6952 sharpening. • 1.5 horsepower 3600 RPM grinding spindle motor. • Heavy-duty three-jaw chuck standard with auxiliary magnetic chuck. • Small footprint. At 33” x 17” x 60” • Weight 800 lbs.

Wilson Tool International | wilsontool.com | 800-328-9646 61 BRUSH DIES

2 2 2 22

22 2 22 3 3 23

2 2 2 223 3 23 4 4 24

22 2 22 3 3 234 4 24 2

2 2 223 3 23 4 4 24 2 6 6 26 ACCESSORIES BRUSH DIES 3 3 234 4 24 26 6 26 2 DESCRIPTION CAT. NO. 4 4 Size24 1 to 2 Brush Die Adapter2 6 6 2593926 2 8 8 28 1 Brush Ring Insert 25945 Brush26 Ring Shim6 Pack 26 2594828 8 28 9 9 29 2 Size 2 Brush Die [56mm max. ‘A’ Dim. 26025 6 6 3 Size26 2 Brush Die [10mm max.2 width]8 8 26037289 9 29 0 20 30 4 Parting Tool Brush Die [76mm max.] 25942 5 Parting28 Tool Brush8 Die [56mm28 max.]9 9 25941029 20 30

8 8 289 9 29 0 20 30

9 9 290 20 30

0 20 30

MULTI-TOOL BRUSH DIES DESCRIPTION CAT. NO. MT4 [1 x 10mm, 4 x 15mm] 25930 MT5 [1 x 10mm, 4 x 15mm] 26026 MT6 [1 x 10mm, 4 x 15mm] 25931 MT10 [1 x 10mm, 4 x 15mm] 26027

REPLACEMENT BRUSH INSERTS & BRUSH SHIMS 10mm Brush Insert 25924 15mm Brush Insert 25925 24mm Brush Insert 25926 10mm Brush Insert Pack [1 x .1mm, 1 x .3mm] 25927 15mm Brush Insert Pack [1 x .1mm, 1 x .3mm] 25928 24mm Brush Insert Pack [1 x .1mm, 1 x .3mm] 25929

62 Wilson Tool International | wilsontool.com | 800-328-9646 KEYING

KEYING FOR NON-ROTATIONAL MACHINES REFERENCE

Wilson Tool International | wilsontool.com | 800-328-9646 63 WILSON TOOL INTERNATIONAL

WORLD HEADQUARTERS EUROPE / MIDEAST / AFRICA

Wilson Tool International - United States Wilson Tool - United Kingdom Tel (Free): 800-328-9646 | Tel: 651-286-6001 Tel (Free): 0800-373748 | Tel: +44 1793 831818 Fax (Free): 800-222-0002 | Fax: 651-286-5959 Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46 Email: [email protected] Email: [email protected]

NORTH AMERICA Wilson Tool - Germany Tel (Free): 00800-9457668665 | Tel: +49 5723 747 0 Wilson Tool - Canada Fax (Free): 00800-945766329 | Fax: +49 5723 747 10 Email: [email protected] Punching and Stamping Division Tel: 800-268-5573 | Fax: 800-668-9314 Email: [email protected] Wilson Tool - Denmark Tel (Free): 80 20 20 24 | Tel: +45 44 53 1699 Wilson Tool - Canada Fax (Free): 80 20 20 26 | Fax: +45 44 53 0607 Email: [email protected] Press Brake Division Tel: 800-268-4180 | Fax: 905-840-1032 Email: [email protected] Wilson Tool - France Tel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81 Wilson Tool - Mexico Email: [email protected] Tel: 52 (81) 8865-4820 | Fax: 52 (81) 8865-4599 Email: [email protected] Toolspress - Italy Tel: +39 0521 850510 / 850677 SOUTH AMERICA Fax: +39 0521 850796 Email: [email protected] Wilson Tool - Argentina Tel: +54 114 799 6519 Email: [email protected]

Milling Ferramentas - Brazil Tel/Fax: 55 11 5621-2100 Email: [email protected]

CHINA / PACIFIC RIM

Wilson Tool - China Tel: +86 21 51089638 | Fax: +86 21 64422195 Email: [email protected]