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Cutting & Grinding Discs
Cutting discs PFERD with the new color code system on the disc and package. Grinding discs PFERD Standard arbor hole 22.2 mm Cutting disc S SG (performance range) For cutting of sheet metal, sections and solid materials in steel. Also for cast Iron. Disc thickness 1,0 – 1,6 – 1,9 mm for fast and comfortable cutting with minimized burr formation. Disc thickness 2,4 mm for universal cutting applications. Disc thickness 2,9 – 3,0 – 3,2 mm for maximum tool life with high lateral stability. Shape EHT (type 41 = flat disc) Shape EH (type 42 = depressed center). Number Diameter Thickness Shape PFERDERGONOMICS® cutting discs <2.0mm 460110 115 1.0 EHT 460111 115 1.6 EHT 460112 115 2.4 EHT 460114 125 1.0 EHT 460115 125 1.6 EHT 460116 125 2.4 EHT 460118 150 3.0 EHT 460118B 180 1.6 EHT 460119 180 2.9 EHT 460120 180 3.2 EHT 460120B 230 1.9 EHT 460121 230 2.9 EHT 460122 230 3.2 EHT Number Diameter Thickness Shape 460112E 115 2.4 EH 460113 115 3.2 EH 460116E 125 2.4 EH 460117 125 3.2 EH 460118E 150 3.0 EH 460119E 180 2.9 EH 460120E 180 3.2 EH 460121E 230 2.9 EH 460122E 230 3.2 EH Cutting disc SG STEELOX (performance range) For cutting of sheet metal, sections and solid material in steel and stainless steel (INOX). Shape EHT (type 41 = flat disc) Shape EH (type 42 = depressed center). * = metal center ring PFERDERGONOMICS® cutting discs <2.0mm Number Diameter Thickness Shape 460140 115 1.0 EHT 460141 115 1.6 EHT 460141B 115 2.0 EHT 460142 115 2.4 EHT 460145B 125 1.0 EHT * 460146 125 1.6 EHT * 460146B 125 2.0 EHT 460147 125 2.4 EHT 460147D 150 1.6 EHT 460149A 180 1.6 EHT 460150 180 2.5 EHT * 460150B 230 1.9 EHT 460151 230 2.5 EHT 460152 230 3.2 EHT * Number Diameter Thickness Shape 460143 115 2.4 EH 460144 115 3.2 EH 460148 125 2.4 EH 460149 125 3.2 EH 460150E 180 2.5 EH 460151E 230 2.5 EH Pag. -
Oil-Based Metalworking Fluids
SSttrraaiigghhtt OOiillss ffoorr CCuuttttiinngg && GGrriinnddiinngg Optimum Performance Where Lubrication & Extreme Pressure Properties are Required E−LEARNING GUIDE CUTTING & GRINDING OILS REDUCE FRICTION ● LONGER TOOL LIFE IMPROVED SURFACE FINISH Oil based metalworking fluids, otherwise known as straight oils, are meant to be used in tough operations where lubrication and extreme pressure properties are necessary. They are not meant to replace or compete with their water-based counterparts; rather, they provide an option for those applications where lubrication is more essential than cooling. Straight oils provide significant improvements in cutting and grinding operations by reducing friction resulting in improved surface finishes and longer tool life, especially with grinding wheels and other abrasive tools. Premium cutting and grinding straight oils are specially designed to provide optimum performance across a variety of different operational levels and viscosities. They have distinct advantages such as: Long or continuous Exceptional rust Less fluid and Excellent lubricity service life of control sump maintenance fluids Oil based metalworking fluids can range from low to high viscosity and in performance from light to heavy duty machining, each feature dialed into the specific applications in which it will be used. Some examples of these oils are: Low viscosity light duty oils are designed to provide excellent wetting properties and are ideal in higher speed operations and Swiss machines. ISO 32 medium duty oils offer excellent performance in light to moderate duty cutting applications and are often used as dual or tri-purpose oils. These types of oils are ideal for screw machines or any operation where there is a high probability of leakage. -
Pexto PS-66 Sheet Metal Notcher Manual
PEXTO PS-66 COMBINATION NOTCHER, COPER & SHEAR OPERATING INSTRUCTIONS AND PARTS IDENTIFICATION ROPER WHITNEY 2833 HUFFMAN BLVD., ROCKFORD, IL 61103-3990 * 815/962-3011 * FAX 815/962-2227 Website: www.roperwhitney.com * Email: [email protected] Roper Whitney - Model PS-66 Notcher, Coper & Shear Manual OPERATING INSTRUCTIONS FOR PS-66 PEXTO COMBINTATION NOTCHER, COPER & SHEAR WARNING: Before operating, machine must be bolted to work bench. If floor stand has been provided, machine must be bolted to floor stand with bolts provided. Stand must be securely lagged to floor. 1. Mount and level Notcher with drop-out overhanging edge of bench and bolt or lag in place. Lubricate all points with SAE 30 machine oil before operating. 2. Upper Standard Blades - (17) and (18) are set at factory for “pierce” cutting, starting at apex or corner of inside cut. To change to “splay” cutting, interchange blades (17) and (18) end for end so that cut starts at outside edge of sheet. Align blades at point (elongated holes are provided in blades for this purpose) before tightening blade bolts (16) securely. 3. Lower Standard Blades - (28) and (29) are each symmetrical and can be mounted to use all 4 cutting edges. Blades are positioned by blade bolts (32) from underneath table. 4. Blade Adjustment: a. Take off table (21) by removing two table screws (27). Position the slide at bottom of stroke. b. Loosen lower blade bolts (32) slightly. c. Turn blade adjusting screws (26) mounted in adjusting plate (25) to bring blade to .002 normal clearance between upper and lower blade. -
Introduction to Turning Tools and Their Application Identification and Application of Cutting Tools for Turning
Introduction to Turning Tools and their Application Identification and application of cutting tools for turning The variety of cutting tools available for modern CNC turning centers makes it imperative for machine operators to be familiar with different tool geometries and how they are applied to common turning processes. This course curriculum contains 16-hours of material for instructors to get their students ready to identify different types of turning tools and their uses. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Anatomy of a turning tool............................................................................................................... 3 Standard Inserts .............................................................................................................................. 3 ANSI Insert Designations ............................................................................................................. 3 Insert Materials -
Waterjet Cutting
Waterjet Cutting Waterjet cutting is one of today’s fastest-growing technologies and is quickly becoming a leading fabrication process. Waterjet cutting uses a high-pressure stream of water with an abrasive such as garnet to make the cut. No heat is generated during Waterjet cutting, eliminating the risk of material distortion. Edge finish of Waterjet machined parts is smooth and satiny, with no jagged edges, slag or burrs, eliminating the need for other finishing processes such as grinding. Water jet cutting technology utilizes high pressure water with an abrasive substance to create a cutting tool that travels at three times the speed of sound. With this tool, virtually any material can be cut with or without an abrasive in some Hi-Tech Welding is a one-stop service center for welding and cases. The Mitsubishi control, combined with a CAD-CAM fabrication in Lee’s Summit, MO. generated CNC code, allows for simple or complex shapes to be cut. Speed and accuracy (compensation is within In 1985 Hi-Tech Welding originally began as a tool and die welding ±0.005” per 36” length) are easy to achieve with the Waterjet facility. Over the years it has grown into a full welding and fabrication Intelligent Taper ControlTM System. shop. Waterjet Cuts Virtually Any Material Services offered • Laser Welding Waterjet cutting is suitable for nearly any material, and can • Tool and Die Welding cut any material up to 6” thick. • Waterjet Cutting • Welding Repair We have software that allows us to make high quality ducts, • Repair and Refurbishment fittings, flanges and brackets. -
Metal Drill Bits Hammer Drill Stronger Than Steel Chisel Drill Bits Stone and Special Metal Drill Bits
BITS METAL DRILL BITS HAMMER DRILL STRONGER THAN STEEL CHISEL DRILL BITS STONE AND SPECIAL METAL DRILL BITS 307 | HSS-E DIN 338 cobalt 76–79 WOOD DRILL BITS 311 | HSS TIN DIN 338 steel drill bit 80–81 302 | HSS DIN 338, ground, split point 82–85 300 | HSS DIN 338, standard 86–90 300 | HSS DIN 338, standard, shank reduced 91 340 | HSS DIN 340, ground, split point, long 92 342 | HSS DIN 1869, ground, extra long 93 SAWS 344 | HSS hollow section drill bit / Facade drill bit 94 345 | HSS DIN 345 morse taper 95–96 303 | HSS DIN 1897 pilot drill bit, ground, split point, extra short 97 310 | HSS DIN 8037 carbide tipped 98 312 | HSS-G Speeder DIN 338 RN metal drill bit 99 304 | HSS Double end drill bit, ground, split point 100 315 | HSS Drill bit KEILBIT, ground 101 317 | HSS combination tool KEILBIT 102 329 | HSS countersink KEILBIT 103 327 | HSS countersink 90° DIN 335 C 104 328 | HSS deburring countersink 105 ASSORTMENTS 326 | HSS tube and sheet drill bit 106 325 | HSS step drill 107 140 | Scriber 108 320 | HSS hole saw bi-metal 109–112 SHELVES | From Pros for Pros | www.keil.eu | 73 MODULES - BITS HAMMER DRILL METAL DRILL BITS Nothing stops the metal drill bits because we offer a drill bit for every application. CHISEL HSS-E TWIST DRILL BIT 135° The HSS-E drill bit is a cobalt alloyed high performance drill bit. Even with insufficient cooling it has reserve in heat resistance. Due to the alloying addition of 5 % Co in the cutting material these drill bits can be used for working with work pieces with a tensile strength of over 800N/m². -
Water Jet Cutting a Technology on the Rise
Water Jet Cutting A Technology on the Rise Water Jet Cutting- A Technology on the Rise Foreword: Siberia to Iceland, from Norway to South The purpose of this brochure is to give the Africa. reader a rough overview of Waterjet Specially trained technicians are constantly Cutting. In addition to precise cutting of on duty and can help you immediately at various materials as presented, many any time. special applications i.e. medical and in the decommissioning and demolition field Service and wear parts are shipped within exist – these however being outside the 24 hours. scope of this text. For any additional Our contract-cutting department takes information, our KMT Waterjet team is care of our customers’ needs to the fullest, always available. Also, we would like to enabling us to perform test-cutting welcome you to visit our homepage procedures in order to optimize the www.kmt-waterjet.com, where you have cutting method, allowing you for the option of downloading useful files. economically and technically sound In order for you to get a better operation of your machines. understanding of KMT Waterjet Systems, The KMT Waterjet team in Bad Nauheim is we would also like to take this opportunity always available to answer your questions! to present our company. In the Autumn of 2003, KMT AB of Sweden purchased the Waterjet Cutting Division from Ingersoll-Rand. The KMT Corporation is an Internationally active corporation with over 700 employees worldwide. KMT Waterjet Systems employs 200 people. Further KMT brands include UVA, LIDKOPING, KMT Robotic Solutions, KMT Aqua-Dyne, KMT McCartney, and KMT H2O. -
Punching Tools Truservices Punching Tools Truservices
TruServices Punching Tools TruServices Punching Tools TruServices Expertise for every application Machine Tools / Power Tools Laser Technology / Electronics Medical Technology The perfect tooling structure. + = Alignment ring Punch Stripper + + = Die plate Die adapter Die Alignment ring The alignment ring is available in three different versions. Punch Punches are available in three different sizes (size 0, 1, and 2). Punch chuck The punch chuck is available in two different sizes and is used with size 0 punches. It has the same clamping diameter as all other punches. Stripper The outside diameter of the stripper is 100 mm. Die Dies are available in two different sizes (size 1 and 2). Size 1 can be used in the same way as size 2 with the help of a die adapter. Tool cartridge Both die sizes are used with the same tool cartridge and the same die plate. A die adapter is used for holding size 1 dies. 2 E-mail: [email protected] / Fax: 860-255-6433 Content General information Preface Expertise for every application TRUMPF quality – Made in USA General information General ... and much more from page 4 Punching Classic System Special shapes MultiTool Guided tools ... and much more from page 8 Cutting Slitting tool MultiShear Film slitting tool ... and much more from page 30 Forming Countersink tool Extrusion tool Tapping tool Emboss tool ... and much more from page 40 Marking Center punch tool Engraving tool Marking tool Embossing tools ... and much more from page 66 Accessories Tooling accessories Tool cartridges Setup and grinding tools Consumables and additional equipment ... and much more from page 78 Useful information Dimensions + regrinding Stripper selection Tool life Low-scratch/scratch-free processing .. -
Power Assisted Metal Cutters & Shears
Power Assisted Metal Cutters & Shears 41 malco tool book | better ideas for the real world. TurboShearHD™ Long lasting blades make fast, smooth trim cuts and tight left circular or square cuts in metal New! ductwork and metal roofing in 2011 and building panels. Applications: Metal Roofing | Building Panels | Metal Ductwork Stone Coated Metal Shingles | Furnace Jackets • Lightweight Shear head for easy one-hand control. TSHD • No. TSDC Drill clamp included for one-hand operation. • Jaw opening navigates tight curve patterns, U.S. Patent No. 7,093,365B2 • U.S. Patent No. D513,953 squares, mild profiles, layered metal & seams. • 18-Gauge capacity. ly • Wi b ll w • Blind cuts require a 1/2” (13 mm) starting hole. m o e r • Minimum 14.4 volt 3/8” (9.53 mm) Cordless or s k s Corded Drill required. a w New Telescoping Drill Clamp y i t adjusts to fit any corded or cordless drill, s h including compact Lithium-ion models. New Streamlined Design a m E o • s s t l l i c r o d r Min. 14.4V d d recommended l e e d s r s o 1. Wider-opening jaws 2. Long-life, dual ball bearings o c r Optional on No. TS1. 3. Non-slip flats on drive shaft. Comes packaged with No. TSHD TSDC TurboShear™ Makes your Corded or Cordless drill a POWER SHEAR INSTANTLY! Applications: Metal Ductwork | Furnace Jackets TS1 • Requires two (2) hands to operate. • Optional Drill clamp No. TSDC available for one-hand operation. • Blades cut straight and to the left. -
Single-Crystal Diamond Cutting Tool for Ultra-Precision Processing
FEATURED TOPIC Single-Crystal Diamond Cutting Tool for Ultra-Precision Processing Kazushi OBATA ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Diamond cutting tools are used for various applications in nonferrous metal processing as they have superior sharpness and excellent wear resistance. Ultra-precision diamond cutting tools made of single-crystal diamond are used for processing resin molds for optical disk pickup lenses and smartphone camera lenses, as well as optical prism molds for liquid crystal panels. These tools are also used for the ultra-precision processing of laser reflecting mirrors in optical components. Meanwhile, a five- axe cutting machine that can operate in the 1-nm level was developed. To be employed for this machine, high-precision and small diamond cutting tools are required. This paper describes the characteristics of the ultra-precision diamond cutting tool (UPC) made of synthetic single crystal diamond named “SUMICRYSTAL.” It also introduces the applications of UPC in the ultra- precision processing of the optical components that Sumitomo Electric Hardmetal Corporation produces. ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -
Wheels 1I8 Bleed
E TREMECUT CUTTING & GRINDING WHEELS REFERENCE & APPLICATION GUIDE CUT-OFF WHEELS CUTTING AND GRINDING WHEELS GRINDING WHEELS Notes CUTTING & GRINDING WHEELS www.extremeabrasives.com C 2016 Extreme Abrasives. All Rights Reserved EXTREME ABRASIVES is proud to represent MABTOOLS in North America oR NOR TH AMERICA MABTOOLS, located in France, designs, develops and manufactures a complete range of cutting, deburring, and grinding solutions for industrial use. Previously known as MOLEMAB France, MABTOOLS, is the leading European manufacturer of Resin Bonded Wheels under its own brands as well as private labels. MABTOOLS has a long history dating back to 1961, when it was created by Gianfranco Maiolini under the MOLEMOB name. MABTOOLS invests heavily in R&D and technical staff to continue advancements in abrasive technology. The highest quality, safety, performance and value in industry are the main advantages of the MABTOOLS Cutting and Grinding Wheels. These wheels are the preferred choice of professional users. Cutting wheels are long-lasting and produce clean, precise, and burr-free cuts. Grinding wheels provide exceptionally high stock removal. Each wheel has fibreglass reinforcements that are selected for quality, strength, and maximum safety during use. All wheels are oSa approved, meet all of the EU and OSHA safety standards, and are made in France. Recommended Wheels by Material: RANGE MATERIALS r.Evolution Cutting Wheels Stainless Steels, Hard Steels, Alloyed Steels, Carbon Steels, Tool Steels, Sheet Metal Power Cutting Wheels All types of Steels, Sheet Metal, Cast Iron, Non-Ferrous Metals Energy Cutting and Grinding Wheels All Steels, Sheet Metal Cutting and Grinding Discs are designed for the machine types below: Electric operated Air operated Die grinders hand held angle grinders hand held angle grinders CUTTING & GRINDING WHEELS Hand held electric Portable chop saw Stationary chop saw or gas saws www.extremeabrasives.com C 2016 Extreme Abrasives. -
Press Release
Contact: Andrea Brogan Metabo Corp. Phone: (610) 436-5900 1231 Wilson Dr. Fax: (610) 436-9072 West Chester, PA 19380 [email protected] www.metabousa.com PRESS RELEASE Metabo’s New Brushless Cordless Nibbler and Shear For cutting sheet metal quickly and efficiently on curved and straight surfaces October 20, 2020 – West Chester, PA – Metabo Corporation, a leading German international manufacturer of professional-grade cordless and corded hand-held power tools and accessories in the US, introduces two new metalworking tools, an 18V nibbler and 18V shear. “The 18V Nibbler and 18V Shear have the best size to power ratio, slimmest grip and are the fastest cutting in their class among the competition due to Metabo’s 2nd generation brushless motor. These tools are the perfect addition to our expanding line of industry-leading cordless metalworking tools with the most advanced brushless motor and battery technology,” said Terry Tuerk, Metabo’s Senior Product Manager. The Metabo NIV 18 LTX BL 1.6, 18V nibbler, is available as a bare tool (601614850), or in a kit version with 2 - 4.0 LiHD batteries, charger and case (US601614400). A punch, die and combination key are included with the tool. The NIV 18 LTX BL 1.6 includes a speed selector for adjusting the cutting speed according to the material being worked. The nibblers' powerful Metabo brushless motor deliver up to 600- 2,360 strokes per minute. FOR IMMEDIATE RELEASE METABO’S NEW CORDLESS NIBBLER AND SHEAR PAGE 2 The tool can cut through 16-gauge mild steel, 18-gauge stainless steel and 14-gauge aluminum and has a minimum curve radius of 5/8".