<<

E TREMECUT

CUTTING & GRINDING WHEELS CUTTING & GRINDING WHEELS Notes REFERENCE & GRINDING WHEELS CUTTING CUT -OFF WHEELS AND GRINDINGWHEELS APPLICA TION GUIDE www C 2016Extreme .extremeabrasives.com . All RightsReserved EXTREME ABRASIVES is proud to represent MABTOOLS in North America

oR

NOR TH AMERICA MABTOOLS, located in France, designs, develops and manufactures a complete range of cutting, deburring, and grinding solutions for industrial use. Previously known as MOLEMAB France, MABTOOLS, is the leading European manufacturer of Resin Bonded Wheels under its own brands as well as private labels.

MABTOOLS has a long history dating back to 1961, when it was created by Gianfranco Maiolini under the MOLEMOB name.

MABTOOLS invests heavily in R&D and technical staff to continue advancements in technology.

The highest quality, safety, performance and value in industry are the main advantages of the MABTOOLS Cutting and Grinding Wheels. These wheels are the preferred choice of professional users.

Cutting wheels are long-lasting and produce clean, precise, and burr-free cuts. Grinding wheels provide exceptionally high stock removal. Each wheel has fibreglass reinforcements that are selected for quality, strength, and maximum safety during use. All wheels are oSa approved, meet all of the EU and OSHA safety standards, and are made in France.

Recommended Wheels by Material: RANGE MATERIALS r.Evolution Cutting Wheels Stainless Steels, Hard Steels, Alloyed Steels, Carbon Steels, Steels, Sheet Metal

Power Cutting Wheels All types of Steels, Sheet Metal, Cast Iron, Non-Ferrous Metals

Energy Cutting and Grinding Wheels All Steels, Sheet Metal

Cutting and Grinding Discs are designed for the machine types below:

Electric operated Air operated Die grinders hand held angle grinders hand held angle grinders CUTTING & GRINDING WHEELS

Hand held electric Portable chop Stationary chop saw or gas

www.extremeabrasives.com C 2016 Extreme Abrasives. All Rights Reserved WHEEL FEATURES WHEEL BENEFITS

High-Tech Bonding Minimize wheel wear and maximize life High-Tech Grain Outperforms other wheels on the market Cooling Additive Cool and burr-free cut Fibreglass Reinforced Safe even with the most aggressive applications oSa certified Safe to use Latest Manufacturing Technology Consistent quality and balance High G-ratio (lower manufacturing cost) Less operator fatigue No vibration

r.Evolution range r.Evolution range is manufactured from excellent raw materials with the latest technology. These discs are specifically designed for extreme uses. Innovation, research, and tests led our engineers to develop this exceptional disc for cutting steel and stainless steel.

Power Range MABTOOLS designed Power Range wheels through customer feedback and the latest manufacturing technologies for applications on all types of materials. With their excellent performance, Power Range wheels set the standard for the high-quality abrasives market and an above-average return. Power Range features a complete assortment of wheels.

Energy Range General and economic, for all industries. Energy Range’s advantages are in its ease of use, its excellent durability, and a great quality-to-price ratio.

Quality & Safety All resin bonded wheels are engineered with safety in mind and undergo specific safety tests. MABTOOLS products offer a perfect balance between quality and lifetime, complying with the most recent safety norms. Resinoid cutting and grinding discs are manufactured in France, respecting the strictest European standards.

CUTTING AND GRINDING WHEELS FOR OPERATOR SAFETY

Follow ANSI and ANSI Z87.1 Wear safety gloves AND Wear a dust mask OSHA OSHA regulations

Wear safety glasses Do not exceed Read instructions and ear muffs RPM operating speed

www.extremeabrasives.com C 2016 Extreme Abrasives. All Rights Reserved Grinding Wheels vs. Flap Discs Grinding Wheels vs. Fibre Discs:  Up to 5 times  Up to 100 times longer life longer life  Both faces can be  Both faces can be used to grind used to grind  Fewer disc changes  1/8" wheels can be  No back-up pad used for cutting and  Easier storage grinding

Cutting and Grinding Wheels Cutting and Grinding Wheels have chemically treated abrasive blends that allow for high performance, improving disc elasticity and tenacity. These versatile wheels have been designed for cutting, notching, and grinding on all metals. A clean and burrless cut and multi-use save time and money by eliminating changeover.

Energy Grinding Wheels Energy Grinding Wheels are designed and manufactured to provide the best grinding performances on steel and stainless steel. Their high stock removal makes them the ideal wheel to use in most grinding operations. .

Depending on the application and workpiece, wheels are available in following styles:

Type 1 or 41 - Has a flat shape for maximum efficiency and usage Type 27 or 42 - Has a depressed centre shape for rigidity and surface cutting.

CUTTING WHEEL FLAT T1 CUTTING AND GRINDING WHEELS

CUTTING WHEEL DEPRESSED CENTRE T27 Main Applications METAL FABRICATION MAINTENANCE CUTTING AND DEPRESSED CENTRE T27 METAL CONSTRUCTION AUTO BODY INDUSTRY RAILS GRINDING WHEEL DEPRESSED CENTRE T27 TANKS/PIPELINES SHIPYARDS CUTTING & GRINDING WHEELS

www.extremeabrasives.com C 2016 Extreme Abrasives. All Rights Reserved CUTTING AND GRINDING WHEELS

R

E -r P X Z RANGE -E -P -Z -X . E v n MABT o f f o o o e w l r r u r c SPECIFIC c g e EAN c t e Eur Product r Dimensions ininches Product c Saf e oSa sign

i y r o n OOLS disclabelsar ety netlink opean r ode ABRASIVE

C A A Z ange

-Z -S -C ode - A A egulation / / / TION / A O C A CUTTING GRIT C e designedac F o 2 3 6 3 4 i a n 4 6 0 0 6 r e s e X Z4 HO HARDNESS AND GRINDINGWHEELS S W T H Q R N P S T a o c r f d t or 6 TMBF4 ding t O READLABELS M -S o r APPLIC t e egulation EN12413andoSar H - e Y I l a -S

-C K R A n -S -R d l t u a a A m S i s n TION t a t I t e i l a n i e e l i s r i s n o l u 1

s l n e m s

s S t e e l B BOND -R e s i n REINF Manuf

F Dimensions inmm ec -F www Safety pict C 2016Extreme ORCEMENT Country oforigin Maximum speed ommendations. i actur b r e .extremeabrasives.com Manuf g l a Applic s er websit s Abrasives. ogr actur 4 C ation 2 4 C ams 1 - 7 - 2 - e e n n er SHAPE t All RightsReserved F r e t D D e G r l e C a e e t C p p r r r u e e i n u t s s t d t s s i t n i i e e n n g d d g g

Made usingchemicallytreatedabrasiveblendswhichof DRDEMT2127M DRPEMT2127M wheels havebeendesignedforversatility precise cutmakethesewheelsagoodchoiceforoperationson Recommended useon: Recommended useon: 4 1/2x1/167/8 4 1/2x.0457/8 4 1/2x.0457/8 4 x1/165/8 Reinforced DepressedCentre 7 x1/167/8 6 x.0457/8 5 x.0457/8 7 x1/167/8 6 x.0457/8 5 x.0457/8 Reinforced Flat Energy CuttingWheels inches inches Size Size , payingparticularattentiontotheprice/performanceratio. T1 CuttingWheelsmadewith performance atacompetitiveprice.Contaminatefree.Longlife. Non FerrousMetals Non FerrousMetals All Steels All Steels 180 x1,622,23 150 x1,222,23 127 x1,222,23 180 x1,622,23 150 x1,222,23 127 x1,222,23 1 1 1 101 x1,616,0 fer goodperformanceandimprovesthediscstenacity 15 x1,622,23 15 x1,222,23 15 x1,222,23 competitive price.Contaminatefree.Longlife. T27 CuttingWheelsmadewith Size Size mm mm ENER ENER Alloyed Steels Alloyed Steels T op Quality Cast Iron Cast Iron 27/42 27/42 27/42 27/42 T T 1/41 1/41 1/41 1/41 1/41 1/41 ype ype DEPRESSED CENTRE GY GY steel andstainlesssteel. CUTTING WHEEL CUTTING WHEEL Aluminum

T EA30S EA30S EA30S EA30S EA30S FLA EA30S EA30S EA30S EA30S TA60T op Quality Spec Spec T

T1 Heat Heat grain.Excellentperformanceata Stainless Steels Stainless Steels T T Aluminum OxideGrain. reated Steels reated Steels www C T27 DRPEMT6127M DRPEMT0127M DRPEMT2167M DRPEMT2127M DRDEMT7167M DRDEMT6167M DRDEMT0127M DRDEMT2127M DRPEEX4165M DRPEMT7167M 2016Extreme Item No. Item No. .extremeabrasives.com Abrasives. A cleanand Sheet Metal Sheet Metal Excellent 10,200 12,250 13,300 10,200 12,250 13,300 13,300 15,300 All RightsReserved 8,500 8,500 RPM RPM Max Max . These Pkg Pkg Qty Qty 50 25 25 25 25 25 25 25 25 25

CUT-OFF WHEELS CUT-OFF WHEELS Made withhighqualityzirconiumabrasivegrainthathastheabilitytoresharpenitself. DRDXMT0167M DRPXMT2167M Steel and Recommended useon: Recommended useon: 4 1/2x1/167/8 4 1/2x1/167/8 Reinforced Flat 7 x1/167/8 6 x1/167/8 5 x1/167/8 7 x1/167/8 6 x1/167/8 5 x1/167/8 Reinforced Flat Xforce CuttingWheels inches inches Size Size fordemandingapplications.Longlife. T1 CuttingWheels.ZirconiaSelf-Sharpeninggrainforhighperformancecuttingonsteeland T1 CuttingWheels.ZirconiaSelf-Sharpeninggrainforhighperformancecuttingonsteeland Stainless Steels Stainless Steels Sheet Metal Sheet Metal 180 x1,622,23 150 x1,622,23 127 x1,622,23 180 x1,622,23 150 x1,622,23 127 x1,622,23 1 1 15 x1,622,23 15 x1,622,23 Size Size mm mm Xf Xf stainless steel.. stainless steel.. Alloyed Steels Alloyed Steels or or 27/42 27/42 27/42 27/42 T T 1/41 1/41 1/41 1/41 ype ype DEPRESSED CENTRE ce ce CUTTING WHEEL CUTTING WHEEL

FLA XZ46T XZ46T XZ46T XZ46T XZ46T XZ46T XZ46T XZ46T Spec Spec T

T1 Heat Heat T op performanceon T T reated Steels reated Steels www C T27 DRDXMT7167M DRDXMT6167M DRDXMT0167M DRDXMT2167M DRPXMT7167M DRPXMT6167M DRPXMT5167M DRPXMT2167M 2016Extreme Item No. Item No. .extremeabrasives.com Abrasives. T T ool Steels ool Steels 10,200 12,250 13,300 10,200 12,250 13,300 All RightsReserved 8,500 8,500 RPM RPM Stainless Max Max Pkg Pkg Qty Qty 25 25 25 25 25 25 25 25 r.Evolution Cutting Wheels Made with an exclusive ceramic abrasive grain that has the ability to resharpen itself. Bonded with high tech binders, these discs feature an internal cooling system using a new additive previously unknown. This additive allows the disc to keep a controlled temperature throughout the cut, resulting in constant working conditions and improved the cutting time, life and operator comfort. Recommended for stainless steel and soft metal

r.EVOLUTION

Reinforced Flat T1 Cutting Wheels. Proprietary new abrasive spherically shaped. Self-Sharpening grain is bonded using latest technology.

Recommended use on: Stainless Steels Alloyed Steels Heat Treated Steels Tool Steels Sheet Metal

Size Size Type Spec Item No. Max Qty inches mm RPM Pkg

4 1/2 x .045 x 7/8 115 x 1,2 x 22,23 1/41 RA60T DRPRMT2127M 13,300 25 5 x .045 x 7/8 127 x 1,2 x 22,23 1/41 RA60T DRPRMT0127M 12,250 25 6 x .045 x 7/8 150 x 1,2 x 22,23 1/41 RA60T DRPRMT6127M 10,200 25 7 x 1/16 x 7/8 180 x 1,6 x 22,23 1/41 RA60T DRPRMT716M 8,500 25

CUTTING WHEEL FLAT T1

DRPRMT2127M

r.EVOLUTION -OFF WHEELS

Reinforced Depressed Centre T27 Cutting Wheels. Proprietary new abrasive spherically shaped. Self-Sharpening grain is bonded using latest technology.

Recommended use on: Stainless Steels Alloyed Steels Heat Treated Steels Tool Steels CUT Sheet Metal

Qty Size Size Type Spec Item No. Max inches mm RPM Pkg

4 1/2 x .045 x 7/8 115 x 1,2 x 22,23 27/42 RA60T DRDRMT2127M 13,300 25 5 x .045 x 7/8 127 x 1,2 x 22,23 27/42 RA60T DRDRMT0127M 12,250 25 6 x .045 x 7/8 150 x 1,2 x 22,23 27/42 RA60T DRDRMT6127M 10,200 25 7 x 1/16 x 7/8 180 x 1,6 x 22,23 27/42 RA60T DRDRMT7167M 8,500 25

CUTTING WHEEL DEPRESSED CENTRE T27

DRDRMT2127M

www.extremeabrasives.com C 2016 Extreme Abrasives. All Rights Reserved CUT-OFF WHEELS Designed andmanufacturedtoprovidethegreatcuttingperformancesonallmetals. DRXPMM4381R DRPEEX3103M Large DiameterCuttingWheels Small DiameterCuttingWheels Recommended useon: A vailable forStationaryandHighSpeedMachines Reinforced Flat 14 x1/820mm 14 x1/820mm 12 x1/820mm 12 x1/820mm 14 x5/321" 2 x1/323/8 4 x1/163/8 3 x1/83/8 3 x1/163/8 3 x1/323/8 4 x1/323/8 14 x3/321 12 x3/321 12 x1/81" inches inches inches Size Size Size T ripple Reinforcedformaximumsafety air operatedportablegrinders.. Best choiceforoperationsonsteel,stainlessaluminiumandnon-ferrousmaterials T1 CuttingWheelsspecificallymadeforStationaryMachines.Forpreciseandcontortedcutting. AIR OPERA High SpeedMac Sta Cast Iron Steels 101 x1,69,52 76 x3,09,52 76 x1,69,52 76 x1,09,52 50 x1,09,52 101 x1,09,52 Application Application Concrete Concrete Metal Metal Metal Metal Metal Size mm Rail available formetalandmasonrycutting. tionar General purposefastcutting. Extremely versatilewheels. Stainless Steels . WheelsspecificallymadeforHighSpeedMachines. TED GRINDERS Sheet Metal y Mac T T T 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/41 ype ype ype CUTTING WHEEL CUTTING WHEEL FLA FLA P P TA60T TA60T TA60T TA60T TA60T TA60T PA240 A24R A24R A24R A24C A24C Spec Spec Spec A36N A36N T T hines

T1 T1

hines

Wheels specificallymadefor Aluminum

www C DRXSEX4302K DRXSEX4302G DRXSEX2302K DRXSEX2302G DRXSEX2301K DRXPMM4381R DRPEEX4163M DRPEEX4103M DRPEEX3303M DRPEEX3163M DRPEEX3103M DRPEEX2103M DRCPMT4271M DRCPEX2251M 2016Extreme Item No. Item No. Item No. .extremeabrasives.com Abrasives. Non-Ferrous Metals 15,300 25,000 25,000 25,000 31,000 19,300 All RightsReserved 5,100 5,400 5,400 5,400 6,300 6,300 6,300 4,400 RPM RPM RPM Max Max Max Pkg Pkg Pkg Qty Qty Qty 10 50 50 50 50 50 10 10 10 10 10 10 10 50 Designed andmanufacturedtoprovidethegreatcuttingperformancesonsteel,stainlessaluminiumnon- DRXPMM4381R ferrous metals. These wheelshavealsobeendesignedfortheirversatility performances duringcuttingoperationsonsmallorlargesurfaces. Recommended useon: Reinforced Flat 4 1/2x1/167/8 have excellentflexibilityandproduceclean,preciseburrlesscutonallmetal.Extremelyversatilewheel. 3 x1/323/8 14 x3/321 12 x3/321 14 x5/321 inches Power CuttingWheels Size Best choiceforoperationsonsteel,stainlessaluminiumandnon-ferrousmaterials T1 CuttingWheelsmadewithcombinationof DRPEEX3103M Cast Iron 355 x3,825,40 355 x3.025,40 300 x3.025,40 1 Steels 76 x1,09,52 15 x1,622,23 Size mm PO Stainless Steels Sheet Metal WER T 1/41 1/41 1/41 1/41 1/41 ype CUTTING WHEEL

Aluminum OxideandsiliconCarbidegrains. . This inturn,allowsforabetter FLA P TA60T P P P Spec A46T A240 A36N A36N T

T1 Aluminum www C DRXPMM4381R DRPPMT2167M DRPEEX2103M DRCPMT4271M DRCPEX2251M 2016Extreme Item No. .extremeabrasives.com Abrasives. Non-Ferrous Metals 13,300 19,100 All RightsReserved 5,100 5,400 4,400 RPM Max Wheels Pkg Qty 10 25 10 10 50

CUT-OFF WHEELS CUTTING AND GRINDING WHEELS DRDEMT2407K A vailable with: • 5/8-1 Recommended useon: 1 ZincFlangeto4.5”&5”discs.Foritemnumberadd581 4 1/2x1/87/8 4 1/2x1/87/8 5 x1/87/8 5 x1/87/8 inches Size Reinforced DepressedCentre Alloyed Steels 125 x4,022,23 125 x4,022,23 1 1 15 x4,022,23 15 x4.022,23 Steel Size mm T27 CuttingandGrindingWheelmadewith ENER Stainless Steel Cast Iron CUTTING T 1/41 1/41 1/41 1/41 ype DEPRESSED CENTRE 1 totheendofexistingnumber GY AND GRINDINGWHEEL EA30N EA30N EA30S EA30S Spec Heat Non-Ferrous Metals T reated Steels www C T27 DRDEMT5407K DRDEMT2407K DRDEMT5407I DRDEMT2407I 2016Extreme T Item No. op Quality .extremeabrasives.com Abrasives. . Aluminum Oxide. Sheet Metal 12,250 13,300 12,250 13,300 All RightsReserved RPM Max Pkg Qty 25 25 25 25 DRDEMT6607I A A vailable with: vailable with: • 5/8-1 • 5/8-1 Recommended useon: other thanoneslistedinthiscatalogue. Please contactoursalesdepartmentforspecificmaterialsandapplication.W Reinforced DepressedCentre Zirconia GrindingWheel.RecommendedforStainlessSteel. 1 ZincFlangeto4.5”&5”discs.Foritemnumberadd581 1 ZincFlangeto4.5”&5”discs.Foritemnumberadd581 4 1/2x1/47/8 4 1/2x1/47/8 4 1/2x1/47/8 5 x1/47/8 5 x1/47/8 5 x1/47/8 6 x1/47/8 7 x1/47/8 6 x1/47/8 inches inches Size Size Reinforced DepressedCentre SPECIALITY GRINDINGWHEELS Aluminum GrindingWheel. Alloyed Steels T27 CuttingandGrindingWheelsmadeforspecificmaterialsapplications. 150 x6,022,23 125 x6,022,23 1 180 x6,022,23 150 x6,022,23 125 x6,022,23 125 x6,022,23 1 1 15 x6,022,23 15 x6,022,23 15 x6,022,23 Steel Size Size mm mm T27 CuttingandGrindingWheelsmadewith ENER Stainless Steel Excellentperformanceonsoftmetals. Cast Iron 27/42 27/42 27/42 27/42 27/42 27/42 27/42 27/42 27/42 T T ype ype DEPRESSED CENTRE DEPRESSED CENTRE 1 totheendofexistingnumber 1 totheendofexistingnumber GY GRINDING WHEEL GRINDING WHEEL Excellentperformanceonsoftmetalsandsteel. EA30N EA30N EA30N EA30S EA30S EA30S EA30S ALU24 Z24S Spec Spec Heat Non-Ferrous Metals e canprovidewheelswithspecifications T reated Steels www C T27 T27 DRDEMT7607K DRDEMT6607K DRDEMT5607K DRDEMT2607K DEDPEX2607H DRDZGR260M DRDEMT6607I DRDEMT5607I DRDEMT2607I 2016Extreme Item No. Item No. T op Quality .extremeabrasives.com Abrasives. . . Aluminum Oxide. Sheet Metal 12,200 13,300 10,200 12,250 13,300 10,200 12,250 13,300 All RightsReserved 8,500 RPM RPM Max Max Pkg Pkg Qty Qty 25 25 25 25 25 25 25 25 25

GRINDING WHEELS CUTTING AND GRINDING WHEELS

E TREMEMANUFACTURING