Technical Appendix for Product Catalogue Hägglunds Due

Technical appendix for product catalogue Hägglunds DUe

Drive Unit 2/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

Contents

1 Introduction...... 3 5.1 Delivery test...... 19 1.1 Scope...... 3 5.2 Noise test (optional at order)...... 19 1.2 Codes and standards...... 3 5.3 Factory acceptance test (optional at order)...... 19 1.3 Safety...... 4 6 Logistics...... 20 1.3.1 Intended use...... 4 6.1 General...... 20 1.3.2 Improper use...... 4 6.2 Shipping...... 20 1.3.3 Personnel qualifications...... 5 6.3 Packaging...... 20 1.4 Warranty...... 5 6.3.1 Packing procedure DUe...... 20 2 Technical design...... 6 6.3.2 Packing procedure other items...... 21 2.1 Functions Hägglunds DUe...... 6 6.3.3 Crates...... 21 2.2 Site Conditions...... 9 6.4 Lifting methods...... 21 2.2.1 Ambient temperature...... 9 6.5 Storage conditions at site...... 21 2.2.2 Altitude...... 9 6.5.1 Storage condition on site for DUe...... 21 2.2.3 Hazardous area...... 9 6.5.2 Storage condition on site for other item...... 21 2.2.4 Sound levels...... 9 7 References...... 22 2.3 Design life...... 9 2.4 Hazardous substances - Asbestos content...... 9 3 System description ...... 10 3.1 Control system...... 10 3.2 Electrical system...... 12 3.3 Hydraulic system ...... 13 3.4 Mechanical parts ...... 15 3.5 Surface treatment...... 16 3.5.1 Paint specification ...... 16 3.5.2 Extended paint specification...... 16 3.6 Welding specification...... 17 3.7 Oil pan...... 17 3.8 Hydraulic fluids...... 17 4 Technical material...... 18 4.1 Documentation...... 18 4.2 Quality...... 18 4.3 Certificates...... 18 5 Testing...... 19

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 3/24

1 Introduction

1.1 Scope Important standards under the directives are: This techical appendix applies to Hägglunds DUe drive unit, Table 1: Standards a hydraulic power unit. It specifies the general require- IEC 60034 Rotating electrical machines ments for the selection, design, manufacture, supply, Explosive athmospheres - Equipment - General inspection and testing of the DUe, and shall be read in IEC 60079-0 requirements conjunction with Product catalogue Hägglunds DUe, RE Safety of machinery - Electrical equipment of IEC 60204-1 15325-01. machines - General requirements Any deviation from this specification shall be approved in Low-voltage electrical installations - advance by Bosch Rexroth. IEC 60364-1 Fundamental principles, assessment of general characteristics, definitions Degrees of protection provided by enclosures IEC 60529 (IP Code) 1.2 Codes and standards Technical drawings - General principles of ISO 128-1 The Drive Unit is designed to the demands from the presentation - Introduction and index following directives: Paints and varnishes -- Corrosion protection of ISO 12944 2006/42/EC Machinery Directive steel structures by protective paint systems Safety of machinery – Safety-related parts of 2014/30/EU EMC Directive ISO 13849-1 control systems – General principles for design 2014/35/EU Low Voltage Directive Pipe threads where pressure-tight joints are not 2011/65/EU ROHS2 Directive ISO 228-1 made on the threads - Dimensions, tolerances 2014/34/EU ATEX Directive and designation 2014/68/EU Pressure Equipment Directive (PED) Welding and allied processes - Symbolic ISO 2553 2014/29/EU Simple Pressure Vessels Directive (SPVD) representation on drawings – Welded joints General tolerances – Tolerances for linear and ISO 2768-1 angular dimensions without individual tolerance indications General tolerances – Geometrical tolerances ISO 2768-2 for features without individual tolerance indications Acoustics - Determination of sound power ISO 3746 levels and sound energy levels of noise sources using sound pressure Quality requirements for fusion welding of ISO 3834 metallic materials Graphical symbols -- Safety colours and safety ISO 3864-2 signs - Design principles for product safety labels Hydraulic fluid power - Fluids - Method for ISO 4406 coding the level of contamination by solid particles Hydraulic fluid power - General rules and safety ISO 4413 requirements for systems and their components Non-electrical equipment for explosive ISO 80079-36 atmospheres – Basic method and requirements Metallic tube connections for fluid power and ISO 8434-1 general use ISO general-purpose metric screw threads – ISO 965 Tolerances Hydraulic fluid power - Hose assemblies - ISO/TS 17165-2 Practics for hydraulic hose assemblies ISPM No. 15. Packing material NFPA30 Flammable and Combustible Liquids Code SAE J517 Hydraulic Hose

RE 15325-TA / 12.2017, Bosch Rexroth AB 4/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

1.3 Safety 1.3.2 Improper use This product is made in accordance with the generally Any use other than that described as intended use shall be accepted state of the art but there is a risk of personal considered as improper and is therefore impermissible. injury and damage to property unless you follow the safety Bosch Rexroth shall accept no liability whatsoever for instructions. damage resulting from improper use. The user shall bear all risks arising from improper use. Similarly, the following foreseeable faulty usages are also 1.3.1 Intended use considered to be improper: Hägglunds DUe drive unit is classified as a partly completed • Using outside the operating parameters approved in the machinery in the sense of the EU machine directive product-specific data sheet or in the order confirmation 2006/42/EC. A partly completed machinery is exclusively (unless customer-specific approval has been granted) intended to form an incomplete or a complete machine • Use of fluids outside of the standards as specified in together with other components or partly completed data sheet RE 15414 Hydraulic fluid quick reference machineries. The DUe may only be commissioned after • Modification of factory settings by non-authorized it has been installed in the machine/system for which it persons is intended and the safety of the entire system has been • Extension or conversion is not permissible and has to established in accordance with the machine directive. be approved by contact at Bosch Rexroth. • Using the Hägglunds DUe in explosive environments The product is intended for the following use: unless the component or machine/system has been • Create hydraulic flow in a closed loop hydraulic sytem. certified as compliant with the ATEX directive 2014/34/ EU. • Using the Hägglunds DUe in an aggressive atmosphere without necessary additional measures.

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 5/24

1.3.3 Personnel qualifications 1.4 Warranty The activities described in this documentation require basic Standard warranty period for a Hägglunds DUe are 18 mechanical, electrical and hydraulic knowledge, as well as months from date of commissioning but not longer than 24 knowledge of the associated technical terms. For trans- months from date of delivery from the production plant. porting and handling the product, additional knowledge is necessary with regard to working with a lifting device and With Bosch Rexroth service contract, the warranty period the corresponding attachment equipment. In order to can be negotiated. For a hydraulic system the warranty ensure safe use, these activities may therefore only be period can be extended to 36 month from date of commis- carried out by appropriate qualified personnel or an sioning but not longer than 42 months from date of delivery instructed person under the direction and supervision of from the production plant. qualified personnel. Qualified personnel are those who can recognize possible The commissioning has to be performed by a Bosch Rex- hazards and institute the appropriate safety measures due roth certified service technician. to their professional training, knowledge, and experience, as well as their understanding of the relevant regulations Standard warranty period for items that are not commissio- pertaining to the work to be done. Qualified personnel ned by a Bosch Rexroth are 18 months from date of deli- must observe the rules relevant to the subject area and very from the production plant. have the necessary hydraulic knowledge. Hydraulic knowledge means, for instance: • reading and fully understanding hydraulic diagram, • fully understanding in particular the interrelationships regarding safety devices and having knowledge on the function and assembly of hydraulic components.

Bosch Rexroth offers training support. For more information about training, please contact your Bosch Rexroth representative.

RE 15325-TA / 12.2017, Bosch Rexroth AB 6/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

2 Technical design

2.1 Functions Hägglunds DUe The Hägglunds DUe provides the hydraulic motor(s) with The Hägglunds DUe has an embedded control system with required hydraulic oil flow and pressure together with a large variety of configurable functionality to simplify the system control functionality. control and monitoring of the hydraulic drive.

The DUe is divided into four basic sizes depending on The local control panel is separated from the main control electric motor power and hydraulic flow requirements: box, communicates via a CAN interface and can be placed • Compact (C) up to 100 m from main control box. • Small (S) The control system is pre-programmed, easy to reconfigure • Medium (M) and contains functions as: • Large (L) • Variable-speed control The DUe is built with one, two or three hydraulic compart- • Speed feedback ments. • Power limitation The basic combinations will be DUe C1, DUe S2, DUe S3, • Industrial fieldbus communication DUe M2, DUe M3, DUe L2 and DUe L3. • Analog and digital signal monitoring A single compartment cabinet can be added to the M and L • Pressure control (torque control) variants for higher flow requirements, for emergency drives and application specific functions as: or as standby unit. • Friction control • Shedder control The Hägglunds DUe supports functionality for one or two • Synchronized control driven machine shafts. Functions as cold/warm flushing and brake circuits for the The connections to sensors and actuators are distributed hydraulic motors are available. via I/O boxes with a multi cable on the control system/ junction box side and M12 connectors on the sensor/ The Hägglunds DUe is available for: actuator side, see Fig. 2. The actuators/sensors are indi- • Power ranges from 11 kW to 2 x 500 kW. vidually connected with a multi cable from the M12 connec- • Flow ranges up to 3 000 lpm at 1 500rpm (3 600 lpm at tors on the I/O box. The cables has an outer sheet of PUR 1 800 rpm). that is halogene free but the conductors has an insulation • Working pressure max 350 bar. with PVC that is not halogene free. All internal sensors are pre-wired to the control system. Multiple drive units can be combined into a larger system. Monitoring of the drive unit sensors is handled internally according to Fig. 3.

Fig. 1: I/O box and cable with M12 connector

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 7/24

Fig. 2: Electric overview

RE 15325-TA / 12.2017, Bosch Rexroth AB 8/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

DD00090634

Fig. 3: Monitoring logic diagram

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 9/24

2.2 Site Conditions

2.2.1 Ambient temperature 2.3 Design life Hägglunds DUe can be used in environments with ambient Application drive data and expected design life are parame- temperature from -40°C to +50°C. ters that will determined the configuration and design of For temperatures outside of range 0°C to +40°C, adjust- the DUe. ments will be done to the drive unit. Design life for a DUe are determined by one of its main 2.2.2 Altitude component, the hydraulic pump. Hägglunds DUe can be used at altitudes up to 5000 masl. For altitudes above 1000 masl, adjustments will be done to 2.4 Hazardous substances - Asbestos content the drive unit. All Hägglunds products are free from asbestos when delivered from Bosch Rexroth. 2.2.3 Hazardous area The DUe can be adapted to work in explosive gas zone. The Bosch Rexroth define asbestos with names and Chemical specification according to ATEX directive is Group II, Zone Abstract Service numbers (CAS) as in Table 2 1, Category 2G, Explosion group IIC, Temp class T4. This requires special electric components and special handling Table 2: Asbestos of electric connections to limit the power in the explosive Name CAS zone. Actinolite 77536-66-4 Amosite (Grunerite) 12172-73-5 2.2.4 Sound levels Anthophyllite 77536-67-5 Hägglunds low speed hydraulic motors generate very low Chrysotile 12001-29-5 sound levels due to the low speed. The dominating sound Crocidolite 12001-28-4 sources in a hydraulic drive system are the drive unit and Asbestos Tremolite 77536-68-6 the piping system.

Hägglunds offers three options with regard to the drive unit sound levels. Sound values below are the average LPA surface sound pressure levels according to ISO 3746 and doesn’t include external piping.

• DUe with panels, 70-80 dB(A) – standard solution • DUe with noise reduction solution, 68-78 dB(A) – optional solution • DUe without panels, 75-90 dB(A) – optional solution

Sound levels are calculated for drive units with water cooler.

RE 15325-TA / 12.2017, Bosch Rexroth AB 10/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

3 System description

3.1 Control system Part Description Property Brand Control unit Hägglunds Material Stainless steel, EN 1.4301 Dimension 400x300X145 (WxHxD) Protection class IP65 Power supply 90…264VAC, 50…60Hz Power consumption max 300 VA +24 VDC outlets Fused Electric motor interlock 3 x Relay contacts 3 A, 30VDC / 250VAC, Closed = OK, to interlock relay in MCC Digital inputs 47 x 24 VDC Analog inputs 9 x 4-20mA Digital outputs 13 x Relay contacts 3 A, 30VDC / 250VAC Encoder inputs 2 x Quad incremental Fieldbus slave Card Profibus DP HMS Anybus Modbus RTU Controlnet EtherNet IP ProfiNet DeviceNet Modbus TCP CC-Link Space heater PTC, < 30°C, moisture prevention Terminals One row spring clamp type, max 2.5 mm2 Phoenix contact Cable gland plate Multigate MC 25 Trelleborg Corrosion protection VCI Emitter Cortec Local control panel Hägglunds Material Stainless steel, EN 1.4301 Dimension 395 x 295 x 35 (WxHxD) Protection class IP65 Communication CAN Connector M12 Corrosion protection VCI Emitter Cortec Connection box (optional) Hägglunds Material Stainless steel, EN 1.4301 Dimension 500x500x240 (WxHxD) Protection class IP65 Optional Power supply 100-240VAC / 24VDC, 2A Puls Terminals Two row spring clamp type, max 2.5 mm2 Phoenix contact Cable gland plate Multigate MC 25 Trelleborg Corrosion protection VCI Emitter Cortec I/O Boxes with connection cables Phoenix contact Material Housing PBT, Moulding PUR Degree of protection IP67 Contact material CU alloy goldplated Cable type PUR black (LiYY11Y-HF) Silicone-free Cable area 0.5 mm² (Power 1 mm²) Electrical connections M12x1 4-pin

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 11/24

Part Description Property Brand M12 Connector cables interfacing sensors, switches and actuators Phoenix contact Cable type PUR gray (LiYY11Y) Conductor cross section 4x 0.75 mm² Wire colors Brown, white, blue, black Suction line indicator Panasonic Switching elements Change-over contact, 1 NC or 1 NO Protection class IP 67 Type AZD 1051 Filter indicator Hagglunds Supply voltage 10-30VDC Max switching power 20W 100% switching pressure Drain and Return 2.2 ± 0.3bar Charge and Flush 5 ± 0.5bar Funtion of output, 100% Normally closed, opens above set pressure 75% Normally open, close above Cold start suppression <30 °C Electrical connection M12x1 4-pin Protection class IP67 Level / Temperature sensor Rexroth Protection class IP65 Electrical connection M12x1 4-pin Tank level output signal 4-20mA, 2 wire PT 100 Sensor element Pt 100 class B DIN EN 60751 Temperature measuring range 0 to 100 °C Tank temperature output signal 4-20 mA, 2 wire Pressure transducers Rexroth Sensing method Thin film Material in contact with media Stainless steel, EN 1.4542, NBR sealing Measuring ranges Charge pressure 0...50 bar Work pressure 0...400 bar Supply voltage Ub 16…36VDC Output signal 4-20mA, 2 wire Max load (Ub-8,5V)/22mA Accuracy to IEC 61298-2 < ± 0.5 % Housing materials V4A (EN 1.4404), PEI, HNBR Electrical connection M12x1 4-pin Protection class IP67 Water valve solenoid - plate cooler Asco Supply voltage 24 VDC Power consumption Max 11.2 W Electrical connection EN 175301-803 (DIN 43650-A) Electrical enclosure protection Moulded IP 65

RE 15325-TA / 12.2017, Bosch Rexroth AB 12/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

3.2 Electrical system

Electrical scope of supply, DU units

Part Description Property Brand Low voltage induction motors Siemens / Hoyer Sizes 3-500 kW Type Squirrel cage Energy class IE3 Operation duty S1 - Continious duty Cooling Fan cooled TEFC Protection class IP55 Insulation class 155(F) to 130(B) Motor protection 3xPTC thermistors 150°C in stator winding Painting Corrosion class C3 Sound pressure ≤ 85 dB(A) Cables, Internal Phoenix contact Earth cables, internal 1.5 mm2 , green/yellow I/O boxes Multi core cable 0.5 mm2 (Power 1mm2), black PUR outer sheet Sensor cable Multi core cable 0.34 mm2, black PUR outer sheet Actuator cable Multi core cable 0.75 mm2, black PUR outer sheet Internal control cables 0.5 mm2 , blue Internal AC cables 1.0 mm2 , black Cables, Customer connection Control cables Min 0.5 mm2, shielded. Max 2.5 mm2 Control power cables Min 1.0 mm2, shielded. Max 2.5 mm2 Earth cable, Frame Min 10 mm2 Earth cables, internal 1.5 mm2 Heater Min 1.5 mm2 Line cables, electric motors Depends on motor power Earth cable, electric motors Depends on motor power Oil heater Backer Material tubular element Stainless steel, EN 1.4404 Head Brass Terminal box Silumin Lid for terminal box Carbonate plastic Protection class IP54 Power 670 W Hydraulic pumps Hägglunds Type Variable displacement pump Operation Closed circuit, bi-directional Displacement 40 - 750 cm³/rev Type of control Electrical control with proportional solenoid Nominal pressure 350 bar Peak pressure 420 bar Operating viscosity range 40 mm²/s to 150 mm²/s Viscosity limits min 10 mm²/s to max 2000 mm²/s (short term on cold start) Minimum level of fluid cleanliness acc. to ISO 4406 18/16/13, NAS 16389 class 9

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 13/24

3.3 Hydraulic system

Part Description Property Brand Accumulators Bosch Rexroth Material Shell Chrome molybden steel Material Bladder Nitrile (NBR 20) Gas Dry nitrogen Max. working pressure 330 bar Sizes 2,5 - 10.0 liter Oil filters Hägglunds Material of housing (Single) Aluminum Material of housing (Duplex) Cast iron Material of filter element Synthetic glass fibre material Function Single or Duplex type w. switchover function Filtration grade 10 µm absolute Indication Drain and return Visual + electrical at 2,2 bar; bypass at 3,5 bar Charge and flush Visual + electrical at 5,0 bar; bypass at 7,0 bar Reservoir breather Hydac Material of housing Glass fibre reinforced synthetic material Material of filter element Paper Filtration grade 3 µm Water cooler - plate heat exchanger Swep Material of plates Stainless steel, EN 1.4401 Material of connections Stainless steel, EN 1.4401 Material of brazing Copper Max work pressure oil side 31 bar Max work pressure water side 16 bar Water cooler - tube heat exchanger Bowman Material of housing Aluminum Material of end cover Cast iron Material of tube stack 90/10 Cu.NI Max work pressure oil side 20 bar Max work pressure water side 16 bar Air cooler - air oil heat exchanger Hägglunds Material of matrix Aluminum Material of fan blades Nylon PAG Material of fan housing/gaurd Steel Max dynamic pressure 14 bar Max static pressure HDC 50,60,80 26 bar HDC 85,90,100, 21 bar 200 Internal by-pass 4 bar Painting Corrision class C3 RAL 9005 Electric motor Aluminum Insulation: 155(F) to 130(B) Cooling: Fan cooled TEFC Protection: IP55 Efficency: IE3

RE 15325-TA / 12.2017, Bosch Rexroth AB 14/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

Part Description Property Brand Pressure gauges (optional) Bosch Rexroth Material of housing Stainless steel, EN 1.4301 Material of sight-glass Plexiglass Scale Bar/Mpa Pressure gauge fill Glyserine Size Ø 63 mm Hydraulic pipes Hägglunds Type Low pressure, max 100 bar Material Stainless steel, EN 1. 4404 Flexible hoses Hägglunds Material Hose Steel braided syntetic rubber Fittings Steel Hydraulic fittings VOSS Type ISO 8434-1 EO2 Seals NBR Material Steel Surface treatment Zinc-Nickel base coat with a passivation layer Water valve - plate cooler Asco Type Pilot operated solenoid valve House material Brass Material in contact with media Stainless steel, EN 1. 4301 and brass Sealing NBR Function Normally closed, 24V electrically opened, manual override Water valve - tube cooler Hägglunds Type Electric motor powered two-way ball valve Material in contact with media House CF8M Ball Stainless steel EN 1.4401 Seat CTFE Supply voltage 110 V or 230 V Function Ball valve with manual override and visual position Suction valve ASA Hydraulic Type Butterfly valve with mechanical locking Material Aluminium Function Normally closed, manual control, electrically monitored Test connections Hydrotechnik Type M16x1,5 Material Steel, EN 1.0718 Seals NBR Level sight glass Bosch Rexroth Material Housing Aluminum Tube Polyamid Sealing NBR

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 15/24

3.4 Mechanical parts

Part Description Property Brand Frame Hägglunds Material DOMEX 355 MC D Dimensions (footprint) C1 = 1740x1090 S2 = 1820x1225 S3 = 2720x1225 M2 = 2000x1500 M3 = 3000x1500 L2 = 2190x1500 L3 = 3500x1500 Panel Hägglunds Material Steel EN 10130 - DC01 Sound insulation Material Bonded foam with PU protecting layer Fire resistant Acc to US norm FMVSS-302 Oil Reservoirs Hägglunds Material Stainless steel, EN 1.4301 Surface treatment Welded, cleaned, grazed Tank Volumes Min volume sized to 1:1 of charge flow C1 = 130 Liters S2 = 120, 255 Liters S3 = 120, 255, 350 Liters M2 = 120, 255, 350, 505 Liters M3 = 120, 255, 350, 505, 765 Liters L2 = 120, 255, 350, 505 Liters L3 = 255, 350, 505, 765, 835 Liters Tests Pressure test 0,2-0,3bar Bell housing Hägglunds, KTR Material Hägglunds steel, S355J2+N KTR aluminum Other With inspection hole for shaft coupling Cabinet feets (optional) Trelleborg Adjustment range C1 25-32 mm S, M, L 30-38 mm Material Zink plated steel and NBR

RE 15325-TA / 12.2017, Bosch Rexroth AB 16/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

3.5 Surface treatment 3.5.2 Extended paint specification The frame work of the drive unit is painted according to the Frames: following requirements: Color black RAL 9005 Painted according to ISO 12944 C5 A5M.05 3.5.1 Paint specification Frames: Pre treatment and ground coating: Color black RAL 9005 • Degrease with alkaline detergent. Painted according to ISO 12944 C3 N3.02 • Blast Sa 2 1/2 according to SIS 055900. Continued with dust extraction. Pre treatment and ground coating: • Paint EP(Zn), thickness dry 60-90 µm. • Degrease with alkaline detergent. • Blast Sa 2 1/2 according to SIS 055900. Finishing painting Continued with dust extraction. • Paint EP, thickness dry 90-150 µm. • Paint Temazinc EE, thickness dry 30-50 µm. • Paint EP, thickness dry 90-150 µm.

Finishing painting Total painting thickness minimum 240 µm • Paint Duasolid H50, thickness dry 120-190 µm. Panels and top cover: Total painting thickness minimum 150 µm Performance in stainless steel, EN 1.4301. No painting required. Panels and top cover: Color orange RAL 2002 Painted according to ISO 12944 C3 N3.05

Pre treatment and ground coating: • Degrease with alkaline detergent

Finishing painting • PE (Polyester powder Interpon D1036), thickness dry 90-110 µm.

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 17/24

3.6 Welding specification 3.8 Hydraulic fluids All welding of frame work and tank are in accordance to The Hägglunds DUe is primarily designed for operation with ISO 2553 and ISO 3834. hydraulic fluids according to ISO 11158 HM.

The qualifications of welding personnel are in accordance Table 4: Applicable fluids to ISO 3834 for the work they are engaged to carry out. ISO 11158 ISO 15380 ISO 12922 Mineral oil based Environmentally Fire resistant Weld symbols are in accordance to ISO 2553. and mineral oil acceptable hydraulic hydraulic fluids related hydraulic fluids Where specified, welded components are stress relieved. fluids No further welding shall be permitted after stress relieving Within these standards, not all fluid classes are allowed. unless prior written approval Bosch Rexroth.

Before the start of project planning, see data sheet Certificates for welding procedure specification (WPS) and RE 15414, Hydraulic fluid quick reference, for detailed welding procedure qualification records (WPQR) are availa- information on hydraulic fluids and specific additional ble on request, see Table 8 page 19 for details. demands.

3.7 Oil pan The bottom part of the DU is designed to work as an oil pan for leakage oil. The oil can be removed from the pan via a drain tap on the front side (Small, Medium and Large) or on the side (Compact).

Table 3: Oil pan volume DUe C1 DUe S2 DUe S3 DUe M2 DUe M3 DUe L2 DUe L3 134 L 365 L 545 L 500 L 755 L 550 L 870 L

RE 15325-TA / 12.2017, Bosch Rexroth AB 18/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

4 Technical material 4.2 Quality Quality control plan The quality control plan (QCP) summarizes the set of pro- 4.1 Documentation cedures Bosch Rexroth follows to ensure that the drive The documentation listed below is supplied from the units adheres to the defined set of quality criterias. production plant for Hägglunds DUe The QCP can be supplied with the project order.

ISO 9001 Table 5: Generic documentation Bosch Rexroth is awarded certification for ISO 9001, which Document Document type File Format Language number is the international standard that specifies requirements for Installation & a quality management system. Maintenance manual 15325-WA pdf Local language Hägglunds DUe drive ISO 14001 unit Bosch Rexroth is awarded certification for ISO 14001, Instruction Manual - 15330-WA pdf Local language Hägglunds Spider which is an international standard that specifies requirements for an effective environmental management system.

4.3 Certificates Table 6: Project specific documentation The certificates in Table 7 and Table 8 are available on Document Document type File Format Language request for the Hägglunds DUe drive unit. number GA drawing order specific pdf, dwg English Table 7: General certificates Hydraulic diagram order specific pdf, dwg English External connection Material number Certificate type Price order specific pdf, dwg English diagram R939005692 Declaration of compliance and origin POR Internal connection Declaration of compliance according to order specific pdf, dwg English R939005683 POR diagram EN 10204 - 2.1 Spare part list order specific pdf English R939005691 Declaration of origin POR Documentation for Certificate of origin from Chamber of R939064007 POR Spider II control order specific pdf, docx English Commerce system Declaration of compliance - quality and R939005692 POR Spider parameter file* order specific s2px English quantity according to EN 10204 - 2.1 Bus configuration table order specific pdf, xlsx English R939005689 Certificate of warranty POR Declaration of wooden packaging R939060977 POR material according to ISPM 15 *also included as text in Documentation for Spider II control system Declaration of non solid wood packing R939061845 POR material R939005681 Asbestos declaration ―

POR = Price on request

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 19/24

Table 8: Drive Unit specific certificate 5 Testing Material Certificate type Price number Declaration of incorporation as defined by 5.1 Delivery test N/A the EC Machinery Directive 2006/42/EC — All Hägglunds DUe are production tested before delivery Appendix 2B from the production plant, the purpose of the production Declaration of manufacturer with reference N/A — to Pressure Equipment Directive 2014/68/EU test is to verify the customer demands in respect to fun- EC declaration of conformity in accordance ction, performance and surface finish. N/A — with ATEX Directive 2014/34/EU The delivery test of Hägglunds DUe are performed by aut- EC declaration of conformity in accordance horized personal and documented in a test protocol, based N/A with EMC Directive 2014/30/EU for — on technical specification of the DUe. Hägglunds Spider All components are controlled and set so that only minor EC declaration of conformity in accordance N/A with Low Voltage Directive 2014/35/EU for — adjustments are needed at commissioning on site. Setting Hägglunds Spider and control of pressure, voltage, flow, etc. is done with Production test certificate according to EN calibrated measure equipment. R939005688 POR 10204 - 3.1 for drive units Material certificates according to EN 10204 - R939066581 POR 5.2 Noise test (optional at order) 2.1 for frame, panels and oil tank Noise test of Hägglunds DUe are performed by an external Material certificates according to EN 10204 - R939066580 POR company. The measuring conditions are according to ISO 2.2 for frame, panels and oil tank Material certificates according to EN 10204 - 3746 and ISO 11202. The measurements are performed R939066582 POR 3.1 for frame, panels and oil tank with 3 different load cases: Paint certificate according to EN 10204 - 2.1 • Idling R939066578 POR for frame and panels • Working pressure (0% flow) Paint certificate according to EN 10204 - 3.1 R939066579 POR • Hydraulic pressure at approx. 50 bar (100% flow) for frame and panels The reported result shows the measured sound pressure Welding procedure specification (WPS) for R939066585 POR level (L ) at 1 m distance from the drive unit and the frame and oil tank PA Welding procedure qualification record calculated sound power level (LWA). R939066584 POR (WPQR) for frame and oil tank Noise test and its certificate is available on request, see Pressure test of oil tank according to EN Table 8. R939066586 POR 10204 - 3.1 Noise test of drive unit according to EN R939062550 POR 5.3 Factory acceptance test (optional at order) 10204 - 2.2 The following will be shown during the factory acceptance Vibration test of drive unit according to EN R939062549 POR test (FAT): 10204 - 2.2 • Limited delivery test of the DUe (pressure settings) POR = Price on request • Review of order specific documentation. • Complete delivery test of the DUe on demand (POR) Date for attendance at FAT will be notified approx. 14 days before the delivery date.

RE 15325-TA / 12.2017, Bosch Rexroth AB

Technical appendix for product catalogue Hägglunds DUe | Drive unit 21/24

6.5 Storage conditions at site The DUe (including parts delivered separately) should be stored indoors. The plastic hood in a crate or on a pallet should not be open or removed before installation.

6.5.1 Storage condition on site for DUe At delivery, the DUe is protected with desiccant bags to absorb moisture and sealed with a plastic hood. This provides sufficient atmospheric corrosion protection for indoor storage up to 12 months from delivery date. If storage time exceeds 12 months the desicant bags has to Fig. 7: Rain protection be exchanged, the crate must be opened to access the plastic hood. A wooden crate is then built for cover and mechanical protection of the DUe. 6.5.2 Storage condition on site for other item As standard, the top of the crate is rain protected with a At delivery, the separate delivered items are protected with plastic film and is on all vertical walls marked with centre VCI foam pads and sealed with a plastic hood. of gravity, fork lifting points and weight. This provides sufficient atmospheric corrosion protection for indoor storage up to 18 months from delivery date. 6.3.2 Packing procedure other items These items are packaged in plastic hoods and a VCI foam If storage time exceeds 18 months, the VCI protection has pad is placed inside the hood before it will be sealed. This to be extended. gives an adequate protection against atmospheric corrosion during shipping and storage. These items are placed in separate wooden crates or on pallets.

6.3.3 Crates The crates are made of plywood that conforms to ISPM No. 15.

The building process of the crates are that walls and roof are nailed together, after that a number of metal straps are tightened around the crate.

6.4 Lifting methods The DUe package is designed for forklift truck handling and an unpacked DUe can also be lifted with ropes/chains. Items that are delivered in separate crates or on pallets, these are only designed for forklift truck handling and are always marked with the weight.

RE 15325-TA / 12.2017, Bosch Rexroth AB 22/24 Drive unit | Technical appendix for product catalogue Hägglunds DUe

7 References

Title Document no Document type

Hägglunds DUe drive unit RE 15325-01 Product catalogue

Hägglunds DUe drive unit RE 15325 Data sheet Installation and maintenance Hägglunds DUe drive unit RE 15325-WA manual Hydraulic fluid quick reference RE 15414 Data sheet

Hägglunds Spider 2 control system RE 15330-WA Instruction manual

Bosch Rexroth AB, RE 15325-TA / 12.2017 Technical appendix for product catalogue Hägglunds DUe | Drive unit 23/24

NOTES

RE 15325-TA / 12.2017, Bosch Rexroth AB Bosch Rexroth AB SE-895 80 Mellansel, Sweden Phone: +46 (0)660-870 00 [email protected] www.boschrexroth.com/hagglunds

Your local contact person can be found at: www.boschrexroth.com/contact

The data specified above only serve to describe the product. No statements Document No: RE15325-TA concerning a certain condition or suitability for a certain application can be Version No: 12.2017 derived from our information. The information given does not release the user Photo courtesy of Hägglunds from the obligation of own judgment and verification. It must be remembered Replaces: New that our products are subject to a natural process of wear and aging.