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FILLING FOOD – CONSIDER IT BAGGED!

INNOVATIVE COCOA PACKAGING

BEH N+ BATES ( A member of HAVER & BOECKER) 2 3 OuR PASSION: OPTIMuM COCOA PACKAGING

Do you pack cocoa products? If so, we are your partner, The packing is a main part of your value added as we are specialized with your products. We supply chain. Being supplied specifically for your product and packaging for: your conditions, it provides considerable and lasting advantages: n Valve n Pre-fabricated open-mouth bags n Maximization of profit due to clean and weight-accurate n FFS bags product processing n Big bags n Maximization of benefit due to improved product As well as for: protection and protection against humidity n Cans n Pails n Reduced cost due to a clean packing environment and n Drums reduced clean work n IBCs n High advertising impact due to optimally filled bags that Originally grown in the Amazon region only, the cacao is can be efficiently processed by your customers now cultivated in the warm and humid climate around the equator. The cocoa beans are also processed in countries n Reduced delivery costs due to optimum use of shipping outside the equatorial belt. They are converted into cocoa spaces products with diverse characteristics playing a decisive role in the selection of the right packaging technology. Knowing Tread new paths – with us – because you profit from our about these specialties, we are able to offer you an experience. optimally adapted packaging solution for each type of packaging, for manual or automatic operation.

Modern standards such as GMP and HACCP are not foreign words to us but terms used in our daily work. Together with our customers we regularly develop packaging solutions, taking into acount the most recent regulations of the industry as well as the experience our experts have gained in their daily business.

The company BEH N+ BATES Presence around the globe

Founded in Krefeld/Germany in 1933, BEH N+ BATES Our representatives and service network, located in more rapidly became known for robust and high quality than 60 countries, are readily available to support your filling machines. Since being taken over in 1994 by installation. They consist of HAVER & BOECKER HAVER & BOECKER, Oelde/Germany, one of the world- subsidiaries as well as independent agencies, all of which wide leading packing machine manufacturers, we have are highly trained. They know the specialities of food specialized in the food industry from the end of the 90s. packaging and are able to advise and fully support you Since then, leading groups of food companies have from the first project idea up to the ready-to-use trusted in our technology, as have small factories. installation and subsequent regular maintenance.

BEH N+ BATES 4 5 HIGHLy PRODuCTIVE: THE VALVE BAG FILLING TECHNOLOGy

A lot of cocoa producers prefer the valve bag. It The BEH N+ BATES impeller packer represents easy handling, high outputs, good weighing has proven to be the most reliable solution for fat- accuracies and compact bag shapes with high c ontaining cocoa powders. It fills your products at a high advertising impact. filling pressure thus ensuring low-air and compact product packaging. The bulk density and the flowability of your The BEH N+ BATES gravity packer product are paramount for the selection of the correct is the all-round solution for grainy, granular and lumpy impeller filling system: products, e. g. cocoa kibbles or chocolate chips. The product is filled according to the gravity principle – without n Vertical impeller for fine powders additional conveying air or mechanical assistance. For n Horizontal impeller for heavily flowing and light products optimum product densification the packer can be extended to incorporate a vibrating compactor. The diameter of the impeller wheel is selected according to your product properties. Machine output: up to 160 bags per hour per spout with gross weighing Machine output: up to 600 bags per hour per spout with net weighing up to 160 bags per hour per spout

Your advantages: Your advantages: n Cost efficiency through the compact, low-maintenance n Optimum shape through the especially compact, machine design low-air bag filling n Ease of operation through the clear machine design n Improved product through the reliable filling of tight bags n Flexibility in combination with a mobile frame enabling positioning of the machine under different silos n No product loss due to the weight-accurate filling by the product-selected filling impeller

n High packing outputs through bag filling without over - pressure and minimum de-aeration times

The linchpin: Your product – You have special demands. Our solution: The right filling technology Our flexible modular machine design provides you with the right solution.

The exact analysis of the product and its characteristics as well as the used materials is one of the basic n Motor-driven bag length adjustment preconditions for all processes in the bulk goods n Metal detectors – integrated or external handling industry. Our practice-orientated tests lead n Printer and labeler for bag marking to economic packaging solutions and facilitate the collection of process-relevant product data.  for checking the weights and communicating them to the central control system  Complete stainless steel design

BEH N+ BATES 6 7 CuSTOMIzED: THE AuTOMATIC VALVE BAG FILLING

Each packing machine manufacturer is confronted with The BEH N+ BATES ultrasound sealing station the special challenge of supplying you with a customized closes all valves with PE in a clean and tight way solution allowing you to either automatically apply or thus preventing even the smallest product particles seal the bag on request. escaping from the filled bag.

Machine output: The BEH N+ BATES FRONTLINE bag applicator Depending on the filling machine output applies all common bag types and sizes in a reliable, fast and secure way. It ensures minimum product losses and Your advantages: high application rates. n Optimum product protection through tightly closed Machine output: bags up to 650 bags per hour n Maximum cleanliness through bag sealing directly at the Your advantages: filling spout n Cost reduction through the linear bag application and n Space and cost savings from the integration of the controlled valve opening sealing station within the filling machine frame n Ideal space use from the project-specific selection and n Dust explosion protection with certification according to positioning of the empty bag magazine ATEX for application in the dust-explosion zones 21 or 22 n Reduced maintenance through the free access of the filling machines from the front n Flexibility from the easy change-over to different bag sizes and types n Optimum production planning through the possible future extension of the existing filling machine

Empty bag feed from the horizontal Controlled valve opening for optimum Automatic valve bag application onto Valve bag filling Valve bag sealing by ultrasound The clean and tightly closed bag on its magazine into the bag applicator automatic bag application the filling spout directly at the filling spout way to the

BEH N+ BATES 8 9 CuSTOMIzED: THE AuTOMATIC VALVE BAG FILLING

Valve bag filling to perfection: Your advantages: The BEH N+ BATES “Plug ‘n Pack” design INTEGRA FD n Improved cleanliness from the dust-tight, Clean, silent and ready for operation within the shortest noise-absorbing cabinet with large-area access doors possible time – Our “Plug ‘n Pack” design INTEGRA FD sets standards! It integrates the application, filling and n Low commissioning costs due to the delivery of a sealing stations in a compact dust-tight cabinet that is completely assembled and tested filling machine completely assembled and cabled prior to delivery. n Low space requirements from the compact design The INTEGRA FD can be supplied with 1 to 4 filling spouts – or alternatively in expandable version for your n Comfortable operation with the integrated touch panel flexible production planning. and the use of polycarbonate windows for the visual control of the packing process Machine output: up to 650 bags per hour

Optimum product protection The details make the difference: printer for labeling the empty bags

Checking the product for contamination by metal The traceability of products plays an important role in particles is part of the standards in modern food the food industries. Carefully marked bags include installations. We can offer you various solutions for the information on all important production data. integration of a metal detector and testing devices to We offer solutions for the of full bags – as well as support you in your quality control and the observation for the labeling of empty bags providing you with the of food regulations. very special advantage of having the reliably applied and always in the same position on the clean bottom of the empty bags. A scanner guarantees that Sensitivity depending on the product: only accurately labeled bags are filled. 1.2 mm for iron particles In order to avoid the dust deposit areas, the label printer 1.5 mm for stainless steel particles can, for example, be installed in such a way as to be flush with the cabinet of the INTEGRA FD.

BEH N+ BATES 10 11 INNOVATIVE: THE OPEN-MOuTH BAG FILLING SySTEM TOPLINE ®

Optimum product protection and improved storage, Your advantages: high advertising impact or simple opening and re-closing of the used bags – all these are convincing features of  High cleanliness due to product-specific dosing and the open-mouth bag. filling within a dust-tight machine cabinet

However, the filling of cocoa powder requires very special  Exact weights due to separate coarse and fine flow sensitivity as powder can be dusty. Only the well balanced filling with the gross principle for powders or due to the combination of low-air filling, a dust-tight filling spout and application of a net weigher for granulated products efficient de-aeration provides optimum filling results – and this is our main strength.  Attractive bag shapes due to efficient product densification by special bag vibrators and vacuum For the fully automatic clean packing of cocoa powder into probes your prefabricated open-mouth bags we offer the BEH N+ BATES TOPLINE ® system. The complete bag  Good product protection due to project-specifically processing is carried out in a compact, dust-tight machine selected bag , e. g. folding, welding or hot-melt cabinet – starting with the bag feed and filling up to the activation densification and sealing.  High advertising impact due to application of appealing bag materials with high-quality imprints In brief: The function

The separated empty bag is taken out of the magazine, exactly aligned and opened by sucker bars. Bag grippers take the pre-opened bag to apply it securely to the dust- tight powder filling spout. In order to compact your products during or after filling we equip the TOPLINE ® with vibrators – in specially encapsulated food-grade design – and, if required, with an additional vacuum probe.

Machine output: 120 bags per hour with 25-kg-bags and gross weighing

The linchpin: Your product – Our solution: The fitting components

Tailor-made: Secure: Well-proven: Product-specific: Empty bag magazine Bag separation at the bag bottom for troublefree Bag opening by sucker bars Bag filling by dust-tight powder type spout (maximum capacity: 500 bags) operation without bag blockages Vollsack-Bedruckung Bandkontrollwaage

BEH N+ BATES 12 13 TREND-SETTING: THE ADAMS ® TECHNOLOGy

Each producer is keen on keeping packing costs as low Your advantages: as possible – combined with maximum cleanliness. The FFS bag meets this requirement to the largest possible  High cleanliness due to dust-free filling, sealed filling extent. It is formed out of a gusseted tubular film, filled spout and de-dusting in the filling machine and sealed thus enabling the bag size to be optimally adjusted to the product. As a result film consumption is  Excellent product protection from moisture and outside reduced. influences in the tightly sealed PE bags

The ADAMS ® technology is the BEH N+ BATES FFS system  Attractive bag shape due to simultaneous bag filling and for filling cocoa powder. de-aerating as well as through the integrated corner weld for the proven shape of the filled bag

In brief: The function of the ADAMS ®  Compactly palletized bags for optimum use of storage and shipping spaces The film length needed for your product and your filling weight is automatically cut from the film reel. The bottom  High tear resistance of modern films to minimize bag seam is welded with a minimum overlap. For an optimum breakage along the entire logistical supply chain for bag shape and also for easy and complete bag emptying it higher cleanliness and reduced maintenance can be fitted with special corner welds.  Perfect advertising impact due to appealing high-quality Grippers take the pre-shaped, opened bag and apply it to imprints with gloss finish – for increased acceptance the dust-tight BEH N+ BATES powder filling spout that fills among your customers and thus higher sales your cocoa powder either by air or impeller units according to the gross filling principle. Thanks to the combination of  Environmentally-friendly packaging due to tailor-made gross filling and product densification we reach brilliant bags and minimized packing material consumption weight accuracies.

The upright standing bags are closed in a tight and hygienic way directly after filling. Then they are flattened and palletized. The result: Perfectly filled bags requiring just a minimum of film.

The details make the difference

Optimally opened: Hygienically filled: Stable: Cost-saving: Time-saving: Shaping of the pre-opened bag for easy Product filling by the dust-tight special Corner welding of the gusset for Reduced film consumption due Automatic reel changer – in variants for 2 or 3 application to the filling spout powder spout with integrated residual air optimum bag shapes and easy to minimum weld seam overlaps reels – for reduced standstill times in of de-aeration complete emptying film reel changes

BEH N+ BATES 14 15 WEIGHTy: THE BIG BAG FILLING

In the logistics chain big bags are a cost-effective Cleanroom filling alternative to conventional bags. They are available in Special requirements apply for the filling of big bags under different designs, e. g. with internal stiffening for better cleanroom conditions. In order to assure that no forbidden stability. But what all of them have in common is they materials such as wooden get into the cleanroom must allow quick and clean processing – goals that can we have developed a special shuttle system. After filling it be easily reached with the BEH N+ BATES big bag filling takes over the big bag, transports it out of the cleanroom station. and puts it onto a pallet for further processing – and all this to comply with the required hygiene standards. Operator convenience The rear fixing hooks for the big bag loops can be slewed Accessories towards the front thus being easily reached by your For trouble-free big bag processing right from the operating staff. All 4 hooks open automatically after the beginning up to the end we offer you a large selection of filling process. additional components, e. g. automatic pallet separator, cover sheet dispenser or full pallet transport systems. you Cleanliness specify the degree of automation – we supply you with the For clean product filling the big bag is sealed by an equipment you need. inflatable sleeve with counter pressure ring.

Stable bags Product dosing and densification are decisive factors for stable big bags. We use vibrating tables to compact your product. Highly fluidized products can be additionally de- aerated by vacuum probes during or after filling.

Tight bag closure For optimum product protection against outside influences the filled big bag can be closed by turning the filling spout – our so-called tulip forming. On request, this process can also be carried out automatically.

Big bag filling: Product-suited, clean and user-friendly

Fixing of the big bag loops onto the slewable Fixing of the filling spout – with inflatable sleeve for Manual closing of the filled big bag – as an Transport of the filled big bag to the full INTEGRA FD 3 für die Abfüllung von Stärke Innenansicht des INTEGRA FD 3 hooks dust-tight big bag sealing during filling option, by our so-called tulip forming bag storage

BEH N+ BATES 16 17 NO DRIP IS LOST: THE LIQuID FILLING

Regardless whether you process cocoa butter or cocoa Your advantages: mass – your product can be filled in a fast, safe, clean and gentle manner and placed in non-perishable n High cleanliness through level controlled ascent, drip storage. For more than 40 years, our sister company cup, drain funnel and cleaning station – or on request, a FEIGE FILLING has been a leading name in the filling of closed protective cabin with lock gates liquid or pasty products and a guarantor for the gravimetric filling with calibrated accuracy. n Product-adapted filling according to the below-surface or above-surface filling principle upon request, we are able to supply from a manually operated filling station to a complete system from one n Additional product adaptability through a heated filling source: Filling, closing, labeling, packaging, lance or with additional inerting palletizing, storing, dispatch and logistics. n No product cross-contamination through rapid-change In brief: filling lances The function of the semi-automatic fillers After aligning the opened empty and the filling n Sealed through overpressure bunging, lance, the operator starts the automatic filling process by leakage test or sealing pressing a push button. Each container is precisely filled within Weights & Measures specifications using coarse and n Optimum operation through simple operator guidance, fine flow. After filling, the operator closes the container and easy product change and cleaning processes as well as opens the following empty container whilst another tool-less operation in daily production processes container is being filled. n Short and simple commissioning through the delivery of And: pre-assembled and tested filling stations and clear The function of fully automatic fillers operator guidance Empty, clean and closed containers are transported to the filler. The filling opening is automatically positioned for the n Special machine variants executed according to ATEX tools, in order to automatically open, fill and close the regulations or in stainless steel design – tailor-made to container. The filled, clean and closed container leaves the your needs filler. Other functions such as labeling, nitrogen purging, overpressure bunging or leak testing can be integrated into the automatic process.

Everything starts with the selection of your container

We are able to process anything - from 0.5 kg tins or pails, cans, bags, steel and plastic drums to IBCs. The different containers can either be filled by means of simple semi-automatic filling systems or by fully automatic turnkey equipment. Again and again, we turn the wide variety of our customers' project scope into the challenge of finding and implementing individual customized solutions.

PailFill: CanFill: DrumFill: PalletFill: Filling of pails – on request, with automatic placer Filling of cans Filling of drums Filling of pallets and IBC’s

BEH N+ BATES 18 19 ALL FROM THE ONE SOuRCE: PLANT ENGINEERING AND SERV ICE

Your convincing and attractively packaged bags are the Service around your filling plants: It is important to us to result of a detailed planning, a carefully selected filling commission your packaging plant successfully – and technology and an overall concept incorporating the moreover, to keep it running trouble-free over the years. prior and subsequent plant components. A team of well-trained service technicians, who have We plan, project and deliver the single filling machine as extensive experience in packaging technologies, is at well as complete packing lines with palletizing and your disposal to quickly install and commission your plant transport packaging. Depending on your requirements, we and offer regular maintenance to achieve the highest can offer robotic palletizing or a conventional high-level possible reliability in continuous operation. palletizer in conjunction with stretch wrapping or stretch hooding. Should problems still occur, they are solved rapidly. Our large stock enables the quick delivery of spare parts. In addition to this, our plant engineering includes the product feed with storage silos, metal detectors or On request, we are able to equip your machine for our filter plants. We thus are able to develop comprehensive remote service. We can then log into the control of your solutions for hygienic, reliable and economic packing machine for remote diagnosis to best assist you in case of processes – all this in close co-operation with you. any problems.

BEH N+ BATES solutions are perfect solutions – for all Our experience is your profit: powders and granules as well as liquid and pasty From single filling machines up to complete packing lines – products. all are planned and realized on a turnkey basis from one source.

Integral planning concept We plan your entire packaging plant – from product storage up to the fully packaged filled bag pallet with transport protection.

BEHN + BATES

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B+B 0315 GB 1 Fe The machines and plants shown in this leaflet as well as the stated technical parameters are examples of customer-specific technical solutions. Therefore they are subject to modifications. The designation ® indicates a registered trademark of BEH N+ BATES Maschinenfabrik GmbH & Co. KG in Germany. Several indicated designations are registered trademarks also in other countries worldwide.