CELEB RATIN G 1 5 YEAR S!
VOL. 16 ISSUE 07 JULY 2019 cessnaflyer.org
3126 CESSNA 310 MODIFICATIONS
YouTube's "310 Pilot" 172RG Cutlass: An Owner's Guide
Planning for an Interior Renovation Page 24
Aircraft Spruce is the leading worldwide distributor of general aviation parts and supplies. Our orders ship same day, at the lowest prices, and with the support of the most helpful staff in the industry. We look forward to our next opportunity to serve you! www.aircraftspruce.com ORDER YOUR FREE 2018-2019 CATALOG! 1000 PAGES OF PRODUCTS! Call Toll Free 1-877-4-SPRUCE Vol. 16 Issue 07 July 2019
The Official Magazine of The Cessna Flyer Association
PRESIDENT Jennifer Dellenbusch [email protected]
VICE PRESIDENT / DIRECTOR OF SALES Kent Dellenbusch [email protected]
PRODUCTION COORDINATOR Heather Skumatz
CREATIVE DIRECTOR Marcus Y. Chan
ASSOCIATE EDITOR Scott Kinney
CONTRIBUTING EDITORS Mike Berry • Steve Ells • Kevin Garrison Michael Leighton • John Ruley • Jacqueline Shipe Dale Smith • Kristin Winter • Dennis Wolter
CONTRIBUTING PHOTOGRAPHERS Paul Bowen • James Lawrence • Keith Wilson
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Cessna Flyer is the official publication of the Cessna Flyer Association. Cessna Flyer is published monthly by Aviation Group Limited, 1042 Mountain Ave, Ste B #337, Upland, CA 91786. POSTMASTER: Send address changes to Cessna Flyer, 1042 Mountain Ave, Ste B #337, Upland, CA 91786. Subscriptions, advertising orders and correspondence should be addressed to 1042 Mountain Ave, Ste B #337, Upland, CA 91786. Annual dues: $44.00 in the U.S.; Canada and Mexico add $15.00 per year; all others add $25.00 per year (U.S. Dollars only). Eighty percent (80%) of annual dues is designated for your magazine subscriptions. The information presented in Cessna Flyer is from many sources for this reason there can be no warranty or re- sponsibility by the publisher as to accuracy, originality or completeness. The magazine is sold with the understand- ing that the publisher is not engaged in rendering prod- uct endorsements or providing instruction as a substitute for appropriate training by qualified sources.Cessna Flyer and Aviation Group Limited will not assume responsibility for any actions arising from any information published in Cessna Flyer. We invite comments and welcome any report of inferior products obtained through our advertis- ing, so corrective action may be taken. CESSNA FLYER (04) JULY 2019 CONGRATULATIONS ON A LEGENDARY CAREER! OVER 40 YEARS OF PERFORMING EXCELLENCE (1978-2019)
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3021, 3022 & 3023 JULY 22ND - 28TH WWW.TEMPESTPLUS.COM 08 THE VIEW from HERE Jennifer Dellenbusch JULY 2019 08 LETTERS to the EDITOR
Pilot to Pilot Renovating an 10 Practical Power: CESSNA FLYER EVENTS Interior, Part One: A Fleet of Planning Comes First Upgraded 172s by Dennis Wolter by Al Rice 16 2430 32 THE HIGH and the WRITEY Kevin Garrison 20 QUESTIONS & ANSWERS Steve Ells YouTube’s Cessna 310 38 “310 Pilot” Modifications A COMPREHENSIVE GUIDE by Dale Smith by Jerry Temple to ADS-B – PART FOUR 56 66 Dave Higdon 44 LEARN FROM EXPERIENCE: SOMEONE ELSE’S Kevin Garrison The Cessna Visit 172RG Cutlass: Saratoga Springs 48 An Owner’s Guide by Dennis K. THE PILOT’S GUIDE by Steve Ells Johnson TO TURBOCHARGERS 72 82 Tim Gauntt 92 NEWS 102 AIRCRAFT SAFETY ALERTS 108 ADVERTISER INDEX 110 BACK WHEN: VINTAGE CESSNA ADVERTISING AND MARKETING
Cover: Cessna T310R Photo: Jim Hoddenbach Photo: Chris Mattison, Alamy Stock Photo
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Jennifer Dellenbusch THE VIEW FROM HERE LETTERS to the EDITOR Send your letters to [email protected]
Engine Overhaul Fundamentals, Part Seven: Putting it All Back Together by Dennis Wolter, June 2019
Dear Cessna Flyer, Thanks for a very good article. Sharing is Caring I would like to make a few comments concerning inspection and reinstallation We used to think that sharing was primarily a good thing. We’re told as of the engine controls. toddlers to share our toys with our siblings and other annoying children. Early design engine controls with Throughout our lives, we share meals and good times with our friends. steel on steel conduit systems will ben- With the advent of social media, the concept and beneficial aspects of shar- efit from the oiling process. ing have become a bit skewed. Sharing has become, for some, a way to gain followers or to get attention. Sure, a lot of social media sharing is helpful, McFarlane does not recommend any entertaining or enlightening, but you must cut through a lot of “here’s my lubrication of our controls especially meal” photos to find it. the throttle control. A special laminated The kind of sharing that will always be a positive is the sharing of knowledge leather packing is used on our throttle that helps others. controls to allow smooth friction adjust- That’s the kind of sharing people in aviation do routinely, through hangar ments as the friction nut is rotated. flying, forums and mentoring. It’s the kind of sharing we aspire to provide at When lubrication is applied to the Cessna Flyer Association. control (even at the engine end), the In this issue of Cessna Flyer magazine, one of our biggest to date, you’ll find oil can work up the inner core cable plenty of pilots, mechanics, CFIs and aircraft owners sharing their knowledge. and conduit to the leather packing area Kevin Garrison’s article on mentoring imparts the value of sharing flight knowl- causing loss of locking friction. edge and the best way to do it. Jerry Temple uses his experience to call out The McFarlane controls are built some desirable modifications for the 310. with a self-lubricating Teflon liner and A beneficial use of social media is highlighted in “YouTube’s ‘310 Pilot’” a stainless steel inner core. A lifetime (starting on Page 56). Kevin and Jaime Thornton and their children share their anti-seize paste lubricant is applied in love of aviation with 37,000-plus subscribers, thereby exposing thousands of specific areas to prevent galling and people to the positive aspects of General Aviation flying (and having a lot of control lockup if the control becomes fun along the way). contaminated in service. The oil can On Page 32, you’ll find a new feature, “Pilot to Pilot”—a place for you to share your recommendations for products and services. Just contact compromise the anti-seize compound [email protected] to get started. You can provide a ready-made story, installed at the factory. or we can help you put one together. McFarlane and Cessna both recom- There’s more in this issue than I have space to recount here, so turn the page mend new controls at time intervals and avail yourself of the combined knowledge of our experienced aviation writers. equal to engine overhaul. Engine controls absorb tremendous vibration over an engine service cycle Blue skies, and the resultant wear and damage can- not be seen from the control exterior. The rubber boots must be kept in good condition as they keep contami- nation out and are critical to prevent vibration wear. Never reinstall a control that has excess friction as this friction is the best indicator of overload internal damage and pending failure.
Best Regards, Dave McFarlane, CEO McFarlane Aviation Inc.
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International Conference 2019. The formation on short final and land in CFA EVENTS Ninety-Nines International Organization close sequence at Wittman Regional of Women Pilots promotes advancement Airport (KOSH) in Oshkosh. Each July 20–21, 2019 — Waupaca Municipal of aviation through education, scholar- element in the flight consists of three (KPCZ). The 15th annual Gathering at ships and mutual support while honoring aircraft of the same model or similar per- Waupaca. CFA’s annual pre-OSH event the unique history of women in aviation formance arranged in a triangle, one in with fun, food and friendship. Registra- and sharing their passion for flight. The the lead position and one in each of the tion is $150/person and includes all meals, conference offers mentorship opportuni- wing positions stationed at 45 degrees to seminars and transportation (except night ties and leadership seminars that cover the lead. Visit cessnas2oshkosh.com. bus). Reps from Tempest, Marvel Schebler, all facets of aviation, professional and Superior Air Parts and more will be speak- personal development. For more infor- July 22–28 — Oshkosh, WI. Wittman ing on Sunday. Motor coach to AirVenture mation, visit ninety-nines.org/conference. Field (KOSH). EAA AirVenture (July 22–24) sponsored by Tempest Aero htm or contact Minnetta Gardinier, Oshkosh. Experience the largest annual Group and Univair. To register for the Deb Heinrichs or Paula Rumbaugh at gathering of aviation enthusiasts. From Gathering, visit thegatheringatwaupaca. [email protected]. unique, historic aircraft to world- simpletix.com. Book your room at Com- class daily air shows, you don’t want fort Suites at Par 4 Resort by phoning 715- July 20 — Oshkosh, WI. Cessnas 2 to miss the World’s Greatest Aviation 942-0500 (group rate is $134/night). Visit Oshkosh 2019. The mass arrival is Celebration. For more information, CessnaFlyer.org for more information. Cessnas 2 Oshkosh’s main annual visit eaa.org/en/airventure. event. Aircraft depart Dodge County Airport (KUNU) in Juneau, July 24–26 — Clinton, IA. Clinton FEATURED EVENTS Wisconsin, in close sequence, join in Municipal Airport (KCWI). Cessna 150- formation elements of three aircraft 152 Fly-in. For three days, the airport July 16–21 — Dayton, OH. The 99s during the initial climb, shift to trail is filled with the largest concentration
CESSNA FLYER (10) JULY 2019 of Cessna 150s and 152s you’ll find Aviation Convention and Exhibition age people to stay the night. Saturday anywhere (although other makes and (NBAA-BACE). For more information, morning, starting at 8 am, will be our models of aircraft are indeed welcome). visit nbaa.org. famous pancake, egg and sausage break- Something is always happening, whether fast. Water, coffee and orange juice will it’s flying contests, seminars, impromptu also be provided. Contact Roy Simons, aerial excursions to points of interest in OTHER EVENTS 509-599-9477. the vicinity or around the pattern, or just relaxing on the grass under the wing on July 4 — New Braunfels, TX. New July 7 — Middleton, WI. Middleton a warm summer day getting reacquainted Braunfels Regional (KBAZ). Texas Municipal – Morey Field (C29). EAA with old (and new) friends. For more Aviation Academy 4th of July Fly-in. Chapter 93 Pancake Breakfast Fly-in. information, visit cessna150152flyin.org. Come help us celebrate our nation’s inde- All-you-can-eat pancake breakfast. Fly in pendence and Texas Aviation Academy’s or drive in, enjoy the food, check out air- Aug. 31 — Monticello, UT. Monticello one-year-under-new-ownership anni- planes, meet new friends and have great Airport (U64). Young Eagles Rally 2019. versary! Food, airplane rides, music, family fun! Special participation from the Experience the excitement of flight with fun and warbirds. Free admission. 10 City of Middleton Police, Fire and EMT EAA Chapter 1606, the Abajo Aviators. am to 5 pm. Contact Jeremy Reiley, units and UW Hospital’s Med Flight 8 am to 1:30 pm. Visit 1606.eaachapter.org. 830-629-2110 or email info@texasavi- Helicopter. 7:30 am to 12 pm. Adults ationacademy.com. Visit Facebook for $8; Children 12 and under $3. Contact Sept. 13–14 — Tullahoma, TN. more details: https://www.facebook.com/ Roger Stuckey, 608-335-3322. Tullahoma Regional Airport (KTHA). events/329404311084332/. 2019 AOPA Fly-in. Special events include July 12–14 — Yellowknife, Northwest a STOL invitational competition to July 5–6 — Spirit Lake, ID. Treeport Territories, Canada. 2019 Midnight Sun showcase the skills and aircraft of back- Airport (ID22). Treeport EAA Chapter Fly-in. Planned activities include a fly- country flying and an engaging Friday 1554 Fly-in/Camp out. Friday night chili out picnic, live entertainment, dockside night aviator’s party. For more informa- cookoff starting at 5:30 pm. After din- dining, pancake breakfast, memorial fly- tion, visit aopa.org/fly-ins. ner, the Chapter will be putting on an past and great bush pilot conversation. aviation-related movie in the hangar with Experience incredible backcountry fly- Oct. 22–24 — Las Vegas, NV. Las Vegas popcorn provided. There are plenty of ing in Canada’s spectacular Northwest Convention Center. 2019 NBAA Business locations to pitch a tent and we encour- Territories. Float and wheel planes
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follow us 4912 SOUTH COLLINS • ARLINGTON MUNICIPAL AIRPORT • ARLINGTON, TX 76018 800-759-4295 • FAX 817-468-7886 • e-mail: [email protected] • www.vanbortel.com welcome. Contact Midnight Sun Fly In July 13 — Grayslake, IL. Campbell folks… you know the deal. Give us a try! Association, 867-873-4036. For more Airport (C81). Wings of Mercy Family Cost is your donation. 8:30 to 11 am. information, visit midnightsunflyin.com. Fun Day. Come join us for burgers and For more information, call 812-466-2229 hot dogs at our annual fly-in! 10 am to or email [email protected]. July 13 — Manistique, MI. Schoolcraft 3 pm. Admission $10 adults; $5 children County Airport (KISQ). Schoolcraft 12 and under. Contact Megan, 616-610- July 13–14 — Bethel, PA. Grimes Airport County Airport Fly-in. Join us for our 5857 or email mstumbo@tulipcityair. (8N1). 13th annual Wings & Wheels first annual fly-in featuring Young com. Visit wingsofmercy.com or face- Extravaganza. A fly-in, vintage automobile Eagle flights and static display. Come book.com/events/1447951005343478/. show and Big Band swing dance with World help support our newly-formed EAA War I aircraft, vintage aircraft, vintage auto- Chapter. 9 am to 2 pm. Contact Renee July 13 — Stow, MA. Minute Man Air mobiles and tractors, re-enactors and memo- Dubois, 920-540-3902. Field (6B6). Young Eagles Rally. Free rabilia collectors invited and encouraged to airplane rides for children ages 8-17! EAA attend. No landing or registration fee for July 13 — Racine, WI. Batten Chapter 196’s monthly Young Eagles rally aircraft. Biplane rides available; live music; International Airport (KRAC). Young takes place on the second Saturday of each People’s Choice awards for best aircraft and Eagles Rally. Introduce youth to aviation! month, weather permitting. No reserva- best automobile or motorcycle. Saturday They will learn about STEM without tions needed, but parent or guardian’s evening dinner in the pavilion. Overnight even realizing it. Ground school begins signature is required. 9 am to 12 pm. aircraft must be tied down; bring your at 9 am with free flights for youth ages Nancy’s Airfield Cafe is open for meals own tiedowns. No fuel available. Camping 8-17 following the class. Everyone who and snacks. Contact Andy Goldstein, available for Golden Age Air Museum wants to fly needs to attend the class. We 978-212-9196 or email youngeagles@ members, show participants and transient also have a small museum and a profes- eaa196.org. Visit eaa196.com/eagles.htm. aircraft. Early-bird camping and registra- sional-grade simulator that you can try. tion Friday afternoon, July 12. Gates open Advance registration available at eaa838. July 13 — Terre Haute, IN. Sky King at 9 am Saturday. Members: free. Non- org. A parent or guardian must be avail- Airport (3I3). P-Factor Days. You gotta members: adults $10; children (6-12) able on the day of the rally to sign the fly… and you gotta eat… so join VAA $5; ages 5 and under free. Contact Paul paperwork. 9 am to 12 pm. Contact Chapter 41 for breakfast at our Saturday Dougherty, 717-933-9566 or email info@ Tracy Miller, 847-420-5098. morning fly-in. Cool airplanes, fun goldenageair.org. Visit goldenageair.org. continued on Page 107...
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GO FURTHER, FASTER! KEVIN GARRISON THE HIGH AND THE WRITEY
When We Were Bold I lived a kind of charmed life back when I was a teenager Kevin reflects on how close encounters with in Lakeland, Florida. I know I have gone on and on about my famous astronauts helped shape his flying career. days as an airport ramp-tramp at Lakeland-Linder International (KLAL), but even today, I shake my head when I realize how many exciting piloting opportunities I had. Prior to college in Tallahassee, I was exposed to flying warbirds, heavy twin- I first wanted to be an astronaut and go into outer space engine taildraggers and all kinds of aircraft. when I was 6 years old; almost exactly the same time I decided Before my first flying lesson, I was a 15-year-old bellboy at to also be a pilot and fly airplanes my entire life. the local Holiday Inn. This roadside motel was owned, in part, I have clear memories of trying to fly my wooden swing-set back then, by a group of NASA astronauts. seat into space. That was the day that Alan Shepard became the first American to fly, suborbital, into the unknown territory The time I delivered John Glenn’s underwear where only science fiction space people existed. I had very little contact with John Glenn. I have since heard Shephard’s launch into history was May 5, 1961. I spent that that he was a little standoffish, but I have no personal experi- day zooming as high as I could in my swing, dreaming of the ence to back that up. He stayed in our motel with his wife a day when I too could become a grizzled rocket jockey with a few times, and I had the honor of delivering their dry-cleaned crew cut, a smile and aviator sunglasses. laundry packages to their room. He was cordial to me, an acne- I was almost 7 when John Glenn blasted off in his laced teen, but I don’t remember getting any other conversation Mercury capsule, named “Friendship 7,” on Feb. 20, 1962. with him other than hearing his “thanks,” and me receiving a Glenn became the first human on 50-cent tip for my trouble. America’s team to orbit the earth and Alan Shepard, on the other hand, return. We were behind the Russians took the time to have short conversa- in space, which was very important We in aviation are tions with me more than once as we and embarrassing to us back then, but both spent time in the lobby—he waiting we were gaining on them and planned the world-changers of the for his ride to dinner, and me waiting on passing their achievements. the next family of tourists in their over- future. The bold explorers of loaded Oldsmobile Vista-Cruiser station I haven’t flown in outer space, yet wagons to wheel up to the front door. I have flown airplanes of all types tomorrow are quietly waiting Because Shepard took a few short all over the planet for over 45 years, moments to talk with me, he found out and I have almost no regrets. I have for encouragement today. that I was saving my tip money for flying been honored to be part of some of the lessons. He was encouraging, did not talk greatest flight deck crews in the world down to me in any way and advised me and have had a wonderful aviation that the best pilots were Navy-trained and career so far. that I should go that route if I wanted to fly or become an astronaut. It was clear to me, by the time I reached my twenties, that I did not spend enough time with John Glenn to find out if becoming an astronaut and going on any kind of space explora- he enjoyed flying, but my brief time with Shepard proved to me tion was out of reach for me. that he was a pilot first and an astronaut second. The time that It was obvious by then that I did not have the “right stuff.” he took out of his life to talk with me literally changed my life. For one thing, I was claustrophobic, which I understand to be Shepard underwent a long period of being grounded from a problem if you are planning on being cooped up in a small space flight due to a medical condition that was finally fixed metal capsule for long periods of time. in time for him to command Apollo 14 and walk on the moon I also was more into the liberal arts side of things when it in 1971; the same year I soloed a Cessna 150. The television came to college studies. I had no interest in engineering or a image of him shanking golf balls on the lunar surface remains level of mathematic skill above pre-algebra. In other words, I the coolest thing I have ever seen anybody do. Ever. could not design or build a spacecraft, but I could write you a Rear Admiral Alan Shepard died in 1998, the very same pretty nice poem about it. year that John Glenn returned to space as a crewmem-
Kevin Garrison’s aviation career began at age 15 as a lineboy in Lakeland, Florida. He came up through General Aviation, retired as a 767 captain in 2006 and retired from instructing airline pilots in 2017. Garrison’s professional writing career has spanned three decades. Send questions or comments to [email protected].
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© 2019 David Clark Company Incorporated An Employee Owned ® Green headset domes are a David Clark registered trademark. WWW.DAVIDCLARK.COM American Company ber of space shuttle mission STS-95, aboard the Discovery, when I was flying captain on the Boeing 727. We were about to as the oldest person ever in outer space at age 77. Anybody leave for a flight to Columbus, Ohio, and I was told by one of who does not think that is at least the second-coolest thing the flight attendants that Neil Armstrong was on the passenger in the world or that Glenn did not deserve that second ride list and was sitting back in coach at a window seat. into orbit should get over themselves. Both men more than I walked back and had the honor of shaking his hand and earned their second mission. offering to let him fly the seven-two to Columbus if he wanted to—I was not kidding. Bold pilots make history He smiled and turned down my potentially career-ending We don’t think about it much now, but back when we were offer and also turned down my offer to move him up to first reaching for the moon, most of the astronauts were not expect- class. He settled back down to read his paperback novel and I ed to survive their missions. At first, we did not even know went back to fly the first human being to step foot on an astro- if people could exist at all in outer space. It was thought that nomical body back to his home in Ohio. weightlessness would make your internal organs explode. It was dangerous, yet they went anyway. You literally never know Fifty years ago, we as a species left the confines of earth and Most of our passengers that day had no idea that they were put footprints on another heavenly body when Neil Armstrong flying with a hero and legend and I guess that is a good thing. stepped off the landing pad of the Lunar Excursion Module Armstrong did not want anybody to make a fuss and I have (LEM) on July 20, 1969. This historic effort to leave earth was since heard that he was happy to be a low-key professor in his led and carried out by expert and heroic aviators. Let that sink later years. in for a moment. It was a pilot who played the first round of We in aviation are the world-changers of the future. The golf on the moon; not a politician or even a movie star. bold explorers of tomorrow are quietly waiting for encourage- Pilots who had come up in a world of economic depres- ment today. sion and world war were the first to control our extrater- When you are walking the ramp at this year’s EAA AirVenture restrial spacecraft to a new world. They were uniquely Oshkosh or are just chatting with a enthusiastic-about-aviation- qualified for these feats of exploration based on their flying to-the-point-of-being-annoying teenager at your local hardware experience, which for them, likely began in the back seat store, you might be conversing with and encouraging the first of a ragwing biplane. person to land on Venus or the first human to leave the solar system. It has been 50 years since we landed on the moon. Neil in coach I had my final encounter of the “astronaut kind” years ago Where will we pilots go next?
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Cowling removal on a 182, connecting brutal summer heat. I also purchased a plug for the ground a BatteryMINDer, brake issues on a 210 power unit (GPU) to connect. It didn’t seem to work. I’ve been told that the GPU plug is just for the avionics and cannot be used to charge the battery. My owner’s manual is not clear on the subject. The pertinent section of the owner’s manual says: Hi Steve, The battery and external power circuits have been designed I have 1975 Cessna 182P Skylane. To remove the lower to completely eliminate the need to “jumper” across the battery cowling, I have to remove a bolt on both sides of the expander contactor to close it for charging a completely “dead” battery. boot assembly and then lift off the assembly from the carburetor A special fused circuit to the external power system supplies intake (which is held down by clips at the top of the boot the needed “jumper” across the contacts so that with a “dead” assembly). What I am talking about is shown in the parts battery and an external power source applied, turning on the manual on Page 154, Detail A. It is not a pleasant experience to master switch will close the battery contactor. remove the cowling. My mechanic said there is a “wing head” I have two questions. First, is it true that I cannot use the GPU that can be turned 90 degrees and detaches the boot assembly. connection to charge my battery? Second, if no, is the problem Have you seen or used that method? I sure hope I am making with a fuse or that circuit? sense with my question. I much prefer to use the GPU plug over messing with installing “pigtails” in the dipstick area but I understand that is Virgil an alternative.
Arlene Hi Virgil, That airbox flange came out of the factory with a quarter- turn wingnut-style fastener on each side. I have always disconnected both the left and right cowl Hi Arlene, flaps from the actuating rod ends, then worked up through the The Cessna ground service plug has three contacts; a “system openings when the cowl flaps had dropped down. +” or 12 volts hole; a “system -” or ground hole, and a third, What you’re describing is a method someone in the past has shorter hole with a contact that also is connected to 12 volts. put in place to take the place of the original fasteners. The purpose of this arrangement is to make sure the + and The quarter-turn studs are Cessna Part No. W98293-3-360; the - (or 12 volts and ground) are firmly plugged in and the pins are Cessna Part No. S1853-4; the receptacle is Part No. making good contact with the airplane receptacle before S1853-3. You need two of each. power on the shorter third contact makes contact. When the If the flanges on your carburetor duct flange are very worn third contact comes in contact with the airplane receptacle, it and are too big to securely hold the stud/receptacle as designed, energizes and closes the ground power plug contactor, which you’ll have to repair the flange. connects the 12 volts DC from the system + or 12-volt hole Dynamic Propeller in Pasco, Washington, has a STC’d PMA to one side of the battery contactor. kit for sale that includes parts to pull the two flanges together. So, just connecting the + and the - (or red and black) wires You can also buy the individual studs, pins and receptacles from the BatteryMINDer to the Cessna ground service won’t from Dynamic Propeller. work to keep the battery charged unless the Cessna-style ground power plug is correctly wired. Happy flying, Even if it is, I’m not sure there’s enough amperage from Steve the Battery MINDer to close the contactor. There is always a voltage drop across contactors, so trying to maintain a battery charge by attempting to connect through the ground power plug probably won’t put a full charge on your battery. Hi Steve, The short, third contact of the ground power plug wiring I have purchased a BatteryMINDer to keep my Cessna 172N does disconnect the avionics bus from the main bus when that Skyhawk’s battery in good shape especially during our desert’s third contact touches the airplane third contact receptacle. This
Steve Ells has been an A&P/IA for 44 years. He is a commercial pilot with instrument and multi-engine ratings and loves utility and bush-style airplanes and operations. Ells was a tech rep and editor for Cessna Pilots Association and associate editor for AOPA Pilot. He owns Ells Aviation (EllsAviation.com) and lives in Templeton, California. Send questions and comments to [email protected].
CESSNA FLYER (20) JULY 2019 is accomplished by splitting the power from the third plug; one wire from the split goes to close the battery contactor and the other wire goes to open a relay between the main airplane bus and the avionics bus. I also use a BatteryMINDer to keep my battery healthy. I suggest you contact BatteryMINDer and get their Interface Kit for Certified Aircraft (Part No. BM-AIK2A) and use it. I have an earlier version of this kit and it makes connecting the BatteryMINDer into a two-minute chore.
Happy flying, Steve
Hi Steve, I have a Cessna P210N Pressurized Centurion that I have owned for about a year. I am working thru some of the accumulated maintenance needs on this aircraft. The plane just came out of annual and on the first flight I had a complete brake failure (no braking action) on the left side as I landed. After pumping the left brake pedal a few times I was able to get full brake action back in play. I flew another lap and after retracting the gear, lost brake pressure again on the left side. After landing was able to reacquire braking action by pumping the brake pedal. I was able to get the plane in to the shop where the guys found a bent piston in the left master cylinder. It was replaced and I went back to flying. The same thing happened on the next landing. No left braking action. I flew another lap around the field without retracting the gear and maintained full brake action the entire time. Any thoughts on where to go with this? My mechanics are digging into the 210 manuals right now. Thanks for any input.
Keith
Keith, I suggest that your mechanic check closely to determine if the seals in the left master cylinder are in good shape. Two types of master cylinders were used on Cessna singles. The first type, which seems to be standard equipment up until 1979, had a floating piston. The older type uses a special part called a Lock-O-Seal on the lower end of the piston in the master cylinder. The floating piston is held away from the Lock- O-Seal when there’s no pressure on the brake pedal to allow fluid to flow from the reservoir to the area below the piston. This allows the fluid below the piston to be automatically replenished. The piston(s) in the wheel brake cylinders move out to compensate for brake pad wear. This system works well if the O-rings on the piston and the special washer (the Lock-O- Seal) are in good enough shape to seal when the brake pedal is pushed down. Here’s how it works, step-by-step. With relaxed pressure or no pressure on the brake pedal, a small spring pushes the floating piston away from the Lock- O-Seal. The Lock-O-Seal is a washer with an O-ring type seal molded into the washer. When the brake is applied, the floating piston moves upward on the center shaft and bears against the O-ring part of the Lock-O-Seal, which closes the opening between the reservoir and the piston. Pressure is then applied to the fluid A comparison of the older-style (pre-1979) brake and braking occurs. continued on Page 106... master cylinder and the newer version (post-1979).
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CESSNA FLYER (24) JULY 2019 thing that you feel needs to be improved or replaced, such as air leaks, ventila- tion issues, lack of storage, uncomfort- able seats, poorly-latching windows and doors, water leaks, uncomfortable or nonexistent shoulder harnesses, deficient cabin and instrument lighting, awk- wardly-located mic and phone jacks and similar concerns. Wish-list items can usu- ally be dealt with (somewhat) painlessly while you are fabricating and installing your new interior. At Air Mod, many of our customers have commented that, by taking the time to write down these details in advance, Cessna 210 before they were surprised at how lacking they renovation. felt the manufacturer was in detailing their interior and how lengthy that wish list became. The interior is probably the one major feature of an airplane that …totally removing an interior presents a great opportunity to efficiently Cessna 182 perform other renova- thoroughly cleaned tions and upgrades on and ready for application of your wish list… corrosion-inhibiting zinc chromate. an owner or user relates to most. Here’s your chance to really get it right. Another helpful tip is to use your camera to document interiors as well as paint designs you see in the field that you really like. The intent is not to copy someone else’s work, but to help you and the person doing the work to get an idea of what you really like from a design perspective. Properly done, your new interior should be like a new airplane in detail High-intensity and should actually be better than new in glareshield panel the areas listed below. lighting in a 172.
Safety An interior renovation provides a perfect opportunity to increase safety, including: • Using flame retardant insulation and finish materials that comply with FAR 25.853a will help make the interior part of the fire suppression system, rather than a “fire support” system. • Improving cabin and instrument light- ing to reduce eye fatigue and increase the quality of night vision. • Adding state-of-the-art four-point iner- tia reel shoulder harnesses means bet- Four-point inertia reel ter protection in case of an emergency. shoulder harness from • Using FAA-approved processes to build BAS Inc.
CESSNA FLYER (25) JULY 2019 seat backs taller or add headrests to older seats to make seats more com- fortable and safer. • Thoroughly inspecting seats for struc- tural integrity and function, and repair- ing mechanisms, frames and rails to alleviate seat-related safety concerns.
Comfort Some of the details that add to overall comfort in an aircraft interior: • Restructuring the foam and foam support system in the seats to achieve an ergonomically-shaped seat design with proper lumbar, thigh and thorax support that cor- rectly and comfortably supports the occupant’s skeletal structure. • Using various FAA-approved flame retardant insulation materials reduc- es cabin noise levels and results in a Certificated aviation maintenance tech- New reinforced seat slings. warmer cabin in winter and a cooler nician thoroughly inspecting a seat for cabin in summer. structural and mechanical condition. • Major improvements in ventilation and heating systems can be achieved by replacing old, damaged ducts and feed hoses. Repair of worn heat and ventilation control systems and the installation of quieter, more efficient heat and ventilation outlets and noz- zles is essential. • Don’t overlook improved eye com- fort available by installing state- of-the-art sun visors and tinted, UV-reflective glass. • Choosing breathable fabric for seating surfaces allows the pilot and passen- gers to feel cooler in the summer and warmer in the winter.
Convenience Convenience is a matter of personal choice, and the only bad idea in this department is the one you didn’t try to include in your interior project. Here’s your chance to: • Enhance storage through the addi- tion of more map pockets and rigid storage boxes. Handout • Install fixed or fold-out cupholders. describing how • Create additional accessory plugs, ergonomic seats USB ports, mic, headphone and are designed and music jacks. constructed. • Add low-level but very effective reading lights. • Include custom-built writing tables. • Locate extended baggage com- partments for loading of light but bulky items. Customized, commercially-available storage units are accessorized with cup- All-aluminum air vent holders, armrests, fire extinguisher stor- nozzle flows more air with age—you name it. less noise and more control.
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19-MCJT19255 GPS 175_GNX 375 Ad-8.25x10.75-CessnaFlyer.indd 1 5/15/19 8:05 AM Durability The use of modern foam and sewing techniques can help create a new inte- rior that, in many cases, will outper- form most factory interiors installed in new airplanes. Here are some ideas for increasing durability: • Replace foam or cardboard side panels with new aircraft aluminum panels. • Use of multi-density urethane foam allows the seat builder to put the extra support and higher density foam where it is most needed in a correctly-built seat. • Be careful to only use UV-tolerant materials. This is a major factor in fabricating an interior that will be less prone to fading and eventual failure. I believe Old Man Sun is Air Mod’s best salesman. • Installing Velcro-mounted, serge- bound floor carpet in a number of Double map cases on smaller pieces allows for easy removal a copilot seat back. when it’s time for cleaning. Clean car- pet will last longer. • Selecting durable fabrics made of sun- tolerant Dacron, polyester or wool fibers add longevity to a new interior. • Choosing lighter, neutral colors such as beige or light gray that reflect rather than absorb hot sunlight and ultraviolet rays add to durability. Lighter-colored leathers, vinyls and fabrics also stay cooler in summer. • Be sure that all interior components are sewn with Dacron thread. Never accept cotton. Optional fold-out • Using internal rigging in your seats cupholders. and more durable sewing techniques help to eliminate misshapen seats and future seam failures.
Aesthetics You get to pick exactly the materials that best suit your taste and how you will use the airplane. Even a hard-working bush plane can look plush—without delicate leather or fabric for upholstery choices. Custom interior shops often have a person on staff who can design and ren- Custom-made Flight Boss der an interior concept that is aesthetical- storage unit with armrest. ly, functionally and ergonomically suited to your specific design taste, body shape and flying mission. If you are ordering an owner-installed interior kit, many companies offer an array of sample materials from which to select your new interior. Enlist the help of a friend with some design skills to help you pick out materials and colors. With good planning and research, your interior no longer has to look and feel Serge-bound, foam-insulated, like an economy car. Velcro-mounted carpet.
CESSNA FLYER (28) JULY 2019 AVIATION P. PONK 0-520 Super Eagle Engines 265 HP & 275 HP carbureted for Cessna 180s and Cessna 182 thru R The P. Ponk SUPER EAGLE engine con- version puts additional 35 to 45 horse- power under your cowl for about the same price as a factory rebuilt engine. Your aircraft will takeoff shorter, climb faster, cruise faster and be less expen- sive to operate on a per mile basis. SHORTER TAKEOFF • INCREASED TBO • INCREASED RATE OF CLIMB LOWER PER MILE OPERATING COST • FASTER CRUISE SPEEDS Other Continental Engine Installation STCs for Cessnas IO-520-D (300 HP) 182H through P IO-550-D A185E and A185F McCauley Propellers for Cessnas 401 80” to 88” 3-blade 180 and 182 (with O-470-50 engines) 185 models (with IO-520-D and IO-550-D engines) 401 80” to 84” 3-blade 207, 207A, T207 and T207A 402 80” to 88” 3-blade 206, U206, U/TU206A-G, and P/TP206A-E mt-propellers for Cessnas 2- and 3-blade propellers available for all our conversions. Hartzell Blended Airfoil 82” or 84” 3-blade 180 and 182 (with stock or O-470-50 engines) FAA/PMA Approved Parts Cessna Model Landing Gear Attachment (Beef-Up) Kit 170, 180, 185, 305 Outboard Gear Box Brackets 170, 180, 185 Inboard Attach Angles 170, 180, 185 Corrosion Resistant Elevator and Rudder Bearings 180, 182, 185, 206
P. PONK AVIATION Web Site: www.pponk.com 1212 Moore Road #2 Email: [email protected] Camano Island WA 98282-8820 Specializing in Continental and Cessna Voice: 360-629-4812 • Fax: 360-629-4811 Maintenance, Overhauls and Modifi cations Since 1970. Maintainability There are three interior design challenges for aircraft. The first is weight. To control weight, very light materials were used by the manufacturers, and light meant delicate. The second issue is that aircraft interi- ors must be partially removed and rein- stalled every year at annual time. The third design challenge is age. Most cars have been sent to the recycling facil- ity by the time they are 20 years old. Thanks to good maintenance and the A double-stitched passionate care of their owners, most seat cover ensures no light airplanes in service today are still opening seams. going strong after 30 or 40 years. Installing a new interior in your air- plane presents a great opportunity in your ownership experience. You can extend the life of your new interior by making some Sewn-in rods and design changes that will make compo- rigging twine that nents easier to remove and reinstall during establishes a per- inspections and maintenance. manent structural As we go through an in-depth process connection between of designing, fabricating and installing the finish upholstery a new interior, I will describe options and the seat frame. and processes that make the renovation, installation and reinstallation of seats, side panels, headliners and carpets so much easier. The bottom line is, if a component is hard to remove and reinstall, it’s going to make maintaining the aircraft more expensive and increase the probability of ending up with damage. I frequently receive calls from owners asking how to repair an interior component on an almost-new airplane after it has come out of maintenance. Here’s your chance to prevent potential problems.
With all this planning stuff completed, let’s get organized and start doing some renovation next month. Until then, fly safe!
IMPORTANT: This article describes work that may need to be performed/ supervised by a certificated aviation A typical design maintenance technician. Know your sketch created FAR/AIM and check with your mechanic with input from before starting any work. the customer.
Industrial designer and aviation enthu- siast Dennis Wolter is well-known for giving countless seminars and contribut- ing his expertise about all phases of air- craft renovation in various publications. Wolter founded Air Mod in 1973 in Resources INTERIOR PARTS AND SERVICES order to offer private aircraft owners FURTHER READING – CFA SUPPORTERS the same professional, high-quality work then only offered to corporate jet 14 CFR Part 25 Cessna Flyer Yellow Pages operators. Send questions or comments Subpart D and Appendix F to Part 25 cessnaflyer.org/cessna-yellow-pages/ to [email protected]. ecfr.gov interior-and-exterior-care.html
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CESSNA FLYER (32) JULY 2019 AL RICE, CHIEF PILOT of SILVERHAWK AVIATION ACADEMY talks about why the 172XP works for his flight school.
eople look at upgrading their Cessna 172 Skyhawk engine for a number of reasons, and there’s a P great deal of validity for them all. It’s not that much more expensive than a rebuild for TBO. It goes faster, climbs faster and gives the owner a bit of brag- ging rights on the ramp. For Silverhawk Aviation Academy, there were more practical reasons. We just added our sixth 172, and all have the Air Plains 180 hp upgrade, known as the 172XP. (The Air Plains 172XP conversion differs from Cessna’s stock R172 Hawk XP and XP II. —Ed.) We think the added horsepower gives us the best utility and value from the
CESSNA FLYER (33) JULY 2019 airframe for our requirements, which are not unlike many other flight academies. Silverhawk is the leading flight acad- emy in Idaho for both rotor and fixed- wing aircraft. We offer a variety of Part 141 degree programs through our asso- ciation with Treasure Valley Community College as well as Part 61 training for U.S. and international students. We also offer FBO and charter services, all at our facilities at Caldwell Industrial Airport (KEUL), just outside Boise. We started as a helicopter flight school just over 20 years ago. As our reputation grew, we expanded our service and fleet, now operating 14 Robinson helicopters, six Cessna 172s with the Air Plains 180 hp upgrade, one Cessna 172RG Cutlass RG and one Cessna 177RG Cardinal RG and a Beechcraft Model 76 Duchess. The com- pany has more than 30 flight instructors, administrators and mechanics, all with a passion for training and helping people Silverhawk chose Air Plains’ 180 hp engine modification for its 172s begin new careers in aviation. because of its solid reputation. The additional safety margin is useful But back to our 172s. When we started when operating at higher density altitudes in Idaho. to add fixed-wing aircraft, we specifically targeted the Air Plains 180 hp Cessna 172 modification, primarily because both the modification and the company have solid reputations. Caldwell is at the western entrance of the Treasure Valley, and although our home field elevation is not all that high (2,432 feet msl), the surrounding area has airport elevations up to 5,000 feet msl. During the summer months, this can equate to density altitudes (DAs) up to 8,000 feet. The 180 hp engines add an additional safety margin when operating at the higher DAs. The Air Plains 172XP upgrade also brings a gross weight increase that gives us more than 1,000 pounds of useful load. That makes it a true four-place aircraft; so useful for lessons with more than one student. Because of the unique nature of Silver- hawk, we found another useful reason to employ the Air Plains conversion. The Lycoming O-360 engine used on all six 172XPs gives us commonality with nine of our Robinson helicopters that are powered with either an IO-360 or O-360. This makes for a much more manageable parts inventory and mainte- nance knowledge and familiarity. The annual flight time for the school continues to grow, and in 2018, we flew over 10,000 hours. The Cessna fleet flew 3,000 of those hours, with most of those flown by the 172s. Al Rice (left), chief pilot, and Catherine Weber, owner of Silverhawk From the start, we’ve opted to go after Aviation Academy in Caldwell, Idaho. Silverhawk has expanded its fleet 172s already upgraded with the Air Plains and its services considerably since the company’s founding in 1998. upgrade, and even though we purchased
CESSNA FLYER (34) JULY 2019 our aircraft with various amounts of engine time, we have had few issues. When we do have issues, the Air Plains staff has always been friendly and helpful. For us, the STC is well-designed and trouble-free. Left: The 172XP’s The market for 172s with the Air Plains gross weight increase 180 hp upgrade seems to be getting tighter, makes for a true four- and they are harder to find. But for Sil- place aircraft and verhawk Aviation, I have no doubt that allows Silverhawk to when we need another aircraft, we’ll conduct lessons with have Air Plains at the top of our list. more than one student.
Al Rice was born in Winnemucca, Nevada, and earned his private pilot Below: Three of certificate in 1969. He graduated from Silverhawk Academy’s the U.S. Army Flight School in 1972 Cessna 172s. The flight and was an army aviator. Rice has years school just acquired its of experience flying both airplanes and sixth Cessna 172XP. helicopters as well as 18 years of service in the Department of the Interior’s Office of Aviation Services. Today Rice is Silver- hawk Aviation Academy’s Chief Flight Instructor. Send questions or comments to [email protected].
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summitaviationmfg.com/IO550 A COMPREHENSIVE GUIDE TO ADS-B -Part Four The Value of ADS-B In As compliance time grows short for ADS-B Out, new data on the safety benefits of ADS-B In is attracting the attention of many pilots. The good news is that ADS-B In is available at a very attractive price. By Dave Higdon
we are, only six as much as the FAA’s Air Traffic Services check for their ADS-B In system. Users months away from the already do. pay no direct fee for access to this HERE effective date of the ADS-B Out’s companion technol- service; we in aviation fund the excise FAA rules mandating the use of ADS-B ogy, ADS-B In, provides a datalink with taxes the FAA uses to pay for most of Out in rule airspace. From recent which to send a wealth of flight and its operations. reports, a large percentage of opera- weather information directly to the ADS-B In caught on years ago, before tors—upward of 70%—have complied receivers of equipped cockpits. The infor- the widespread availability of options with the mandate for ADS-B Out. mation on weather and air traffic serves to access the services in-flight. ADS-B As I’ve discussed in recent months, the both ATC and pilots in the airspace, In now boasts a research-confirmed purpose of ADS-B Out is to inform ATC delivering weather data communica- justification for investing in yet another computers and controllers of an aircraft’s tions, radar graphics, notices to airmen flying gadget. ADS-B In helps reduce the precise location, speed, altitude and (Notams), up-to-the-minute TFR infor- chances of an aircraft accident, and data more. The technology updates that data mation and more. exists backing up that statement—data as many as 100 times a minute. Thanks to the foresight of the FAA worth heeding. Informed by a precision position and industry engineers, the ADS-B Out But first, what’s the fuss? What can we source—today, predominantly WAAS- data gets used by ADS-B In, along with possibly get for free that’s worth more corrected GPS—for tracking air traffic, weather information and other-aircraft than the cost of a receiver? ADS-B Out provides controllers and tracking and positioning. pilots of other aircraft greater preci- This information arrives on a cockpit ADS-B In: delivering products pilots use sion and higher data reliability than the display in the form of text and graphics The popularity of ADS-B In hinges longtime standard, secondary surveil- data, ready to use. It’s arguably among on the two distinct services the FAA lance radar (SSR). the best bargains in aviation. Access to delivers via the ADS-B broadcasts from SSR was the dominant surveillance this wealth of information costs no more nearly 800 ADS-B ground stations. Flight technology for decades, but its limita- than the price of an ADS-B In receiver Information System-Broadcast (FIS-B) tions started showing years ago; limita- and a display on which to show the data broadcasts a wealth of meteorological tions that constrain airspace capacity. and graphics. information and a not-quite-live display Add the fact that the FAA found a way The cost for an ADS-B In device can of Doppler weather radar feeds from to make the traffic surveillance directly be under $100 for a capable do-it-your- across the nation. Traffic Information useful to pilots, and the transition to self type, or from about $200 and up for Service-Broadcast, or TIS-B, delivers ADS-B stands to benefit airspace users those who gravitate toward writing a a nearly live feed of nearby air traffic
CESSNA FLYER (38) JULY 2019 targets, broadcast for display on a cock- controllers see: other aircraft, plus in the only country using two ADS-B pit device—of which many options exist. their altitude(s), direction(s) of flight Out frequencies. and speed vector(s) as displayed on the Flight Information System-Broadcast ADS-B In display screen. Accident odds drop with ADS-B In (FIS-B) TIS-B was developed around a simple Research recently released con- Operators who adopt ADS-B In gain theory: By augmenting pilots’ vision with firms what the FAA and some safety access to FIS-B almost universally over tools displaying other air traffic and by experts predicted: having ADS-B In can the Lower 48 states, the Gulf of Mexico decoding the position data of nearby reduce a pilot’s chances of experienc- and Alaska. The FAA transmits FIS-B ADS-B Out aircraft, pilots could receive ing an accident. products using the 978 MHz frequency, a graphical traffic display helpful to both The data came from a paper by D. the same part of the spectrum used by the Air Traffic Services and the pilots Howell and J. King of the Regulus 978 MHz Universal Access Transceivers. flying in that airspace. With the ADS-B Group, a company providing system The base ADS-B services cost pilots In data, pilots would more quickly and engineering, program management and nothing—no sign-up costs and no sub- more accurately identify other traffic in air traffic support for multiple FAA scription fees. range of their aircraft. and Department of Defense programs. FIS-B services are no-cost options for After an aircraft’s ADS-B In receiver Titled “Measured Impact of ADS-B In those with a compatible receiver. But the processes the data, it’s displayed on a Applications on General Aviation and FAA has stressed that ADS-B In products screen in the cockpit, usually depicted Air Taxi Accident Rates,” it was prepared are advisory-only services. as a small triangle with a line showing for an upcoming presentation at the 38th So, the services available include the target aircraft’s flight vector, alti- Digital Avionics Systems Conference these items: tude and speed. (DASC), Sept. 8–12, 2019. • Weather products including The actual interface on which TIS-B The Regulus researchers focused METARs, TAFs, winds aloft and will be displayed will vary with different on five years of safety data span- NEXRAD weather radar images, ning 2013 to 2017. In their analy- with precipitation maps and more sis, Regulus researchers used a fleet • TFRs and status updates for special method to identify changes in accident use airspace (SUA) ADS-B Out’s companion levels. They determined the number • AIRMETs, SIGMETs and convective technology, ADS-B In, of ADS-B In-equipped non-air carrier SIGMETs provides a datalink with aircraft and compared that to the FAA’s • Pilot reports (pireps) fleet forecast for GA. Accidents, by • Notams, both distant (Notam-D) and which to send a wealth of type, involving ADS-B In-equipped air- flight data center (FDC) flight and weather informa- craft were divided by the number of The services listed above represent tion directly to the receivers equipped operations. the original data package used when The study found a 53% reduction in the FAA started broadcasting FIS-B. of equipped cockpits. the likelihood of an accident for General Since then, the FAA has listened to user Aviation and air taxi aircraft equipped input and solved some technological with ADS-B In. In addition, the study problems. Last year, the FAA expanded also found that the likelihood of a fatal FIS-B services. types of avionics on the market today, accident decreased by 89% for aircraft In 2018, the agency followed through but it will most likely be incorporated using ADS-B In. on its previous promises for expanded into a flight management system (FMS) The findings echo predictions from a data points via ADS-B In with these or an electronic flight bag (EFB) to some 2007 business case prepared by the FAA’s additions: standard degree. Surveillance and Broadcast Services • Center weather advisories (CWAs) Some companies’ EFB software offers (SBS) Program Office that helped the • Cloud tops added services that augment TIS-B’s case for providing ADS-B In’s weather • Graphical AIRMETs graphics with added information. Some and traffic services. That business • Icing probability forecasts EFB programs used to decode ADS-B In case produced an estimate that ADS-B • Lightning strikes can also produce aural and visual warn- would help to reduce four types of GA • Turbulence ings of potential traffic conflicts. and air taxi accidents: midair collisions, For full access to the TIS-B data, pilots weather-related accidents, controlled Traffic Information Service-Broadcast should understand that no traffic data flight into terrain (CFIT) and weather/ (TIS-B) gets broadcast from the nearest ground CFIT accidents. The FAA’s Traffic Information station when it is dormant. Instead, Don’t be surprised if these results don’t Service-Broadcast, or TIS-B, reports it waits for an ADS-B Out signal to further boost interest in ADS-B In and traffic location via the nearly 800 awaken it and start broadcasting TIS-B the benefits it offers. ADS-B ground stations. When combined data. So, to get the full TIS-B picture with ATC radar graphics, the data is all of the time, an aircraft should be ADS-B In options abound transmitted to other ADS-B In-equipped using ADS-B Out. Aviation offers a wide range of equip- aircraft for viewing on an aircraft cock- And for the best coverage, U.S. ment and gadgets designed to help any pit display. operators should consider an ADS-B In aspect of flying. That data broadcast includes preci- receiver that receives both 978 MHz Although the range of ADS-B In sion position information and allows and 1090 MHz so as to never miss a options may never be as abundant or pilots in the cockpit to see what potential target—an important factor varied as headsets, for example, the
CESSNA FLYER (39) JULY 2019 avionics community nonetheless offers They all work with EFB programs to Scout’s integrated Wi-Fi network supports pilots a broad range of ADS-B In solu- display the graphics received. Prices for up to four devices. And with ForeFlight’s tions. And the price range for these these receivers vary, from under $100 cockpit sharing feature, the pilot can share receivers starts at a low-enough price to about $250. Note that Stratux-based routes between all devices on the Scout’s that it’s doubtful the cost presents a devices work with most, but not all network. The price is $199, which gets the hurdle for would-be users to clear. (All EFBs. (See Resources for a compatibility operator the full range of ADS-B In prod- prices in this article are manufacturer’s list. —Ed.) ucts and services via ForeFlight. suggested retail prices; street prices may be lower. —Ed.) uAvionix’s Sentry UAvionix also offers the Sentry, a $499 Stratux-based DIY and preassembled kits …[ADS-B In data is] arguably ADS-B In solution with a much deeper A couple of options allow you to put among the best bargains in feature set. The Sentry is compatible only together your own ADS-B In receiver. aviation, and… costs no more with ForeFlight running on iOS. Sentry A company known as Vilros markets a has many useful features, among them a Raspberry Pi flight-tracking kit, a pack- than the price of an ADS-B In carbon monoxide sensor and alarm, an age of parts needed to build a dual-band receiver and a display... integral WAAS GPS and AHRS sensor, ADS-B In receiver for $70. Minor assem- plus a barometer and an internal battery bly required. The Raspberry Pi comes good for 12 hours of use, according to preloaded with Stratux software to man- the company. age the jobs of tracking other aircraft and processing the weather data broad- Factory-made solutions Additional portable options cast by the ADS-B ground stations. ForeFlight/uAvionix’s Scout Other options include Garmin’s GDL Stratux also markets a similar kit, as The smallest factory-made solution I 52 SiriusXM/ADS-B receiver ($1,199) well as its own factory-made ADS-B In could find burst onto the scene at EAA and its companion remote-mount model, receiver—also dual band—for $239.99. AirVenture Oshkosh 2016: the ForeFlight/ the GDL 52R (also $1,199). A veteran-owned company called Crew uAvionix Scout, a dual-band ADS-B In Dual offers the XGPS170D, a dual-band Dog Electronics also offers variations on receiver about the size and mass of a receiver with integral WAAS GPS ($499). the Stratux receiver, some with their own pocket ink pen. It’s designed to operate off battery and some with an integral AHRS ship’s power and wirelessly feed its imag- ADS-B Out devices with In capability sensor to display aircraft attitude. es to your iPad running ForeFlight. If this brief sampling of the ADS-B
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© 2019 Avco Corporation In-only options doesn’t pique your aviation. He’s an instrument-rated pri- ADDITIONAL ADS-B IN SOLUTIONS interest, remember that many available vate pilot and an aviation photographer, ADS-B Out solutions also offer ADS-B In as well. Send questions or comments to Crew Dog Electronics as an option. (For more ADS-B product [email protected]. crewdogelectronics.com information, see “Further reading” in Resources. —Ed.) Resources Dual Electronics Corp. XGPS170D But for an operator seeking the lowest- gps.dualav.com/explore-by-product/ cost, fastest-installed option—time is xgps170d FURTHER READING tight, after all—one of the low-cost por- table ADS-B In solutions may be the per- “A Comprehensive Guide to ADS-B ForeFlight/uAvionix Scout fect complement to that budget ADS-B Parts One, Two and Three” flywithscout.com Out solution that promises an installa- by Dave Hidgon tion time of one or two hours. Published in the April, May and June ForeFlight Sentry 2019 issues of Cessna Flyer and avail- flywithsentry.com While the fleet continues to approach able at CessnaFlyer.org full compliance—sometime in 2020, (Note: Members must be logged in to Stratux ADS-B we’re expecting—we have only a few view and download Online Magazines.) stratux.me months left in which to comply or face the need to request permission to Stratux compatibility list fly in rule airspace every time we want stratux.me/#efb-compatibility to fly without an approved, installed ADS-B IN SOLUTIONS ADS-B Out system. Vilros.com Raspberry Pi – CFA SUPPORTERS vilros.com/products/flight-tracking-kit? Dave Higdon is an award-winning avia- Garmin Ltd. GDL 52 variant=21355384111204&gclid=EAIaIQ tion journalist based in Wichita, Kansas. buy.garmin.com/en-US/US/p/529290 obChMIz6DehKSy4gIVIB6tBh2LygbYEA In his nearly 40-year career, his work QYBSABEgL5P_D_BwE has taken him from covering sport Garmin Ltd. GDL 52R aviation to the airlines to business buy.garmin.com/en-US/US/p/529331
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Learn From Experience: Someone Else’s KEVIN GARRISON explains what a mentor does —and why most pilots could use one.
CESSNA FLYER (44) JULY 2019 “Show me a successful individual and New captains are restricted to different ing for someone to listen and advise. I’ll show you someone who had real weather and operational minima than A moderately long VFR cross-country positive influences in his or her life. I the more experienced ones. This is called flight on a not-so-perfect, yet legal, don’t care what you do for a living—if a “High Minimums Captain.” The rules weather day would be the perfect time to you do it well, I’m sure there was some- dictate that the newest captains must have a more experienced pilot sitting in one cheering you on or showing the way. adhere to much higher weather and other the right seat watching and listening. You A mentor.” standards until they have their first hun- don’t need him or her to critique your —Denzel Washington dred hours under their belts. every move. As a matter of fact, the best New copilots have their own set of re- mentors say almost nothing at all. They strictions until they get some experience. are just there if you need them for a bit ilots do not teach themselves, and They are limited to flying with only expe- of advice. This advice can boil down to there is no such thing as a pilot rienced captains. The airlines found out a knowing nod when you ask a control- “born” with the skills needed to the hard way that very low-time captains ler a question or decide to change alti- P be a successful flier. Every person combined with very low-time copilots can tude to stay VFR. who has flown an aircraft in modern times lead to trouble in the real world. Your mentor should be somebody you was taught by another more experienced and trust, and that you see as a good example knowledgeable person. From Amelia Earhart Permissible doesn’t equal safe of safe and knowledgeable flying. They to Chuck Yeager, all looked to another There is no requirement in the Federal don’t work for you or charge you money person to show them how it was done. Aviation Regulations that a newly-mint- for their time. They are there to give The first person to show you how to ed private or other kind of pilot under- you advice—in flight, but mostly on the make the houses look smaller was almost go any mentoring. A new instrument- ground—when you have questions about certainly a flight instructor. You likely rated pilot with 45 hours of simulated things or need a pep talk. spent hours with this person and began instrument time is fully qualified under A mentor is not someone tasked with your piloting career with shaking legs and talking you into doing something you not too much confidence in yourself. Af- … there is no such thing think is unsafe. Sometimes they are there ter a time, you completed training, passed as a pilot “born” with to simply say it is OK to attempt some- a checkride and were declared a legal and thing new that makes you a little nervous. certified pilot. the skills needed to be a For example, the first few times a newly- Then what? successful flier. minted instrument pilot flies in actual You were licensed, but inexperienced. weather is a great time to have a more You had basic knowledge of how to fly experienced pilot in the right seat to give the airplane, but not a lot of confidence the regs to go fly when the weather is a little boost of confidence. in doing so. Flying cross-country with a 200 feet overcast with a half-mile vis- CFI during your training and taking a ibility. They can legally fly in blizzards, Your mentor is not the Pilot in Command few solo trips in perfect weather under hurricanes and tsunamis. Your mentor is not in charge of your controlled conditions is far different New private pilots are fully legal to flight. You are. He or she is not your from making that first trip in less than fly in any kind of VFR weather almost flight instructor or your boss; a mentor ideal circumstances. anywhere on the planet. Forty-five knot is only there to mentor, not to run things. Most pilots experience a surge in self- winds and exactly 3 miles visibility in Because a mentor is not a required crew- confidence shortly after they pass their moderate rain? Legal! member or instructor, he or she doesn’t first checkride and become licensed. This These are extreme examples, but many need to have a medical certificate or even enormous confidence normally lasts up pilots get in trouble—up to having an ac- be current to fly. until they first encounter something that cident—because they are what we horse- Think of all the experienced, older pi- they did not expect—something that riding people call “over-faced.” They are lots out there with no medical but with a scared them a little. They have only the facing circumstances they aren’t prepared yearning to fly and pass along some hard- basic tools to fly, but not the experience for or qualified to handle, notwithstand- earned knowledge. You are most certainly to make the decisions that keep them as ing the FAA’s legal blessing. in command, but would it hurt to get a safe and competent as they can be. little valuable advice from time to time? Get a mentor That is why your mentor is there. An airline model Pilots have been mentoring other pilots When you invite someone to be your The airlines and the FAA recognized ever since one Wright brother advised the mentor, be sure to confirm that they this gap between the schoolhouse and the other Wright brother. You have probably know they are not in command. A note rough streets of flying at the commercial been mentored by another pilot and may or letter stating this, signed and dated aviation level. They developed a system have been mentoring others without too by both of you, is a good idea. Not in which a newly-trained pilot must fly much thought about it. only does it cement your rules, but it with a line check airman for the first few Let’s think about it for a minute. can be vital if there is a mishap and a trips on the line. Many pilots, including You could certainly use a flight in- legal battle later. this one, believe that the real flight train- structor as your mentor, but there is ing does not begin until the pilot is flying a clear difference between instruction Be a mentor with that mentor, the line check pilot. and mentoring. Aside from the fact that You say you have thousands of hours The regulations and practices for instructors cost money, what you are plying the skies of this world and have a airline operations have another very looking for in a mentor is not someone lot of knowledge and advice in that pilot important facet. who is actively teaching. You are look- brain of yours that is begging to be used?
CESSNA FLYER (45) JULY 2019 You should mentor others and share your ing around the traffic pattern with a new- for the website. —Ed.) It contains some years upon years of slipping the surlies. bie on a day when you might have stayed great material about mentoring and in- Becoming a mentor is a little dicey. home. Like any teacher, there are ups and cludes the pilot in command agreement You don’t want to go around the airport downs to mentoring pilots. and other resources. shouting to everyone in earshot that you Make sure that the people you mentor want to mentor pilots, yet it would be know that you are not the pilot in com- Every pilot needs the help and guidance nice if you could make it known you’d mand—they are. Also, make sure that of a more experienced person from time like to share your experience with the they know that even though the informa- to time. Don’t be afraid to bridge the gap less experienced, so they could ask you. tion you are passing along to them is as between what you know and what you Subtlety is called for here. accurate and truthful as you can make want to know by asking someone to men- The good news is that you have prob- it, they have the responsibility for their tor you. If you have experience to share, ably been mentoring other pilots without don’t be shy about letting other pilots calling it that for a while now. Have …what you are looking for know that you want to help. you noticed others asking you questions in a mentor is not someone about flying when you are at the airport or when you are flying with them? You who is actively teaching. Kevin Garrison’s aviation career began at are mentoring! You are looking for someone age 15 as a lineboy in Lakeland, Florida. The best way to become a mentor to to listen and advise. He came up through General Aviation, re- others is to simply be open to it. If you tired as a 767 captain in 2006 and retired hear a new instrument pilot say that they from instructing airline pilots in 2017. are little uncomfortable flying today be- knowledge base and what they do with Garrison’s professional writing career has cause they have no real instrument expe- it in terms of flying and safety. You are spanned three decades. Send questions or rience, you could mention that you would there to help, but you are certainly not comments to [email protected]. not mind riding along with them that day. the final authority. Mentoring is not a complicated thing, These rules are best put in writing Resources but it does carry a responsibility to the and, again, signed by both you and your one you mentor. Once you commit to mentee. Luckily, the FAA has published a Best Practices for Mentoring help another pilot, you need to be open booklet, “Best Practices for Mentoring in in Flight Instruction to the occasional phone call asking for Flight Instruction,” giving you guidance faa.gov/training_testing/training/media/ your advice. You might find yourself rid- and the forms you need. (See Resources mentoring_best_practices.pdf
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The Pilot’s Guide to Turbochargers
It’s easier than you think to get the optimum performance and reliability out of your aircraft’s turbocharger. Hartzell Engine Technologies’ TIM GAUNTT offers his recommendations and discusses turbocharger maintenance and overhaul.
CESSNA FLYER (48) JULY 2019 to a lot of pilots who Remember that the turbocharger sys- component that can operate at speeds I Talk aspire to own a turbo- tem’s lubricating oil is coming directly over 100,000 rpm and at temperatures charged airplane. Why? from the engine’s oil system, so shutting exceeding 1,650 degrees F. It’s a highly- Well, first of all, they want the capabil- down the engine immediately stops the complex piece of engineering that oper- ity to climb higher where the ride is flow to the turbocharger. ates in a very harsh environment. smoother and fuel efficiency is at its peak. Most Hartzell AeroForce turbochargers Contrary to popular belief, although Secondly, anything with a turbo on it is use full-floating hydrodynamic bearings. the turbocharger does convert waste en- just cool. Hydrodynamic bearings provide out- ergy (in the form of hot exhaust gasses) While making that turbocharged dream standing performance in constant-speed into additional “power,” the system is not come true is a wonderful accomplish- applications, like we have in aircraft a power source itself. The compressed ment, it does come with some added re- installations, but if the turbocharger is gasses produced by the turbocharger in- sponsibility. Unlike the normally-aspirated still turning at a high rate of speed when crease the density of the fuel/air mixture, engine you’re used to flying behind, turbo- oil flow is cut off, these bearings can be which in turn, increases (or maintains) chargers require a bit more understand- damaged. In addition, any stagnant oil re- the engine’s power output at higher den- ing and finesse when it comes to proper maining around the extremely hot turbine sity altitudes. operation. Unfortunately, the right way to shaft will overheat and “coke” or burn. As I stated earlier, your aircraft’s tur- operate a turbocharged engine is not of- But why is the turbo still spinning bocharger system is very complex and ten part of the typical aircraft checkout. at a high rate of speed after landing? operates at extreme speeds and tempera- A few examples of the things you need Well, it all goes back to proper planning tures—two conditions that just go look- to look at for optimum turbocharger and power management, which includes ing for problems. But the good news is, operation starts with proper fuel mixture, a normal descent at reduced power more times than not, you will get indica- CHT and EGT management; and con- settings to stabilize and maintain en- tors of some pending problem before it tinues through proper flight planning to gine temperatures. becomes critical. avoid over temping or thermal shock. As As the aircraft enters the landing phase, with most sophisticated aircraft systems, engine power is reduced even further, Operational issues good piloting technique is critical to opti- In HET’s considerable experience, the mum system reliability and performance. [The turbocharger] is a very majority of the turbocharger returns we As the Director of Product Support receive from the field are found not to for Hartzell Engine Technologies (HET), precise component that can be issues with the unit itself but rather, manufacturers of AeroForce turbocharg- operate at speeds over 100,000 problems with the system’s installation, ers, I have had the opportunity to talk to rpm and at temperatures inadequate pre-lubrication or other op- a lot of new turbo pilots about these un- erational issues. familiar systems. Believe me, turbocharg- exceeding 1,650 degrees F. Typically, those operational issues in- ers are not hard to operate. You just have clude an inability for the aircraft to reach to know how. its critical altitude; the system’s inability and then taxiing is done at low power to reach the maximum-rated manifold First, read the POH settings. By the time you’ve reached the pressure; a surging or dropping manifold Well, before you make that first flight in ramp, all engine temperatures should be pressure when climbing or descending; your new turbocharged Cessna, take time stabilized and the turbocharger should and oil leaks from the compressor or tur- to read and understand the Pilot’s Operat- now be turning at its slowest speed. bine side of the turbocharger. ing Handbook (POH) and/or the engine But, and I can’t stress this enough, even Along with these operational items, operating instructions. While overall, it’s then, depending on the type of system owners of turbocharged aircraft may also all very important for safe operations, one installed, additional cooling time may be encounter nuisance-related maintenance area that experience says you need to con- required prior to engine shutdown. items such as a bit of extra oil consump- centrate on is the section(s) covering the And while improper pre-shutdown tion, a slight leak, a bit of blue smoke proper post-flight cool down procedures cooling is one of the most common mis- from the exhaust or possibly oil collecting for your aircraft’s turbocharger. takes pilots routinely make, turbocharged, at the exhaust outlet. These are just some The No. 1 enemy of the turbocharger intercooled, high-performance engines re- of the visual indications that something is system is heat buildup, and that heat quire constant monitoring of the systems not performing as it should. comes in the form of the combination of throughout all phases of flight. I routinely remind pilots that a thor- a lack of oil, hot exhaust and poor power ough preflight is the time to look for management. As a general rule, all tur- Anatomy of a turbocharger system these clues. Keep in mind that some of bocharged engines should be “idled” for One thing that will help you under- the warning signs are very subtle and easy a specific time and power setting to cool stand the need for proper operation is to to miss. Take your time. If you see some- the system before shutdown after landing understand that the turbocharger is not a thing you’re not used to seeing, you need or engine maintenance operations. standalone component: It’s just one part to get it looked at by a mechanic. Properly following this procedure will of a very sophisticated system, which Another highly-effective practice is for prevent two bad things from happen- consists of the turbocharger(s), controller, owner/operators to be very proactive in ing. The first is the continued high-speed pressure relief valve, intercooler and wa- their maintenance. Since the turbocharger rotation of the turbo in the absence of stegate, along with the exhaust/intake as- shares the oil system with the engine, you adequate oil flow. The second is the devel- semblies leading from and to the engine. should routinely change the oil at 25 or 35 opment and buildup of abrasive carbon And while the turbo itself seems like a hours. And like other parts of the engine, deposits in the oil. simple device, it is in fact a very precise the condition of the oil can provide an
CESSNA FLYER (49) JULY 2019 indication of the health of the turbocharger. retaining nuts and so on get replaced 100 service bulletins and service instructions During each oil change, the owner or percent of the time. for overhauling our turbochargers, valves, mechanic should take the opportunity But, you ask, if rebuilt and brand-new controls and wastegates. And that also to give the entire turbocharger system a turbochargers are basically the same, includes replacing all the required parts good inspection. Keep the air filter clean what about a “field overhauled unit?” as indicated by the instructions. and check the security of the intake and The biggest difference is that over- The operative statement here is: “fol- alternate air systems to prevent foreign hauled units are not required to meet low the latest instructions and manu- object debris from entering the compres- new standards, so they are usually less als…” So, you need to talk to the over- sor or from robbing the compressor of expensive. In most cases, the typical field hauler and ask if they have and comply air. Also, take time to visually inspect all overhaul shop will reuse a lot more of the with all the manufacturer’s latest instruc- clamps, hoses, ducts and related compo- original parts than HET typically does. tions before you consider their shop. nents of the intake/exhaust system. There’s nothing wrong with that, as Also, ask them for a detailed list of all To help you and your mechanic get long as they follow the latest manuals, the components they change during an a better understanding of common tur- bocharger performance issues, HET has created a “Turbocharger Troubleshoot- ing” page on our website. (See listing in Resources. —Ed.) The bottom line is this: knowing your engine’s typical operating parameters and recognizing differences can help eliminate costly repairs down the road.
…the majority of the turbocharger returns we receive from the field are found not to be issues with the unit itself but rather, problems with the system’s installation, inadequate pre-lubrication or other operational issues.
Speaking of repairs… OK, so even with proper operations, your Air, exhaust gases and oil flow through a typical turbocharger system. trusted turbocharger is starting to show signs of distress. What are your options? Turbocharger systems rely on very so- phisticated components with tight toler- ances and little room for error. Because of that, if your turbocharger needs main- tenance, the question becomes whether to overhaul or exchange it for a new or rebuilt unit? Pilots and mechanics often ask what the difference is between a new and a “factory rebuilt” turbocharger. Other than the fact that one is all-new and the other is “rebuilt,” there is really no func- tional difference. In fact, the regulatory definition of a re- built turbocharger is it, in essence, has to meet the standards of a brand-new unit. When we do a rebuild at HET, we in- spect all the original reusable parts and if they meet new tolerances, use them in the rebuild. However, critical parts such as the highly-stressed turbine wheel assemblies, bolts, lock plates and nuts, piston rings, thrust bearings, seal rings, Inspection of a compressor housing.
CESSNA FLYER (50) JULY 2019 overhaul. If they won’t supply one, move on to another shop. If they do give you a list, pay close attention to whether or not they change critical components like the turbine wheel assembly, center housings, piston rings, thrust bearings and other components I mentioned earlier. Components like the turbine wheel are subject to fatigue and thermal stress. The effect of fatigue damage is cumulative, and not always obvious, which makes it very hard to detect during an inspection. For that reason, HET’s overhaul manual requires replacing many critical components with new parts, which is the prudent course of action. It has proven to be the best way to help ensure that criti- cal parts will make it through to the next overhaul cycle.
Recommended Service Facilities With all their complexity and the variety of levels of service, it can be difficult for owners and mechanics to determine which overhaul shop is right for them. We’ve tried to make it easy by initiating a Recommend- ed Service Facility (RSF) program. A turbocharger can spin at over 100,000 rpm, so Participating turbocharger repair and high-speed balance is checked as part of an overhaul. overhaul facilities have agreed to follow the HET overhaul manuals and only use genuine HET parts. Currently in the U.S.,
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Not since the legendary Sky King’s Songbird has a Cessna 310 enjoyed such a steadfast following as that of Kevin and Jaime Thornton’s 771BC. By Dale Smith
CESSNA FLYER (56) JULY 2019 old enough to admit that I’M the Sky King TV series is one of the big reasons I got into General Aviation. Every week, Sky, Penny, Clipper (I bet you forgot Clipper) and Songbird “came out of the clear blue western sky” and flew in to my parent’s living room; taking me, and thousands of kids across the country, on all kinds of thrilling adventures. At the end of every show, somehow or someway, Songbird saved the day. Who wouldn’t grow up wanting to be a pilot? While many think that kind of avia- tion-inspiring programming has gone the way of the black-and-white TV, the fact is it’s still alive and thriving on YouTube— and not just the old Sky King episodes. I’m talking about new adventures; shot by real pilots. There’s no chasing down desper- ados, but the exploits of these YouTubers give us the opportunity to ride along on realistic trips in a variety of GA aircraft. Having about 200 hours in Cessna 310s myself, and being a fan of the air- plane, I was thrilled when I came across Kevin and Jaime Thornton’s YouTube channel, “310 Pilot.” From biennial flight reviews to Bahamas vacations, Kevin and Jaime have been kind enough to take me, and nearly 35,000 other subscribers, along on some of their family flights. (Kevin, Jaime and 771BC’s YouTube channel is listed in Resources. —Ed.) Through it all, you can tell by the way they interact with each other and their 310—771 Bravo Charlie—the Thornton family loves the freedom and flexibility that General Aviation offers. For me, I think that’s the most important message in many of these YouTubers’ videos: flying your own airplane literally opens the world to you. And it’s all there to enjoy and share.
Beginnings Like most of us, Kevin got his love of aviation from his family. His grandfather was a pilot, his father flew helicopters in the Army, one uncle flew F-15’s in the Air Force and another was the Chief Pilot for The Coca-Cola Co. “Back then, my dad owned a Cessna 172 based at Falcon Field (KFCC), just outside of Atlanta,” Kevin said. “After my first lesson, I was hooked. I transferred schools from the University of Georgia to West Georgia so I could fly the Skyhawk as often as my savings allowed.” “I quickly worked my way through all of my ratings and by 19, I was a CFI and MEI. Shortly after my stint as a flight instructor, I got hired on as an
CESSNA FLYER (57) JULY 2019 aerial mapping pilot for a company in full of kids, every little bit helps.” LED panel lighting and putting in a new Peachtree, Georgia,” he said. “I was their Now came the fun—and often most BatteryMINDer in the left wing locker,” only pilot, flying both a Piper Turbo stressful—part of the purchase pro- Kevin explained. “I also had the lifters Lance and a Cessna 401. That’s where I cess; shopping for the right airplane. in the left engine replaced. I had noticed fell in love with the twin Cessnas.” Kevin said that early on in his search, he some spalling on the lifter faces during a As he built up hours and ratings, Kevin scoured the usual sources, but as luck borescope inspection. No doubt, this was had his career sights set in the left seat would have it, he found a likely 310 the result of the airplane’s inactivity for of a major carrier. Unfortunately, the candidate at Lansing Municipal Airport all those years. These things need to fly.” catastrophic events of Sept. 11 put those (KIGQ), in Michigan, which is not far Speaking of flying, Kevin also knew dreams in limbo, so Kevin performed a from their home base at Aurora Munici- that to keep flying into 2020, he’d soon midcareer course correction and joined pal Airport (KARR), Illinois. have to comply with the FAA’s ADS-B the Air Force, where he became an air “The 310 would be the first airplane mandate. And, when it comes to avionics traffic controller. I ever owned. Go big or go home right? upgrades, if you’re going in for a penny, “I initially served stateside at Eglin Air I knew I wanted a Q model because it you might as well get in for a pound. Force Base in Florida. Then I did a six- had the larger cabin, but shorter nose so “For reasons both fiscal and nostalgic, month tour in Kirkuk, Iraq. Right before it would fit into the hangar that we were I prefer the more normal six-pack panel I left the service, I was really lucky to ride planning to buy,” he said. “I also wanted layout, versus the all-glass options,” he along during an F-16 training mission the Continental IO-470 engines. I had said. “That way, I can approach the up- that dropped live dumb bombs. That was learned that they typically have longer/ grade piece-by-piece. I started with a pair pretty amazing,” Kevin said. “After my healthier lives than the IO-520’s, and that of Garmin G5 displays for a number of tour of duty with the Air Force, I worked would be an added bonus to our budget.” reasons, including their separate AHRS for a short time in a contract control “Living in the upper Midwest, we and four-hour backup batteries. They tower at Phoenix-Mesa Gateway Airport also wanted to have full de-icing,” Kevin would have also allowed me to get rid of (KIWA), but was quickly hired by the said. “771 Bravo Charlie had everything the old vacuum system, except that I need FAA as a tower controller at Chicago we wanted, and the engines had right it for the de-icing boots.” O’Hare International (KORD).” “Another thing on my required list Kevin said that one of the highlights was to get a digital engine monitor. I of his time at O’Hare was the opportu- … YouTubers give chose the Insight G4 because it easily fit nity to spend three summers working us the opportunity to in the existing analog instrument cutout. as a controller during EAA AirVenture ride along on realistic It shows cylinder head temperatures for Oshkosh. After several years at ORD, each cylinder along with rpm, manifold Kevin decided to switch things up and trips in a variety of pressure, fuel flow, etc.” Kevin explained. transferred to Chicago TRACON, where GA aircraft... “I download all the data after each flight he and his wife Jaime both currently and upload it to SavvyAviation.com for work as controllers. early trend monitoring.” around 400 hours on them since they He said that next on the avionics list Four kids and a twin had been overhauled by a reputable was the replacement of the legacy Cessna Kevin said that early on, he and Jaime shop. The only downside was she 400 autopilot. The unit had worked fine would rent a Cessna 172, but considering hadn’t been flying much over the past when he bought the 310, but not long the passenger requirements of their four several years. Fortunately, the thorough after, developed a serious case of pitch os- children, (three boys and a girl), they need- pre-buy came back real clean and not cillation, which rendered it unusable. ed a larger airplane to handle them all. long after, 1BC was ours.” “I researched every available autopi- “We would rent a nice Turbo Saratoga. Kevin explained that since the 310 had lot and decided on the new-generation It had enough seats, but when we actu- been a “hangar queen” for a while, there Genesys Aerosystems S-TEC 3100. All ally filled them, we weren’t able to put was a list of items that needed attention things considered, it is the perfect auto- enough fuel in the tanks to really go any- in short order. Among them were over- pilot for 771BC,” he said. “I have about where,” he said. “Plus, we need the ability hauling both propellers, rebuilding two 25 hours flying with the 3100 in the past to take longer flights at night, in IMC of the three landing gear struts, rebuild- two months, and I still can’t stop smiling and over water. And we really wanted the ing two of the four engine exhaust stacks, about it during each flight. Jaime calls it redundancy and speed of a twin.” and doing 500-hour overhauls of two of my ‘happy face.’” “The top two aircraft on our list were the four magnetos. “The 3100 is extremely smooth in the Beechcraft Baron and the Cessna 310. He had made accommodations for every phase. It captures altitudes, makes Having about 500 hours of twin Cessna these projects and their costs in his final turns, intercepts and tracks courses, and time, I was a lot more familiar with the offer, so the work wasn’t as financially even does a great job with turbulence Cessna systems. I really love the way they painful as you might think. Light twins and crosswinds. It even does a fine job handle and look,” Kevin said. “Besides, require you stay well ahead of their of compensating attitude when I deploy to get a Baron into our budget, it would needs, even when they’re in the mainte- the flaps without ballooning,” Kevin have to have been one of the older mod- nance shop. With that said, the work is said. “In my opinion, with features like els with the non-standard power levers, never really done. altitude pre-select, envelope protection, flaps and landing gear positions. I’m not “During the most recent annual, I had GPS steering, auto-trim and straight-and- a fan of that setup. Plus, while they both other work done that was on my list: level recovery, the 3100 digital autopilot seat six, the 310’s cabin is a bit wider installing shoulder harnesses, replacing is the single best upgrade an owner can than the Baron’s. When you have a cabin the old engine baffling, installing new make for flying single-pilot, instrument
CESSNA FLYER (58) JULY 2019 Kevin Thornton (right) letting his 16-year-old son Carson (left) fly the 310.
Jaime and Kevin Thornton with their sons Eli and Toccoa Left to right: Kevin and Jaime on their way back from a family fun trip to the farm. Thornton in front of the ATC tower at St. Louis Regional (KALN) with friends Jenna and Robb Kidd, air traffic controllers at St Louis Approach Control.
Erich Rempert of Burlington Air Center (our favorite main- tenance/upgrade shop located in Burlington, Wisconsin), conducting the pre-purchase inspection while the plane was at East Troy, Wisconsin.
CESSNA FLYER (59) JULY 2019 Kevin Thornton with his 4-year-old son Toccoa landing at Lake in the Hills Airport (3CK) near Chicago, Illinois.
conditions. I highly recommend it.” The adventures continue of the speed loss running LOP with the While Jaime and Kevin were at Sun ‘n Fun Today, after about two and a half normally-aspirated engines, so I generally 2019, they pulled the trigger on the last years of ownership and 200-plus hours plan for 12.5 gph at around 60 percent piece of 771BC’s avionics upgrade puzzle. in 771BC’s left seat, Kevin says that the power. That gives me between 175 and “It was time to upgrade our 20-year-old airplane has lived up to his (and his fam- 182 knots true airspeed.” Garmin 530W/430 stack. So, while we ily’s) every expectation. “With 163 gallons usable, she will Shopping around were at Sun ‘n Fun, we took the time to “It handles like a dream. The con- stay in the air a lot longer than we pre- look at all of our options. “ trols are nice and heavy, making it fer. On long trips, we typically stop at “I quickly fell in love with the new 1,000 miles or five and a half hours, to save on aircraft Avidyne products. Their FMS GPS’s have whichever comes first,” he said. “As 3D synthetic vision and can operate Kevin also knew for the seating, it’s very rare that with insurance… SMART. both through the touch screen and bezel that to keep flying two 16-year-olds in the family that we knobs,” he said. “They also have pilot- into 2020, he’d soon get them all in the airplane at the same friendly, intuitive features that blew us have to comply with time, so room is not a problem.” away—and that was just from using the As for any future upgrade plans, Kevin Us doing it for you… demos in their booth.” the FAA’s ADS-B said that 771BC’s interior is still in very Stop by to see Kevin explained that 771BC’s full mandate. nice condition, but that the paint is start- EVEN SMARTER. us at Avidyne upgrade includes an AMX240 ing to show its age. That condition has Airventure in audio panel, IFD550 and IFD540 series already initiated talks of a full-on strip the AOPA touch-screen GPS navigators, an APX322 feel very stable. She also handles tur- and paint job happening during an up- Booth #463 ADS-B Out remote transponder, and the bulence and crosswinds very well,” he coming winter. SkyTrax 605A ADS-B capable Traffic Ad- said. “During my last BFR, I shut down With regards to an airplane upgrade, visory System. and feathered the critical engine and Kevin steadfastly states that the 310 is “The couple of flights I’ve had with the she handled very nicely.” truly the ideal airplane for the family’s Aircraft insurance rates are IFD550 paired to the S-TEC 3100 and “Since installing the digital engine needs. But, just for the sake of dream- on the rise. We can help. Garmin G5s have been a pilot’s dream monitor, I have been able to run the Con- ing, his foreseeably-affordable twin come true,” he said. “Once we get it all tinentals lean of peak (LOP) at about 9.5 Cessna upgrade would be a pressurized finalized, the last piece is to have a new to 10 gph and keep the engines smooth. 340. And his ultimate turboprop choice Call us today at 877.413.2922 metal panel cut. That will clean every- Normally though, I prefer to operate rich would be a TBM. “Who wouldn’t want thing up quite nicely.” of peak,” Kevin explained. “I’m not a fan one?” he said. or visit ap-aerospace.com
CESSNA FLYER (60) JULY 2019 Shopping around to save on aircraft insurance… SMART. Us doing it for you… Stop by to see EVEN SMARTER. us at Airventure in the AOPA Booth #463
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Call us today at 877.413.2922 or visit ap-aerospace.com The making of a YouTube star As for starting and maintaining his popular YouTube channel, “310 Pilot,” Kevin explained that it all began as noth- ing more than the desire to share their family’s love of General Aviation. “It started when Jaime gave me a gift card for a Rosen Sunvisor. But, at the time, there was no STC for our airplane, so I bought a GoPro camera instead and just started filming our flights. Since then, we’ve added more cameras to give viewers added per- spectives,” he said. “The flight planning and flying parts are easy, but since I’m not a technical person, the editing has been a constant work in progress.” While Jaime is not a licensed pilot, her years of experience as a controller, makes her the ideal, radio-handling copilot. Her voice and 771 Bravo Charlie are instantly recognizable by an increasing number of fellow controllers and pilots. “Jaime and I are still getting used to be- ing recognized in flight—a Bahamian pilot recognized our N-number during our trip to the islands—and at aviation events,” Kevin said. “We really enjoy it, truly ap- preciate all of the support from our view- ers and truly value all of the connections Kevin and Jaime Thornton on the ramp at Mackinac we have made through the videos.” Island Airport (KMCD), Mackinac Island, Michigan.