Calcium Silicate Insulation All Data Contained in This Publication Are Provided in Good Faith and Are Correct at the Time of Printing

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Calcium Silicate Insulation All data contained in this publication are provided in good faith and are correct at the time of printing. Data is representative of production and are subject to normal production ﬂ uctuations, they should not be deemed to constitute or imply any warranty of performance, the user is held responsible for determining the suitability of the products for the given application. Errors and omissions excepted. All drawings and representations remain our exclusive property and cannot be used, totally or in part, without our prior written approval. Excerpts, reproductions, copies etc. of our publications require our prior approval. This publication renders all previous ones invalid. Our terms of delivery and payment apply in the event of any claim. Promat and Microtherm are registered trademarks. © Copyright Promat GmbH, Ratingen, Germany. All rights reserved.

2 INTRODUCTION 4-5

MATERIAL PROPERTIES & CHARACTERISTICS 6-11

Thermal conductivity 8 Density 9 Classification temperature 9 Mechanical strength 9 Shrinkage 9 Thermal shock resistance 10 Structural integrity and thermal efficiency 10 Chemical properties 10 Electrical insulation 10 Non-combustibility 10 Value to the customer 11

TYPICAL APPLICATIONS & INDUSTRIES 12-13

PRODUCT PORTFOLIO 14-23

Product compass 16 High performance calcium silicates 17 Structural calcium silicates 19 Technical calcium silicates 21 Composite insulation boards 23

PRODUCT DATA SHEETS 26-45

HANDLING INSTRUCTIONS 46-49

Working and processing 48 Treatments 48 Fixing 49

OUR WORLDWIDE CONTACTS 51

3 Introduction

Promat – the Brand For more than 4 decades now, Promat has been synonymous with high quality solutions based on a wide range of high performance insulation materials and systems for a variety of market segments.

Calcium silicate products represent a key core business for the Promat Group in thermal insulation, and Promat brands such as PROMATECT®, PROMASIL®, MONOLUX®, DURATEC® and MONALITE® are recognised benchmarks for calcium silicate products worldwide.

Production, R&D and Health & Safety

Promat is the market leader in calcium silicate technology, our full range of calcium silicate products are manufactured Promat is the worldwide at fi ve manufacturing sites in the UK, Belgium, Italy and China. “leading manufacturer of Each manufacturing plant focuses on a specifi c technology in line with our global strategy based on cost leadership by optimisation calcium silicate insulation of technologies and “best fi t” of production technology. Different manufacturing technologies create calcium silicate products with products different properties, characteristics and advantages which enables Promat to manufacture tailormade products based on customer specifi cations. ”

The most advanced calcium silicate technology is registered by Promat under the trademark PROMAXON®.

This unique technology has been developed by our highly qualified, multi skilled team at Promat Research and Technology Centre (PRTC), based in Tisselt, Belgium.

The process, developed in our research laboratories at PRTC (Mineral and Matrix Engineering), enables the production of products with superior properties. This is achieved by controlling the crystal growth of temperature-stable phases, together with the porosity, and forming preferred crystal shapes and aggregate structures. Particles are formed with a size of around 60 μm consisting of spherical shells with very large numbers of ﬁ ne needle-shaped crystals and a core interior with fewer but larger needle crystals.

4 Throughout the Promat Group, only the highest quality is acceptable. All manufacturing facilities are certiﬁ ed to ISO 9001, ISO 14001 and OHSAS 18001, ensuring world class products that are manufactured at consistent high quality.

We believe passionately in preserving our environment for future generations. In keeping with our on-going focus on health and safety issues, the Promat Group complies with REACH, an important European Community Regulation on chemicals and their safe use (EC 1907/2006).

Calcium silicates are not classified as dangerous substances by REACH. The processing dust is biosoluble. Only general inhalable dust limits have to Promat is the worldwide be observed. If the dust limit is exceeded by processing or machining the material, localised extraction is recommended. Please follow the instructions outlined leading manufacturer of in our Material Safety Data Sheets (MSDS). calcium silicate insulation ISO 14001 - Glasgow (UK) products

OHSAS 18001 - Tisselt (BE)

ISO 9001 - Filago (IT) Introduction

5 MATERIAL PROPERTIES & CHARACTERISTICS

6 Thermal conductivity

Density

Classiﬁ cation temperature & shrinkage

Mechanical strength

Thermal shock resistance

Structural integrity and thermal efﬁ ciency

Chemical properties

Electrical insulation

Non-combustibility

Value to the customer

7 Material properties & characteristics

Thermal conductivity main mode of heat transfer in insulation materials at higher temperatures. PROMASIL® 110 0 SUPER is a product that has a thermal Our engineered calcium silicate mineral matrix structure conductivity of only 0.10 W/m K at a mean temperature provides very stable thermal conductivity values throughout of 800 °C. a wide range of temperatures and contributes to the desired energy savings of your process. The availability of large size boards also effectively contributes to a reduction in heat loss by limiting the effects of thermal bridging The very low thermal conductivity of our latest products is in your insulation system. The published data are based on inﬂ uenced by our own unique PROMAXON® technology which conventional Guarded Hot Plate measurements and the Hot Wire is an exclusively engineered mineral matrix structure that brings method in air. If the material is used in the presence of other gases controlled smaller pore size in the calcium silicate composition. eg. nitrogen, helium, argon, hydrogen and krypton, please contact our technical department for relevant thermal conductivity data. When it is combined with the introduction of selected opaciﬁ ers, in the mineral composition, it further lowers the thermal The graph shows a comparison of the thermal conductivity of a conductivity at high temperatures. TheThermal opacifier effectively conductivity of MICROTHERM®selection of heat insulation insulation materials as a function of the mean blocks the transmission of infrared radiationcompared which isto the conventional exposure insulating temperature. materials

0.30

PROMASIL® 950KS, 1000, 1000L, 1000P, 1100 0.25 PROMASIL® 1100 SUPER MINERAL WOOL OTHER CALCIUM SILICATES

FIBRE BLANKET

0.20

0.15

0.10

r s t i l l a i

0.05

THERMAL CONDUCTIVITY (W/m K) 0

0 100 200 300 400 500 600 700 800

MEAN TEMPERATURE (°C)

Value to the customer

The lower the thermal conductivity of an insulation, the thinner and lighter the insulation can be without compromising performance. The result is a more compact installation with the best possible thermal efficiency – you save space and you save money!

8 Density Over 1100 °C calcium silicates begin to sinter, therefore the calcium silicates are limited to 1100 °C. Promat calcium silicate products have a range of classiﬁ cation temperatures according to Calcium silicates can be classiﬁ ed by density into three their density, chemical composition, and structure, making them categories: suitable for a wide range of applications. The best performing products are capable of withstanding continuous exposure to • Low density calcium silicates mainly used as thermal insulation 1000 °C. (200 to 500 kg/m3) • Medium density calcium silicates mainly used as structural PROMASIL® 110 0 SUPER represents the very latest in insulation (500 to 1000 kg/m3) calcium silicate technology offering superior performance with • High density calcium silicates used as structural shaped parts high structural integrity and high thermal stability over a wide in many industrial markets (1000 to 1800 kg/m3) temperature range up to 1050 °C.

For calcium silicates, a general rule is that the lower the density, the lower the thermal conductivity and mechanical strength. Value to the customer Low density materials form the basis of low thermal mass linings which reduce energy consumption, weight and the need for Minimal thermal shrinkage equates to maximum expensive steel support structures. working life without loss of performance.

Classification temperature & shrinkage

Mechanical strength Depending on the hydrothermal synthesis conditions, different calcium silicate phases can be synthesised. The density range of our calcium silicate products extends up to These products can differ on crystalline structure and chemically 1800 kg/m3. This ensures good mechanical properties and high bonded water ((OH) groups and or H O molecules). 2 2 mechanical strength. • Tobermorite Ca Si O (OH) .4H O 5 6 16 2 2 The mechanical strength of calcium silicates depends on the • Xonotlite Ca Si O (OH) 6 6 17 2 material compositive and the density over a wide range for both • Wollastonite CaSiO 3 compressive strength and bending strength. The dehydration of these minerals during temperature increase The excellent structural integrity of the calcium silicate gives leads to changes in the mineral structure and consequently to good machinability characteristics and enables the machining thermal shrinkage of the product. of complex structures. As with all insulation materials, a small amount of irreversible shrinkage will occur during exposure to heat. It is a result of dehydration which occurs with structural changes. With Promat calcium silicate products this shrinkage is extremely slight and rarely has any influence on the effective performance. Material properties & characteristics

9 Material properties & characteristics

Thermal shock resistance Electrical insulation

Our exclusive formulations provide excellent thermal All forms of Promat structural insulations possess electrical shock resistance and stability compared to other forms insulating properties when dry. They are frequently used for low of insulation, including other structural insulators. voltage applications that are accompanied by heat.

Although most of our products do not need to be heat Because the majority of our structural insulating products are treated and will provide excellent performance with hygroscopic, their electrical resistance may possibly be reduced good stability and resistance to thermal shocks, slightly through moisture absorption. To prevent this, special we do advise heat curing, before the ﬁ rst use as a front coatings may be applied to our boards and silicon treatment layer, as this will be beneﬁ cial and will ensure an even finishing for machined parts is available on request. longer working life for your insulation.

Non-combustibility Structural integrity and thermal efficiency The majority of our calcium silicates are certifi ed as non- combustible according to EN, BS and DIN standards. Because Promat structural insulation combines high Due to their superior fi re rate behaviour calcium silicates are compressive and fl exural strength with high insulation widely used in passive fire protection systems. performance, complex insulating structures for almost any type of thermal equipment can be built and insulated in a single operation.

Chemical properties

Our structural insulation products are non-corroding, insoluble in water and resistant to weak alkalis, oils and many other chemicals. Some grades are particularly suited for application where excessive moisture conditions may be foreseen and where metals easily suffer from severe corrosion.

10 Value to the customer

Promat HPI is proud to be recognised as the market leader in calcium silicate technologies, which deliver products of superior value in thermal insulation solutions.

Our key strengths

• Half a century of knowledge and experience • Unbeatable technical and commercial support: acquired as global market leader. - Problem analysis and thermal calculations

Our products are the industry benchmark. - Product selection and design - Application and system design • Global manufacturing resource supported by a - Performance testing and verification talented, committed, and innovative workforce. - Co-ordination and installation support Our workforce is our most valuable asset. • We maintain a high level of integrity in our business. • Continuing innovation and performance evaluation supported by dedicated R&D. • Our products are inherently safe and clean materials.

Environmental health and safety is of paramount • Complete service provider – customer and market importance to us. driven.

• Focused on optimised engineered solutions and added value.

Our key strengths and the excellent product performance of our calcium silicate product range deliver real value to the customer:

OUR BENEFITS YOUR VALUE

• Save space and increase capacity • Lower energy cost • Reduce weight • Lower installation cost • Minimise heat loss • Lower maintenance cost • Reduce energy consumption • Reduced environmental taxes • Optimise efficiency Low cost/performance ratio • Most cost effective solutions High ROI • Longer lifetime • Reduce carbon footprint

We are Promat HPI – the worldwide reference “in thermal insulation solutions

” Material properties & characteristics

11 Typical applications & industries

With the advantages of having an unbeatable combination of the most versatile product range backed by the best service and support package in the industry, Promat HPI is successful in a varied and extensive selection of markets all over the world:

Petrochem

• Back-up insulation for reﬁ ning and petrochemical furnaces • Industrial process piping and equipment • Flare insulation

Glass

• Forehearths • Melting furnace and regenerators

Multi metal

• Steel and torpedo ladles • Forging and heat treatment furnaces of steel and iron • Aluminium launders • Anode baking furnace • Aluminium melting and holding furnaces • Reduction cells

Energy

• Coal, oil, gas ﬁ red, and nuclear power plants • Fuel cells and reformers • Solar power plants • Indoor insulation of buildings (climate board)

12 Furnaces

• Cement plants (preheaters, cyclones, coolers) • Heat treatment furnaces • Ceramic furnaces • Induction furnaces

Chimney

• Wall protection of ﬁ replaces • Casing of domestic chimneys • Construction kit for building centres

Transportation

• Maritime, rail, road and commercial aviation • Aerospace and defence

Home appliances

• Storage heaters • Domestic ovens

13 PRODUCT PORTFOLIO

14 High performance calcium silicates

Structural calcium silicates

Technical calcium silicates

Composite insulation boards

15 Product portfolio

Our calcium silicate product range can be categorised into four main groups:

1. High performance calcium silicates PROMASIL®-1000, -1000P, -1100, -950 KS PROMASIL®-1000L, -1100 Super PROMATECT®-L, PROMALUX®-V

4. Composite insulation 2. Structural boards calcium silicates ® PROMATHERM -VE 100 CALCIUM MONOLUX®-500 ® PROMATHERM -VE 150 SILICATE MONOLUX®-800 ® PROMATHERM -VE 250 PROMATECT®-H ® PROMATHERM -VE 400 PROMINA® ® DURASTEEL PROMAFOUR®

3. Technical calcium silicates MONALITE®M1, MONALITE®M1-A, DURATEC®-750, -1000, DURATEC®-XP, PROMABOARD®

Promat HPI offers worldwide the widest calcium “silicate product range available combined with extended engineering capabilities and the best service” 16 1. High performance calcium silicates

Low density calcium silicate boards are very efficient insulating products. They have a low thermal conductivity which leads to low heat losses.

The very light insulation systems also reduce the heat storage of the lining. These materials are stable up to 1050 °C and classiﬁ ed as A1, non-combustible according to EN 13501-1 and building material class DIN 4102.

Low density calcium silicates are the “classic” back-up insulation in combination with dense refractories, insulating bricks and castables for a broad range of applications. They are very cost effective due to their price/performance in comparison with other insulating products. PROMASIL® calcium silicates

Installation is much faster when compared to conventional insulating bricks. Low density calcium silicates should not be used as the front exposure layer in high temperature applications as their low thermal conductivity and large size can lead to thermal stresses.

The material is hygroscopic. When installed with castables a protective layer such as waxed paper, a plastic foil, or an impregnation coating is advised. The Promat® Impregnation 2000 can be applied in our factory or by the customer on site.

• 62 insulating bricks for 1 m2 • 2 PROMASIL®-boards for 1 m2 Calcium silicates are not resistant to strong acids. However, • max 950 °C • max 1110 °C they are resistant to alkalis, oils, and other chemicals. • 125 mm wall thickness • 90 mm wall thickness Promat® SR- Impregnation can protect the material against • 62.5 kg/m2 • 21.6 kg/m2 aggressive substances in some applications.

Main Properties Value to the customer • Low thermal conductivity • Cost effective solutions • High compressive strength • Reduction of energy cost • Lightweight • Save space • High mechanical strength • Increase capacity • Easy and precise machineability • Reduction of installation and maintenance time • Hygroscopic and cost • Resistant to chemicals • Longer lifetime Productportfolio

17 Product portfolio

Thermal conductivity of MICROTHERM® insulation compared to conventional insulating materials

The graph shows that in low temperature applications up to

400 °C the thermal conductivity is dominated by solid SOLID CONTRIBUTION conduction. Therefore, the lower the density the better the 0.20 SOLID + RADIATIVE CONTRIBUTION thermal insulation properties of PROMASIL®. SOLID + RADIATIVE + GASEOUS CONTRIBUTION 0.18 At temperatures above 400 °C, radiation becomes more and more the dominant mode of heat transfer. In our best 0.16 formulation, PROMASIL®-1100 SUPER, the radiation component is blocked by an additive resulting in a thermal 0.14

conductivity of λ800 °C = 0.10 W/m K which is easily the lowest of any calcium silicate boards. 0.12

This material bridges the gap between microporous 0.10 products and other lightweight insulation products.

0.08 The whole PROMASIL® family complies in full with the K) regulations of EN 14306 and is labelled with the CE mark. 0.06

0.04 High performance calcium silicates: 0.02 PROMASIL®-1000, -1000P, -1100, 950-KS PROMASIL®-1000L, -1100 Super PROMATECT®-L, PROMALUX®-V

THERMAL CONDUCTIVITY (W/m 0

0 200 400 600 800 1000 1200

TEMPERATURE (°C)

3D Graph comparing density, compressive strength & thermal conductivity (Thermal conductivity @ 600 °C) (W/m K) Y VIT CTI NDU CO L MA ER TH

0.20 0.18 0.17 0.15 0.13 0.12 0.10 TC 800 °C 0.08 TC 500 °C PROMALUX V 0.07 PROMATECT L 0.05 TC 1000 °C PROMASIL 1000L 0.03 TC 1050 °C 500 0.02 PROMASIL 1100 450 TC 1100 °C .3 TC 1000 °C C 0 TC 1000 °C SUPER O 6 M 0. PROMASIL 1100 300 3 ) 9 TC 950 °C P 0. RE PROMASIL 1000P m 2 / 1. g S k 5 S 1. ( I Y VE 8 PROMASIL 1000 1. T 1 PROMASIL 950KS STRE 2. 285 NSI .4 2 DE 7 N 2. G .0 TH 3 245

(N/m

18 2. Structural calcium silicates

Structural calcium silicate products from Promat are asbestos free thermal insulators that can be used as functional supporting components in a construction.

As such, these structural insulating products are versatile materials combining good thermal insulation, high thermal stability and structural integrity within a wide range of temperatures up to 1000 °C. They are the preferred choice for high performance mechanical insulation in harsh industrial environments in a wide variety of industrial sectors.

Our structural insulation products are based on a proprietary engineered mineral matrix formula using the latest advances in calcium silicate technology. These products are available as large sized sheets, made to measure boards or even as 3D high defi nition fi nished machined components created to our MONOLUX® shaped part customer’s specifi cation.

Main Properties Value to the customer • Good thermal insulation • Cost effective solutions • High thermal resistance • Reduce number of components needed • Large size, self supporting • Simplify the design of an application • High structural integrity • Reduce installation cost

3D Graph comparing density, bending strength & thermal conductivity (Thermal conductivity @ 200 °C) W/m K)

THERMAL CONDUCTIVITY (

0.30

0.25

0.20

0.15 CT 1000°C

0.10

PROMAFOUR 0.05 TC 1000 °C

970 TC 100 °C MONOLUX 800

1 BENDING STRENGTH (N/mm TC 400 °C 2

3 PROMINA 950 3 ) 4 TC 900 °C PROMATECT H 5

8 870 MONOLUX 500 9

10 DENSITY (kg/m

770

2 ) Productportfolio

19 Product portfolio

3D Graph comparing density, compressive strength & thermal conductivity (Thermal conductivity @ 200 °C) W/m K)

THERMAL CONDUCTIVITY ( 0.30

0.28

0.26

0.24 CT 1000°C 0.22

0.20

0.18 TC 400 °C TC 100 °C PROMAFOUR 0.16 TC 1000 °C 970 COMPRESSIVE STRENGTH (N/mm MONOLUX 800 3 TC 900 °C 6 PROMATECT H 9 3 ) 950 12

15 PROMINA

21 870 MONOLUX 500 24 27 DENSITY (kg/m 30

770

2 )

Structural calcium silicate products:

MONOLUX®-500, -800 PROMATECT®-H, PROMINA® PROMAFOUR®

20 3. Technical calcium silicates

Calcium silicates for non-ferrous These engineered calcium silicate boards are insulating ‘ceramics’ for use in conveying, containing and forming molten aluminum and other non-ferrous metals.

The material is specially heat treated to minimise the structural changes during the application.

They have superior structural integrity, low thermal conductivity and minimal or no shrinkage up to the maximum exposure temperature in use which is typically around 850 °C. Typical parts are nozzles, ﬂ oats, spouts, hot top rings, ascending pipes and box covers.

MONALITE®

3D Graph comparing density, compressive strength & thermal conductivity ) (Thermal conductivity @ 600 °C) W/m K Calcium silicates for non-ferrous:

MONALITE® M1 THERMAL MONALITE® M1-A CONDUCTIVITY (

0.28

0.24

0.20

0.16

0.12

0.8

0.4

COMPRESSIVE3 STRENGTH (N/mm 6 TC 850 °C 9

12 15 TC 1000 °C 18 MONALITE M1A 21 24 27 3 ) 30 MONALITE M1 33 970 36

850

DENSITY (kg/m 2 ) Productportfolio

21 Product portfolio

High strength electrical insulation These insulating technical ‘ceramics’ are engineered high density boards that have originally been developed to be a high temperature replacement for asbestos boards. Due to their very high mechanical strength and electrical resistance combined with minimal shrinkage, they are generally preferred for applications up to 1000 °C where good electrical resistance is required. Examples include arc chutes, support members for heating elements, hot press insulation, and dust- free linings in heat treatment furnaces for electronics.

The material is hygroscopic which can inﬂ uence the electrical resistance. Heat treatment to eliminate the moisture is necessary.

The outstanding performance characteristics of DURATEC®- XP make it the best choice in terms of efficiency and durability when compared to any other similar product for replacement of asbestos boards in DURATEC® application induction furnaces.

DURATEC®

High strength electrical insulation: 3D Graph comparing density, electrical strength & thermal conductivity W/m K) DURATEC®-750, -1000 (Thermal conductivity @ 200 °C) DURATEC®-XP, PROMABOARD®

THERMAL CONDUCTIVITY (

0.60 0.55 CT 350°C 0.50

0.45 CT 700°C CT 700°C 0.40 0.35 0.30 0.25 0.20

0.15 DURATEC XP 0.10 0.05 PROMABOARD 1800 400 ELECTRICAL800 STRENGTH (kV/m) 1200 1600 2000 CT 1000°C 3 2400 CT 1000°C ) 2800 1600 3200 DURATEC 750 3600 4000 4400 4800 DURATEC 1000 5200 5600 6000 6400 6800 1400 7200 DENSITY (kg/m 7600 8000

Value to the customer

Using a high performance insulation with both thermal and electrical protection properties again simplifies design by minimising the number of components necessary. A “one insulation does it all” material is quite obviously the most cost effective way of meeting your design challenge.

22 4. Composite insulation boards Composite insulation boards: PROMATHERM®-VE composite elements consist of an insulating core material which is covered by either steel PROMATHERM®-VE 100, -150 sheets or thin PROMATECT®-H boards. PROMATHERM®-VE 250, -400 DURASTEEL® A classic application for these products is industrial dryers operating in the temperature range of 80 °C up to 400 °C. The main advantage of large-sized prefabricated elements is the fast installation onto a lightweight steel construction for furnace and plant sections.

DURASTEEL® is a composite insulating board made of a calcium silicate core reinforced on both sides by galvanised and perforated steel sheet coverings.

The composite is mechanicaly resilient and can be used as a supporting construction element, as a heat shield against sparks and metal splashes, and as insulating partition walls.

Value to the customer

• Simple installation • Low installation cost • High ‘value in use’ • Employee protection PROMATHERM®-VE

DURASTEEL® Productportfolio

23 Product portfolio

Classification temperature Thermal conductivity Density Shrinkage @ CT (12h) Compressive strength Page (°C) @ 600 °C mean (W/m K) (kg/m3) (%) (Mpa = N/mm2) High performance calcium silicates

PROMASIL®-950KS 950 0.12 245 1.5 1.5 26

PROMASIL®-1000 1000 0.12 245 1.3 1.5 26

PROMASIL®-1000P 1000 0.12 285 1.3 2.0 26

PROMASIL®-1000L 1000 0.13 300 0.5 2.5 28

PROMASIL®-1100 1100 0.12 285 1.5 2.5 26

PROMASIL®-1100 SUPER 1050 0.09 300 1.5 2.5 28

PROMATECT®-L 500 0.11 (@ 400 °C) 450 0.25 2.4 30

PROMALUX®-V 800 0.19 500 1.1 2.5 30

Structural calcium silicates

MONOLUX®-500 900 0.25 770 0.4 13.0 32

MONOLUX®-800 1000 0.25 950 0.4 27.0 32

PROMATECT®-H 400 0.21 (@ 200 °C) 870 0.25 (24 h) 9.3 34

PROMINA® 100 0.17 (@ 20 °C) 870 0.25 (24 h) 7.5 34

PROMAFOUR® 1000 0.20 (@ 200 °C) 970 1.41 (24 h) 11 36

Technical calcium silicates

DURATEC®-750 1000 0.38 1400 0.25 (@ 750 °C) 55 38

DURATEC®-1000 1000 0.32 1400 0.15 (@ 750 °C) 31 38

DURATEC®-XP 700 0.32 1800 0.5 (@ 750 °C) 185 38

PROMABOARD® 350 0.43 (@ 200 °C) 1600 0.5 75.0 38

MONALITE®-M1 850 0.22 850 0.1 (@ 750 °C) 17 40

MONALITE®-M1A 1000 0.24 970 0.02 (@ 750 °C) 35 40

Composite insulation boards

PROMATHERM®-VE100 100 - - - - 42

PROMATHERM®-VE150 150 - - - - 42

PROMATHERM®-VE250 250 - - - - 42

PROMATHERM®-VE400 400 - - - - 42

DURASTEEL® 400 0.55 (@ CT) 2800 (t=6 mm) - 60.0 44

24 Classification temperature Thermal conductivity Density Shrinkage @ CT (12h) Compressive strength Page (°C) @ 600 °C mean (W/m K) (kg/m3) (%) (Mpa = N/mm2) High performance calcium silicates

PROMASIL®-950KS 950 0.12 245 1.5 1.5 26

PROMASIL®-1000 1000 0.12 245 1.3 1.5 26

PROMASIL®-1000P 1000 0.12 285 1.3 2.0 26

PROMASIL®-1000L 1000 0.13 300 0.5 2.5 28

PROMASIL®-1100 1100 0.12 285 1.5 2.5 26

PROMASIL®-1100 SUPER 1050 0.09 300 1.5 2.5 28

PROMATECT®-L 500 0.11 (@ 400 °C) 450 0.25 2.4 30

PROMALUX®-V 800 0.19 500 1.1 2.5 30

Structural calcium silicates

MONOLUX®-500 900 0.25 770 0.4 13.0 32

MONOLUX®-800 1000 0.25 950 0.4 27.0 32

PROMATECT®-H 400 0.21 (@ 200 °C) 870 0.25 (24 h) 9.3 34

PROMINA® 100 0.17 (@ 20 °C) 870 0.25 (24 h) 7.5 34

PROMAFOUR® 1000 0.20 (@ 200 °C) 970 1.41 (24 h) 11 36

Technical calcium silicates

DURATEC®-750 1000 0.38 1400 0.25 (@ 750 °C) 55 38

DURATEC®-1000 1000 0.32 1400 0.15 (@ 750 °C) 31 38

DURATEC®-XP 700 0.32 1800 0.5 (@ 750 °C) 185 38

PROMABOARD® 350 0.43 (@ 200 °C) 1600 0.5 75.0 38

MONALITE®-M1 850 0.22 850 0.1 (@ 750 °C) 17 40

MONALITE®-M1A 1000 0.24 970 0.02 (@ 750 °C) 35 40

Composite insulation boards

PROMATHERM®-VE100 100 - - - - 42

PROMATHERM®-VE150 150 - - - - 42

PROMATHERM®-VE250 250 - - - - 42

PROMATHERM®-VE400 400 - - - - 42

DURASTEEL® 400 0.55 (@ CT) 2800 (t=6 mm) - 60.0 44

25 PROMASIL®-950KS, -1000, -1000P and -1100 High performance thermal insulation

PROMASIL® -950KS, -1000, -1000P and -1100 are large size, Typical applications lightweight asbestos free insulating boards. PROMASIL® materials are used in various industrial applications as thermal back-up insulation in a refractory lining. In combination with dense and lightweight refractory bricks or Aluminium industry: anode baking furnace and electrolysis cells concrete, they are the ideal rear lining construction material. As Steel industry: smelting and heat treatment furnaces generally known, the low thermal shock resistance of calcium Glass Industry: melting furnaces, heat treatment silicates excludes its use on the front side. and forming furnaces Ceramics industry: chamber and tunnel furnaces, kiln cars Cement industry: heat exchangers and cyclone separators PROMASIL® materials can be produced as boards, pipe Oil and Gas industry: ﬁ red heaters, process pipe insulation sections, segments and cut sections. Appliances: domestic ﬁ replaces

Properties & advantages Working & processing Low thermal conductivity This PROMASIL® range of products can be easily worked and Low shrinkage machined with woodworking tools. Low bulk density, lightweight Good mechanical strength When cutting to size, the maximum recommended workplace Resistant to reduction gases CO, NH , H and CH 3 2 4 concentration for dust generation must be observed. We advise Free of sulphur, low iron local dust extraction in the cutting zone. Good workability Flexible size format, thickness up to 170 mm Shaped parts available including pipe sections and segments Product quality meets the ASTM and EN standard (CE mark)

Selection criteria to use PROMASIL® as compression-proof rear lining High insulating effect low wall thickness Low heat storage Low assembly costs Operating safety High quality standard Excellent compression resistance

(Thermal conductivity @ 600 °C) (Thermal conductivity @600 vs. compressive strength vs. density conductivity Graph: Thermal Technical data COMPRESSIVE STRENGTH (N/mm (N/mm STRENGTH STRENGTH COMPRESSIVE COMPRESSIVE Cold compressive strength Grade Brand Colour Reversible thermalexpansion Linear shrinkage Classiﬁ cationtemperature Thermal conductivity Speciﬁ cheatcapacity@400°C Bulk density Protective gas-resistance

0.14

0.12 0.10 THERMAL 0.08 0.3 0.06 ( CONDUCTIVITY

0.6 0.04

0.9 0.6 0.02

1.2

1.5 0.9

1.8

2.1 1.2

2.4

2.7

3.0 TC 950 °C

TC 1000 °C W/m K)

PROMASIL 950KS PROMASIL )

2 TC 1000 °C @ 1050°C,12h @ 1000°C,12h

PROMASIL 1000 PROMASIL PROMASIL 1000P PROMASIL

TC 1100 °C 800 °C 600 °C 400 °C 200 °C DENSITY (kg/m

245 PROMASIL 1100 PROMASIL kJ/kg K N/mm W/m K W/m K W/m K W/m K m/m K kg/m 285 °C % 3 2 3 ) 5.4x10 -950KS White Shaped parts andcutsectionsareShaped parts availableonrequest. Segments inalldiameterscanbeproduced onrequest. Product dimensions &standard sizes Production tolerances 0.14 0.12 0.10 0.08 245 1.03 950 1.5 1.5 Pipe length Outer diameter(max.) Inner diameter(min.) Length [mm] - 1000 -6 Length [mm] ± 1.5 Width [mm] 500 CO, NH PROMASIL 5.4x10 -1000 White 1000 0.14 0.12 0.10 0.08 1.03 245 1.5 1.3 - 3 , H PROMASIL -6 25-30-40-50-60-65-70-75-80-90-100 2 ® , CH -1000half-pipesections 4 Width [mm] ± 1.5 , N 2 atmosphere 5.4x10 -1000P ® 950 -1100°C White 1000 0.14 0.12 0.10 0.09 1.03 285 1.3 Thickness 2 - [mm] -6 500 mm 330 mm 10 mm Thickness [mm] ± 1.3 5.5x10 -1100 White 1100 0.15 0.12 0.10 0.09 1.05 285 2.5 1.5 - -6 27

PROMASIL®-950KS, -1000, 1000P & -1100 PROMASIL®-1000L and -1100 Super High performance thermal insulation

PROMASIL® -1000L and -1100 SUPER are large size, Typical applications lightweight insulating boards with very good thermal properties. PROMASIL® materials are used in various industrial Their homogeneous and stable mineral matrix structure applications as thermal back-up insulation in a refractory lining. guarantees excellent mechanical and thermal characteristics. Electrolytic reduction cells Fired heaters in oil and gas industry All types of kilns and furnaces Apparatus construction PROMASIL® -1000L boards are mechanically strong and Domestic appliances vibration proof and have a good thermal stability up to 1000 °C. Glass melting and reﬁ ning Fuel cells PROMASIL® -1100 SUPER offers unique solutions where Load bearing pipe clamps conventional light weight calcium silicate products cannot. Domestic ﬁ replaces

PROMASIL® -1100 SUPER is the result of combining our ® PROMAXON technology, an exclusively engineered mineral Working & processing matrix structure that brings controlled smaller pore size in the ® allows extensive machining by calcium silicate matrix, together with introducing selected PROMASIL -1100 SUPER using woodworking and CNC machines with hard metal tipped opaciﬁ ers in the mineral composition to further lower the thermal tools in order to produce machined cut sections and special conductivity. shapes.

Properties & advantages When cutting to size, the maximum recommended workplace concentration for dust generation must be observed. We advise Extremely low thermal conductivity local dust extraction in the cutting zone. Please ask your local Low shrinkage sales representative for the MSDS prior to machining. Low thermal mass, lightweight Good mechanical strength High thermal stability Large size format Good workability

28 Thermal conductivity graph Technical data Speciﬁ cheatcapacity@400°C Thermal conductivity Linear shrinkage Cold compressive strength (perpendiculardirection) Thermal expansion@400°C THERMAL CONDUCTIVITY (W/m K) Bending strength (longitudinaldirection) Bulk density Classiﬁ cationtemperature Colour Grade Brand 0.12 0.14 0.16 0.02 0.04 0.06 0.08 0.10 0 0 200 400 @ 1050°C,12h @ 1000°C,12h 600 MEAN TEMPERATURE (°C) PROMASIL PROMASIL 800 °C 600 °C 400 °C 200 °C 800 ® ® -1000L -1100 SUPER kJ/kg K N/mm N/mm W/m K W/m K W/m K W/m K m/m K kg/m °C % 3 2 2 Product dimensions &standard sizes Production tolerances Shaped parts andcutsectionsareShaped parts availableonrequest. Other sizesare availableonrequest. PROMASIL PROMASIL PROMASIL SUPER PROMASIL SUPER 6.0x10 -1000L 1000 1.02 0.16 0.13 0.10 0.08 300 2.5 1.0 0.5 - ® ® ® ® -1000L -1100 -1100 -1000L -1100 -6 Length PROMASIL [mm] 2500 1250 1250 2500 White Length [mm] ± 3.0 ± 3.0 Width [mm] 1200 1200 1200 1000 -1050°C 600 ® -1100 SUPER Width [mm] ± 3.0 ± 3.0 5.4x10 1050 1.03 0.10 0.09 0.08 0.07 25-30-40-50-60 25-30-40-50-60 25-30-40-50-60 25-30-40-50-60 300 2.5 1.5 1.5 - Thickness -6 [mm] Thickness [mm] ± 0.5 ± 0.5 29

PROMASIL®-1000L & -1100 Super PROMATECT®-L and PROMALUX®-V High performance thermal insulation

PROMATECT®-L and PROMALUX®-V are medium density, large Typical applications size calcium silicate boards with a homogeneous and stable Heat protection structure guaranteeing excellent thermal insulation properties. Dryers Industrial furnaces The lightweight, mechanically strong PROMATECT®-L and Apparatus construction PROMALUX®-V insulation boards have proven efficiency Ventilation and air conditioning technology in complex insulated assemblies such as dryers, industrial Load bearing pipe columns furnaces and ventilation and air conditioning systems. In these Construction of fi replaces and tiled stoves applications, not only good insulating properties are required but also the need to be self-supporting. Working & processing ® ® PROMATECT®-L boards combine good thermal properties PROMATECT -L and PROMALUX -V products can be with excellent technical characteristics. accurately machined with special processing machinery and appropriately equipped tools. The fi ne material structure allows PROMALUX®-V are calcium silicate boards containing a the production of precision machined parts. vermiculite addition. They can be easily fi xed in place by screws or Tucker Fasteners. When using screws, slot holes should be included. Properties & advantages When cutting to size, the maximum recommended workplace Lightweight concentration for dust generation must be observed. We advise Large-sized local dust extraction in the cutting zone. Low thermal conductivity High thermal resistance High mechanical strength Vibration resistant Resistant to moisture and chemicals Easy and precise mechanical workability

COMPRESSIVE STRENGTH (N/mm (N/mm STRENGTH STRENGTH COMPRESSIVE COMPRESSIVE COMPRESSIVE STRENGTH (N/mm STRENGTH COMPRESSIVE °C) (Thermal conductivity @400 vs. compressive strength vs. density conductivity Graph: Thermal Technical data Bending strength Cold compressive strength Nominal density Classiﬁ cationtemperature Building materialclass(DIN4102) Colour Grade Brand Reversible thermalexpansion Speciﬁ cheatcapacity Thermal conductivity Shrinkage @CT, 12h

0.16

0.14 0.12 THERMAL 0.10 0.3 0.08 ( CONDUCTIVITY 0.6 0.06

0.9 0.6 0.04

1.2 0.02

1.5 0.9

1.8

2.1 1.2

2.4

1.5

2.7

3.0 1.8

W/m K)

TC 500 °C

800 °Cmean 600 °Cmean 400 °Cmean 200 °Cmean

) 2

PROMATECT L PROMATECT TC 800 °C PROMALUX V PROMALUX

DENSITY450 (kg/m

500 kJ/kg K N/mm² N/mm² W/m K W/m K W/m K W/m K m/m K kg/m³ °C %

3 ) Shaped parts andcutsectionsareShaped parts availableonrequest. Other sizesare availableonrequest. Product availability dimensions &size Production tolerances PROMATECT PROMATECT PROMALUX PROMALUX A1, Non-combustible PROMATECT 6.0x10 White 0.95 0.25 0.11 0.10 500 450 3.1 2.4 -L - - ® ® ® ® -V -V -L -L -6 ® Length [mm] 2440 1220 3000 2500 Length [mm] ± 5.0 ± 3.0 Width [mm] 1200 1200 1200 1200 500 -800°C A1, Non-combustible PROMALUX Width [mm] ± 5.0 ± 3.0 7.5x10 20-25-30-35-40 20-25-30-35-40 20-25-30-40-50 20-25-30-40-50 Grey 0.92 0.19 0.16 0.14 45-50-55-60 45-50-55-60 800 500 2.5 1.1 -V Thickness 2 - [mm] -6 Thickness ® +0/-0.8 [mm] ± 0.5 31

PROMATECT ®-L and PROMALUX ®-V MONOLUX ® -500 and -800 Structural calcium silicates

MONOLUX® materials are rigid insulation boards with a low Typical applications thermal conductivity. They are specifically formulated without Platen press insulation asbestos and mineral fibres. Load bearing pipe supports Heat shields ® MONOLUX products have low shrinkage and high strength Structural thermal breaks and therefore provide effective and stable insulation solutions Furnace bottom boards for industrial applications. Working & processing MONOLUX® products can be accurately machined with special processing machinery and appropriate tools. The ﬁ ne material MONOLUX®-500 is a rigid machinable insulation used as a structure allows the production of precision machined parts. thermal break in process plants and as single skin insulation in ovens and dryers. MONOLUX® boards can be easily ﬁ xed in place by screws or Tucker Fasteners. When using screws, slot holes should MONOLUX®-800 boards are strong rigid insulation boards be included. ideally suited for applications where good insulation values and high mechanical resistance are required. When cutting to size, the maximum allowable recommended workplace concentration for dust generation must be observed. We advise localised dust extraction in the cutting zone. Properties & advantages Low thermal conductivity High mechanical strength Resistant to moisture and chemicals Excellent machinability to close tolerances Tough and durable Dust free surface Asbestos free

BENDING STRENGTH (N/mm (N/mm STRENGTH STRENGTH BENDING BENDING BENDING STRENGTH (N/mm STRENGTH BENDING °C) (Thermal conductivity @200 vs. bendingstrength vs. density conductivity Graph: Thermal Technical data Thermal conductivity Shrinkage @CT, 12h Bending strength Cold compressive strength Nominal density Reversible thermalexpansion Speciﬁ cheatcapacity Classiﬁ cationtemperature Building materialclass(DIN4102) Colour Grade Brand 0.30

0.25

0.20 THERMAL

1 0.15 ( CONDUCTIVITY

2 0.10 2 0.05 3

4 3

6 4

8 5

9 6

TC 900 °C W/m K)

) 2

800 °Cmean 600 °Cmean 400 °Cmean 200 °Cmean MONOLUX 500 MONOLUX

TC 1000 °C MONOLUX 800 MONOLUX

DENSITY770 (kg/m

950 kJ/kg K N/mm² N/mm² W/m K W/m K W/m K W/m K m/m K kg/m³ °C %

3 ) Other sizes and shaped parts areOther sizesandshapedparts availableonrequest. Product availability dimensions &size Production tolerances MONOLUX MONOLUX A1, Non-combustible Thickness [mm] Length [mm] White/beige Width [mm] 2.2x10 -500 0.27 0.25 0.23 0.21 0.96 770 900 0.4 13 ® ® 7 -800 -500 -6 Length [mm] 2440 2440 MONOLUX Width [mm] 1220 1220 900 -1000°C ® A1, Non-combustible White/beige +0/-0.8 12.7-20-25-30-50 2.2x10 ± 5.0 ± 5.0 31.8-381-508 12.7-191-254 1000 -800 0.28 0.25 0.24 0.22 1.03 950 0.4 27 10 Thickness [mm] -6 33

MONOLUX ®-500 and -800 PROMATECT®-H and PROMINA® Structural calcium silicates

PROMATECT®-H and PROMINA® are cement bonded calcium Typical applications silicate based insulation boards and are asbestos free. Dryers These large-sized multi-purpose boards are easy to handle and Apparatus construction offer a superior combination of enhanced technical properties for Wet and damp rooms building strong, mechanically self-supporting constructions. Industrial furnaces Heat and moisture protection in industrial plants Replacement for asbestos containing boards PROMATECT®-H and PROMINA® are hygroscopic and vapour-permeable. Moisture content is therefore automatically Working & processing regulated by the application environment. Water vapour Woodworking machinery with hard metal-tipped tools can absorption can slightly effect the strength and thermal be used for producing and shaping cut sections. performance characteristics of these materials. When shaping, the maximum allowable workplace concentration for inhalable dust generation must be observed. Properties & advantages Dust extraction is recommended. Large-sized, self-supporting Surface treatment High mechanical strength The physical properties and the surface structure of Good thermal insulation PROMATECT®-H and PROMINA® boards make them ideally Good noise-prooﬁ ng suited to the application of decorative ﬁ nishes. A1, non-combustible according to DIN 4102 Easy to shape and work The boards are alkaline, therefore they must be treated using Good chemical resistance alkali-resistant paints, bonding agents and decorative systems. Hygroscopic and vapour-permeable Unaffected by humidity To avoid water absorbtion and to protect against aggressive Retains shape stability and load capacity in humid conditions atmospheres, Promat® -Impregnations are available.

34 100 - 400 °C

Technical data

Brand PROMATECT® PROMINA® Grade -H Colour Grey Beige Building material class (DIN 4102) A1, Non-combustible A1, Non-combustible Classiﬁ cation temperature °C 400 100 Bulk density kg/m³ 870 870 Shrinkage @ 400 °C, 24 h % 0.25 - Thermal conductivity 20 °C mean W/m K 0.17 0.17 100 °C mean W/m K 0.19 - 200 °C mean W/m K 0.21 -

Speciﬁ c heat capacity (400 °C) kJ/kg K 0.92 - Linear change in length m/m K 6.4x10-6 6.4x10-6 (20 - 600 °C) Alkalinity pH-value approx. 12 approx. 11 Water vapour diffusion value µ 20 15 Humidity contents (air dry) % 5-10 5-7 Modulus of elasticity E Long./Lat. Mpa 4200/2900 3400/2700 Bending strength Long./Lat. N/mm2 7.6/4.8 8.0/5.3 Tensile strength Long./Lat. N/mm2 4.8/2.6 3.5/2.5 Cold compressive strength N/mm2 9.3 7.5

Graph: Thermal conductivity Product dimensions & standard sizes vs. bending strength vs. density Length Width Thickness (Thermal conductivity @ 20 °C) [mm] [mm] [mm] PROMATEC®-H 2500 1250 6-8-10-12-15-20-25 W/m K) 3000 1250 10-12-15-20-25 PROMINA® 2500 1250 6-8-10-12-15

THERMAL Other sizes are available on request. CONDUCTIVITY ( Shaped parts and cut sections are available on request.

0.25 Production tolerances 0.20 PROMATEC®-H PROMINA®

0.15 Length [mm] ± 3.0 ± 3

0.10 Width [mm] ± 3.0 ± 3 6-12 mm ± 0.5 - 0.05 15-20 mm ± 1.0 -

BENDING1 STRENGTH (N/mm 25 mm ± 1.5 - 2 ® 3 TC 100 °C 4 Thickness [mm] TC 400 °C 5 6 6-10 mm - ± 0.5 7 PROMINA 3 ) 8 PROMATECT H 12-15 mm - ± 1.0 9

10 870

2 ) DENSITY (kg/m -H and PROMINA ® PROMATECT PROMATECT

35 PROMAFOUR® Structural calcium silicates

PROMAFOUR® boards are cement bonded calcium silicate Typical applications based insulation boards and are asbestos free. Chimney casings These large-sized multi-purpose boards are easy to handle and Mantelpieces of ﬁ replaces and stoves offer a superior combination of enhanced technical properties for building strong, mechanically self-supporting constructions. Surface treatment The physical properties and the surface structure of PROMAFOUR® boards are hygroscopic and vapour permeable. PROMAFOUR® boards make them ideally suited to the Moisture content is therefore automatically regulated by the application of decorative ﬁ nishes. application environment. Water vapour absorption can slightly affect the strength and thermal performance characteristics of The boards are alkaline, therefore they must be treated using these materials. alkali-resistant paints, bonding agents and decorative systems. To avoid water absorption and to protect against aggressive atmospheres, Promat® -Impregnations are available.

Properties & advantages Large-sized, self-supporting Working & processing High mechanical strength Woodworking machinery with hard metal-tipped tools can Good thermal insulation be used for producing and shaping cut sections. Good sound insulation properties When shaping, the maximum allowable workplace concen- A1, non-combustible to DIN 4102 tration for inhalable dust generation must be observed. Easy to shape and work Dust extraction is recommended. Good chemical resistance Hygroscopic and vapour-permeable Unaffected by humidity Retains shape stability and load capacity in humid conditions

(Thermal conductivity @ 600 °C) (Thermal conductivity @600 vs. bendingstrength vs. density conductivity Graph: Thermal Technical data

B Linear changeinlength(20-600°C) Speciﬁ cheatcapacity Thermal conductivity Bending strength Long./Lat. Modulus ofElasticityE Moisture content(airdry) Shrinkage @CT°C,24h Building materialclass(DIN4102) Colour Brand Water vapourdiffusion value Alkalinity Nominal density Classiﬁ cationtemperature Cold compressive strength Tensile strength Long./Lat.

E 0.25 NDIN 0.20

0.15 C T

1 0.10 O G 2 0.05 N

3 R

S 4 MA

U 5TREN C 6 TI L 7

8 V

9 G IT

10 T Y

(

( W/m K) N/

m CT 1000°C m

) 2 PROMAFOUR 800 °Cmean 600 °Cmean 400 °Cmean 200 °Cmean

DE 970

NSI

T Y ( k g / m 3 ) pH-value kJ/kgK N/mm N/mm N/mm W/m K W/m K W/m K W/m K m/m K kg/m³ Mpa °C % %

µ 2 2 2 Production tolerances Product availability dimensions &sizes PROMAFOUR Thickness [mm] Width [mm] Length [mm] ® 15-20 mm 6-12 mm Length A1, Non-combustible [mm] 3000 2500 25 mm PROMAFOUR approx. 12 6.4x10 4.8/2.6 7.6/4.8 2845 Grey 0.93 0.22 0.20 0.19 0.18 1.41 970 400 5.7 51 11 Width [mm] 1250 1250 -6 ® PROMAFOUR 400 °C ± 1.0 ± 0.5 ± 3.0 ± 3.0 ± 1.5 Thickness 12-15-18 12-15-18 [mm] ® 37

PROMAFOUR®

DURATEC® -750, -1000, -XP and PROMABOARD® Technical calcium silicates

PROMABOARD® and DURATEC® are asbestos fibre free Typical applications calcium silicate boards made in a density range from 1400 to Induction furnace casings 1800 kg/m3. Foundry core and blow plates, bottom boards DURATEC® boards are thermal and electrical insulation Reduction cell superstucture insulation materials resistant to fracture and stable at temperatures up to Customised shapes in electrical and thermal insulation 1000 °C. components These large-sized boards are ideally suited for replacing Platen press insulation asbestos containing materials in all industrial applications. Weld pads Arc chutes in switchgear Machine and apparatus construction where high strength and PROMABOARD® is a non-combustible board that can be electrical/thermal insulation is desired used for applications where a good thermal resistance, high Oven walls/cladding mechanical stability and electrical resistance are required. Replacement for asbestos containing boards

DURATEC® -750 has outstanding thermal and electrical properties with high dielectric strength and arc resistance. Working & processing ® and ® products can be DURATEC® -1000 is a machinable engineering material with PROMABOARD DURATEC accurately machined with special processing machinery and good thermal stability and electrical insulation properties. appropriate tools. Accurate processing and shaping is usually a precondition for their use as precision parts in machines and DURATEC® -XP is a glass ﬁ bre reinforced calcium silicate plants. which is non-brittle and electrically inert. When cutting to size and machining to shape, the maximum allowable workplace concentration for inhalable dust generation must be observed. Dust extraction is recommended. Properties & advantages High mechanical strength High electrical and arc resistance High thermal and temperature resistance Excellent machinability to close tolerances Large format Tough and durable Dust free surface Asbestos free

38 ELECTRICAL STRENGTH (kV/m) STRENGTH ELECTRICAL Graph: (Thermal conductivity @ 200 °C) (Thermal conductivity @200 vs. electrical strength vs. density Technical data Grade Brand Flatwise electricalstrength Colour Comparative trackingindex Classiﬁ cationtemperature Arc resistance, stage40 Bulk density LOI Cold compressive strength Bending strength Shrinkage @750°C,12h Thermal conductivity Speciﬁ cheatcapacity Reversible thermalexpansion

THERMAL CONDUCTIVITY ( 0.50 CONDUCTIVITY THERMAL 0.45 0.40 400 0.35 800 0.30 1200 0.25 1200 0.20 1600 20001600 0.15 2400 0.10 2800 2000 0.05

3200 Thermal conductivity 3600 2400 4000 4400 2800 4800 5200 3200 5600 6000 3600 6400 6800 7200 7600 8000

CT 1000°C 800 °C 600 °C 400 °C 200 °C

W/m K)

CT 350°C DURATEC 1000 DURATEC CTI-value kJ/kg K N/mm² N/mm² W/m K W/m K W/m K W/m K m/m K kg/m³ kV/m

CT 1000°C °C % %

CT 700°C s

DURATEC 750 750 DURATEC DURATEC

1400

DENSITY (kg/m PROMABOARD 6.6x10 White >500 >420 7300 1000 1400 -750 0.25 0.39 0.38 0.37 0.36 1.05 7.3 55 23

1600 DURATEC XP DURATEC -6

3 )

1800 Product dimensions &standard sizes Production tolerances Other sizesare availableonrequest. DURATEC DURATEC DURATEC ( PROMABOARD ( PROMABOARD DURATEC DURATEC DURATEC PROMABOARD Edge-planed) Unedged sawn) 6.4x10 -1000 White >420 4700 1000 1400 0.15 0.27 0.32 0.34 0.33 1.04 600 5.3 31 16 -6 ® ® ® ® ® ® -XP -750/-1000 -XP -1000 -750 ® ® ®

2520-2500 planed) Length (edge- [mm] 1200 1500 1500 6.6x10 White >420 1800 1800 0.32 0.34 0.38 1.05 600 700 185 -XP 0.5 45 Length - - [mm] ± 2.5 ± 5.0 ± 4.0 ± 3.0 -6 1240-1220 350 -1000°C planed) (edge- Width [mm] 1220 1220 900 Width [mm] ± 2.5 ± 5.0 ± 4.0 ± 3.0 PROMABOARD 4-6-8-10-12-15- 4-6-8-10-15-18 20-25-30-40 8.5x10 Thickness 20-25-50 20-25-50 1700 1600 Grey 0.43 1.05 6-10-15- 6-10-15- 600 350 420 0.5 15 75 35 Thickness [mm] - - - [mm] ± 1.0 ± 0.4 ± 15 ± 15 -6 ® 39

DURATEC ®-750, -1000, -XP and PROMABOARD ® MONALITE® -M1 and -M1A Technical calcium silicates

MONALITE® materials are asbestos fibre free “technical Typical applications ceramics” made from calcium silicate in a density range from Non-ferrous metals 850 to 1000 kg/m3. The non wetting properties of MONALITE® mean that these products are ideally suited for use in non-ferrous casting applications. MONALITE® is the standard product for use in aluminum casting Billet and ingot casting as transition plates, ﬂ oats, spouts and the foundry industry and is also used in the furnace industry Head boxes for continuous casters and other process industries. Tips for continuous sheet casters Sprue bushes, tubes, nozzles and feeder box liner in low pressure die casting Hotface linings for dosing/holding furnaces MONALITE® -M1 is the standard product for contact with Launders and dams molten metals up to 850 °C with low shrinkage. When used in conjunction with PROMASIL® or PROMALIGHT®/ MICROTHERM® range of high performance insulation, heat MONALITE® -M1A is an improved version with higher loss, casing temperature and weight can be reduced. strength and dimensional stability up to 1000 °C. Furnace industry Load bearing housings Structural insulation where high thermal and/or mechanical Properties & advantages load is required Low thermal conductivity leading to low energy insulation systems Oil & gas industry Low thermal capacity Collars, gaskets and pipe support rings Extremely high thermal shock resistance and fracture Spacers and bushes toughness leading to long life Non wetted by liquid non-ferrous metals, non reactive to Working & processing lubricants such as boron nitride or graphite The homogeneous, ﬁ ne pored structure is ideal for clean, Asbestos free precision machining. MONALITE® materials can be shaped Dimensionally stable and wear resistant easily with wood or metal processing machinery using special Excellent machinability to close tolerances tools. When cut to size, the maximum allowable workplace concentration for dust generation must be observed. In general, dust extraction is recommended.

MONALITE® boards or cut sizes can be ﬁ xed in place with glue or by mechanical means such as screws or anchors.

40 (Thermal conductivity @ 600 °C) (Thermal conductivity @600 vs. compressive strength vs. density conductivity Graph: Thermal Technical data

Reversible thermalexpansion Speciﬁ cheatcapacity Thermal conductivity Shrinkage @750°C,12h Bending strength Cold compressive strength Bulk density Classiﬁ cationtemperature Colour Grade Brand Chemical analysis Alkalinity COMPRESSIVE STRENGTH (N/mm STRENGTH COMPRESSIVE THERMAL 0.28

0.24 ( CONDUCTIVITY

0.20

3 0.16 6 0.12 9 6 0.8

12 0.4 9 15 18 12 21 24 15

27 18 30 33 21 36 TC 850 °C

W/m K)

MONALITE M1 MONALITE

)

2 TC 1000 °C MONALITE M1A MONALITE DENSITY (kg/m 850 200°C 800 °C 600 °C 400 °C

970 Fe Al CaO SiO LOI 2 2 O O 3 3 2

3 pH-value

) kJ/kg K N/mm N/mm W/m K W/m K W/m K W/m K m/m K kg/m °C % % 3 2 2 Other sizesare availableonrequest Production tolerances Product dimensions &standard sizes Thickness [mm] Width [mm] Length [mm] 1500/3000 1500/3000 1500/3000 1500/3000 1500/3000 1500/3000 Length 6.1x10 [mm] 1450 50-55 38-43 7-10 <0.3 <0.3 0.96 0.23 0.22 0.21 0.20 -M1 850 850 2-4 0.1 17 8 -6 MONALITE White Width [mm] 1200 1220 1220 1220 1220 1220 1220 ® 850 -1000°C 6.2x10 50-55 38-43 -M1A 1000 7-10 <0.3 <0.3 0.97 0.25 0.24 0.23 0.21 0.02 +0/-0.8 970 2-4 10 35 ± 5.0 ± 5.0 Thickness -6 101.6 [mm] 76.2 50.8 38.1 25.4 19.1 12.7 41

MONALITE ®-M1 and -M1A PROMATHERM® -VE 100, -VE 150, -VE 250 and -VE 400 Composite insulation boards

PROMATHERM® -VE products are rigid composite boards with Typical applications excellent insulating properties and a temperature resistant core, Drying plants ideal for mechanically self -supporting constructions. They can Baking plants be used as prefabricated parts for walls and ceilings. Apparatus and plant construction Ventilation and air-conditioning systems PROMATHERM® -VE100 boards have a polyurethane hard foam Wet rooms core. Flue gas ducts

PROMATHERM® -VE150,-VE250, and -VE400 boards have a mineral wool core. Working & processing The PROMATHERM® -VE elements can be easily processed and cut to size with special tools. PROMATHERM® -VE 100 composite panels consist of Al-galvanised steel top boards bonded to a polyurethane hard The ® boards with ® foam core with a classifi cation temperature of 100 °C. PROMATHERM -VE PROMATECT facings can be easily sawn, drilled or milled with wood or metal PROMATHERM® -VE 150 composite elements consist of processing machinery using special tools. Al-galvanised steel top boards bonded to a mineral wool core with a classifi cation temperature of 150 °C. When cutting to size or shaping the maximum allowable PROMATHERM® -VE 250 is the standard board faced with workplace concentration for inhalable dust generation must be 2 x 6 mm PROMATECT® boards with a classifi cation observed. Localised dust extraction is recommended at the temperature of 250 °C. point of work. PROMATHERM® -VE 400 is an improved version faced with 2 x 8 mm PROMATECT® boards. It is resistant to 400 °C and has tongue and groove edges for optimised installation.

Properties & advantages Large-sized, self-supporting Excellent permanent temperature resistance Minimum thermal bridges Vibration proof Fire and noise protection Long service ﬁ le Dimensionally stable, low thermal expansion Secure and variable ﬁ xings and connections Open to diffusion, no condensation Corrosion and rot resistant

42 Possible cover plate alternatives: E-E,L-EandL-L(E=plain,L=corrugated) Possible coverplatealternatives: Product dimensions &standard sizes Technical data Element thickness(mm) Classifi cationtemperature Building materialclass(DIN4102) Bulk density Colour Sheet thickness Brand Brand Brand Weight [kg/m Core thickness[mm] Element thickness[mm] Top board thickness[mm] Width [mm] Length [mm] Building materialclass(DIN4102) Grade Classifi cationtemperature Thermal conductivity Cold compressive strength VE 100L-E80 VE 100L-E60 VE 100L-E40 description Element Element 2 ] Thickness Thickness PROMATHERM (mm) 80 60 40 40-60-80-100 15-18-21-24 28-48-68-88 -VE 250400 1250 2500 ® 6 PROMATHERM -VE 100 (kg/m Weight N/mm W/m K kg/m 12.9 12.0 11.2 mm mm 100 120 40 60 80 °C °C 2 3 ) 2 45-65-85-105 19-22-25-28 28-48-68-88 2500-3000 Thermal resistance PROMATECT 1250 Insulation board ® Max. length 8 m 16.5 16.5 16.5 0.170 (m) 2 PROMATHERM PROMATHERM 1.56 2.36 3.16 870 9.3 K/W - - A1, Non-combustible B1, diffi cult toignite ® -H VE 150L-E120 VE 150L-E100 Grey 0.55 250 250 100 VE 150L-E80 VE 150L-E60 description Thermal conductance Element Element Production tolerances PROMATHERM PROMATHERM PROMATHERM PROMATHERM PROMALAN Mineral woolcore ® ® -VE 250 -VE 100 W/m 0.115 0.050 0.58 0.39 150 0.3 - - 2 K ® ® ® ® ® -CR -VE 400 -VE 250 -VE 150 -VE 100 Thickness Thickness PROMATHERM (mm) 120 100 80 60 Thermal resistance PROMATECT Insulation board (max. 5.0mm) (max. 5.0mm) m Length 0.170 [mm] ± 5.0 ± 5.0 ± 2.0 ± 2.0 PROMATHERM PROMATHERM 1.45 1.95 2.45 2.95 2 870 9.3 K/W - A1, Non-combustible A1, Non-combustible ® -VE 150 (kg/m Weight ® 24.8 22.8 20.8 18.8 100 -400°C 0.60-0.75 -H Grey 2 400 400 150 ) Width [mm] ± 5.0 ± 5.0 ± 2.0 ± 2.0 Thermal conductance PROMALAN Mineral woolcore ® ® -VE 400 -VE 150 W/m Max. length 0.115 0.050 0.62 0.47 0.38 0.32 150 Thickness - 10.5 11.5 12.7 (m) 9.6 2 [mm] ± 3.0 ± 3.0 ± 2.0 ± 2.0 K ® -CR 43

PROMATHERM® -VE DURASTEEL® Composite insulation boards

DURASTEEL® is a composite insulation board made out of a Typical applications calcium silicate core reinforced on both sides with perforated DURASTEEL® boards are mainly used in the steel and galvanised steel covering sheets. non-ferrous industry as: - Heat shield against cyclic or permanent heat radiation The punched lugs in the steel sheets are pressed under - Heat shield against metal splashes or sparks pressure into the core board giving the DURASTEEL® composite - Mobile heat shields board a very high mechanical strength once the drying process - Walking bridges over heat sources is finished. - Offi ce walls close to heat sources Flue gas ducts Inner wall lining of fi re stations DURASTEEL® comes in 2 thicknesses and the material is classifi ed as class A1, non-combustible to DIN 4102.

Working & processing Properties & advantages To cut and shape DURASTEEL® we recommend the use of High mechanical resilience a guillotine shear or a water jet. On site it is best to use a Impact and shock proof, unbreakable compass saw with a ﬁ ne-toothed blade. Attachment holes Structural properties should be made using a metal drill on a milling head. Resistant to water and frost, suited for outdoor use Good chemical resistance When cutting to size, the maximum allowable workplace Large-size and thin boards concentration for dust generation must be observed. Load-bearing We advise using localised dust extraction at the point of work. Non-combustible Non-scratch surface

44 Other sizesare availableonrequest. Production tolerances Product dimensions &standard sizes Technical data Water absorption Moisture content Board weight Sound insulation Thermal conductivity Modulus ofelasticityE Tensile strength Bending strength Cold compressive strength Bulk density Classiﬁ cationtemperature Building materialclass(DIN4102) Thickness Brand Thickness [mm] Width [mm] Length [mm] Length [mm] 2500 2500 Width [mm] 9.5 mm 6 mm 1200 1200

Permanent stress Short termupto Thickness [mm] +1.5/-0 ± 1.0 ± 2.0 ± 2.0 9.5 6 N/mm N/mm N/mm N/mm W/m K kg/m kg/m mm dB °C % % 2 3 2 2 2 2 A1, Non-combustible 55000 2800 1000 16.8 0.55 109 400 14 28 32 60 6 6 DURASTEEL ® A1, Non-combustible 40000 400 °C 2210 1000 0.55 400 9.5 14 21 30 30 60 84 6 45

DURASTEEL® HANDLING INSTRUCTIONS

46 Working and processing

Treatments

Fixing

47 Handling instructions

Working and processing TechnicalProduct Name data Impregnation 2000 SR-impregnation Colour Light blue Blue Calcium silicates can be easily cut, drilled, sawn, and sanded with Build material class A1, non-combustible woodworking machinery. Hard metal tipped tools are recommended. according to DIN 4102 The legal allowable concentration of dust in the workplace must be Classiﬁ cation Temperature 400 °C observed. In general dust extraction is recommended. Effect Hydrophobic Resistant to chemical attack Wet processing is feasible and does not inﬂ uence the material Consistency Fluid performance in use. Hazardous class None Quantity requirements Approx. 200-600 g/m2, depending on substrate with two-coat application Treatments Processing temperature + 5 up to + 40 °C Storage Cool, frost-free, 12 months Impregnations for Promat calcium silicates are available if required. Packaging unit Canister, 10 l

Promat® Impregnation 2000 can be used as a special agent to achieve a water repellent (hydrophobic) surface. The water repellancy is effective after full hardening of approx. 48 h at 20 °C. At higher temperature the hardening cycle may be slightly shorter.

Promat®-SR Impregnation provides reliable protection against aggressive media. At the same time it strengthens the substrate and protects against abrasion if necessary. The water vapour diffusion of the impregnated surface is not impaired.

48 TE38 Kapitel2 500°C:TE37 Kapitel2 500°C 21.10.2010 13:33 Uhr Seite 33

Befestigungs- und Verbindungsvorschläge

Fixing Plattenverbindung mit Stufenfalz Two alternative ﬁ xing methods are available.

Gluing K84 is a high temperature bonding paste, ready-to-use for temperatures up to 1000 °C. It is the standard glue for our calcium TE38 Kapitel2 500°C:TE37 Kapitel2 500°C 21.10.2010 13:33 Uhr Seite 32 silicate materials. It is water-glass-based and modiﬁ ed with special additives and ﬁ llers. 500 °C

K84/16 is a liquid version used for machine-made coating and Befestigungs- und Verbindungsvorschläge für Verbundelemente especially used when very quick hardening is required. Plattenverbindung an Both glues are non-combustible building class A1 according to Stahlrahmenkonstruk- DIN 4102. TE38 Kapitel2 500°C:TE37 Kapitel2 500°C 21.10.2010 13:33 Uhr Seite 32 tion geklemmt 1

Eckverbindung Seitenwand – Technical data Decke Befestigungs- und Verbindungsvorschläge für Verbundelemente K 84 K 84/16

Product1 Name High temperature High temperature 2 Bonding Agent Bonding Agent 1 Classiﬁ cation 1000 °C 1000 °C Temperature Eckverbindung Seitenwand – Colour Decke Grey Plattenverbindung mit Grey versenkter Befestigung Consistency Pasty Fluid

Processing4 temperature 5 - 40 °C 5 - 40 °C Setting after1 application 8 h. 1 h. 2 Hardening 24 h. 8 h. 3 2 Full hardening 1 week 1 week Plattenstoß in Substrate Dry, dust-free,der Decke grease-free Dry, dust-free, grease-free Storage Frost-free, 6 months Frost-free, 6 months Packaging unit 7.5 and 15 kg bucket 15 kg bucket 4

3 2

Plattenstoß in Eckverbindung der Decke 4 Seitenwand-Rückwand

Plattenstoß – Seitenwand

3 Mechanical fixing Mechanical fi xing with screws, tacker, or pins is feasible. Eckverbindung Seitenwand – The fi xings used must be appropriate for the exposure Stirnwand 4 temperature. If possible we recommend to clamp the boards with canted metal strips as shown. Plattenstoß – Seitenwand This method has the advantage of maintaining the free movement of the boards during heating - the thermal 3 expansion is not obstructed. Eckverbindung 32 Seitenwand – StirnwandIf fi xing is by means of nails, pins, screws etc. the free Plattenverbindungexpansion movement of the boards must be ensured. unter VerwendungElongated von holes with adequate clearance ® PROMATECTare recommended. Handling instructionsHandling

32 33 49 Promat International N.V. Promat UK Ltd. Promat Inc. Promat (Malaysia) Sdn. Bhd. Bormstraat 24 The Sterling Centre 1731 Fred Lawson Drive (India Representative Office) B-2830 Tisselt Eastern Road, Bracknell Maryville, Tennessee 37801 610-611, Ansal Imperial Tower Belgium RG12 2TD Bershire U.S.A. C-Block, Community Centre Tel.: +32 (0)15 71 21 86 UK Tel.: (+1) (865) 681 0155 Naraina Vihar, Naraina Fax: +32 (0)15 71 26 90 Tel.: +44-1344 381 300 Fax: (+1) (865) 681 0016 110028 New Delhi E-mail: [email protected] Fax: +44-1344 381 301 E-mail: [email protected] India URL: www.promat.be E-mail: [email protected] URL: www.promat.us Tel.: +91 (11) 2577 8413 URL: www.promat.co.uk Fax: +91 (11) 2577 8414 Promat GmbH Promat Australia Pty. Ltd. E-mail: [email protected] Scheifenkamp 16 Promat S.p.A. 1 Scotland Road URL: www.promat-ap.com 40878 Ratingen Divisione HPI SA 5031 Mile End South, Adelaide Germany Via Idiomi 1/9 Australia Promat China Ltd. Tel.: +49-2102 493 0 I-20090 Assago (M) Tel.: +61 (8) 8352 6759 Room 1507, Building 5 Fax: +49-2102 493 115 Italy Fax: +61 (8) 8352 1014 SOHO Xiandaicheng E-mail: [email protected] Tel.: +39-02 4571711 E-mail: [email protected] No.88 Jianguo Road URL: www.promat.de Fax: +39-02 45706187 URL: www.promat-ap.com Chaoyang District E-mail: [email protected] 100022 Beijing Promat s.r.o. URL: www.promat.it Promat International China Čkalova 22/784 (Asia Pacific) Ltd. Tel.: +86 (10) 8589 1254 16000 Praha 6 - Bubenec Promat S.A.S. Unit 19-02-01, Level 2 PNB Fax: +86 (10) 8589 2904 Czech Republic BP 66 - Rue de l’Amandier Damansara No.19 Lorong E-mail: [email protected] Tel.: +420-2 2439 0811 F - 78540 Vernouillet Dungun Damansara Heights URL: www.promat.com.cn Fax: +420-2 3333 3576 France 50490 Kuala Lumpur E-mail: [email protected] Tel.: +33 1 39 79 61 60 Malaysia Nippon Microtherm Co.,Ltd. URL: www.promatpraha.cz Fax: +33 1 39 71 16 60 Tel.: +60-3 2095 5111 Paciﬁ c Marks Shinjuku Bldg, 4-15-7 E-mail: [email protected] Fax: +60-3 2095 6111 Nishi-shinjuku, Shinjuku-ku Promat TOP Sp. z o.o. URL: www.promat.fr E-mail: [email protected] Tokyo 160-0023 ul.Przecławska 8 URL: www.promat-ap.com Japan 03-879 Warszawa Promat B.V. Tel.: +81 333 772 821 Poland Vleugelboot 22 Promat Fire Protection LLC. Fax: +81 333 782 821

Tel.: +48-22 212 2280 3991 CL Houten Suite 1805, 18th Floor E-mail: [email protected] Fax: +48-22 212 2290 The Netherlands Dubai Festival City Tower URL: www.microthermgroup.com E-mail: [email protected] Tel.: +31 30 2410770 PO Box 123945, Dubai URL: www.promattop.pl Fax: +31 30 2410771 United Arab Emirates Promat Russia E-mail: [email protected] Tel.: +971 4 232 9780 Vernadsky Prospect 84/2 Promat Iberica S.A. URL: www.promat.nl Fax: +971 4 232 9781 119606 Moscow C/Velazquez, 47, 6 Izquierda E-mail: [email protected] Russia 28001 Madrid URL: www.promatfp.ae Tel.: +7 (495) 246-0194 Spain Fax: +7 (495) 246-0192 Tel.: +34 91 781 15 50 E-mail: [email protected] Fax: +34 91 575 15 97 URL: www.promat.ru E-mail: [email protected] URL: www.promat.es

50 Our worldwide contacts

Promat International N.V. Promat UK Ltd. Promat Inc. Promat (Malaysia) Sdn. Bhd. Bormstraat 24 The Sterling Centre 1731 Fred Lawson Drive (India Representative Office) B-2830 Tisselt Eastern Road, Bracknell Maryville, Tennessee 37801 610-611, Ansal Imperial Tower Belgium RG12 2TD Bershire U.S.A. C-Block, Community Centre Tel.: +32 (0)15 71 21 86 UK Tel.: (+1) (865) 681 0155 Naraina Vihar, Naraina Fax: +32 (0)15 71 26 90 Tel.: +44-1344 381 300 Fax: (+1) (865) 681 0016 110028 New Delhi E-mail: [email protected] Fax: +44-1344 381 301 E-mail: [email protected] India URL: www.promat.be E-mail: [email protected] URL: www.promat.us Tel.: +91 (11) 2577 8413 URL: www.promat.co.uk Fax: +91 (11) 2577 8414 Promat GmbH Promat Australia Pty. Ltd. E-mail: [email protected] Scheifenkamp 16 Promat S.p.A. 1 Scotland Road URL: www.promat-ap.com 40878 Ratingen Divisione HPI SA 5031 Mile End South, Adelaide Germany Via Idiomi 1/9 Australia Promat China Ltd. Tel.: +49-2102 493 0 I-20090 Assago (M) Tel.: +61 (8) 8352 6759 Room 1507, Building 5 Fax: +49-2102 493 115 Italy Fax: +61 (8) 8352 1014 SOHO Xiandaicheng E-mail: [email protected] Tel.: +39-02 4571711 E-mail: [email protected] No.88 Jianguo Road URL: www.promat.de Fax: +39-02 45706187 URL: www.promat-ap.com Chaoyang District E-mail: [email protected] 100022 Beijing Promat s.r.o. URL: www.promat.it Promat International China Čkalova 22/784 (Asia Pacific) Ltd. Tel.: +86 (10) 8589 1254 16000 Praha 6 - Bubenec Promat S.A.S. Unit 19-02-01, Level 2 PNB Fax: +86 (10) 8589 2904 Czech Republic BP 66 - Rue de l’Amandier Damansara No.19 Lorong E-mail: [email protected] Tel.: +420-2 2439 0811 F - 78540 Vernouillet Dungun Damansara Heights URL: www.promat.com.cn Fax: +420-2 3333 3576 France 50490 Kuala Lumpur E-mail: [email protected] Tel.: +33 1 39 79 61 60 Malaysia Nippon Microtherm Co.,Ltd. URL: www.promatpraha.cz Fax: +33 1 39 71 16 60 Tel.: +60-3 2095 5111 Paciﬁ c Marks Shinjuku Bldg, 4-15-7 E-mail: [email protected] Fax: +60-3 2095 6111 Nishi-shinjuku, Shinjuku-ku Promat TOP Sp. z o.o. URL: www.promat.fr E-mail: [email protected] Tokyo 160-0023 ul.Przecławska 8 URL: www.promat-ap.com Japan 03-879 Warszawa Promat B.V. Tel.: +81 333 772 821 Poland Vleugelboot 22 Promat Fire Protection LLC. Fax: +81 333 782 821

51 Promat International N.V. Bormstraat 24 B-2830 Tisselt

E-mail: [email protected] Website: www.promat-hpi.com 111791 - 08/2014 V1