machine building Automotive Special purpose machine building // iPROTec – your partner for professional special purpose machine building Linked with the region – internationally acting

IPROTec GmbH is a young, dynamic A team of highly qualified employees company with many years of experi- will develop a conclusive, professional ence in the field of special purpose overall concept for your individual re- machine building. We are specialised quirements. We guarantee competent in the planning, controller manufacture, support within the scope your overall manufacture, assembly and commis- project and beyond. sioning of machines. IPROTec GmbH stands for technical The customer is the focus of all our competence and innovative spirit. considerations and actions. Based on Numerous implemented projects under- this important resolution, we see our score the outstanding reputation of the customers as partners. successful medium-sized company.

2 Development · Design · Planning/Controller Manufacture · Manufacture · Assembly · Commissioning

// From development right up to commissioning Designed for your success from the outset

Development: we attach the utmost Manufacture: due to our own large importance to a modular design in vertical range of manufacture we are order to be able to respond to changed able to manufacture all individual parts production processes. Cost effective- for your system or machine in-house. ness, space-saving concepts as well as During production peaks we rely on our user friendliness and a resource-sparing competent and reliable partners from realisation of systems are paramount. the region.

Design: design documents are the core Assembly: the utmost technical com- of every system and machine. That is petence also pays off in terms of our why an approach thought out down to assembly. Designers and controller the last detail is particularly important experts accompany every assembly of to us during the planning phase. Per- a machine, test all functions in-house manent coordination with our custom- and optimise these, if necessary, in ers enables optimal implementation of order to be able to deliver an optimal projects and outstanding solutions. system.

Planning/Controller Manufacture: Commissioning: after construction, our controller manufacturing team our specialists will put your system offers complete solutions ranging from into operation on site under your simple PLC applications to complex conditions. An acceptance report motion control and robot controllers. documents the commissioning. Concept and planning construction Our course, our specialists are of switch cabinets as well as commis­ also available with help and sioning take place entirely in-house. advice. The short routes guarantee a high degree of efficiency and flexibility.

3 // Innovative solutions

IPROTec GmbH has not only specialised With the further development of these in one particular product or technologi- system concepts and the adaptation for cal field, but consciously focuses on other industrial sectors, comprehensive constantly developing new processes complete solutions with a high degree in order to be able to offer customers of innovation are available for your indi- sustainable complete solutions. vidual requirements.

We owe our diversified ability, which originally concentrated mainly on the glass industry, to the intensive co- operation with . For the world market leader in the field of goblet production we continually set milestones through new, innovative product technologies.

4 IPROTec GmbH is your professional partner when it concerns individual system solutions in special purpose machine building and special requirements.

// Glass machine building

Complete manufacturing plants for , from development to construction.

// Automotive

Various systems, especially punching systems and robot milling machines for plastic parts, testing systems as well as systems for assembly of components.

// General special purpose machine building

Design and construction of tailor-made systems, such as milling and drilling machines, assembly systems, automatic testing systems and welding machines.

5 // Glass machine building History, innovation and future

The history of IPROTec GmbH is based After the company moved from Grafenau on the development, design and con- to Zwiesel onto the company premises struction of machines for glass produc- of Zwiesel Kristallglas AG and the there- tion. With the constant further devel- by associated synergistic effects, we opment of the regional glass industry were able to further expand our tech- the company grew into an efficient nical competence in the mechanical producer of systems and machines and plant engineering sector for the in this field. glass industry.

Together with Zwiesel Kristallglas AG we have developed a great number of patents in the field of (drinking) glass production. As a result, we are able to produce complete manufacturing plants for you. The basis for this is our highly qualified personnel, who support you with professional knowledge and technical process know-how.

6 Innovative Spirit · Competence · Synergies · Origin · Technology · Future

In order to guarantee the company‘s long-termed sustainability in the fu- ture, our main focus is based on a extensive internal as well as external research work. Through continuous coordination with institutes and uni- IPROTec GmbH is a partner com- versities we are able to meet the fu- pany of Zwiesel Kristallglas AG, ture requirements of the production the world market leader for crystal industry and also be able to develop glass in the sophisticated hotel and and manufacture suitable systems and catering industries. machines together with our customers.

Extract of our components: • Feeders • Shears • Blowing machine • Presses • Casting machines • Fire polishing • Chains (handling equipment) • Cooling conveyor loading/unloading • Split-off/cut-off • Melting • Laser marking • Automatic quality control • Packing, palletisation

7 // Automotive We make things happen

As a partner of the automotive supplier Our development and design team also industry, we have manufactured a great gladly brings extensive know-how into number of the most varying systems your company and offers you appro­ and machines in recent years. priate complete solutions.

Our main focus is the realisation of An extract of our capabilities: punching machines and robot milling • Robot milling machines machines for plastic parts, testing • Assembly systems systems for mechanical and electrical • Testing systems components as well as systems for as- • Welding machines for plastic parts sembly of components and the combi- • Punching of plastic components nation of all branches. with visible shaping • Gluing machines for joining components • Measuring and testing systems for electronic components • Robot cells for processing and/or assembly, also with camera systems for recognition/positioning of components • Trimming systems for plastic and rubber profiles

8 We actively shape your technological future with know-how and comprehensive wealth of experience.

// General special purpose machine building The perfect solution for any requirement

Due to the comprehensive wealth of experience attributed to our designers and developers, we can offer you so- lutions exactly tailored to your needs in the field of general special purpose machine building.

We develop solutions in a multi-stage process in close cooperation and per- manent coordination with customers. Realised examples: As our customer you describe your • Milling and drilling machines wishes and production requirements, • Assembly systems/jigs which we analyse down to the smallest • Automatic testing systems/jigs detail and submit in advance as an out- • Fully automatic cutters and lined technical solution option. trimmers • Robot cells for fully automatic After that, in various test series we de- loading and unloading of systems velop a concept which is implemented and machines during the design and construction of • Systems for laser machining the system. • Welding machines, e.g. for aluminium profiles • Handling equipment

9 // IPROTec GmbH The right decision for satisfied customers

The cooperative partnership with our After successful commissioning of a customers, from the planning right up system or machine in your establish- to commissioning of a system, makes ment, our service team will naturally us a valuable and competent partner also gladly continue to support you in in the field of special purpose machine all issues. building. A decision in favour of us is a decision for professional and future- We hope to be able to convince you of oriented solution concepts. our professional processes and com- plete solutions, and looking forward Our excellently trained and dedicated to plan and implement your projects employees are the company’s most within our extensive range of services. valuable capital with their know-how. Independent thinking and acting as We are your leading partner when it well as the necessary competence forge concerns individual system solutions effective, technically innovative and in special purpose machine building. above all efficient complete solutions based on your wishes, problems and Contact us! production requirements.

10 „Success consists in the fact that one has exactly the abilities which are asked at the moment.“ (Henry Ford)

// Internationally successful An extract of our realised projects

Numerous companies from various industries are among our customers, who we not only accompany as a reliable partner in Germany but worldwide.

Zwiesel Kristallglas AG: planning and commissioning all production lines for efficient

and high-quality drinking glass production as well as the development of systems for

optical quality control at Zwiesel Kristallglas AG.

Magic Marble: development and construction of a complete production line for manu­

facturing glass marbles which stand out from the previously known marbles due to

implemented ceramic figures. The insertion of figures occurs fully automatic by means

of industrial robots.

Saint-Gobain Sekurit Deutschland GmbH & Co. KG: development of several joining

systems for bonding car rear-view mirror, rain light and camera holders with the

appurtenant windscreen. Among other things, the components of the system are

an automatic adhesive application, component positioning by means of camera

systems and an infrared annealing oven.

REHAU AG + Co: development punching and assembly systems for automotive compo-

nents made of plastic as well as development of a robot milling machine for producing

assembly breakthroughs in the side mouldings of diverse premium segment automo­

bile models.

HEYCO-WERK Heynen GmbH & Co. KG: development of systems and modules for

assembly and testing of diverse plastic containers for the automotive industry as

well as development of a modular system for leak testing coolant expansion tanks.

Talk to us so that we can also help you with the implementation of your projects.

11 IPROTec GmbH Dr.-Schott-Straße 35 94227 Zwiesel · Germany

Tel.: +49(0)99 22/98-6 76 Fax: +49(0)99 22/8 82-5 90 [email protected] www.iprotec-gmbh.com