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Motion Coordinator - 4Xx Range HARDWARE REFERENCE MANUAL Version 7.6 Trio Motion Technology Motion Coordinator 4Xx Range Hardware Reference Manual

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Motion Coordinator - 4Xx Range HARDWARE REFERENCE MANUAL Version 7.6 Trio Motion Technology Motion Coordinator 4Xx Range Hardware Reference Manual Motion Coordinator - 4xx Range HARDWARE REFERENCE MANUAL Version 7.6 Trio Motion Technology Motion Coordinator 4xx Range Hardware Reference Manual Seventh Edition • 2016 Revision 6 All goods supplied by Trio are subject to Trio’s standard terms and conditions of sale. This manual applies to systems based on the Motion Coordinator MC4 range. The material in this manual is subject to change without notice. Despite every effort, in a manual of this scope errors and omissions may occur. Therefore Trio cannot be held responsible for any malfunctions or loss of data as a result. Copyright (C) 2000-2016 Trio Motion Technology Ltd. All Rights Reserved UK Trio Motion Technology Ltd. Phone: +44 (0)1684 292333 Fax: +44 (0)1684 297929 USA Trio Motion Technology LLC. Phone: + 1 724 472 4100 Fax: +1 724 472 4101 CHINA Trio Shanghai Tel: +86 21 587 976 59 Fax: +86 21 587 942 89 INDIA Trio India Phone: +91 827 506 5446 SAFETY WARNING During the installation or use of a control system, users of Trio products must ensure there is no possibility of injury to any person, or damage to machinery. Control systems, especially during installation, can malfunction or behave unexpectedly. Users must ensure that in all cases of normal operation, controller malfunction, or unexpected behaviour, the safety of operators, programmers or any other person is totally ensured. This manual uses the following icons for your reference: M Information that relates to Information to highlight key Useful tips and techinques. safety issues and critical features or methods. software information Hardware Reference Manual Contents 5-Way connector ...........................................2-15 Contents I/O connector A ............................................2-16 I/O connector B ............................................2-16 24V input channels.........................................2-16 I/O connector C ............................................2-17 I/oO connector D ...........................................2-17 INTRODUCTION TO THE MC4XX RANGE .......... 1-3 24V output power .........................................2-17 Typical System Configuration .............................1-3 24V output channels .......................................2-17 Setup and Programming ....................................1-4 Amplifier enable (watchdog) relay outputs ............2-17 Features ......................................................1-5 Analogue inputs ............................................2-18 The Trio Motion Technology Website ....................1-6 Analogue outputs ..........................................2-18 Backlit display ..............................................2-18 HARDWARE ............................................. 2-3 Error display codes ........................................2-19 Motion Coordinator MC664 (-X) ..............................2-3 MC508 feature summary ..................................2-19 Overview .....................................................2-3 Motion Coordinator MC464 ...................................2-21 Programming .................................................2-3 Overview ....................................................2-21 I/O Capability ................................................2-3 Programming ................................................2-21 Communications .............................................2-4 I/O Capability ...............................................2-21 Removable Storage .........................................2-4 Communications ............................................2-21 Axis Positioning Functions .................................2-4 Removable Storage ....................................... 2-22 Connections to the MC664 .................................2-5 Axis Positioning Functions ............................... 2-22 Ethernet Port Connection .................................2-5 Connections to the MC464 ............................... 2-22 EtherCAT Port ...............................................2-5 Ethernet Port Connection ............................... 2-23 MC664 Serial Connections .................................2-5 Ethernet Sync Port ........................................ 2-23 Serial Connector ...........................................2-5 MC464 Serial Connections ............................... 2-23 Sync Encoder ................................................2-6 Serial Connector ......................................... 2-23 Registration ..................................................2-6 Sync Encoder .............................................. 2-23 24V Power Supply Input .................................... 2-7 Registration ................................................ 2-24 Amplifier Enable (Watchdog) Relay Outputs ............ 2-7 24V Power Supply Input .................................. 2-24 CANbus .......................................................2-8 Amplifier Enable (Watchdog) Relay Outputs .......... 2-24 Analogue Inputs .............................................2-8 CANbus ..................................................... 2-25 24V Input Channels .........................................2-8 Analogue Inputs ........................................... 2-25 24V I/O Channels ............................................2-8 24V Input Channels ....................................... 2-25 Backlit Display ...............................................2-8 24V I/O Channels .......................................... 2-25 Recovery Switch ............................................2-10 Battery ...................................................... 2-26 MC664 Feature Summary .................................2-11 Backlit Display ............................................. 2-26 Motion Coordinator MC508 ...................................2-12 MC464 Feature Summary ................................ 2-28 Overview ....................................................2-12 Motion Coordinator MC4N-Mini EtherCAT Master ........ 2-29 Programming ................................................2-12 Overview ................................................... 2-29 I/Ocapability ................................................2-12 Programming ............................................... 2-29 Communications ............................................2-12 I/O Capability .............................................. 2-29 Removable storage ........................................2-13 Communications ........................................... 2-29 Axis positioning functions ................................2-13 Removable Storage ....................................... 2-30 Connections to the MC508 ................................2-13 Axis Positioning Functions ............................... 2-30 Ethernet port connection .................................2-13 Connections to the MC4N ................................ 2-30 Connector: rj45 ............................................2-13 Ethernet Port Connection ............................... 2-30 Serial connections .........................................2-14 Serial Connections .........................................2-31 Serial connector ............................................2-14 Flexible Axis Port ..........................................2-31 Pulse+direction outputs / encoder inputs ............2-14 EtherCAT Port ..............................................2-31 Registration .................................................2-15 Amplifier Enable (Watchdog) Relay Output ........... 2-33 CONTENTS I Trio Motion Technology 5 way CAN connector ..................................... 2-33 I/O Capability .............................................. 2-55 Display ...................................................... 2-34 Communications ........................................... 2-55 Communications Active .................................. 2-34 Removable Storage ....................................... 2-56 EtherCAT Detection....................................... 2-34 Axis Positioning Functions ............................... 2-56 Error ......................................................... 2-35 Connections to the MC405 ............................... 2-56 Network Set-up ........................................... 2-35 Ethernet Port Connection ............................... 2-56 MC4N Feature Summary .................................. 2-36 Connector: RJ45 .......................................... 2-57 Motion Coordinator MC4N-Mini RTEX Master ............. 2-37 MC405 Serial Connections ............................... 2-57 Overview ................................................... 2-37 Serial Connector .......................................... 2-57 Programming ............................................... 2-37 MC405 Pulse+direction Outputs / Encoder Inputs .. 2-58 I/O Capability .............................................. 2-37 Registration ................................................ 2-59 Communications ........................................... 2-37 5-Way Connector .......................................... 2-59 Removable Storage ....................................... 2-38 I/O Connector 1 ........................................... 2-59 Axis Positioning Functions ............................... 2-38 I/O Connector 2 ........................................... 2-60 Connections to the MC4N-RTEX ......................... 2-38 24V Input Channels ....................................... 2-60 Ethernet Port Connection ............................... 2-38 I/O Power Inputs .........................................
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