Santerno DCREG2 DCREG4 Manual
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• 15P0059B3 • DCREG2 DCREG4 USER MANUAL 15/07/08 R.06 SOFTWARE VERSION D5.00 … English • This manual is an integral and essential part of the product. Carefully read the instructions contained herein as they provide important hints for use and maintenance safety. • This device shall be used only for the purposes it is aimed at. Any other use is to be considered as improper and dangerous. The manufacturer is not responsible for any possible damage caused by improper, erroneous and irrational uses. • Elettronica Santerno are responsible for the device in its original setting. • Any changes to the structure or operating cycle of the device must be performed or authorized by Elettronica Santerno’s Engineering Department. • Elettronica Santerno are not responsible for the consequences resulting from the use of non-original spare parts. • Elettronica Santerno reserve the right to make any technical changes to this manual and the device without prior notice. Any misprint or spelling mistake will be edited in the new versions of this manual. • Elettronica Santerno are responsible for the information contained in the original version of the Italian manual. • The information contained herein is Elettronica Santerno’s property and cannot be reproduced. Elettronica Santerno enforce their rights on the drawings and catalogues according to the law. Elettronica Santerno S.p.A. Strada Statale Selice, 47 - 40026 Imola (BO) Italia Tel. +39 0542 489711 - Fax +39 0542 489722 www.elettronicasanterno.com [email protected] 15P0059B3 DCREG2 USER DCREG4 MANUAL 2/192 DCREG2 15P0059B3 DCREG4 USER MANUAL TABLE OF CONTENTS TABLE OF CONTENTS...........................................................................................................................3 1 DELIVERY CHECK..........................................................................................................................9 2 START-UP ...................................................................................................................................10 2.1 INTRODUCTION ................................................................................................................10 2.2 PRELIMINARY CHECKS........................................................................................................10 2.3 MAIN CHECKS AND CONFIGURATIONS ............................................................................11 2.4 SPEED CONTROL MODE OPERATION.................................................................................13 2.5 RAMP CONFIGURATION IN SPEED CONTROL MODE .........................................................14 2.6 SPEED CONTROL OPTIONS................................................................................................14 2.7 CURRENT (TORQUE) CONTROL MODE OPERATION...........................................................15 2.8 CURRENT LIMIT CONTROL OPTIONS..................................................................................16 2.9 ANALOG AND DIGITAL OUTPUTS ......................................................................................17 2.10 BACKUP AND RESTORATION OF STORED PARAMETERS ......................................................17 3 GENERAL CHARACTERISTICS ......................................................................................................18 3.1 GENERAL DESCRIPTION .....................................................................................................18 3.2 RATINGS ............................................................................................................................23 3.3 DCREG SIZE 1 OVERALL DIMENSIONS................................................................................28 3.4 DCREG SIZE 1 THROUGH-PANEL ASSEMBLY.......................................................................29 3.5 DCREG SIZE 2 OVERALL DIMENSIONS................................................................................30 3.6 DCREG SIZE 2A OVERALL DIMENSIONS..............................................................................31 3.7 DCREG SIZE 2 AND SIZE 2A THROUGH-PANEL ASSEMBLY ..................................................32 3.8 DCREG MODULAR.S SIZE A POWER SECTION OVERALL DIMENSIONS ................................33 3.9 DCREG MODULAR.S SIZE B POWER SECTION OVERALL DIMENSIONS ................................34 3.10 DCREG MODULAR.S SIZE C POWER SECTION OVERALL DIMENSIONS................................35 3.11 DCREG MODULAR.S SIZE D POWER SECTION OVERALL DIMENSIONS................................36 3.12 DCREG MODULAR.S SIZE E POWER SECTION OVERALL DIMENSIONS.................................37 3.13 DCREG MODULAR.S SIZE F POWER SECTION OVERALL DIMENSIONS.................................38 3.14 DCREG MODULAR.S SIZE G POWER SECTION OVERALL DIMENSIONS................................39 3.15 DCREG MODULAR.S SIZE H POWER SECTION OVERALL DIMENSIONS................................40 3.16 DCREG MODULAR.S SIZE I POWER SECTION OVERALL DIMENSIONS .................................41 3.17 DCREG MODULAR.S SIZE J POWER SECTION OVERALL DIMENSIONS .................................42 3.18 DCREG MODULAR.S SIZE K POWER SECTION OVERALL DIMENSIONS ................................43 3.19 DCREG MODULAR.S SIZE L POWER SECTION OVERALL DIMENSIONS.................................44 3.20 DCREG MODULAR.S CONTROL UNIT OVERALL DIMENSIONS ............................................45 3.21 DCREG SIZE 1...2A POWER CONNECTIONS.......................................................................46 3.22 DCREG MODULAR.S POWER CONNECTIONS ....................................................................48 3.23 DCREG MODULAR.S POWER UNIT WIRING DIAGRAM ........................................................50 3.24 DCREG MODULAR.S CONTROL UNIT TERMINALS...............................................................51 3.25 SUPPLY AND POWER TERMINALS ........................................................................................52 3.26 LEGEND FOR POWER CONNECTIONS ...............................................................................53 3.27 SWITCHING THREE-PHASE INDUCTANCE...........................................................................55 3.28 DCREG SIGNAL CONNECTIONS ........................................................................................56 3.29 SIGNAL TERMINALS ............................................................................................................57 3.30 LEDS AND TEST POINTS ON CONTROL BOARD .................................................................60 3.31 FEEDBACK FROM ENCODER ..............................................................................................61 3.32 MILLIAMPERE INPUT / OUTPUT SIGNALS.............................................................................62 4 KEYPAD AND ALPHANUMERIC DISPLAY ......................................................................................64 4.1 KEYS OPERATING MODALITIES ...........................................................................................64 4.2 FUNCTIONS DISPLAYED BY THE LEDS.................................................................................66 4.3 LOCAL OPERATING MODE.................................................................................................67 4.4 KEYPAD REMOTE CONTROL...............................................................................................68 5 FIRMWARE STRUCTURE ...............................................................................................................71 5.1 GENERAL ...........................................................................................................................71 3/192 15P0059B3 DCREG2 USER DCREG4 MANUAL 5.2 BLOCK DIAGRAM ...............................................................................................................72 5.3 PARAMETER COPY ..............................................................................................................81 6 SPECIAL FEATURES......................................................................................................................83 6.1 AUTOMATIC TUNING.........................................................................................................83 6.2 RAMPS OVER THE REFERENCE.............................................................................................85 6.3 MOTOR POTENTIOMETER ..................................................................................................86 6.4 CURRENT LIMITATION ........................................................................................................87 6.5 OPERATION QUADRANTS ..................................................................................................89 6.6 MOTOR HEATING THERMAL IMAGE....................................................................................92 6.7 FIELD REGULATOR..............................................................................................................93 6.8 CONFIGURABLE DIGITAL OUTPUTS....................................................................................96 6.9 SPEED PARAMETER AUTOADAPTATION ...............................................................................98 6.10 ELECTROMAGNETS APPLICATION.................................................................................... 100 6.10.1 Drive Power Connections And Protecting Devices ....................................................... 100 6.10.2 DCREG4 Electromechanical Diagram For Reference Switching ..................................