5V Crimp Detail Manual
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Optimization of Mechanical Crimping to Assemble Tubular Components
Journal of Materials Processing Technology 146 (2004) 35–43 Optimization of mechanical crimping to assemble tubular components Manas Shirgaokar a, Hyunjoong Cho a, Gracious Ngaile a, Taylan Altan a,∗, Jang-Horng Yu b, John Balconi b, Richard Rentfrow b, W.J. Worrell b a ERC for Net Shape Manufacturing, The Ohio State University, 339 Baker Systems, 1971 Neil Avenue, Columbus, OH 43210, USA b Science and Technology Group, Alliant Ammunition and Powder Company, Radford Army Ammunition Plant, Route 114, P.O. Box 1, Radford, VA 24141-0096, USA Abstract The crimping process is used often in the assembly of tubular components. In this study, with the aid of the finite-element method (FEM), the mechanical crimping operation was evaluated and optimized for a specific application. The effect of various process variables, such as the geometry, alignment and stroke of the crimper and the friction at the crimper–tube interface were investigated. Thus, it was possible to optimize the process so that the effect of springback could be reduced and the assembly quality, as indicated by the pullout force, could be improved. The crimping process of a single-grooved rod with a tube was evaluated as a case study. Based on the FE simulations, it was possible to determine the optimum alignment and the optimum design for two types of crimper geometries. © 2003 Elsevier B.V. All rights reserved. Keywords: Assembly; Crimping; Pullout test; FEM 1. Introduction the crimping process used in manufacturing bullets is pre- sented. Traditional joining methods use resistance spot-welding In the present study, the bullet is considered as a cylindri- or fastening elements such as screws, pegs, rivets, bolts and cal solid rod that must be assembled to the casing, which is nuts. -
American Galvanised Iron Roofing and Cladding from the 1870'S to 1920'S
University of Pennsylvania ScholarlyCommons Theses (Historic Preservation) Graduate Program in Historic Preservation 1988 American Galvanised Iron Roofing and Cladding from the 1870's to 1920's Andrew Benjamin Hall University of Pennsylvania Follow this and additional works at: https://repository.upenn.edu/hp_theses Part of the Historic Preservation and Conservation Commons Hall, Andrew Benjamin, "American Galvanised Iron Roofing and Cladding from the 1870's to 1920's" (1988). Theses (Historic Preservation). 301. https://repository.upenn.edu/hp_theses/301 Copyright note: Penn School of Design permits distribution and display of this student work by University of Pennsylvania Libraries. Suggested Citation: Hall, Andrew Benjamin (1988). American Galvanised Iron Roofing and Cladding from the 1870's to 1920's. (Masters Thesis). University of Pennsylvania, Philadelphia, PA. This paper is posted at ScholarlyCommons. https://repository.upenn.edu/hp_theses/301 For more information, please contact [email protected]. American Galvanised Iron Roofing and Cladding from the 1870's to 1920's Disciplines Historic Preservation and Conservation Comments Copyright note: Penn School of Design permits distribution and display of this student work by University of Pennsylvania Libraries. Suggested Citation: Hall, Andrew Benjamin (1988). American Galvanised Iron Roofing and Cladding from the 1870's to 1920's. (Masters Thesis). University of Pennsylvania, Philadelphia, PA. This thesis or dissertation is available at ScholarlyCommons: https://repository.upenn.edu/hp_theses/301 UNIVEKSlTYy* PENNSYLVANIA. UBKARIES s AMERICAN GALVANISED IRON ROOFING AND CLADDING FROM THE 1870 's TO 1920' Andrew Benjamin Hall A THESIS The Graduate Program in Historic Preservation Presented to the Faculties of the University of Pennsylvania in Partial Fulfillment of the Requirements for the Degree of MASTER OF SCIENCE 1988 Robert Schuyler, Associate Professor, American Civilization, Advisor Henry Glassie, Professor, Folklore and Folklife, Reader Da\ri#-G. -
Guide to Stainless Steel Finishes
Guide to Stainless Steel Finishes Building Series, Volume 1 GUIDE TO STAINLESS STEEL FINISHES Euro Inox Euro Inox is the European market development associa- Full Members tion for stainless steel. The members of Euro Inox include: Acerinox, •European stainless steel producers www.acerinox.es • National stainless steel development associations Outokumpu, •Development associations of the alloying element www.outokumpu.com industries. ThyssenKrupp Acciai Speciali Terni, A prime objective of Euro Inox is to create awareness of www.acciaiterni.com the unique properties of stainless steels and to further their use in existing applications and in new markets. ThyssenKrupp Nirosta, To assist this purpose, Euro Inox organises conferences www.nirosta.de and seminars, and issues guidance in printed form Ugine & ALZ Belgium and electronic format, to enable architects, designers, Ugine & ALZ France specifiers, fabricators, and end users, to become more Groupe Arcelor, www.ugine-alz.com familiar with the material. Euro Inox also supports technical and market research. Associate Members British Stainless Steel Association (BSSA), www.bssa.org.uk Cedinox, www.cedinox.es Centro Inox, www.centroinox.it Informationsstelle Edelstahl Rostfrei, www.edelstahl-rostfrei.de Informationsstelle für nichtrostende Stähle SWISS INOX, www.swissinox.ch Institut de Développement de l’Inox (I.D.-Inox), www.idinox.com International Chromium Development Association (ICDA), www.chromium-asoc.com International Molybdenum Association (IMOA), www.imoa.info Nickel Institute, www.nickelinstitute.org -
5-V Installation Instructions
2120 SW Poma Drive; Palm City, Florida 34990 ◊ 772-223-4055 Phone ◊ 772-781-7492 Fax www.sunlastmetal.com ◊ [email protected] IMPORTANT NOTICE READ THIS MANUAL COMPLETELY BEFORE BEGINNING INSTALLATION OF THE 5-V CRIMP (KEY WEST SERIES) PANEL SYSTEM. SUNLAST METAL DETAILS MUST BE FOLLOWED TO INSURE APPROPRIATE WARRANTIES REMAIN IN AFFECT. ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE INSTALLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION. NOTIFY SUNLAST METAL IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT OF SPECIFICATION OR HAS BEEN DAMAGED DURING SHIPPING. IF THERE IS A CONFLICT BETWEEN OUR ENGINEER’S EVALUATION REPORT AND THE DETAILS IN THIS MANUAL, THE ENGINEER’S EVALUATION REPORT WILL TAKE PRECEDENCE. Installations contained herein were in effect at the time of this installation manual creation and approved for publishing. Sunlast Metal reserves the right to discontinue products or change specifications at anytime without notice. To ensure that you have the latest material available please contact Sunlast Metal directly. Installation Details are for illustration purposes only can may not be suitable for all building designs or conditions. All projects should be engineered to conform to applicable building codes and regulations. For complete performance specifications and any disclaimers, please consult your local Sunlast Metal representative. OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 TABLE OF CONTENTS A. Technical Information Sheet . Page 4 B. General Panel Description . Page 5 C. Handling & Storage Specifications . Page 6 D. Installation Requirements .... Page 7 E. Fastener Patterns . Page 8 F. General Installation Instructions . -
5V Crimp Panel Spec 5-24-11.Pub
Specification Sheet D.C.S.M. 5-V Crimp General Panel Information Application: Residential, Commercial, Industrial, and Agricultural panels. Coverage: 23.5” panel coverage, with a 1/2” seam height Minimum Slope: Recommended slope 2/12 or greater. Substrate: Recommended substrate 1/2”-5/8” plywood with a 30 lb. felt moisture barrier. Length: Panels are continuous lengths from eave to ridge. Fastening Exposed fastening system. Recommended that panels are fastened to substrate System: at center rib and inside rib of side lap, with a maximum spacing of 16" o/c. Fasteners: 1 1/2" self-sealing neoprene washer screws. Materials: Panels are fabricated from 26 gauge or 24 gauge Galvalume*. Coatings 26 gauge pre-painted Galvalume* panels are available in over 10 standard & Finishes: colors. 24 gauge pre-painted Galvalume* panels are available in over 30 standard colors and coated with a full-strength Kynar 500† finish. Warranty: 20, 25, and 35 year manufacturer warranties available. Approvals Florida Building Code and Miami-Dade HVHZ product approvals. & Testing: TAS 125 (UL-580 uplift resistance test). TAS 100-95 (wind driven rain test). Class A Fire Rating (UL-790). Additional Information Panels are also available in Aluminum and Copper. All flashings and accessories are fabricated from the same coil stock as the panels. 5-V orders are all-inclusive: panels, clips, screws, and all flashings are incorporated into one per square price. * Galvalume sheet uses an aluminum (55%) - zinc (45%) alloy coating that offers greater corrosive resistance, higher temperature oxidation resistance, and higher heat reflectivity than standard galvanized steel. † Kynar 500 is a premium fluorocarbon coating with full strength Kynar 500 resin. -
Alcotec Aluminum Technical Guide
AlcoTec Aluminum Technical Guide Contents AlcoTec Aluminum Wire & Equipment Technical Guide Table of Contents Environmental Health and Safety ......................................................................................................................................... 3 Technical Services Heat Treatable & Non-Heat Treatable Base & Fillers ............................................................................................................. 6 Filler Alloys: Chemical Composition Limits & Physical Properties ......................................................................................... 7 Conversion Factors ............................................................................................................................................................ 7 Welded Joint Strength ......................................................................................................................................................... 8 Typical Tensile Properties - Groove Welds ............................................................................................................................ 9 Weld Profiles ...................................................................................................................................................................... 10 Weld Control Characteristics ............................................................................................................................................. 11 Parameter Changes & Current Density.............................................................................................................................. -
Building a Slip-Joint Folder
Building a Slip Joint Folder By Steve Culver, Master Smith [email protected] www.culverart.com Part 1 of 2 This is part 1of 2 of Building a Slip Joint Folder by Steve Culver, Master Smith. This is a step by step tutorial on building a slip joint folder with a single bolster. Raw materials for the knife: ATS-34 steel for the blade and spring, 410 stainless sheet for the liners and bolsters, amber stag for the handle material. Page 1 of 23 Surface grinding a few thousands off each side of the ATS-34 to remove the mill scale. I will also surface grind the liner and bolster material as I believe that removing the mill finish helps with making a sound connection when spot welding the bolsters to the liners. Tracing around the pattern onto the ATS-34 for drilling the blade pivot and spring pin holes. Page 2 of 23 Drilling the blade pivot and spring pin holes. The spring pattern is aligned with the previously drilled rear pin hole and clamped to the ATS-34. The center pin hole is drilled through the hole in the pattern. Page 3 of 23 The ATS-34 is covered with layout dye, then the patterns for the blade and spring are aligned with pins and the outlines of the patterns are scribed onto the ATS-34 with an Exacto knife. Sawing out the blade and spring. Page 4 of 23 Profile grinding the blade on my KMG belt grinder. I have carefully adjusted the platen to 90 degrees to the work rest. -
Main Steel Your Perfect Supply Chain
MAIN STEEL CORPORATE IDENTITY RANGED LOGO VERSIONS & COLOR PALETTE NOTE: PREFERRED VERSION 5-8-12 MAIN STEEL CORPORATE IDENTITY RANGED LOGO VERSIONS & COLOR PALETTE NOTE: PREFERRED VERSION 5-8-12 4C GRADIENT 4C GRADIENT USE: ALL 4C/DIGITAL PRINTING USE: ALL 4C/DIGITAL PRINTING NOTE: FOR WEB, STRAIGHT CONVERT TO RGB OR REFERENCE RGB/HEX VALUES BELOW. NOTE: FOR WEB, STRAIGHT CONVERT TO RGB OR REFERENCE RGB/HEX VALUES BELOW. 4C GRADIENT REVERSE USE: ALL 4C/DIGITAL PRINTING ON DARK BACKGROUND MAIN STEEL 3C SPOT COLOR YOUR PERFECTUSE: RESTRICTIVE PRINTING, EMBROIDERY 4C GRADIENT REVERSE SUPPLY CHAIN USE: ALL 4C/DIGITAL PRINTING ON DARK BACKGROUND GRAYSCALE MAIN STEEL CORPORATE IDENTITY RANGED LOGO VERSIONS & COLOR PALETTE USE: B/W PRINTING NOTE: PREFERRED VERSION 5-8-12 As part of the Shale-Inland family of companies, Main Steel is 4C GRADIENT USE: ALL 4C/DIGITAL PRINTING NOTE: FOR WEB, STRAIGHT CONVERT TO RGB a North American steel service center that provides stainless, OR REFERENCE RGB/HEX VALUES BELOW. aluminum, high nickel alloys, and carbon steel to a wide range of Atlanta, GA 404-873-2881 industries. Our in-house processing allows us to deliver parts ready 4C GRADIENT REVERSE USE: ALL 4C/DIGITAL PRINTING ON DARK BACKGROUND for the next stage of processing or assembly. Chicago, IL 800-624-6785 u Serving customers in a broad range of markets, including transportation, Dallas, TX 800-947-9823 fabrication, petrochemical and food service 3C SPOT COLOR Houston, TX 800-231-8890USE: RESTRICTIVE PRINTING, EMBROIDERY LINE ART u 8 locations nationwide -
Layout Drafting & Pattern Making
Layout Drafting & Pattern Making for Insulators _________________________________ LAYOUT DRAFTING & PATTERN MAKING FOR HEAT & FROST INSULATORS Hans Siebert APPRENTICE WORK BOOK & JOURNEYMAN REVIEW MANUAL Hans Siebert-2000 _________________________________ Page 1 Layout Drafting & Pattern Making for Insulators Preface This book has been prepared as a text for use in Heat and Frost Insulator apprenticeship classes. It explains basic methods of drawing patterns for developing sheet metal and other types of protective covers commonly produced for wrap over insulation. The book does not attempt to teach field work-practices or any application methods used in the trade. Learning how to crimp, bead, seam, rivet and apply materials is best accomplished on the job, not from studying a book. However, for the limited purpose of pattern development, this book meets every requirement of an apprenticeship textbook and is, in addition, also well adapted for reference use by journeymen, foremen, and pre-fabrication workers engaged in the designing and/or laying out patterns. The instructions are easy to follow with numerous practical problems that can be completed straightforwardly and worked without elaborate collections of tools or equipment. The subject-matter deals with common trade problems and the specific methods of presenting the assignments are the result of many years of teaching in apprenticeship classes as well as practical experience gained in the asbestos worker trade. The format of the book assumes sequential completion of tasks, especially regarding the preparatory work of practicing drawing principles. For the novice, later work in the book assumes knowledge gained in prior effort. For students with prior knowledge many of the projects can be completed without a drawn-out effort on the study of groundwork. -
The Identification and Prevention of Defects on Anodized Aluminium Parts
The Identification and Prevention of Defects on Anodized Aluminium Parts Chiswick Park, London, extruded and anodised aluminium louvres. by Ted Short, Aluminium Finishing Consultant © Metal Finishing Information Services Ltd 2003. 1 Reproduction of any part of this document by any means without the prior written permission of the publisher is strictly prohibited. Table of Contents - Click a heading to view that section Summary .................................................................................................................................................................................... 4 Introduction ............................................................................................................................................................................... 5 Categorisation of Defects........................................................................................................................................................... 6 Defect recognition – General ...................................................................................................................................................... 7 Part 1. Pitting Defects ................................................................................................................................................................ 9 1a. Atmospheric corrosion of mill finish sections ........................................................................................................................... 9 1b. Finger print corrosion of -
Boilermaking Manual. INSTITUTION British Columbia Dept
DOCUMENT RESUME ED 246 301 CE 039 364 TITLE Boilermaking Manual. INSTITUTION British Columbia Dept. of Education, Victoria. REPORT NO ISBN-0-7718-8254-8. PUB DATE [82] NOTE 381p.; Developed in cooperation with the 1pprenticeship Training Programs Branch, Ministry of Labour. Photographs may not reproduce well. AVAILABLE FROMPublication Services Branch, Ministry of Education, 878 Viewfield Road, Victoria, BC V9A 4V1 ($10.00). PUB TYPE Guides Classroom Use - Materials (For Learner) (OW EARS PRICE MFOI Plus Postage. PC Not Available from EARS. DESCRIPTORS Apprenticeships; Blue Collar Occupations; Blueprints; *Construction (Process); Construction Materials; Drafting; Foreign Countries; Hand Tools; Industrial Personnel; *Industrial Training; Inplant Programs; Machine Tools; Mathematical Applications; *Mechanical Skills; Metal Industry; Metals; Metal Working; *On the Job Training; Postsecondary Education; Power Technology; Quality Control; Safety; *Sheet Metal Work; Skilled Occupations; Skilled Workers; Trade and Industrial Education; Trainees; Welding IDENTIFIERS *Boilermakers; *Boilers; British Columbia ABSTRACT This manual is intended (I) to provide an information resource to supplement the formal training program for boilermaker apprentices; (2) to assist the journeyworker to build on present knowledge to increase expertise and qualify for formal accreditation in the boilermaking trade; and (3) to serve as an on-the-job reference with sound, up-to-date guidelines for all aspects of the trade. The manual is organized into 13 chapters that cover the following topics: safety; boilermaker tools; mathematics; material, blueprint reading and sketching; layout; boilershop fabrication; rigging and erection; welding; quality control and inspection; boilers; dust collection systems; tanks and stacks; and hydro-electric power development. Each chapter contains an introduction and information about the topic, illustrated with charts, line drawings, and photographs. -
Standard Details & Total Systems
AGRICULTURAL LIGHT COMMERCIAL RESIDENTIAL GRANDRIB 3 PLUS, GRANDRIB, GRG ,MIGHTI-RIB, PROCLAD, HORIZON CLIMAGUARD, FABRIB, ENDURACOTE, FABRAL, FABRAL CORE are registered trademarks of OmniMax International, Inc. STANDARD DETAILS & TOTAL SYSTEMS UL is the trademark of UL LLC FOR METAL ROOFING AND SIDING Galvalume is the trademark of BIEC International Inc. © Fabral 2018 All rights reserved. Fabral.com 98-32-161 05/2019 TABLE OF CONTENTS Installation Instructions ......... 3 Trim Details Estimating & Roof Types ........ 5 Post Frame .............................................23 Load Tables & Testing ........... 6 Residential .............................................38 Roof & Wall Systems System Components Steel Exposed Fastener Panels Flashing and Trim ..................................47 Grandrib 3 ............................................... 7 Soffits.....................................................47 Grandrib 3 Plus ....................................... 7 Underlayment .........................................47 GRG ......................................................... 7 CondenStop® ..........................................47 Mighti-Rib ............................................... 8 Polycarbonate Panels .............................47 5V Crimp ................................................. 8 Liner Panels ...........................................47 ProClad ................................................... 8 Snow Retention ......................................49 Prime Rib ...............................................