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5-V Installation Instructions

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5-V Installation Instructions 2120 SW Poma Drive; Palm City, Florida 34990 ◊ 772-223-4055 Phone ◊ 772-781-7492 Fax www.sunlastmetal.com ◊ [email protected] IMPORTANT NOTICE READ THIS MANUAL COMPLETELY BEFORE BEGINNING INSTALLATION OF THE 5-V CRIMP (KEY WEST SERIES) PANEL SYSTEM. SUNLAST METAL DETAILS MUST BE FOLLOWED TO INSURE APPROPRIATE WARRANTIES REMAIN IN AFFECT. ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE INSTALLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION. NOTIFY SUNLAST METAL IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT OF SPECIFICATION OR HAS BEEN DAMAGED DURING SHIPPING. IF THERE IS A CONFLICT BETWEEN OUR ENGINEER’S EVALUATION REPORT AND THE DETAILS IN THIS MANUAL, THE ENGINEER’S EVALUATION REPORT WILL TAKE PRECEDENCE. Installations contained herein were in effect at the time of this installation manual creation and approved for publishing. Sunlast Metal reserves the right to discontinue products or change specifications at anytime without notice. To ensure that you have the latest material available please contact Sunlast Metal directly. Installation Details are for illustration purposes only can may not be suitable for all building designs or conditions. All projects should be engineered to conform to applicable building codes and regulations. For complete performance specifications and any disclaimers, please consult your local Sunlast Metal representative. OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 TABLE OF CONTENTS A. Technical Information Sheet . Page 4 B. General Panel Description . Page 5 C. Handling & Storage Specifications . Page 6 D. Installation Requirements .... Page 7 E. Fastener Patterns . Page 8 F. General Installation Instructions . Page 9 G. General Installation Order . Page 10 H. Flashing/Trim Metal Details . Page 12 I. Installation Details 1. Eave Drip (ED1-5V) . Page 14 2. Box Gutter (BG1-5V) . Page 15 3. Gable Rake (GR1-5V) . Page 16 4. Peak Flashing (PF1-5V) . Page 17 5. Gambrel Flashing (GF1-5V) . Page 18 6. Transition Flashing (TF1-5V) . Page 19 7. Ridge Cap - Notched (RC1-5V) .. Page 20 8. Ridge Cap - Hemmed (RC2-5V) .. Page 21 9. Hip Cap (HC1-5V) .. Page 22 10. Valley (V1-5V) .. Page 23 11. Side Wall Flashing (SW1-5V) .. Page 24 12. End Wall Flashing (EW1-5V) .. Page 25 OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 TECHNICAL INFORMATION SHEET 1. Minimum Recommended Slope is 2:12. For slopes less than 3:12, refer to Florida Building Code (FBC) section 1507.4.2 and/or FBC section 1515.2. 2. Support Type: Wood Deck - 15/32” (min) or greater Plywood, or Wood Plank (0.42 min specific gravity) 3. 5-V Crimp Panels are water shedding panels and due to their ½” rib height, must be installed over a completely waterproofed structure. If the waterproof membrane is mechanically attached with metal fasteners of any type, fasteners should be covered to protect the under-side of the metal roof panels. Any mechanically attachment device that does not lay flat on the deck will tele- graph through the panels. 4. Underlayment specifications will be determined at time of estimate, but all underlayments will be in compliance with FBC Section 1507.4.5. 5. Insulation is optional , but must comply with FBC Section 1508. When insulation is incorpo- rated, fastener length shall conform to penetrate through bottom of support a minimum of 3/16”. General Insulation Details: Type: Rigid Insulation Board Thickness: 3” (Max.) Density: 2.25 pcf (lbs/ft³) min., or Compressive Strength: 20 psi (Min.) 6. Panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the panel at or near the point of attachment. Oil canning is not a cause for rejection of the panels. 7. For the proper fastener application, please see the Fastener Pattern section of this installation manual. Fastener spacing across the width of the panel are shown on Page 8. For fastener spac- ing along the length of the panel, use the wind upload table on the bottom of Page 8 in conjunc- tion with the local governing code. 8. For continuous panels over 30 feet, please contact Sunlast Metal for direction. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 GENERAL PANEL DESCRIPTION PANEL NAME: Key West Series (5-V Crimp) PANEL MATERIAL: Steel PANEL THICKNESS: 26 Gauge (Min.) PANEL WIDTH: 24” (Max.) Coverage PANEL RIB HEIGHT: 1/2” YIELD STRENGTH: 40 ksi min. CORROSION RESISTANCE: In compliance with FBC Section 1507.4.3 ASTM A792 Coated, or ASTM A653 - G90 Galvanized Steel ® ® COATINGS / FINISHES: Galvalume Plus w/Additional Acrylume (Mill Finish) ® Kynar 500 FSF OPTIONAL STIFFENING RIBS: Striations Only (Flat - Standard) SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 HANDLING & STORAGE SPECIFICATIONS The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other safety regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material. PERSONAL HANDLING PANEL INSPECTION When handling metal panels care should be taken to All material should be inspected upon delivery. Any protect the panels from scratching or abrasion. Pulling damage or moisture intrusion should be reported to a panels across one another may cause scratches to the Sunlast office representative within 48 hours and surface film. Individual panels should be carried vertical notated on the Delivery Ticket. to the ground to avoid bending the material. MECHANICAL HANDLING FIELD CUTTING A forklift or crane can be used to handle unopened Some field cutting and fitting of pre-manufactured bundles, but care must be taken to ensure equal panels is to be expected. Minor field corrections is distribution of weight across the entire panel. Spread considered normal operation. Always cut one panel at the forklift forks to their maximum width in order to a time. For small cuts, hand-held shears (tin-snips) can ensure equal weight distribution. Use of a spreader bar, be used. For best results an electric shear may prove when using a crane, will enable equal distribution of useful. After cutting metal panels, ensure that all metal weight. Cable supports should be avoided at all costs. shavings are removed from the panel before installation to avoid rust stains, which will void the warranty. PROTECTING & STORING FASTENING DETAILS Material should be left in a secure location to avoid the The use of proper fasteners and installation procedures possibility of theft. To protect the metal panels from is an important factor in the overall appearance and weather conditions it should be tarped (non-plastic performance of the metal roofing system. When using material) and stored at least 4” above ground with one metal fasteners with weather seal washers (WSW), be end elevated slightly higher to allow moisture to run off. sure that you do not over tighten - causing the sealing If metal panels become wet, they should be individually material to extrude beyond the edge of the washer. removed from the bundled stack and dried. Prolong Also, not tightening the fastener enough will not allow storage is not recommended. If immediate installation the proper compression of the washer to seal the is not possible, additional care should be taken to penetration. ensure that rust or watermarks do not develop. Do not store sheet metal roofing materials in contact with other materials that might cause staining, denting or other surface damage. Store sheet metal materials away from uncured concrete or masonry. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 INSTALLATION REQUIREMENTS METAL PANELS: 26 Gauge (Standard) or 24 Gauge INSTALLATION METHOD: Refer to drawings on Page 7 ROW SPACING: Refer to Table “A” on Page 7 (Along the length of the panel) FASTENER TYPE: Hex-Head Wood Screw with WSW FASTENER SIZE: #10 x 1-1/2” FASTENER CORROSION RESISTANCE: Per FBC Section 1506.6 and 1507.4.4 FASTENER STANDARD: Per ANSI / ASME B18.6.4 FASTENER SPACING: Nominal pattern of 12” O.C. Along the row, across the panel profile & at top of corrugation peaks. MINIMUM FASTENER PENETRATION: Through bottom of support - minimum 3/16”. PANEL RIB INTERLOCK: Lapped SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 FASTENER PATTERNS SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 GENERAL INSTALLATION INSTRUCTIONS The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material. GENERAL PANEL INSTALLATION There are three main measurements that are critical when installing metal roof panels: the length required at the eave, the peak end and the amount of panel lap (if required). In each case a certain measurement is required. Check each measurement to ensure panel placement gives you the distance required at the eave and peak.
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