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2120 SW Poma Drive; Palm City, Florida 34990 ◊ 772-223-4055 Phone ◊ 772-781-7492 Fax www.sunlastmetal.com ◊ [email protected] IMPORTANT NOTICE

READ THIS MANUAL COMPLETELY BEFORE BEGINNING INSTALLATION OF THE 5-V CRIMP (KEY WEST SERIES) PANEL SYSTEM. SUNLAST DETAILS MUST BE FOLLOWED TO INSURE APPROPRIATE WARRANTIES REMAIN IN AFFECT.

ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE INSTALLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION. NOTIFY SUNLAST METAL IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT OF SPECIFICATION OR HAS BEEN DAMAGED DURING SHIPPING.

IF THERE IS A CONFLICT BETWEEN OUR ENGINEER’S EVALUATION REPORT AND THE DETAILS IN THIS MANUAL, THE ENGINEER’S EVALUATION REPORT WILL TAKE PRECEDENCE.

Installations contained herein were in effect at the time of this installation manual creation and approved for publishing. Sunlast Metal reserves the right to discontinue products or change specifications at anytime without notice. To ensure that you have the latest material available please contact Sunlast Metal directly. Installation Details are for illustration purposes only can may not be suitable for all building designs or conditions. All projects should be engineered to conform to applicable building codes and regulations. For complete performance specifications and any disclaimers, please consult your local Sunlast Metal representative. OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492

TABLE OF CONTENTS

A. Technical Information Sheet . Page 4 B. General Panel Description . Page 5 C. Handling & Storage Specifications . Page 6 D. Installation Requirements .... Page 7 E. Fastener Patterns . Page 8 F. General Installation Instructions . Page 9 G. General Installation Order . Page 10 H. Flashing/Trim Metal Details . Page 12 I. Installation Details 1. Eave Drip (ED1-5V) . Page 14 2. Box Gutter (BG1-5V) . Page 15 3. Gable Rake (GR1-5V) . Page 16 4. Peak Flashing (PF1-5V) . Page 17 5. Gambrel Flashing (GF1-5V) . Page 18 6. Transition Flashing (TF1-5V) . Page 19 7. Ridge Cap - Notched (RC1-5V) .. Page 20 8. Ridge Cap - Hemmed (RC2-5V) .. Page 21 9. Hip Cap (HC1-5V) .. Page 22 10. Valley (V1-5V) .. Page 23 11. Side Wall Flashing (SW1-5V) .. Page 24 12. End Wall Flashing (EW1-5V) .. Page 25 OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492

TECHNICAL INFORMATION SHEET

1. Minimum Recommended Slope is 2:12. For slopes less than 3:12, refer to Florida Building Code (FBC) section 1507.4.2 and/or FBC section 1515.2.

2. Support Type: Wood Deck - 15/32” (min) or greater Plywood, or Wood Plank (0.42 min specific gravity)

3. 5-V Crimp Panels are water shedding panels and due to their ½” rib height, must be installed over a completely waterproofed structure. If the waterproof membrane is mechanically attached with metal fasteners of any type, fasteners should be covered to protect the under-side of the metal roof panels. Any mechanically attachment device that does not lay flat on the deck will tele- graph through the panels.

4. Underlayment specifications will be determined at time of estimate, but all underlayments will be in compliance with FBC Section 1507.4.5.

5. Insulation is optional , but must comply with FBC Section 1508. When insulation is incorpo- rated, fastener length shall conform to penetrate through bottom of support a minimum of 3/16”.

General Insulation Details:

Type: Rigid Insulation Board Thickness: 3” (Max.) Density: 2.25 pcf (lbs/ft³) min., or Compressive Strength: 20 psi (Min.)

6. Panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the panel at or near the point of attachment. Oil canning is not a cause for rejection of the panels.

7. For the proper fastener application, please see the Fastener Pattern section of this installation manual. Fastener spacing across the width of the panel are shown on Page 8. For fastener spac- ing along the length of the panel, use the wind upload table on the bottom of Page 8 in conjunc- tion with the local governing code.

8. For continuous panels over 30 feet, please contact Sunlast Metal for direction.

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GENERAL PANEL DESCRIPTION

PANEL NAME: Key West Series (5-V Crimp)

PANEL MATERIAL: Steel

PANEL THICKNESS: 26 Gauge (Min.)

PANEL WIDTH: 24” (Max.) Coverage

PANEL RIB HEIGHT: 1/2”

YIELD STRENGTH: 40 ksi min.

CORROSION RESISTANCE: In compliance with FBC Section 1507.4.3 ASTM A792 Coated, or ASTM A653 - G90 Galvanized Steel

® ® COATINGS / FINISHES: Galvalume Plus w/Additional Acrylume () ® Kynar 500 FSF

OPTIONAL STIFFENING RIBS: Striations Only (Flat - Standard)

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HANDLING & STORAGE SPECIFICATIONS

The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other safety regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material.

PERSONAL HANDLING PANEL INSPECTION

When handling metal panels care should be taken to All material should be inspected upon delivery. Any protect the panels from scratching or abrasion. Pulling damage or moisture intrusion should be reported to a panels across one another may cause scratches to the Sunlast office representative within 48 hours and surface film. Individual panels should be carried vertical notated on the Delivery Ticket. to the ground to avoid bending the material.

MECHANICAL HANDLING FIELD CUTTING

A forklift or crane can be used to handle unopened Some field cutting and fitting of pre-manufactured bundles, but care must be taken to ensure equal panels is to be expected. Minor field corrections is distribution of weight across the entire panel. Spread considered normal operation. Always cut one panel at the forklift forks to their maximum width in order to a time. For small cuts, hand-held shears (tin-snips) can ensure equal weight distribution. Use of a spreader bar, be used. For best results an electric shear may prove when using a crane, will enable equal distribution of useful. After cutting metal panels, ensure that all metal weight. Cable supports should be avoided at all costs. shavings are removed from the panel before installation to avoid rust stains, which will void the warranty.

PROTECTING & STORING FASTENING DETAILS

Material should be left in a secure location to avoid the The use of proper fasteners and installation procedures possibility of theft. To protect the metal panels from is an important factor in the overall appearance and weather conditions it should be tarped (non-plastic performance of the metal roofing system. When using material) and stored at least 4” above ground with one metal fasteners with weather seal washers (WSW), be end elevated slightly higher to allow moisture to run off. sure that you do not over tighten - causing the sealing If metal panels become wet, they should be individually material to extrude beyond the edge of the washer. removed from the bundled stack and dried. Prolong Also, not tightening the fastener enough will not allow storage is not recommended. If immediate installation the proper compression of the washer to seal the is not possible, additional care should be taken to penetration. ensure that rust or watermarks do not develop. Do not store roofing materials in contact with other materials that might cause staining, denting or other surface damage. Store sheet metal materials away from uncured concrete or masonry.

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INSTALLATION REQUIREMENTS

METAL PANELS: 26 Gauge (Standard) or 24 Gauge

INSTALLATION METHOD: Refer to drawings on Page 7

ROW SPACING: Refer to Table “A” on Page 7 (Along the length of the panel)

FASTENER TYPE: Hex-Head Wood Screw with WSW

FASTENER SIZE: #10 x 1-1/2”

FASTENER CORROSION RESISTANCE: Per FBC Section 1506.6 and 1507.4.4

FASTENER STANDARD: Per ANSI / ASME B18.6.4

FASTENER SPACING: Nominal pattern of 12” O.C. Along the row, across the panel profile & at top of corrugation peaks.

MINIMUM FASTENER PENETRATION: Through bottom of support - minimum 3/16”.

PANEL RIB INTERLOCK: Lapped

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FASTENER PATTERNS

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GENERAL INSTALLATION INSTRUCTIONS

The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material. GENERAL PANEL INSTALLATION

There are three main measurements that are critical when installing metal roof panels: the length required at the eave, the peak end and the amount of panel lap (if required). In each case a certain measurement is required. Check each measurement to ensure panel placement gives you the distance required at the eave and peak. In most cases, any variance can be taken out at the eave or peak. Insure that the structure is and true before beginning panel installation. If the structure is not square, the panels will not properly seal at the side-laps. Start the first panel square to the eave by using the 3, 4, 5 Triangle Method (See Below). Green or damp lumber is not recommended. Moisture released from the damp lumber may damage the metal panels. Nails installed on green or damp lumber may back out. If you wish to pre-drill fastener holes, use a cover sheet to prevent hot shavings from sticking to the metal panels. For best results, use a fastener with a Weather Seal Washer. Drive fastener so that the washer is compressed securely against the metal. Do not overdrive the fastener as this will cause a dimple to form, which will collect water and cause leakage. Overdriven fasteners will also increase the amount of oil canning that is present in the metal roof panels. Do not leave any fasteners that missed the substrate or have stripped the holes. Either use #14 (Goof Screw) or completely fill the hole with sealant to prevent leakage. Remove any loose shavings left on the roof immediately to prevent corrosion or rust. After installing the roof system, remove any debris such as leaves or dirt to prevent moisture from getting trapped on the panels. TRIANGLE METHOD

1. Establish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the eave. In this example, we are going to determine that this line is going to be 3 feet in length (This is the “3” side of the Triangle). NOTE: For larger 3, 4, 5 Triangles - multiply each side of the triangle by the desired increase in size. For example, if the roof panels are 25 feet from the Eave to Ridge, multiply each side by a factor of 6 for an 18, 24, 30 Triangle. Obviously the shorter the vertical length of the triangle is, the better accuracy you will have when squar- ing off.

2. Using two tape measures, locate Point C by hooking one tape measure to the nail at Point A and a second tape measure at Point B. Extend the tape measures until they cross and meet at 4ft on the Point A tape measure and 5ft on the Point B tape measure. Then place another temporary nail at this juncture.

3. Hook a chalk line onto Point A and pull it in line with Point C and then mark you chalk line on the roof deck. This will be your square reference line for the panel installation.

4. Mark chalk lines parallel with the square reference line out ahead of the panel installation so that panel square can be checked as the panels are installed. Suggested line spacing is one foot beyond 3 panels wide or about 7 feet.

5. Check for square by measuring the distance from the installed panel edge to the chalk line at both the eave and ridge ends. If the measurements match, then the installed panels are square, if not, adjustments must be made to bring the panels back to square. NOTE: Please take care when attempting to adjust for square. If completed improp- erly then oil canning will become present.

6. See the following pages for a step-by-step process.

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7

6 2 Using two tape measures, locate Point C

POINT C 5 by hooking one tape measure to Point A RIDGE and the other tape measure to Point B ,

then extending both tape measures until

4 they cross at the 4ft and 5ft increments (shown here). Then place a temporary nail

at this intersection.

RAKE RAKE 3

These are the 4ft and 5ft sides RAKE ROOF SLOPE SLOPE ROOF

of the 3...4...5...Triangle.

2

1 2 3 4 1

POINT B POINT A EAVE 1 2 3

1 Establish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the eave and in this example 3ft Long (This is the “3” side of the 3...4...54Triangle).

POINT C RIDGE 3 Connect a chalk line to Point A’s nail and then pull it to Point C’s nail. Then mark your chalk like on the roof deck.

This is your square reference line for SLOPE ROOF RAKE RAKE your panel installation. RAKE

NOTE:

For larger distances just multiply each side of the triangle by the desired size. POINT A For instance if the Eave to Ridge height EAVE is 25ft then multiply each side by 6 to get an 18...24...304 Triangle.

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4 Use two tape measures, on at the ridge and eave ends of the Square Reference Line and measure out 1 foot past 3 panel wide, or up to a maximum of 10 feet. Then hammer another temporary nail at the eave and run a chalk line to the ridge at the same length.

RIDGE 1 2 3 4 5 6 7 8 9 10 SQUARE REFERENCE ROOF SLOPE SLOPE ROOF RAKE RAKE RAKE RAKE LINE LINE

1 2 3 4 5 6 7 8 9 10 EAVE

5 Check for square by measuring the distance from each installed panel edge to the chalk line at both the eave and ridge. If the measurements do not match, then the RIDGE installed panels are not square and need to be 1 2 adjusted. Be careful not to cause oil canning when attempting to adjust panels. RAKE RAKE RAKE RAKE

1 2 EAVE

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INSTALLATION SEQUENCES

1. Moisture Barrier - Install 2. Fascia Trim - Install the fascia trim 3. Eave Trim - Install the Eave Trim Moisture Barrier according to the along all eaves and rakes. along all eaves lapping over Fascia manufacturer instructions. Trim.

4. Valley Trim - Install the Valley 5. Metal Roof Panels - Install the 6. Hip Trim - Install the Hip Trim over Trim over the Eave Trim, working panels over the Eave and Valley Trims. the Metal Roof Panels just installed. from the Eave to the Valley Peak. Do not install panels where the trim laps under the panels.

7. Ridge Trim - Install the Ridge 8. Transition Trim - Install the Transi- 9. Metal Roof Panels - Complete the Trim over the Hip Trim intersection tion Trim over the low slope panels and panel installation - installing the high and valley peak. moisture barrier. panels over the Trim Transition and the remaining exposed locations.

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INSTALLATION SEQUENCES - CONTINUED

10. Rake Trim - Install the Rake 11. Peak Trim - Install the Peak Trim 12. Ridge Trim - Install the Ridge Trim Trim over the panels along all Gable over the panels. over the Panels. Rake edges.

13. Side Wall Trim - Install Sidewall 14. Side Wall Trim (Rear View) 15. End Wall Trim - Install End Wall Trim over the panels. Trim over the panels.

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FLASHING / TRIM METAL DETAILS

EAVE DRIP (DRIP EDGE) BOX GUTTER (6” STANDARD)

3" 1" 3/4" 2-1/2" 1" 6" 5" 3"

6"

Standard = 3”(S.O. = 6”) S.O. = 23-1/4” (Standard)

GABLE RAKE PEAK / HIGH END FLASHING

3" 5" 1"

3/4" 2-5/8" 1/4" Closed Hem 1/2" to 5" 3-1/4"

1/2" (Cleat Receiver)

S.O. = 7– 7/8” to 8 1/2” S.O. = 10-3/4”

GAMBREL FLASHING TRANSITION FLASHING

6"

6" 6"

6" 1/4" Closed Hem 3/4"

S.O. = 12-1/4”” S.O. = 12-3/4””

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FLASHING / TRIM METAL DETAILS

RIDGE CAP (NOTCHED) RIDGE CAP (HEMMED)

5-1/4" 5-1/4"

3/4" 1/4" Closed Hem

S.O. = 12” S.O. = 11” (Must Use Closures)

HIP CAP VALLEY

1" 5-1/4"

9" 9" 3/4"

S.O. = 12” S.O. = 20”

SIDEWALL FLASHING ENDWALL FLASHING

4" 4"

3/4" 5-1/2" 1" 4" 1/4"

S.O. = 9-3/4” S.O. = 9-3/4”

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#10 x 1-1/2" Hex-Head Wood Screw

Inside Closure (Foam) Sunlast Metal, Inc. DRAWN Name JAR CHECKED #30 Felt (Min.) Name JR Eave Drip 1 - 5-V ENGINEER Name JAR SIZE DWG NUMBER APPROVED Plywood Decking (15/32" Min) Name JR A ED1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 BG1-5V

#10 x 1-1/2" Hex-Head Wood Screw

#10 x 1" Pancake-Head Wood Screw

Stainless Steel Pop Rivet

1/2" Buytl Tape

Inside Closure (Foam)

Box Gutter Strap (Sized to Gutter)

Box Gutter (6" x 6" Standard) Sunlast Metal, Inc. DRAWN Name JAR CHECKED #30 Felt (Min.) Name JR Box Gutter 1 - 5-V ENGINEER Name JAR SIZE DWG NUMBER APPROVED Plywood Decking (15/32" Min) Name JR A BG1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 GR1-5V

#10 x 1-1/2" Hex-Head Wood Screw

1/2" Buytl Tape

#30 Felt (Min.)

Plywood Decking (15/32" Min)

Sunlast Metal, Inc. DRAWN Name JAR CHECKED Name JR GABLE RAKE 1 - 5-V ENGINEER Name JAR SIZE DWG NUMBER APPROVED Name JR A GR1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 PF1-5V

= 2-1/2" Cleat

#10 x 1-1/2" Hex-Head Wood Screw

#10 X 1" Pancake-Head Wood Screw

1/2" Buytl Tape

Cleat (Highlighted in Red)

Outside Closure (Mandatory) Sunlast Metal, Inc. DRAWN Name JAR CHECKED PEAK FLASHING 1 #30 Felt (Min.) Name JR ENGINEER 5-V Name JAR SIZE DWG NUMBER Plywood Decking (15/32" Min) APPROVED Name JR A PF1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 GF1-5V

#10 x 1-1/2" Hex-Head Wood Screw

Inside Closure

Outside Closure

#30 Felt (Min.)

Plywood Decking (15/32" Min)

Sunlast Metal, Inc. DRAWN Name JAR CHECKED GAMBREL Name JR ENGINEER FLASHING 1 (5-V) Name JAR SIZE DWG NUMBER APPROVED Name JR A GF1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 TF1-5V

#10 x 1-1/2" Hex-Head Wood Screw

1/2" Buytl Tape

Inside Closure

Outside Closure

#30 Felt (Min.) Sunlast Metal, Inc. DRAWN Name JAR CHECKED TRANSITION Plywood Decking (15/32" Min) Name JR ENGINEER FLASHING 1 (5-V) Name JAR SIZE DWG NUMBER APPROVED Name JR A TF1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 RC1-5V (NOTCHED)

#10 x 1-1/2" Hex-Head Wood Screw WSW

FASTENING PATTERN - RIDGE (5-V CRIMP)

#10 x 1-1/2" Hex-Head Wood Screw

1/2" Buytl Tape

Outside Closure

#30 Felt (Min.)

Decking Sunlast Metal, Inc. DRAWN Name JAR CHECKED Name JR Ridge Cap 1 - 5-V ENGINEER Name JAR SIZE DWG NUMBER APPROVED Name JR A RC1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 RC2-5V (HEMMED)

#10 x 1-1/2" Hex-Head Wood Screw WSW

FASTENING PATTERN - RIDGE (5-V CRIMP)

#10 x 1-1/2" Hex-Head Wood Screw

1/2" Buytl Tape

Outside Closure

#30 Felt (Min.)

Decking Sunlast Metal, Inc. DRAWN Name JAR CHECKED Name JR Ridge Cap 2 - 5-V ENGINEER Name JAR SIZE DWG NUMBER APPROVED Name JR A RC2-5V SCALE 2 : 1 REV A SHEET 1 OF 1 HC1-5V

2" Max.

#10 x 1-1/2" Hex-Head Wood Screw

1/2" Buytl Tape

Universal Closure

#30 Felt (Min.)

Decking Sunlast Metal, Inc. DRAWN Name JAR CHECKED Name JR Hip Cap 1 - 5-V ENGINEER Name JAR SIZE DWG NUMBER APPROVED Name JR A HC1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 HC2-5V

2"

1" 1" Z-Closure 1"

#10 x 1-1/2" Hex-Head Wood Screw

Z-Closure

1/2" Buytl Tape

Universal Closure

Stainless Steel Pop Rivet Sunlast Metal, Inc. #30 Felt (Min.) DRAWN Name JAR CHECKED Name JR Hip Cap 2 - 5-V Decking ENGINEER Name JAR SIZE DWG NUMBER APPROVED Name JR A HC2-5V SCALE 2 : 1 REV A SHEET 1 OF 1 V1 - 5V

4" (Min)

#10 x 1-1/2" Hex-Head Wood Screw WSW

FASTENING PATTERN - VALLEY (5-V CRIMP)

#10 x 1-1/2" Hex-Head Wood Screw

Butyl Tape Sealant

Inside Closure (Foam) Sunlast Metal, Inc. DRAWN Name JAR CHECKED #30 Felt (Min.) Name JR Valley 1 - 5-V ENGINEER Name JAR SIZE DWG NUMBER Plywood Decking (15/32" Min.) APPROVED Name JR A V1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 SW1 - 5V

#10 x 1-1/2" Hex-Head Wood Screw

#10 x 1" Pancake-Head Wood Screw

Sealant Sunlast Metal, Inc. DRAWN #30 Felt (Min.) Name JAR CHECKED Name JR Side Wall 1 - 5-V Plywood Decking (15/32" Min.) ENGINEER Name JAR SIZE DWG NUMBER APPROVED Name JR A SW1-5V SCALE 2 : 1 REV A SHEET 1 OF 1 EW1 - 5V

#10 x 1-1/2" Hex-Head Wood Screw

#10 x 1" Pancake-Head Wood Screw

Sealant Sunlast Metal, Inc. DRAWN Outside Closure (Foam) Name JAR CHECKED Name JR End Wall 1 - 5-V #30 Felt (Min.) ENGINEER Name JAR SIZE DWG NUMBER APPROVED Name JR A EW1-5V Plywood Decking (15/32" Min.) SCALE 2 : 1 REV A SHEET 1 OF 1