Thickness Uniformity of Kodak Aerial Films

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Thickness Uniformity of Kodak Aerial Films B. C. MICHENER~ Eastman Kodak Company Rochester, N. Y. 14650 Thickness Uniformity of Kodak Aerial Films The maximum thickness variation found in the film was less than two-thirds of that allowed for the platen of the camera. ERIAL PHOTOGRAPHIC films are manufac- negative-type films intended primarily for A tured in various thicknesses to meet the conventional reconnaissance and photogram- requirements of different systems which use metric applications. This support is about 20 aerial photography as a means of recording to 25 percent thinner than the cellulose ester- information. The thickness of an aerial film type film bases which were used for so many is mainly determined by the thickness of the years for these types of aerial films. The transparent plastic material used for the film physical characteristics of the 102 pm thick support. The film support in all Kodak aerial Estar base are vastly superior to the former films is polyethylene terephthalate, a poly- thicker cellulose ester film supports. ester resin, which Eastman Kodak Company Estar thin base and Estar ultra-thin base calls Estar* polyester support. At the present supports are for aerial films used in sophisti- time Estar support is made in four different cated reconnaissance systems where maxi- thicknesses for aerial film use. Included in the mum footage and minimum weight are a ABSTRACT:Eastman Kodak Company conducted an extensive series of tests on one of its popular aerial films which has Estar as its base-Kodak Double-X Aerographic film 2405. The materials were tested with a special electrome- chanical thickness gage which had an accuracy of 2.5 pm and a sensitivity of 0.25 pm. As the emulsion and film-backing coatings are very thin relative to the Jilm base, and also have relatively small thickness variations, any noticeable variation in total thickness was essentially due to that of the base itself. The maximum variation amounted to approximately 9 pm. Thinner film bases had still smaller variations. official name of each aerial film are adjectives prime requirement. Some conventional aerial which give the film support thickness as cameras can successfully use Estar thin-base shown in Table 1. products but film transport and flatness Estar thick base would produce a film too problems can exist in other cameras. The use thick and stiff to give good performance in of Estar ultra-thin base films requires spe- existing aerial cameras so presently this sup- cially designed systems for satisfactory port is not used for aerial negative-type films. performance. It makes an excellent support for aerial dupli- As the photogrammetrist is mainly con- cating film where dimensional stability is the cerned with films on 102 pm Estar base, the prime consideration. Films of this type are balance of this paper will deal primarily with beginning, in some applications, to replace the thickness and thickness variations of these glass diapositive plates used in stereo plotters. products. The three principal aerial camera Estar base, with a thickness aim of 102 pm, negative films used in mapping produced on is the film support mainly used for camera this base are listed in Table 2. There is a difference of 14 pm in the thick- ness aim among these three products. The t Presented at the Symposium on Image Defor- mation, Ottawa, Canada, June 1971. difference is entirely in the thickness of the * Estar is a registered trademark. light-sensitive emulsion. Color-film emulsions THICKNESS UNIFORMITY OF KODAK AERIAL FILMS are generally thicker than black-and-white film emulsions because they contain many more individual layers. To maintain uniform photographic and sensitometric character- Thickness Aims, Micrometers istics within a product, it is necessary to con- trol precisely the thickness of the emulsion Static Resistanl Sup Emul- Total layers. The emulsion layers, being relatively Backing port sion thin and controlled within +5 percent, con- -- - Kodak Plus-X Aerographic tribute very little to the thickness variation film 2402 (Estar base) <1 102 7.6 110 of the total film. Results of several large studies have consistently shown that the Kodak Double-X Aerographic film 2405 (Estar base) <1 102 10.8 114 thickness variation in a complete film is no greater than that which exists in the film Kodak Aerocolor negative film 2445 (Estar base) <l 102 21.3 124 support on which the emulsion is coated. The static resistant backing on these three film products is a thin, transparent coating connected in series opposition. At some neu- which reduces the possibility of static elec- tral position of the armature, a null signal tricity generation. The backing layer being output results. The direction and magnitude extremely thin also contributes very little to of armature displacement from this null are the film's total thickness variation. indicated by the phase and magnitude of the The precise control over the thickness of output voltage from LVDT. the emulsion layers and the backing layer The amplifying equipment supplies the leaves the film support as the only significant 2400 Hz excitation for the transducer and contributor to thickness variations in the converts the electrical thickness indication complete film. into a form suitable for driving the recorder Thickness variations for this study were of the measuring instrument. These two measured on an electromechanical thickness items of equipment were manufactured by the gauge designed and built at Kodak Park. Sanborn Company in Waltham, Massachu- This gauge continuously records the thickness setts, and are designated as their Model of a section along a center line of a 35 mm 151-5460 Single Channel Basic Assembly wide sample. The instrument is capable of equipped with 150-110 Carrier Preamplifier. recording the sample thickness to an absolute The 35 mm wide sample to be measured is accuracy of 2.5 pm and of reliably detecting driven through the instrument by rubber- thickness variations as small as 0.25 pm. tired transport wheels located directly under A photograph of the thickness gauge is the pressure wheels. The transport wheels are shown in Figure 1. Operation of the measur- designed to give a sample speed equal to the ing device depends on a transducer which record-chart speed so that record and sample converts minute displacements into electrical can be compared directly. The measuring signals. The particular transducer used is a spindle that includes in its structure the commercially available "Linear Variable Dif- armature of the linear variable differential ferential Transformer" (Schaevitz LVDT- transformer has a replaceable, hardened, Model 100ML). It consists of three coaxial spherical shaped, tool-steel point which rides coils wound on a ceramic tube and a soft iron directly on the film surface. The anvil over cylindrical armature which moves coaxially which the other surface of the film slides has within the coils. The center coil is energized a cylindrical surface of sapphire to minimize with a 2400 Hz supply. The outer coils are wear. The measuring spindle applies a force oi about 20 grams to the film surface. In actual use an accurate feeler gauge is used to preset the instrument so that the null point is located in the center of the trace. Thickness variations of f 12.5 pm can then Nominal Thickness be recorded using the full width of the re- Description of cording paper. Micrometers (pm) Inchas Shown in Figures 2 and 3 are typical thick- ness profile traces obtained on samples of Estar thick base 178 0.0070 Kodak Double-X Aerographic film 2405 Estar base 102 0.0040 Estar thin base 64 0.0025 (Estar base). The upper trace in each figure Estar ultra-thin base 38 0.0015 shows the thickness variation in the complete film while the lower trace was produced from ~HOTOGRAMMETRICENGINEERING, 1972 I - )' , I hi* FIG.1. Thickness recording gage. the identical strip after the emulsion layer variation in this profile is greater than the was chemically removed. These traces graphi- average found in a large study. cally show that variations in film thickness Thickness profiles of complete films are not are primarily the direct result of thickness made routinely so, as part of this study, a variations in the film support. Figure 2 shows full-width production roll of Kodak Double-X a profile having about a 1.3 pm thickness Aerographic film 2405 (Estar base) was ana- variation over the 24 crn distance and repre- lyzed for thickness variation. Several strips sents a flatter than average film. The profile 35 mm wide were cut across the width of the in Figure 3 shows about a 5 pm thickness master roll at two locations about 30 meters variation which occurs over a distance of apart. The remaining film between these about 6 cm. As will be shown, the thickness locations was then slit into 35 mm strips in Canplete film - Emulsion removed 24cm b FIG.2. Thickness profile of Kodal Double-X Aerographic film 2405 (Estar base). THICKNESS UNIFORMITY OF KODAK AERIAL FILMS --- Comlete film I Emulsion removed I FIG. 3. Thickness profile of Kodak Double-X Aerographic film 2405 (Estar base). the length direction of the roll. Thickness shall not depart from a true plane by more profiles were made of these strips. than 13 pm (0.0005 inch). The variation al- Included in the analysis of these data was lowed in the unevenness oi the camera platen the thickness variation found within a 23 cm is over 50 percent larger than the average X23 cm (9 inchesX9 inches) film format. The thickness variation found in the film. thickness variation was determined in 54 Standard deviations of the thickness varia- locations over each 23 cmX23 cm-format. tions were also calculated for across-the-width This procedure was repeated on 96 formats and along-the-length of the master roll.
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