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LINE PIPE GLOBAL www.magazine.mannesmann-linepipe.com Issue 12 · April 2019 Transport, logistics, mobility We make a difference Germany Great Britain Poland Also available Reconstruction of Waste Disposal New construction of online! Schiersteiner Bridge Wembley Park Katowice bus station Page 12 Page 16 Page 20 magazine.mannesmann-linepipe.com EDITORIAL Dear Reader: The new issue of Line Pipe Global focuses For example, you can fi nd out on which on transport, logistics and mobility. route our pipes reach the USA. A fi gure Under the motto "We make a dif- that may surprise many of you in this con- ference", we don‘t want to look at the text: For the transport of our HFI-welded well-known aspects of applications in the pipes, we continuously have 90 special classic line pipe sector, but rather present wagons of Deutsche Bahn in service. Not exciting projects in which our products only a reliable, but also a very sustainable have been used. From the leading role transport alternative, as has been recently in a bridge construction project to a new confi rmed by DB Cargo. In 2018, rail bus station as part of a sustainable trans- transports have enabled us to reduce our port concept, and from there to innovative CO2 emissions by 2,080 tons to 825 tons waste disposal. compared to road transport by truck.* In addition, we look to the future and Here, too, we make a difference! give you an outline of the application area On the following pages of this issue of transport and hydrogen storage. you can read about the opportunities "We make a difference" also stands Mannesmann Line Pipe products open up *Calculated with EcoTransIT World for the logistics services we provide to our for our customers in the fi elds of trans- according to DIN EN 16258, customers and shows how we ourselves port, logistics and mobility, both now and Annex D Level 4 of DB Cargo. depend on the transport of our goods. in the future. I wish you a stimulating and enjoyable read! Jörn Winkels Director Technology and Sales 2 LINE PIPE GLOBAL · 12/2019 Contents Cover story 4 6 04 Transport, logistics, mobility 06 Mobility - Getting the curve into the future 08 Interview – "From A to B was yesterday. Today, the whole alphabet is involved." 10 Farewell pipe! 8 10 Projects 12 Reconstruction of Schiersteiner Bridge 16 Waste Disposal Wembley Park 20 New construction of Katowice bus station 22 Sea Tank Terminal Antwerp 12 16 26 Elbtunnel St. Pauli-Renovation, Hamburg 28 Natural gas high-pressure pipeline in Lower Austria On the go 30 Snapshots from all over the world 20 22 26 28 LINE PIPE GLOBAL · 12/2019 3 Cover story: We make a difference Photo: © iStockphoto.com Photo: Transport, logistics, mobility We make a difference Mobility, transport and logistics play an important role in the globalized economy. That oil, gas and water are transported via pipelines is a well-known fact. The focus of this issue is the extent to which products from Mannesmann Line Pipe assist in the flow of goods, transportation, and the plans for the metropolises of the future. Without regular local supplies of electricity, We move much more natural gas, oil, water and fuels through But our contribution towards mobility is pipeline networks, practically nothing not limited to pipes for pipelines. Prod- would work in the municipalities, in the ucts from Mannesmann Line Pipe can economy and in private households. be found in bridges, distribute kerosene Mobility and transport are inconceivable in airports, serve as extinguishing water without reliable energy supplies. pipes in railway tunnels, or they have been used, for instance, in the passages Pipelines against unending traffic jams of the St. Pauli Elbe Tunnel, which has The mostly invisible transportation of eased the commuter traffic load on the energy facilitates mobility in two ways: If Port of Hamburg for over 100 years now. our daily demand for energy carriers were met exclusively via road, rail, or waterway Part of tomorrow‘s mobility transport, we would be faced with unend- Power-to-gas, large-scale hydrogen use, ing traffic jams and high transport risks or intelligent waste disposal concepts for every day. Fuel supplies via pipelines not conurbations are just a few of the many only take the load away from traffic routes other topics that we report about in this and make them safer – in fact, it is thanks issue. to them that this traffic is possible at all in the form we know today. 4 LINE PIPE GLOBAL · 12/2019 Getting the curve Down the pipe! into the future Waste disposal 2.0 How renewable electricity can In London‘s Wembley Park district, contribute to CO2-neutral waste is extracted through an under- mobility. An outlook. ground pneumatic pipe system. Page 6 Page 16 Clever and simply ingenious. "Katowice 2030" Old Elbe tunnel rehabilitated As part of the urban development with "Fuchsrohr System" concept, the new bus station will become an important traffi c junction. The rehabilitation of the two tunnel tubes in the St. Pauli-Elbtunnel was started in 2010. Page 20 With pipes from Mannesmann Line Pipe. Page 26 Interview "From A to B was yesterday" - Thomas Bardzik explains the complex logistics services pro- vided by Mannesmann Line Pipe. Page 8 A ship is bound to come... It‘s a long way to the "States". Read how our pipes get there. New bridge over the Rhine Page 10 The reconstruction of the Schiersteiner Bridge between Mainz and Wiesbaden is making progress. We visited the site. Page 12 LINE PIPE GLOBAL · 12/2019 5 Cover story: We make a difference Composing: © kuempellorenz.de Composing: Cover story: We make a difference Mobility - Getting the curve into the future Projekt The storage of surplus electrical energy generated from renewable sources plays an important role in the context of the energy turnaround. The more electricity we generate from renewable energies, the greater the possibility of a CO2-neutral use of hydrogen and methanized natural gas. An outlook. Hydrogen for industry the CO2 balance of conventional fuels. Hydrogen consumption in Germany is In addition to applications in other enormous. About 20 billion standard chemical sectors, such as drug and cubic meters are produced annually in fertilizer production, there is a vast po- this country, and worldwide even 500 tential for the use of green hydrogen or billion. Usually hydrogen is produced by synthetic fuels produced with the aid of steam reforming with natural gas. How- green hydrogen in the mobility sector: in ever, this process releases enormous inland waterway and maritime transport, amounts of carbon dioxide. About 10 in air traffic, as well as in truck and rail tons of CO2 are emitted for the produc- traffic. tion of a single ton of hydrogen. Among the largest industrial users are refiner- Power-to-fuel ies that need hydrogen to desulfurize On behalf of Audi AG, in 2013, ETOGAS petrol and diesel. If renewable energies GmbH erected a 6 MW pilot plant for could be used here for electrolysis, the conversion of excess green elec- this production would be almost CO2 tricity into renewable natural gas in emission-free, with positive effects on Werlte, Lower Saxony. Besides hydrogen 6 LINE PIPE GLOBAL · 12/2019 The future with Wind energy hydrogen can come - we are well prepared! Electrolysis Manuel Simm, Regional Sales Manager Power grid MANNESMANN FOR H2 from regenerative sources, CO2 from distribute offshore wind power from the of hydrogen on such higher-strength an existing biogas treatment plant in North Sea, are possible candidates. The materials, investigations were carried Werlte is also used for methanization. pilot plant is to start in 2022 with a fi rst out together with Salzgitter Mannes- The new plant thus produces renew- module, after which a new module will mann Forschung GmbH on grade X70 able fuel, called "e-gas" by Audi. The be added every other year until 2028. steel (according to API 5L). Round tens- consumption of the Audi g-tron models‘ ile test specimens of the base material vehicle fl eet is precisely documented Mannesmann pipes for hydrogen and HFI welds were subjected to slow and fed 1:1 into the natural gas grid, transport and storage strain-rate tensile tests in an atmo- so it can actually be termed climate- Mannesmann Line Pipe can offer its sphere of 80 bar hydrogen and 80 bar neutral fuel consumption. customers suitable products and nitrogen. Manuel Simm explains the solutions for the transport and storage results: "Neither in the base material Power-to-gas of hydrogen. The requirements of nor in the HFI weld specimen did we Power-to-gas technology converts EIGA, the European Industrial Gases observe any relevant infl uence of the regeneratively produced electricity Association, are generally not a problem. hydrogen on the course of the stress- into chemical energy in the form of Manuel Simm, responsible Regional strain curves, the yield strength or various gases. Water is fi rst split into Sales Manager at Mannesmann Line the tensile strength and thus on the hydrogen and oxygen by electrolysis Pipe: "For durable resistance to the strength of the material as a whole. and then CO2-methanized. The result conditions of hydrogen transport, the This means that we have also qualifi ed is synthetic natural gas. As a matter inside surface of our pipes is free from higher grades for use as hydrogen line of interest: Germany has a nationwide weld upsets in accordance with ISO pipes." His fi nal conclusion: "The future infrastructure of over 400,000 km of 3183. Potential points of attack in the with hydrogen can come - we are well natural gas pipeline network and over material itself are limited to a minimum, prepared!" 50 underground natural gas pipe arrays because the phosphorus and sulphur with a current capacity of 23.5 billion contents are even lower than specifi ed www.mannesmann-innovations.com standard cubic meters.