Installation Guide

Home , Mill finish

THE NEXT GENERATION OF INSTALLATION STEALTHBOND INSTALLATION GUIDE

INSTALLATION GUIDE

2017 NSTALLATION MANUAL

This Manual is intended for use by StealthBond® Dealers only

www.StealthBond.com 844-5-STEALTH 844-578-3258 TABLE OF CONTENTS

6 Installation Information 42 Pipe Boot

7 Prepping Job Site 44 Panel Endlap

8 StealthBond® Fastening Schedule 46 Fascia Cover

10 StealthConnector® 48 Gable Rake

12 StealthBond® Adhesive 50 Tools

14 Panels 52 Helpful Formulas

16 Magnet Safety 53 Installation Considerations

18 Eave Drip

20 Eave Flash

22 Valley

24 Transition

26 Gambrel

28 Sidewall

30 Endwall

32 Hip Cap (option 1)

34 Hip Cap (option 2)

36 Vented Ridge

38 Ridge Cap

40 High Side Eave

Doug Hibbard, Director of Sales Jeremy Kelsey, Tech Support Jim Horton, Product Development Magan Jenkins, Marketing [email protected] [email protected] [email protected] [email protected] O:904-696-4215 O: 904-696-4682 O: 904-696-4653 O: 904-696-4234 C: 630-399-0386 C: 904-696-9232 C: 904-588-3127 C: 904-330-8833 IMPORTANT Finishes Warranties 40-year warranted SMP is a siliconized 40-year SMP panels are warranted against paint polyester premium coating applied to a galvanized peel, check, chip, or crack resulting from a manufac- steel substrate coated with zinc. This finish consists turer’s defect for a period of 40 years from the date of a primer coat top and bottom and the primary of invoice provided the project installation meets color applied to the top of the panel. the limitations detailed in StealthBond’s© SMP warranty document. For full warranty coverage, panels Colors must be installed more than 1000 feet from a coast- For panel color selection, please refer to the line with surf conditions. Those projects located StealthBond® Metal Roofing Color Chart. within one mile proximity of an aggressive environment require an annual maintenance program of the Panels are also available in 25-year warranted building in the form of a third party verified annual Acrylic coated Galvalume ASTM-A792 structural fresh water rinse. steel grade 50 and non-warranted hot dipped G-90 galvanized mill finish. Please note, acrylic coated Acrylic coated Galvalume panels are warranted Galvalume panels may not weather uniformly after not to perforate due to red rust for a period of 25 installation. This is not a defect in the product or a years provided the project installation meets the cause for rejection. If non-uniform weathering is a limitations detailed inStealthBond’s© warranty concern, StealthBond® recommends selection of a document. For full warranty coverage, panels must color-coated panel. be installed more than one mile from an aggressive environment such as, but not limited to, salt water. Job Estimating and Takeoffs Those projects within a 1/2 mile to one mile proxim- StealthBond® offers this valuable service at no ity of an aggressive environment are covered by a charge. In order to complete estimation requests, five-year warranty. Due to the characteristics of the it is absolutely necessary that StealthBond® be coating, cosmetics cannot be controlled and are not furnished with detailed, accurate information and covered by the warranty. drawings regarding the project prior to assistance. Patent Information StealthBond® can assist customers in determining U.S. Patent No: 9,499,987 Roofing Systems for Low the amount and length of material required for Slope Membrane And Steep Pitch Metal Roofing the project, but it is the customer’s responsibility to review and field verify the material required to complete the project. StealthBond® will not be held accountable for incorrect lengths and quantities. Prior to ordering and installing materials, all dimensions should be verified by field measurements. Job Site Delivery Available The job site delivery disclaimer must be completed to use this service. IMPORTANT Delivery, Handling and Storage StealthBond® recommends all installers Proper care in storing and handling metal panels comply with the Florida Fall Protection Act, all OSHA is essential in providing you with years of service. (Occupational Safety & Health Administration) Panels should be installed immediately to prevent requirements (#3146, dated 1995), and any other storage oxidation or paint peel. Any panels not applicable safety rules or laws. immediately installed must be kept dry and stored in an indoor area. Extreme caution should be taken in Cancellations order to prevent moisture penetration of the stack(s) StealthBond®will honor cancellation prior to manu- by rain, snowfall or condensation. Condensation is facturing. Any order which has already been manu- moisture that accumulates naturally from the factured is the property of the purchaser. change in temperature of the material nested in a Claims stack where adequate ventilation has been restricted. All claims of shortage, damage, etc. must be made Store the panels off the ground, on wooden blocks within 48 hours of the date of receipt. Claims must be with one end slightly elevated. Cut banding to allow accompanied by a copy of the bill of lading verified the stack to expand and allow a small amount of by the shipper which must indicate shortages or ventilation. Cover the stack with loose canvas tarp damages as received. StealthBond® can not honor or waterproof paper. Covering should be placed over shortage or damage claims on freight carriers unless the stack but never tightly secured to the ground to the carrier’s paperwork is duly noted. allow air flow. Do not cover metal with plastic as this Disclaimer can create condensation. The information contained in this product manual Safety Precautions is subject to change without notice. StealthBond® It is the responsibility of the buyer to ensure the safe reserves the right to discontinue or modify products installation of these product systems. Metal panels and installation methods at any time without notice have sharp edges, therefore protective clothing and and incurring no obligation. Contact StealthBond® to gloves should be utilized. To prevent eye injury, safe- obtain the latest information. ty glasses must be worn when drilling or cutting steel 5V-Crimp metal roofing panels are prone to oil panels. Steel panels can become slippery when wet. canning, a wavy distortion in the flat or nearly flat Use extreme care when walking on any roofing panel. area of the panel. Oil canning will not be considered Proper underlayment is necessary to prevent fall- a reason for rejection or claim. through. Plywood is recommended on all non-structural panel applications. Do not work on steel panels Throughout this product manual each panel series when wet or when weather conditions are is specified per StealthBond® recommended use and not suitable for safe installation. application of these products. The use of these products should not vary from these recommendations or should not be applied using another manufacturer’s specifications or guidelines. If you have any questions about any of the products and their appropriate applications, please call StealthBond®. NOTICE: The application details are for illustration purposes only. These details may not be suitable for all building designs or conditions. Projects should be engineered to conform to building codes, regulations, and industry practices which are applicable. Consult StealthBond® for any additional information not outlined in this manual. WWW.STEALTHBOND.COM INSTALLATION INFO Panel not just the external metal roofing panels. In general, There are three critical measurements involving roof the test criteria is to evaluate the assemblies ability panels: the length required at the eave, the peak end to continue to support the imposed loads and to and the amount of panel lap (if required). In each resist the passage of flame, high temperature, or hot case a certain measurement is required. Check each gasses which will ignite combustible sub-assembly, measurement to ensure panel placement gives you framing, or decking materials from an exterior source. the distance required at the eave, peak and endlap For detail information on specific assembly ratings condition (if required). In most cases any variance see the UL Fire Resistance Directory. can be taken out at the eave and peak. Attaining a class “A” or “B” fire rating requires the Accessories installation of one of the following - a minimum ¼” This publication details the standard line of trims thick Georgia Pacific “Dens Deck”; a minimum 4mm and accessories for 5V-Crimp roofing applications. thick Partek Insulation’s Inc. “Roctex”; a minimum Additional trims, including custom accessories, are ½# “Versa Shield”; a minimum 5/8” water resistant available upon request. type X gypsum sheeting with treated core and facer; or any other product with a current product approv- Substrate al - over the combustible deck prior to installing the In residential applications, StealthBond® recom- metal roofing panels. mends the use of minimum 15/32 plywood or 7/16 OSB decking. In addition, we specify a 30# felt be Trimming and Cutting Steel Panels installed in accordance with local building code Whether cutting with the profile (length-wise) or requirements to control condensation. NOTE: Stealth- across the panel (width wise), it is best to use an Bond® does not recommend the use of square head- electric nibbler, shears or hand tin-snips. It is very ed cap nails. If tin tabs are used to secure the 30# felt important to cut panels one at a time with the finish to the decking material, StealthBond® recommends side of the panel facing down on wood blocks. Care a separation sheet of 15# felt or rosin paper be used should be taken to ensure that the hot metal parti- over the 30# felt. If the building parameters differ cles and filings from cutting and securing the panel from those stated in the manufacturer’s recommend- do not become embedded in the panel. ed fastening schedule, specific fastening calculators must be computed by the engineer of record. CAUTION: Filings from screw and panel cuttings must be cleaned off the panel after screws have Metal Re-Roofing Over Shingles been applied through the panel to avoid rust marks StealthBond’s metal roofing panels may be installed or “bleeding” on the panels. Failure to comply with over existing asphalt shingles, provided the roof the above procedures relieves StealthBond®, and its decking integrity has been confirmed to be free of parent company, Gibraltar Industries, of responsibili- any moisture decay that would prevent un-level- ty for any resulting damage to, or deterioration of the ness or fastener pull out capacity. NOTE: Ordinances finish and voids any paint or finish warranty. Stealth- regarding roofing applications over existing shingles Bond® vary by county and state. Check your local building code organization for more information. The panels may be applied directly over one layer of existing shingles, provided a separation sheet is -in stalled on top to the shingles. We require a minimum 30# felt. Metal Roofing Fire Resistance Ratings StealthBond® metal roofing panels have been ana- lyzed for fire resistance ratings according to test criteria set forth by Underwriters Laboratories “Standard Fire Tests of Building Construction and Materials” (ANSI/UL 263), and ASTM E119 and NFPA 251. The fire resistance rating is for the total assembly and 6 CAUTION IMPROPER LOADING AND UNLOADING OF BUNDLES AND CRATES MAY RESULT IN BODILY HARM AND/OR MATERIAL DAMAGE. StealthBond® IS NOT RESPONSIBLE FOR BODILY INJURIES AND/OR ! MATERIAL DAMAGES RESULTING FROM IMPROPER LOADING AND UNLOADING ! Prepping Job SIte & Materials RECEIVING MATERIAL • It is the installers job to unload material from the delivery truck • The installer is responsible for providing suitable equipment for unloading material from delivery truck • Check condition of material • Review Shipment against shipping list to ensure all materials are accounted for. • Damages and Shorteges should be noted on the bill of lading at the time of delivery • StealthBond® is not responsible for anydamages or shortages unless they are documented in writing and presented to StealthBond® within 48 hours. GENERAL HANDLING • Handle carefully to avoid damages and prevent bending of panel or abrasion to finish • Bundle should remain crated until it is in place of storage • Reference MSDS Sheet for Adhesive Handling Details MANUAL HANDLING • Handle with care to prevent scratching of material • Clean gloves should be worn at all times to prevent reaction with salts found on bare skin • Installers should wear rubber sole shoes to prevent scuffing on panels • Panels should be carried by grasping the edge so the panel is parallel to the ground •The panel should not be carried perpandicular to the ground as this could cause the panel to bend or buckle. (6’-8’ max). PRIOR TO INSTALL • Inspect the installation area, report any to the proper parties • Inspect all inventory and tools • Check adhesive dates on all adhesive tubes CORRECT • Inspect the installation area, report any to the proper parties. • Plan Panel Layout • Check substrate for any for any protruding nails or fasteners • Inspect the installation area, report any to the proper parties.

7 WWW.STEALTHBOND.COM STEALTHCONNECTOR© FASTENING SCHEDULE Testing Data and Specifications Technical Information American Society for Testing and Materials, ASTM E 1592. 5V-Crimp Panel Accelerated Testing of coating 2000 hours, ASTM G23. Salt Spray testing of coating 1000 hours, ASTM B 117. Xenon-arc light & moisture exposure, ASTM G 155. Fire Resistance Testing, ASTM E108 or UL790. Physical properties of roof membrane, TAS 110.

Wind Driven Rain Testing per; TAS 100 - HVHZ (High Velocity Hurricane Zone)

Roof Uplift Testing per; TAS 125 – HVHZ (High Velocity Hurricane Zone) Underwriters Laboratories (UL) 580 Profile Detail Underwriters Laboratories (UL) 1897 Factory Mutual (FM) 4471. 24” coverage

1 7/16” Code Approvals 12” UL-UL Fire Resistance Directory # R20735, - 2015 HVHZ-Miami Dade Code Approval NOA #15-1216.07, - 2014 FBC-Florida Building Code Approval # FL-17955 R 2-II, - 2014 ICC-ES - International Building Code- # 17-03-08, - 2015 Maximum Tested Design Pressures 26 ga 26 ga Field. Perimeter & Field Perimeter & Zone Corner Zone 1, 2, 3 Zone 1 Corner Zone 2, 3 Minimum Decking 15/32” 19/32” 19/32” Maximum Design Pressure -67.5 psf -86.25” -105 psf Maximum Connector Spacing 24” 24” 12” Maximum Mean Roof Height Chart 1 Chart 2 Chart 3 1. Extrapolation and rational analysis by a Florida Licensed Architect or Structural Engineer is allowed outside the Miami-Dade HVHZ compliance area. 2. Extrapolation and rational analysis shall not be allowed above the maxi- Roof Zones a mum tested design pressures within the Miami-Dade HVHZ compliance area. 3. Interpolation is allowed between a Field and Perimeter & Corner test pressure values. 4. For corresponding wind speeds, refer to table 1609.6.2.1(2) of the Florida Building Code. 2. Apply StealthBond® Adhesive on StealthConnector© using a 3/8”-1/2” bead width x 1/4”- 5/16” depth (recommended to achieve optimum coverage. See Table). 3 rows nails. 6” O.C. 29 ga StealthConnector®

6” 1” Embossed Nail Guide 4”

2” 3” 6” 1”

12 ga x 1- 1/4” ring shank nails Note: Dimension a is defined as 10% of the minimum a width of the building or 40% of the mean height of the roof, whichever is smaller, however, a cannot be less than either 4% of the minimum width of the building. or 3 feet. 8 Chart #1 Min. 15/32” Decking- 24” o.c. Maximum Mean Roof Heights for Gable/HipRoofs Slopes 2:12-6.1:12 and> 6.1-12:12(Gable Roofs only) Basic Wind Speed(mph) Exposure 100 110 120 150 160 170 180 190 200 Zone 1 B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft Maximum Mean Roof Heights and Basic Wind Speed C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 50ft D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 38ft 21ft 5V CRIMP Panel Zone 2 B 60ft 60ft 60ft 60ft 60ft 60ft 57ft 40ft NA

5V-26GA-1: Min. 26 ga 5V Crimp Panel NON- HVHZ ONLY C 60ft 60ft 60ft 60ft 46ft 26ft NA NA NA with StealthBond D 60ft 60ft 60ft 40ft 19ft NA NA NA NA Zone 3 A B 60ft 60ft 60ft 52ft 33ft NA NA NA NA Chart #2 C 60ft 52ft 25ft NA NA NA NA NA NA Min. 19/32” Decking - 24” o.c. D 55ft 22ft NA NA NA NA NA NA NA Maximum Mean Roof Heights for Gable/Hip Roofs Slopes 2:12-6.1:12 and> 6.1-12:12(Gable Roofs only) Notes: Basic Wind Speed(mph) Exposure 1) Exposure category for the structure location shall be as defined 100 110 120 150 160 170 180 190 200 in the Florida Building Code

Zone 1 2) Limitations are based on an effective wind area of 10ft 2 or less B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 3) Topographic factors such as escarpments or hills are not C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft included in the above assessment

D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 4) Applicable for Enclosed Buildings without overhangs Zone 2 HVHZ

5) NA = “Not Allowed” B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 6) Kd = 0.85 C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 35ft 21ft D 60ft 60ft 60ft 60ft 60ft 48ft 26ft NA NA 7) Projects with mean roof heights of greater than 60 ft shall be evaluated by a licensed design professional Zone 3 A

B 60ft 60ft 60ft 60ft 60ft 60ft 40ft NA NA C 60ft 60ft 60ft 52ft 27ft 19ft NA NA NA Chart #3 D 60ft 60ft 48ft 22ft NA NA NA NA NA Min. 19/32” Decking - 12” o.c. Maximum Mean Roof Heights for Gable/HipRoofs Slopes 2:12-6.1:12 and> 6.1-12:12(Gable Roofs only) Design wind loads are calculated using Vasd = Vult√0.6 Basic Wind Speed(mph) Exposure per 1609.3.1. 100 110 120 150 160 170 180 190 200 Zone 1 AFor hip roofs 2:12 to 5.6:12, Zone 3 shall be treated as B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft Zone 2. D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft Zone 2 B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft HVHZ C 60ft 60ft 60ft 60ft 60ft 60ft 60ft 60ft 44ft D 60ft 60ft 60ft 60ft 60ft 60ft 60ft 33ft 19ft Zone 3 A B 60ft 60ft 60ft 60ft 60ft 60ft 60ft 48ft 33ft C 60ft 52ft 60ft 60ft 60ft 33ft 19ft NA NA D 55ft 22ft 60ft 52ft 26ft NA NA NA NA 9 STEALTH

CONNECTOR IMPORTANT: INSTALL STEALTHCONNECTOR® WITH PRINTED ID LABEL FACING UP

1.Install first run of connector parallel with eave approximately 8” from edge of roof, nail according to fastening pattern.

2.Install subsequent connectors parallel with the eave every 24” from 1st connector. (Install hint: nail connector every 12” as you roll it out and follow with nail gun for quicker installation)

3. Where StealthConnector® intersects valley, overlap slightly to allow continuous bead of adhesive.

FASTENINGDRAWING STEALTHCONNECTOR® INFORMATION OF ALL THE PARTS AND PCS OF THE SYSTEM Utilize CANembossed GO HERE, pattern JUST INSERT on INTOconnector THE RIGHT for WITH ANY INFO NEEDED fastener placement as dipicted on fastening schedule.

NOTE: If needed, StealthConnector® can be cut into manageable lengths before placing them on the roof.

10 Warning: Make sure connector lays flat across the roof, if a ‘bubble’ forms, cut the connector STEALTH and nail both ends down ( see figure 2 & 3). CONNECTOR

3 rows nails, 6” O.C. 29 ga StealthConnector

6” 1” Embossed Nail Guide

4”

1” 3” 6” 2”

#12 1- 1/4” ring shank nails

11 PRECAUTIONS IT IS NOT RECCOMENDED FOR AN INSTALLER TO BE ON A ROOF IN A LIGHT RAIN, METAL ROOFING IS A SLIPERY SLOPE WHEN WET.

Use with adequate ventilation. Inhalation of vapor during application and cure may cause ADHESIVE slight eye and throat irritation. In case of contact with eyes, PACKAGING: TWIN 200 ML DUAL CARTRIDGES = 400ML OR (13.5 oz.) lips, or mouth, flush thoroughly with water. If irritation persists, PHYSICAL PROPERTIES consult a physician. Avoid re- peated, prolonged contact with ASTM C 1184 skin. See MSDS for additional ASTM C 661 information. KEEP OUT OF ASTM C 792 ASTM C 961 (Modified) REACH FROM CHILDREN. ASTM C679 TAS 123 (A)/ASTM C 1184 (Modified) ADHESIVE OVERVIEW StealthBond® adhesive provides a permanent structural bond and is an all-purpose modified flexible epoxy that provides excellent tensile, peel and shear strength. StealthBond® adhesive exhibits superior adhesion and remains flexibility for a variety of substrates including: concrete, wood, FRP and most metals without the use of a primer. StealthBond® adhesive has a user friendly and forgiving 1:1 by volume mix ratio. Light stable and highly UV resistant. StealthBond® adhesive outperforms “brittle” 2-Component systems by retaining high peel strength and flexibility through a wide temperature range APPLICATION DEPTH Expected Adhesive Bead size coverage LF (lineal foot) 1/4” 5/16” 3/8” 1/2” length lineal foot 1/4” 34’ 20’ 28’ 17’ 5/16” 20’ 28’ 17’ 15’ (17’ Target yield LF length of coverage per duel car- WIDTH 3/8” 28’ 17’ 15’ 11’ tridge) A single 3/8” – 1/2” bead width X 1/4” – 5/16” bead 1/2” 17’ 15’ 11’ 7’ depth is recommended to achieve optimum coverage. (See table) SURFACE PREP

Apply to clean, dry surfaces is preferred free of contaminants that can adversely affect adhesion. StealthBond® adhesive can actually displace some moisture such as a light rain or dew to form a strong adhesive bond. Testing wet substrate compatibility with this product before full application is recommended.

12 PRECAUTIONS ADHESIVE TIPS

• If Adhesive is hard to dispense, place in microwave for 1 minute to warm adhesive up. CORRECT

• When dispensing adhesive bead, toward the end of the Adhesive should be solid gray bead circle back giving the bead of adhesive a “Tail”, this will prevent dragging the bead onto the underlament.

• DO NOT STORE ADHESIVE IN DIRECT SUNLIGHT. For maximum WRONG shelf life, store unopened product between 65⁰F - 80⁰F.

If adhesive is white or a gradient be sure to keep dispensing to mix 2 parts equally TECHNICAL DATA PART A PART B BLEND Specific Gravity 1.19 1.44 1.315

Color White Black Gray

Viscosity (cps) *Brookfield Helipath T-E @ 5 rpms, 72 ⁰ F 80,000 160,000 140,000

Work Time, * Starting @75⁰ the estimated work time increase or decrease is by a factor of 1.6 every 10⁰F difference in temperature.

Open Time 25 min. DEGREE WORK TIME Ultimate Peel Strength* 50pli Tensile Strength 825 psi. 35⁰F 22.4 min Lap Shear 750 psi. 45⁰F 20.8 min Elongation 100 % 55⁰F 19.2 min Shore Hardness A 82 65⁰F 17.6 min High Temperature Resistance : Up to 350⁰F for short periods 75⁰F 16 min Low Temperature Flexibility : Properties retained to -75⁰F 85⁰F 14.4 min SURFACE PREP 95⁰F 12.8 min STORAGE 105⁰F 11.2 min 6 Months. For maximum shelf life, store unopened product between 65⁰F - 80⁰F. < 35⁰F application is not recommended Part B is cold storage sensitive. Do not store below >105⁰F adhesive curing may be too 65⁰F for more than 1 week. rapid for panel installation The 400 ml dual cartridges may be warmed up to 65⁰F - 80⁰F prior to application to increase flow *Per ASTM D 1781-93 Standard Test Method either in a heated cabinet, vehicle or warmed in a for Climbing Drum Peel for Adhesive microwave oven for 1 min. per cartridge.

13 adhesive WWW.STEALTHBOND.COM PANELS

1. Apply 3/8” bead of adhesive along eave, valley and across every connector ¬ -approximately 26” (just more than one panel covers).

2. Carefully lay panel into adhesive paying close attention not to drag edge of panel into adhesive on top side.

3. Fasten top of panel, making sure the fastener will be concealed under trim, to secure panel before stepping on it.

4. Attach magnetic hold down on top of panels in areas where the connectors are located to secure panels in place while adhesive bonding occurs.

WARNING: Do not place more adhesive than you can cover in the workable time (approx. 15 minutes, will be shorter on hot days).

Note: Fill Ribs at the bottom of the panel with StealthBond® Adhesive to prevent moisture and filtration up the rib.

14 PANELS

NOTE: If needed use Nails/Pancake screws at leading adge to hold down panel in low spots and magnets to hold down panel on trailing edge or anytwhere that the panel is trying to not sit into adhesive ( See Figure 2).

NOTE: If more time is needed before the next panel is installed, flatten or scrape off the exposed adhesive on the StealthConnector© before it dries. ( See Figure 3).

FIGURE 3

5V CRIMP PROFILE DETAIL

24” Coverage (+/- 1/16”)

7/16” 11 1/2”

15 MAGNET CARE & SAFETY

• Keep Magnets Clean. LIBRARY • When moving magnets while on the roof, be sure to lift with care not to scratch the metal roofing panels.

• Do not leave the magnets on the roof over- night.

• Be careful when carrying two magnets not to allow them to connect. Magnet strength could potentially connect and pinch fingers.

• If two magnets get stuck together, a pry bar may be needed to seperate. DRAWING INFORMATION OF ALL THE PARTS AND PCS OF THE SYSTEM •Do notCAN allow GO HERE, magnets JUST INSERT to get INTO close THE RIGHT to elec WITH- ANY INFO NEEDED tronic equipment. This includes cell phones.

16 FLASHING ANGLE SPECIFIER CHART MAGNET Profile/Flashing * 1:12 2:12 3:12 4:12 5:12 6:12 7:12 8:12 9:12 10:12 11:12 12:12 CARE & SAFETY Ridge Cap 135o 170o 161o 152o 143o 135o 127o 120o 113o 106o 100o 95o 90o Hip Cap 148o 173o 166o 160o 154o 148o 143o 138o 133o 130o 126o 123o 120o

Pre-formed Valley 136o 172o 162o 152o 144o 136o 128o 120o 114o 108o 104o 98o 90o

High Side Ridge 67o 87o 81o 76o 71o 67o 63o 60o 60o 56o 53o 50o 47o

Eave Flashing 90o 94o 99o 104o 108o 112o 116o 120o 123o 126o 128o 132o 135o

End Wall Flashing 112o 94o 99o 104o 108o 112o 116o 120o 123o 126o 128o 132o 135o

Eave Drip 90o 94o 99o 104o 108o 112o 116o 120o 123o 126o 128o 132o 135o Eave Drip can only be made up to 3:12 slope

Gambrel Flashing To calculate the required pitch (Xo) use the following equation A B X° 180o- (Ao-Bo)= Gambrel Flashing Pitch (Xo)

Transition Flashing X° To calculate the required pitch (Xo) use the following equation

A B 180o- (Ao-Bo)= Transition Flashing Pitch (Xo) * Default pitch unless otherwise specified 17 WWW.STEALTHBOND.COM EAVE DRIP

1. Install trim along the eave of the roof with ring shank nails every 6” into the roof deck.

2. Overlap a min. of 6” with sealant in the lap (hint: trim the hem back to allow the eave metal to sit flush along the kick out). VALLEY

3. Prior to panel installation place a strip of double sided tape along edge of roof approximately ½” from the tip and follow with a 3/8” bead of adhesive just uphill from tape on the trim itself.

4. When it is time to install the panels, be careful to not allow tape to contact the panel until it is in the proper position as double sided tape will not allow movement after contact.

NOTE: Apply butyl sealant at all trim end laps.

18 WWW.STEALTHBOND.COM

EAVE DRIP Stealth Connector (see fastening pattern for placement)

StealthBond Adhesive 12ga x 1-1/4” ring shank nails 5V Crimp Panel Waterproof Membrane 12ga x 1-1/4” ring shank nails StealthBond Adhesive ED-1 Double Stick Tape eave drip eave

3/8” wide bead of StealthBond® Adhesive 5V- Crimp Panel 29ga. StealthConnector© (within 8” of edge of roof) #30 Felt min StealthBond® Adhesive Tube Sealant

Double Stick Tape

ED-1 12ga x 1-1/4” ring shank nails

12ga x 1-1/4” ring shank nail 6”oc

19 WWW.STEALTHBOND.COM EAVE FLASH

1. Install trim along the eave of the roof with ring shank nails every 6” into the roof deck.

2. Overlap a min. of 6” with sealant in the lap (hint: trim the hem back to allow the eave metal to sit flush along the kick out).

3. Prior to panel installation place a strip of double sided tape along edge of roof approximately ½” eave drip eave from the tip and follow with a 3/8” bead of adhesive just uphill from tape on the trim itself.

4. When it is time to install the panels, be careful to not allow tape to contact the panel until it is in the proper position as double sided tape will not allow movement after contact.

NOTE: Apply butyl sealant at all trim end laps.

20 WWW.STEALTHBOND.COM

Stealth Connector (see fastening pattern for placement) EAVE FLASH Waterproof Membrane StealthBond Adhesive

5V Crimp Panel

12ga x 1-1/4” ring shank nails

Double Stick Tape

EF-3 EAVE FLASH

3/8” wide bead of StealthBond® Adhesive 5V- Crimp Panel 29ga. StealthConnector© (within 8” of edge of roof) #30 Felt min StealthBond® Adhesive Tube Sealant

Double Stick Tape

ED-1 12ga x 1-1/4” ring shank nails

12ga x 1-1/4” ring shank nail 6”oc

21 WWW.STEALTHBOND.COM VALLEYS

1. Valley metal is installed from the bottom up, overlapping each piece 12” with butyl tape sealant in between endlap pieces. Place sealant just behind the edge of the top piece of valley ensuring that water cannot creep up between the sheets.

2. Nail off both sides 6” oc with ring shank nails, make sure that the nails are far enough away from the center to be concealed after panel installation (at least 6 ½” from center).

3. Prior to panel installation, install double-sided tape 6 ½” from center of valley on both sides with a bead of adhesive just uphill from tape. Place panel down in its proper position as double sided tape will not allow movement after contact.

4.Magnets may be needed to ensure panel lies flat until adhesive takes over.

Note: Valleys of 30’ or longer may require extended width valley trim

22 WWW.STEALTHBOND.COM

VALLEY 5V Crimp Panel PV-1 6” min

TIP FOR HIPS AND RIDGES HERE

Double Stick Tape 12ga x 1-1/4” ring shank nails Waterproof Membrane StealthBond Adhesive VALLEYS

Decking 5V- Crimp Panel 12ga 1-1/4” ring #30 Felt min shank nail 6” oc 3/8” wide bead of StealthBond® adhesive Tube Sealant 6” PV-1/PV-2 min.

Double StickTape

23 WWW.STEALTHBOND.COM TRANSITION

1. After the panel on the lower pitch is installed, install outside closure strip across the panel by removing each piece from the wax paper and pressing firmly into place ensuring that the glue strip sticks to the panel.

2. Install the CL 2 cleat over the closure strip and secure with 1” pancake screws every 12” (on top of the rib) making sure that the leading edge of the cleat will engage the hem of the Transition flashing

3. To install the Transition flashing, slide the hemmed edge onto the leading edge of the cleat and secure to the deck at the top edge with roofing nails 6” o.c. Make sure the upper half of the flashing sits flat against the deck.

4. Drill and pop rivet the Transition flashing to the cleat.

5. Install the panel on the higher section of roof using double stick tape and adhesive just like an Eave installation.

24 WWW.STEALTHBOND.COM TRANSITION

5V Crimp Panel

StealthBond Adhesive 12ga x 1 -1/4” ring shank nails TF-4

Double Stick Tape TRANSITION

StealthConnector©

3/8” wide bead of StealthBond® Adhesive

12ga 1-1/4” ring shank nails

Tube Sealant 1” Pancake Screw Pop Rivet Double Stick Tape Outside TF-1 Closure 8” Max #30 Felt min

12 ga 1-1/4” ring shank nail 6” oc

CL-2 Decking

25 WWW.STEALTHBOND.COM GAMBREL

1.After the panel on the lower pitch is installed, install outside closure strip across the panel by removing each piece from the wax paper and pressing firmly into place ensuring that the glue strip sticks to the panel.

2.Install the CL 2 cleat over the closure strip and secure with 1” pancake screws every 12” (on top of the rib) making sure that the leading edge of the cleat will engage the hem of the Gambrel flashing TRANSITION

3.To install the Gambrel flashing, slide the hemmed edge onto the leading edge of the cleat and secure to the deck at the top edge with roofing nails 6” o.c. Make sure the upper half of the flashing sits flat against the deck.

4.Drill and pop rivet the Gambrel flashing to the cleat

5V Crimp Panel #30 Felt min 5.Install the panel on the higher section of roof using double stick tape and adhesive just like an Eave installation.

26 WWW.STEALTHBOND.COM GAMBREL 12ga x 1 -1/4” ring shank nail

GF-4 StealthBond Adhesive Double Stick Tape

Outside Closure Strip

1” Pancake Screw

Pop Rivot CL-2

5V Crimp Panel GAMBREL

StealthConnector© 3/8” wide bead of StealthBond® Adhesive

Inside Closure Strip Decking Butyl Tape #30 Felt min GF-1 5V Crimp Panel 12ga 1-1/4” Outside ring shank nails Closure CL-2 8” Max Pop Rivet 12 ga 1-1/4” ring shank nail 6” oc

27 WWW.STEALTHBOND.COM SIDEWALL

1. Install butyl tape to underside leg of the Z closure (hint: install paint side down) and install with 1” pancake screws on top of panel with the top flange of the Z facing in toward the roof, making sure that the leading edge of the Z closure will engage the hem of the Sidewall flashing. (when overlapping Z closure, make sure that the lower section is under the upper section so water flowing along its side VALLEY cannot get in between the pieces).

2. To install the Sidewall flashing, slide the hemmed edge onto the top edge of the Z closure and secure to the wall with an appropriate fastener. Make sure that the fastener is either weather proof or is high enough to be concealed with counter flashing.

3. If Counter flashing is needed install along the top edge if the Sidewall flashing and weatherproof with sealant along the top kick out. Cut-in Reglet flashing is also acceptable here if appropriate with the building construction.

4. Drill and pop rivet the Sidewall flashing to the Z closure.

NOTE: Apply butyl sealant at all trim end laps.

28 WWW.STEALTHBOND.COM

SIDEWALL Tube Sealant

Fastener (by others) CF-3 (or RF-1)

SW-7

5V Crimp Panel

Pop Rivet Butyl Tape

ZC-4 sidewall 1” Pancake Screw

Tube Sealant

Fasteners By Others CF-3 (or RF-1)

SW-7 Pop Rivet ZC-4

5V Crimp Panel

Butyl Tape 1” Pancake Screw

29 WWW.STEALTHBOND.COM ENDWALL

1. Install Outside closure strip across the panel by removing each piece from the wax paper and pressing firmly into place ensuring that the glue strip sticks to the panel

2. Install the CL 2 cleat over the closure strip and secure with 1” pancake screws making sure that the leading edge of the cleat will engage the hem of the Endwall flashing VALLEY 3. To install the Endwall flashing, slide the hemmed edge onto the leading edge of the cleat and secure to the wall with an appropriate fastener. Make sure that the fastener is either weather proof or is high enough to be concealed with counter flashing.

4. If Counter flashing is needed install along the top edge if the Endwall flashing and weatherproof with sealant along the top kick out. Cut-in Reglet flashing is also acceptable here if appropriate with the building construction.

5. Drill and pop rivet the Endwall flashing to the cleat

30 WWW.STEALTHBOND.COM

ENDWALL Sealant (by others)

CF-3 Fastener (by others)

1” Pancake Screw

Outside Closure Strip CL-2

Pop Rivet 5V Crimp Panel endwall

Tube Sealant

Fasteners By Others

CF-3 (or RF-1)

EW-7

Outside Closure

1” Pancake Screw CL2 Pop Rivet 5V Crimp Panel

31 WWW.STEALTHBOND.COM HIP CAP (OPTION 1)

1. Install Hip Seal Tape across the gap between the panels down the hip; ensure that the tape covers both the entire gap as well as the fasteners used to hold down the top edge of the panels.

2. Install CL 2 cleat down both sides of the hip and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be installed. high side eave

3. The hip cap trim can be installed by either, hooking one side and pulling the trim over the other cleat until it engages, or by sliding the trip up the cleats after getting both sides started on one end of the trim.

4.Drill and pop rivet the Hip flashing to the cleat as needed.

32 WWW.STEALTHBOND.COM HIP CAP (OPTION 1) RC-21

Pop Rivet Pop Rivet

1 1/2” Pancake Screw

CL-2

CL-2 5V Crimp Panel

1” Pancake Screw

Hip Seal Tape HIP CAP

RC-2

1” Pancake Screw

Universal Closure

CL-2 #30 Felt min Pop Rivet Decking 5V Crimp Panel

33 WWW.STEALTHBOND.COM HIP CAP (OPTION 2)

1. Install Universal Closure strip on both sides of the gap between the panels down the hip; if the closure does not have pre-applied adhesive, use butyl tape on the underside to ensure a watertight seal.

2. Install CL 2 cleat over the closure strip down both sides of the hip and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be HIP CAP installed.

4. Drill and pop rivet the Hip flashing to the cleat as needed.

34 WWW.STEALTHBOND.COM HIP CAP (OPTION 2) RC-21

Pop Rivet Pop Rivet

1 1/2” Pancake Screw

CL-2

CL-2 5V Crimp Panel

1” Pancake Screw HIP CAP Universal Closure Strip Universal Closure Strip

RC-2

1” Pancake Screw

Universal Closure

CL-2 #30 Felt min Pop Rivet Decking 5V Crimp Panel

35 WWW.STEALTHBOND.COM VENTED RIDGE CAP

1. Install Uni-vent on both sides of the ridge with the glue side down by pressing firmly along the material; ensure that the vent material makes continuous contact along the panel.

2. Install CL 2 cleat over the vent on both sides of the ridge and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be installed.

3. The ridge cap trim can be installed by either, ridge cap hooking one side and pulling the trim over the other cleat until it engages, or by sliding the trip down the cleats after getting both sides started on one end of the trim.

4. Drill and pop rivet the ridge cap to the cleat as needed.

36 WWW.STEALTHBOND.COM RIDGE CAP VENTED RIDGE CAP RC-21

Pop Rivet

1” Pancake Screw

Uni-Vent II

CL-2 vented ridge cap

RC-2

CL-2 1” Pancake Screw Uni Vent

CL-2 #30 Felt min Pop Rivet Decking 5V Crimp Panel 3” min

Net Free Area 17.5” per ft.

37 WWW.STEALTHBOND.COM RIDGE CAP

1. Install Outside Closure strip on both sides of the ridge; if the closure does not have pre-applied adhesive, use butyl tape on the underside to ensure a watertight seal.

2. Install CL 2 cleat over the closure strip on both sides of the ridge and secure with 1” pancake screws making sure that the distance between the outer edges is consistent with the ridge cap trim to be installed. HIP CAP

3. The ridge cap trim can be installed by either, hooking one side and pulling the trim over the other cleat until it engages, or by sliding the trip down the cleats after getting both sides started on one end of the trim.

4. Drill and pop rivet the ridge cap to the cleat as needed.

38 WWW.STEALTHBOND.COM RIDGE CAP RC-21

1” Pancake Screw

Pop Rivet

1” Pancake Screw Outside Closure Strip CL-2 ridge cap

RC-2

1” Pancake Screw

CL-2

Outside Closure CL-2 Strip Pop Rivet #30 Felt min 5V Crimp Panel

39 WWW.STEALTHBOND.COM HIGH SIDE EAVE

1. Install Outside closure strip across the panel by removing each piece from the wax paper and pressing firmly into place ensuring that the glue strip sticks to the panel

2. Install the CL 2 cleat over the closure strip and secure with 1” pancake screws making sure that the leading edge of the cleat will engage the hem of the High Side Eave flashing

3. Install the CL 1 cleat on fascia with roofing nails, or pancake screws, so the bottom of the cleat lines

gable rake up with the bottom hem of the High Side Eave trim. (this can be tricky to engage in the hem if it is too low)

4. Install the High Side Eave trim by engaging the off- set cleat first and then pushing down until the cleat pops into the hem on the lower side. Alternatively, you can slide the rake trim up the roof by getting one edge started and pushing it along until it is in its desired position.

5. Drill and pop rivet the High Side Eave flashing to the cleat as needed

40 WWW.STEALTHBOND.COM HIGH SIDE EAVE HS-4

1” Pancake Screw

Outside Closure Strip

CL-2 Pop Rivet CL-1 (Hidden) high side eave HS-2

Outside Closure Strip

Pancake Screw CL-2 Pop Rivet

CL-2 5V Crimp Panel

Fastener by others

41 WWW.STEALTHBOND.COM PIPE BOOT

1. Pre-cut the boot to the appropriate size for the pipe

2. Add Butyl sealant to the underside of the boot and slide it over the pipe until it makes contact with the metal roofing panel.

3. Form the base around any ribs and secure with self-sealing hex head screws 1” oc around the base vented ridge cap 4. Apply optional sealant around the cut edge if needed to create a watertight seal to the pipe.

42 WWW.STEALTHBOND.COM RIDGE CAP

Ventilation Pipe

(optional) Sealant around cut edge of boot Pipe Boot

5V Crimp

#9 1 1/2” Hex Head

Metal Roofing Washered Pipe Boot Butyl Sealant Screw spaced 1” around (under base of pipe boot) base of boot

Ventilation Pipe Silicone Sealant around cut of boot (optional) Pipe Boot

43 WWW.STEALTHBOND.COM PANEL ENDLAP

1. To end lap a panel, install the lower panel first and fasten the top of the panel with #12 - 1 1/4” ring shank roofing nails 6” oc.

2. Apply a strip of double stick tape continuously across the panel 11 ½” from the top of the panel.

3. Then apply a 3/8” bead of Stealth Bond adhesive fascia cover fascia above the double stick tape

4. Finally install the uphill panel over the lower panel with a 12” overlap (the double stick tape should be just under the leading edge of the uphill panel) Hint: use magnets at the overlap to ensure a tight seal between the panels

44 WWW.STEALTHBOND.COM

PANEL ENDLAP Waterproof Membrane (by others)

5v-crimp Panel (12” min overlap)

StealthBond Adhesive

Ring Shank Roofing Nail Double Stick Tape

Decking panel endlap panel

Uphill Panel

12” min

4” Butyl Tape

Downhill Panel

3/8” wide bead of StealthBond® Adhesive

#30 Felt Min 12ga 1-1/4” ring shank nail 6” oc Decking

45 WWW.STEALTHBOND.COM FASCIA COVER This is an optional trim that covers the fascia.

1.Install CL-4 cleat along the bottom of the fascia aligning the hemmed edge of the cleat with the front of the fascia

2.Fasten the cleat with roofing nails spaced every 12” up into the bottom of the fascia board.

3.The fascia cover comes in three different sizes to

EAVE FLASH accommodate the size of the fascia, select the size that adequately covers the fascia board far enough for the top edge to be concealed by the eave flashing.

4.To install the fascia cover, hook the hemmed edge onto the rear leg of the cleat and push up until the bottom of the trim is square to the front of the fascia.

5.Fasten the top edge of the cover to the fascia with roofing nails high enough that the fasteners will be concealed by the face of the eave flashing

46 WWW.STEALTHBOND.COM

FASCIA COVER

Eave Drip Or Eave Flashing

Decking

Fastener by others

FC-5/FC-7/FC-9

Fastener by others Cl-4 fascia cover fascia

Eave Drip or Eave Flashing

Decking

Fastener (by others)

FC-5/FC-7/FC-9

Fastener( by others)

CL-4 WWW.STEALTHBOND.COM GABLE RAKE

1.Install cleat on fascia with roofing nails, or pancake screws, so the bottom of the cleat lines up with the bottom hem of the rake trim. (this can be tricky to engage in the hem if it is too low)

2.Place butyl tape to underside leg of the Z closure (hint: install paint side down) and install on top of panel using pancake screws with the top flange of the Z facing in toward the roof. Make sure that the top edge will line up with the hem on the top of the GAMBREL rake trim. (when overlapping Z closure, make sure that the lower section is under the upper section so water flowing along its side cannot get in between the pieces)

3.Install the rake trim by engaging the Z closure first and then pushing down until the cleat pops into the hem on the lower side. Alternatively, you can slide the rake trim up the roof by getting one edge started and pushing it along until it is in its desired position.

4. Drill and pop rivet the Gable Rake to the Z closure (sometimes additional rivets in the side help keep the trim square to the roof deck)

48 WWW.STEALTHBOND.COM

GABLE RAKE Pop Rivet GR-10 ZC-4 1” Pancake Screw

Butyl Tape

Fastener ( by others) CL-1 gable rake

GR-10

1” Pancake Screw Pop Rivet

ZC 4 Butyl Tape CL-1

Fasteners by others

49 TOOLS

STEALTHBOND® REQUIRED TOOLS

REQUIRED TOOLS •SCREW GUNSEXT •MAGNETIC BITS • STEALTHBOND ADHESIVE •METAL NIBBLER OR SHEAR •TIN SNIPS (R,L,C) • MAGNETS •TAPE MEASURE • ADHESIVE GUN •HAMMER •CHALK LINE & BATTERY •DRILL WITH BITS • BATTERY CHARGER •POP RIVET TOOL •SAFETY GOGGLES • ADHESIVE NOZZLES •GLOVES •EAR PLUGS •FALL PROTECTION • SHARPIE MARKER

NOTE: Do not use graphite pencil or red oxide chalk when installing metal roofing.

StealthBond®Mixing StealthBond® Nozzles Adhesive

50 TOOLS SEALANTS & ACCESSORIES

Hip Sealant Tape Butyl Sealant Tape

Touch Up Paint Tube Sealant

Uni-Vent Outside Closure Strip Text Not Oultined

Text Not Oultined Expansion Fastener Universal Closure used to attach trims to Text Not Oultined Strip concrete or masonry surfaces

Text Not Oultined

51 HELPFUL FORMULAS Helpful Formulas Roof Calculator Height = 1/2 Span x Rise/Run (common run) Height = Span x Pitch Rise Multiply LF of Hips or Decimal Slope = Common Run x Factor and Run Flat Area Valleys per LF of Fraction by Common Run of a Foot

Inch Fraction 2 in 12 1.041 1.424 1” .083 Slope Rise 3 in 12 1.031 1.436 2” .167 4 in 12 1.054 1.453 3” .250 5 in 12 1.083 1.474 4” .333 Run 6 in 12 1.118 1.500 5” .417 Span 7 in 12 1.158 1.530 6” .500 8 in 12 1.202 1.564 7” .583 Triangle 9 in 12 1.250 1.600 8” .667 10 in 12 1.302 1.641 9” .750 Area = 1/2 x B x H 11 in 12 1.357 1.685 10” .833 2 2 12 in 12 1.413 1.732 11” .917 A = C - B = H 2 2 12” 1.00 B = C - A = Run C = A2 + B2 = Slope

C A Roof Slope Conversion Table with Roof Pitch Multiplier

Rise Angle Run B

90° 45 Degrees 12/12 80° 70° 42.50 Degrees 11/12 60° 39.75 Degrees 10/12 50° 36.75 Degrees 9/12 33.75 Degrees 8/12 40° 30.25 Degrees 7/12

30° 26.50 Degrees 6/12 22.75 Degrees 5/12 20° 18.50 Degrees 4/12 14.90 Degrees 3/12 10° 9.50 Degrees 2/12 4.75 Degrees 1/12

0.0 Degrees Flat

52 INSTALLATION CONSIDERATIONS

• The StealthBond Metal Roofing panels are designed to be installed over a wood substrate (min mum 1/2”) with 30# felt moisture barrier.

• Always check with local building codes prior to all installations for any additional requirements that may be specific to your area.

• Galvanized and Galvalume panels should not be in contact with, or subject to, water runoff from copper, lead, or uncoated steel materials.

• Condensate water from air conditioning units typically contains dissolved copper. This condensate should be discharged through a plastic pipe extended beyond the edge of the roof.

53 THE NEXT GENERATION OF INSTALLATION STEALTHBOND INSTALLATION GUIDE

11801 Industry Drive Jacksonville FL, 32218 844-5-STEALTH STEALTHBOND.COM