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Instruction Manual,Model DSRV-20-4 Diesel Engine, San Onofre 1

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Instruction Manual,Model DSRV-20-4 Diesel Engine, San Onofre 1 INSTRUCTION MANUAL Volume I Model DSRV-20-4 Diesel Serial Nos. 75041-2803 Engine 75042-2804 SOUTHERNSan Onfre Nuclear CALIFORNIAPower Station,EDISON L'4.COMPANY I MANUAL97 3 421 7 mMoDR ADOCK 050002DR iS DELAVAL ENGINE AND COMPRESSOR DIVISION 550-85TH AVENUE OAKLAND. CALIF 94621 ENGINE DATA SHEET Manufactured for So es Order No. Southern California Edison Company 75041 & 75042 For Installation: Purchase Order No. San Onofre Generating Station Unit No. 1 B-8273001 ENGINE DATA Model Serial No(s). DS RV-20-4 75041-2803, 75042-2804 Stationary 0 Marine [NDiesel D u.al Fuel O Heavy Fuel V-tvpe Inline No. Cylinders Bore Stroke Cycles Total Displacement Cont anad 20 17 in. 1 21 in. 4 95,332 cu-in. I ih ad1 etHn BMEP Brake Horsepower Crankshaft Rotation Starting System Pilot air, 154.6 psi 8375 @450 rpm CW, viewed from flywheel end gear driven distributors Firing Order 1L-1OR-3L-8R-5L-6R-7L-4R-9L-2R-1OL-1 R-8L-3R-6L-5R-4L-7R-2L-9R Fuel injection Timing Left Bank 24 Left Bank 1&-7/8 RIght Bank 23 oBTDC, set Right Bank 181/8 inches BTOC on a 90 in. diameter flywheel Fuel Injection Pump Rack at Full Load DIESEL 29 mm PILOT OIL NA Valve Clearance - Cold Engine INTAKE NA EXHAUST NA Equipped with hydraulic valve lifters FACTORY TEST RESULTS (Average Full Load Data) Item Diesel Dual Fuel EXHAUST TEMPERATURE 8800 F AIR MANIFOLD PRESSURE 32.2 In.-hg AIR MANIFOLD TEMPERATURE 1250 F AMBIENT TEMPERATURE 740 F BAROMETRIC PRESSURE 29.88 in.-hg NT:Exhausr temperatures ste the sverage for alcylindrs during factory rest under LOCAL AMBIENT CONDI TIONS. C Temperatures in the field, therefore, may exceed this average temperature. Always include serial numbers when communicating wirh DELA VAL Engine and Contenssor Division concerning engine performance, or when ordering spare or replacement parts. 0 Form CAT-108-1 1/74 GUARANTEE Unless otherwise specifically stated, all machinery and equipment purchased hereunder is subject to the following warranty: DELAVAL TURBINE INC., Engine and Compressor Division (hereinafter called Company) warrants that machinery and equipment manufactured by Company and furnished and delivered to the Purchaser hereunder shall be of the kind and quality described in the Company's specifications, and no other warranty or guaranty except of title is made or shall be implied. If any part of said machinery and equipment thus manufactured by the Company fails because of defective workmanship or material within one year from the date of starting the engine after delivery, but not exceeding fifteen months from the date of shipment, the Company will, provided such machinery and equipment has been used for the purpose and in the manner intended and the Company's ex3mination shall disclose to its satis faction that such parts are defective, replace such defective parts free of charge, f.o.b. cars at its warehouse in Oakland, California, but the Company will not be liable for repairs or alterations unless the same are made with its written con sent or approval. The Company will not be liable for damages or delays caused by such defective material or work manship, and it is agreed that the Company's liability under all guaranties or warranties, either express or implied, is expressly limited to the replacing of parts failing through defective workmanship or material within the times and in the manner aforesaid. Parts claimed to be defective are to be returned to the Company at its option, transportation. prepaid. The Company makes no guaranties or warranties whatsoever in respect to products other than that manu factured by the Company as they are sold under the regular warranties of the respective manufacturers, copies of which will be furnished if requested. All warranties and guaranties as to efficiency and capacity are based upon shop tests when operating under specified conditions, but do not apply to any condition varying from the foregoing. The liability of the Company (except as to title) arising out of the supplying of said machinery or equipment or its iuse, whether on warranties or otherwise, shall not in any ecase exceed the cost of correcting defects in the machinery or equipment as herein provided, and upon the expiration of said warranty, as herein provided, all such liability shall terminate. PRODUCT IMPROVEMENTS The Company reserves the right, where possible, to include changes in design or material which are improvements. Also reserved is the right to furnish equipment of design modifications best suited toa particular installation, location, or operating condition, as long as such modification exceeds Purchaser's design specifications. The Company cannot be responsible for including improvements made after start of production on Purchaser's equipment &* Perm 9-991 (A-11 9/72 INSTRUCTION DELAVAL ENGINE AND MANUAL FOR COMPRESSOR DIVISION ENTERPRISE 550-85TH AVENUE ENGINES OAKLAND, CALIF 94621 TABLE OF CONTENTS SECTION 1 -INTRODUCTION Purpose............... .............................. 1-1 Notes, Cautions and Warnings . .. ... 1-1 Maintenance Practices . 1-1 Customer Assistance . .. .. 1-1 Parts Manual.......................... .............. 1.2 Associated Publications Manual . .. 1-2 General Engine Description..... ................... ......... 1-2 SECTION 2- INSTALLATION General......................................... 2-1 Foundation Drawing ..... .............................. 2-1 Installation Drawing ............................... 2-1 System Schematic Drawings......... .. 2-1 Handling and Shipment.. .. ... 2-1 Foundation ....................... ............... 2-2 Foundation Bolt Assemblies . ... 2-2 Preparation For Installation.. ...... 2-3 Placing Engine Over Foundation . ... .. ... 2-3 Mounting Flywheel and Connecting Shaft . ...*. 2-5 Grouting ..... ..................................... 2-5 Piping Systems . .. ... P . 2-6 Treatmentof Piping... .................... .............. 2-6 Jacket Water System .......... .......................... 2-7 Raw Water System........................ .......... 2-8 Intercooler Lines............................................2-8 Fuel System ........................ ............... 2-9 Fuel Gas System.......................... ............. 2-9 Lubricating Oil System . .. 2.10 Flow Principle ........................... ........... 2-10 Auxiliary Lubricating Oil Pump ...................... 2-10A Installation Precautions.. ...... 2-10A Placing Lubricating Oil System In Service . .. .. .. .. 2-10A Intake System ....................... ............... 2-11 Exhaust System.... ....................... ............ 2-12 Starting Air System . ...... 2-13 SECTION 3 - OPERATING PRINCIPLES PART A- GENERAL Working Principle .............. ................... 3-A-1 Intake Stroke.......... ........................ 3-A-1 Compression Stroke . .. ... 3-A-1 Power Stroke... ............ ................ 3-A-1 Exhaust Stroke........... ....................... 3-A-1 R/RVISl-75 In-l 1/76 INSTRUCTION DELAVAL ENGINE AND MANUAL FOR COVPREzSSOR DIVISION ENTERPRISE 550-85TH AVENUE ENGINES OAKLAND, CALIF" 94621 SECTION 3 - OPERATING PRINC:PL ES (Continued) FART B - LUBRICATING OIL SYSTEM Genera;....... .............................. 3-B-1 Pressure Regulating Valves......... .... .. 3-B-1 Filters and Strainers............. .... .. 3-B-2 PART C - FUEL SYSTEM Generai . .................. 3-C-1 System Components.............. .... .. 3-C-1 Operation. ......... ... .... .. 3-C-1 PART D - CONTROL SYSTEM General............ ............................ 3-D-1 References........... ........................... 3-D-1 Drawings ........... ........................... 3-D-1 Operating Modes.......... ......................... 3-D-1 Protective System ......... ........................ 3-D-2 Panel Electrical Control . ....... ........ 3-D-2 Pneumatic Control......... ........................ 3-D-3 Local Engine Control Panel . 3-D-3 Automatic Safety Shutdown System . ... 3-D-4 SECTION 4 - ENGINE OPERATION General.................... ...... .. 4-1 Definitions.............. ...... 4-2 Pre-Start Procedure............... ..... .. 4-2 Manual Start - Maintenance Mode............ ... .. 4-3 Manual Stop - Maintenance Mode . ... 4.-3 Placing Unit In Lockoff . .. 4-3 Placing Unit In Maintenance Mode . 4-3 Manual Start - Standby (Operable) Mode . 4-3 Manual Stop............ .............................. 4-4 Emergency Stop............ ............................. 4-4 Starting, Stopping and Operating Precautions......... ..... 4-4 SECTION 5 - ENGINE MAINTENANCE General .5-1 Preventive Maintenance....................... ... 5-1 Maintenance Schedules ...................... .... 3 Preserving Engine For Shipment Or Storage................. 5-6 Specification For Protective Materials . ... ................. 5-6 Preservation Equipment..................... .... 5-7 Torque Wrench Tightening Procedures and Values .............. ... 7 Procedure . .......................... 5-7 Torque Values..................... ...... 7 Pre-Stressed Studs ..... .............. ............... 5-7 DSRV-75041/75042. INSTRUCTION DELAVAL ENGINE AND MANUAL FOR COMPRESSOR DIVISION ENTERPRISE 550-85TH AVENUE ENGINES OAKLAND, CALIF. 94621 SECTION 6 - DISASSEMBLY, INSPECTION AND REPAIR PART A - GENERAL . .. 6-A-i Rotation and Cylinder Designation . .. * . * * A ss e mbl y o f Pa rt s . * * * * * * * * . 6 Use of Assembly Drawings . * . * * * * . ...... 6-A-1 . .. 6-A -2 S pe c ia l T oo ls . .. * * * * * * . .6 -A-2 Cle a n line ss . * * * * * * * .. .. Torquing ............ *.*................ 6-A-2 PART B - CYLINDER HEADS AND VALVES Cylinder Head Removal . .. * . *
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