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Detailed Project Report for Kuju Ocp (1.30 Mty)

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Detailed Project Report for Kuju Ocp (1.30 Mty) DETAILED PROJECT REPORT FOR KUJU OCP (1.30 MTY) VOLUME-I (TEXT & APPENDICES) REGIONAL INSTITUTE-III NOVEMBER 2011 DETAILED PROJECT REPORT FOR KUJU OCP (1.30 MTY) VOLUME-I (TEXT & APPENDICES) REGIONAL INSTITUTE-III NOVEMBER 2011 Detailed Project Report for Kuju OCP, CCL CMPDI Contents Sl No Chapter Particulars Page no 1 Summarised Data i-vii 2 List of Appendices viii 3 List of Plates ix 4 Chapter I Introduction 1-6 5 Chapter II Marketability and Justification 1-2 6 Chapter III Project Site Information 1-3 7 Chapter IV Geology and Deposit Appraisal 1-13 8 Chapter V Mine Boundary, Reserves & Mine life 1-3 9 Chapter VI Method of Mining 1-10 10 Chapter VII Mining and Dumping Strategy 1-6 11 Chapter VIII Mining Schedule and Equipment Phasing 1-5 12 Chapter IX Coal Quality 1-2 13 Chapter X Pumping and Drainage 1-6 14 Chapter XI Coal Handling and Dispatch Arrangement 1-6 15 Chapter XII Workshop and Store 1-5 Power Supply, Illumination and 16 Chapter XIII 1-24 Communication 17 Chapter XIV Civil Construction & Water Supply 1-2 18 Chapter XV Safety and Conservation 1-6 19 Chapter XVI Environment Management 1-3 20 Chapter XVII Land Requirement 1 21 Chapter XVIII Mine Closure Planning 1-10 22 Chapter XIX Manpower and Productivity 1-2 23 Chapter XX Project Implementation Schedule 1-2 23 Chapter XXI Economics 1-7 OPT – I – 1X 24 Appendices-Option I to 59X OPT – II – 1X 25 Appendices-Option II to 34X Annexure(Minutes of Meeting held in CMPDI 1-3 26 HQ on 28/10/2001 Job No. 341121 Detailed Project Report for Kuju OCP, CCL CMPDI List of Plates Sl No Particulars Drawing no. Scale 1 Key Plan of Kuju OCP RI3/OCM/000799 1:4000 2 Geological Plan RI3/OCM/000800 1:4000 3 Box Cut /2 nd year Stage Plan RI3/OCM/000801 1:4000 4 Fifth (5 th ) Year Stage Plan RI3/OCM/000802 1:4000 5 Final Stage Quarry Plan RI3/OCM/000803 1:4000 6 Final Stage Dump Plan RI3/OCM/000804 1:4000 7 Land Use Plan RI3/OCM/000805 1:4000 8 Cross Section along 1-1’ &2-2’ RI3/OCM/000806 1:2000 11 Key Plan of C.H.P. RI3/E&M/M02613 1:5000 12 General Lay out of Unit W/S RI3/E&M/M02610 NTS 13 Power Distribution-Main S/S-Option I RI3/E&M/M02611 NTS 14 Power Distribution-Main S/S-Option I RI3/E&M/M02627 NTS Job No. 341121 IX Detailed Project Report for Tapin Integrated(South) OCP, CCL CMPDI List of Appendices SL. Appendix Title of the Appendix No. No. Page No 1 A Estimated total capital investment and its phasing 1X Estimated capital investment on land acquisition, compensation and 2 A.1 2X rehabilitation 3 A.2 Estimated capital investment on buildings 3X 4 A.2.1 Estimated capital investment on residential buildings 4X 5 A.2.2 Estimated capital investment on service buildings 5X 6 A.2.3 Building cost index 6X 7 A.3 Estimated capital investment on plant and machinery with phasing 7X 8 A.3.1 Estimated capital investment on P&M - HEMM 8X 9 A.3.2 Estimated capital investment on P&M - Electrical 9X-12 10 A.3.3 Estimated capital investment on P&M - Workshop and stores 13X-16X 11 A.3.4 Estimated capital investment on P&M - pumps, pipes and fittings 17X-18X 12 A.3.5 Estimated capital investment on coal handling plant 19X-23X 13 A.3.6 Estimated capital investment on other P&M 24X 14 A.3.7 Estimated capital investment on Communication System 25X 15 A.4 Estimated capital investment on furniture and fittings 26X 16 A.5 Estimated capital investment on railway siding - 17 A.6 Estimated capital investment on vehicles 27X 18 A.7 Estimated capital investment on prospecting and boring 28X 19 A.8.1 Estimated capital outlay in mines 29X 20 A.8.2 Estimated capital investment on roads and culverts 30X-35X Estimated capital investment on water supply and sewerage 21 A.8.3 36X-40X arrangements 22 A.9 Estimated revenue expenses capitalized during development period 41X 23 B Job-wise / Category-wise requirement of manpower 42X-47X 24 B.1 Estimated salaries and benefits 48X 25 C Estimated cost of production at 100% capacity utilization 49X 26 C.1 Estimated cost of production at 85% capacity utilization Cash flow statement for financial & economic analysis at 100%, and 27 D-D.3 50X-53X 85% of the capacity. Cash flow statement for financial & economic analysis at 100%, and 28 D.4-D.7 54X-57X 85% of the capacity (on Completion cost) 29 E Estimated investment on Land Reclamation 58X 30 F Environmental Protection Measures 59X-60X Washery Option Washery 31 A Statement showing Estimated capital Requirement for Washery -1X Washery 32 C Estimated cost of production at 100% & 85 % capacity utilization -2X Washery 33 D Cash flow statement for financial & economic analysis at 100% -3X Washery 34 D1 Cash flow statement for financial & economic analysis at 85% -4X Ann1- Annexure -I Minutes of Meeting held in CMPDI on 6/11/2010 Ann4 Job No. 341005 vii Detailed Project Report for Tapin Integrated(South) OCP, CCL CMPDI Job No. 341005 vii Detailed Project Report for Kuju OCP, CCL CMPDI SUMMARISED DATA Sl. No. Particulars Unit Value A. GENERAL 1 Name of Project Kuju OCP(1.30 MTY) 2 Type of Project New 3 Name of Area / Company Hazaribagh Area/Central Coal Field Ltd. 4 Nearest Railway Station from project Name Ranchi Road Railway Station km 30 km 5 Nearest National / State Highway / Approach Name National Highway 33 road B. GEOLOGICAL 1 Name of geological blocks considered Name Kuju 2 Area of the geological blocks sq. km 4.90Sq. km 3 Borehole Density within blocks BHs / sq.km 23 4 Description of all coal seams within block Stratigraphic Thickness (m) No. of borehole Net Remarks Sequence Min. Max. intersections Geological Reserves (MT- Proved) Top OB 5.70 39.12 XIII 2.05 3.09 0.897 Parting 6.58 22.42 XII 2.83 4.38 1.547 Kuju Opencast (1.30 MT) planned Parting 33.53 57.35 upto Seam X XI 6.32 12.75 12.811 (maximum mine Parting 1.78 4.32 depth upto 140 m) XA 0.50 1.66 1.437 Parting 15.00 21.97 X 9.02 12.39 12.673 Parting 11.95 19.99 IX A 0.84 1.65 2.144 Parting 8.00 22.15 IX 3.47 4.52 6.081 Parting 2.80 12.60 VIII A 0.45 1.58 0.832 Job No. 341121 i Detailed Project Report for Kuju OCP, CCL CMPDI Parting 1.00 15.86 VIII 2.96 7.50 8.666 Parting 4.00 31.40 VII 2.30 6.53 1.578 Parting 7.86 30.80 VI 1.40 3.40 6.786 Parting 3.25 6.23 VA 3.04 7.74 8.559 Parting 7.04 31.95 V 13.00 23.30 35.211 Parting 8.47 22.55 IV 3.25 5.67 9.360 Parting 4.65 7.76 III A 0.50 1.95 1.504 Parting 2.13 5.70 III 3.70 8.52 13.199 Parting 4.87 8.92 IIB 0.65 2.20 4.421 Parting 4.45 24.42 II A 0.65 2.20 6.109 Parting 27.03 34.83 II 1.52 5.19 6.928 Parting 4.99 16.00 I 2.05 6.49 6.844 Total 156.553 C. TECHNICAL Value 1 Area of the proposed mine block Sq. km 0.6477 2 Borehole density within mine area BHs/sq. km 20 3 Mine parameters: Extent along strike (Avg.) km 0.783 Extent along dip (Avg.) km 0.580 4 Description of coal seams proposed to be worked along with the parting details Name of Thickness range Av. Av. Grade Av. gradient Value seam considered Thickness / (U.H.V.) (deg) (m) Parting K. Cal/Kg Job No. 341121 ii Detailed Project Report for Kuju OCP, CCL CMPDI Min Max Thickness (m) Reserves OB (MT) (Mcum) Top OB 5.70 39.12 22.41 4.80 2.57 ‘C’ long 0.27 XIII 2.05 3.09 10 to 19 degree Flame Parting 6.58 22.42 14.50 1.82 3.60 ‘C’ long 0.45 XII 2.83 4.38 10 to 19 degree Flame Parting 33.53 57.35 45.44 19.27 9.54 ‘C’ long 5.31 XI 6.32 12.75 10 to 19 degree Flame Parting 1.78 4.32 3.05 1.19 1.08 ‘C’ long 0.45 XA 0.50 1.66 10 to 19 degree Flame Parting 15.00 21.97 18.49 5.87 10.70 ‘C’ long 3.12 X 9.02 12.39 10 to 19 degree Flame Total 9.60 32.95 Av. Stripping Ratio m3/t 3.43 6 Method of Mining Opencast by Shovel-Dumper Combination 7 Target Output Normative production capacity (at 100%) Mt 1.30 Peak production capacity (at 115%) Mt 1.495 Production capacity (at 85%) Mt 1.105 8 Year of achieving Target Production 3 rd Year (from zero date) 9 Year of start of Internal Dumping No internal Dumping as long as mine is operating 10 Production Phasing Year Year 1 Year 2 Year 3 Year 4 Coal (Mt) 0.80 1.00 1.30 1.30 OB (Mcum) 2.55 3.19 4.15 4.15 Value 11 Total Mine Life (at Norm.
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