Prefeasibility Industrial Estate for Synthetic Organic Chemicals (Pharmaceuticals, Intermediates and Fine Chemicals and Formulations)

DINDI CHEMICAL AND PHARMA PARK., SURVEY NUMBER: 87-96,123 -132, 250-275, 289, 291, 299, 400-404, 428, 433, 443-480, 798-805, 807-816, 823-825, 830, 865-871, 875-877, 1007-1051 DINDI VILLAGE, NIZAMPATNAM MANDAL, GUNTUR DISTRICT, ANDHRA PRADESH

Prefeasibility Industrial Estate for Synthetic Organic chemicals (Pharmaceuticals, Intermediates and Fine Chemicals and Formulations)

Submitted by:

Sireen Drugs Pvt Ltd, G-21, Madhura Nagar,

Hyderabad – 500038 Phone: +91-40-23547940 Mobile: +91-9848944207

Email: [email protected]

Submitted To MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGE, GOVERNMENT OF INDIA, INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI Dindi Chemical and Pharma Park

Pre – Feasibility Report

Sireen Drugs Pvt Ltd,

G-21, Madhura Nagar,Hyderabad -500038

1. Executive Summary

M/s. Sireen Drugs Pvt Ltd proposed is in survey numbers. 87-96,123 -132, 250 - 275, 289, 291, 299, 400-404, 428, 433, 443 - 480, 798 - 805, 807 - 816, 823 - 825, 830, 865 - 871, 875 - 877, 1007 - 1051 of Narravaripalem, Parisavaripalem, Keasavaripalem, Yeminenivaripalem, Jampanivaripalem hamlets of Dindi Village, Nizampatnam Mandal, Guntur district spread over an area of 682.16 ha. The site area is adjacent to Dindi – Adavaladevi road that connects to the District Road at a distance of 15 km in the Northeast direction. The site area is located 70 distance from Gannavaram airport, 10 Km from Nizampatnam Harbor in Northwest direction and the NH-5 is at 65 km from the site area in northeast direction. The industrial estate is in area of 682.16 ha with services area of 216.05 ha and the Industrial Plotting area of 170.58 ha.

The project site is located survey numbers. 87-96,123 -132, 250 - 275, 289, 291, 299, 400- 404, 428, 433, 443 - 480, 798 - 805, 807 - 816, 823 - 825, 830, 865 - 871, 875 - 877, 1007 - 1051 of Narravaripalem, Parisavaripalem, Keasavaripalem, Yeminenivaripalem, Jampanivaripalem hamlets of Dindi Village, Nizampatnam Mandal, Guntur district spread over an area of 682.16 ha. The site area is adjacent to Dindi – Adavaladevi road that connects to the District Road at a distance of 15 km in the Northeast direction. The site area is located 70 distance from Gannavaram airport, 10 Km from Nizampatnam Harbor in Northwest direction and the NH-5 is at 65 km from the site area in northeast direction. The industrial estate is in area of 682.16 ha with services area of 216.05 ha and the Industrial Plotting area of 170.58 ha.

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Dindi Chemical and Pharma Park

2. Introduction of the Project / Background Information:

2.1 Identification of Project and Project Proponent:

The objective of this pre-feasibility study is to provide information for the industrial estate at existing site area of 1.475 acres located at survey numbers. 87-96,123 -132, 250 - 275, 289, 291, 299, 400-404, 428, 433, 443 - 480, 798 - 805, 807 - 816, 823 - 825, 830, 865 - 871, 875 - 877, 1007 - 1051 of Narravaripalem, Parisavaripalem, Keasavaripalem, Yeminenivaripalem, Jampanivaripalem hamlets of Dindi Village, Nizampatnam Mandal, Guntur district.

Project Proponent Details

M/s. Dindi Chemical and Pharma Park is located at survey numbers. 87-96,123 -132, 250 - 275, 289, 291, 299, 400-404, 428, 433, 443 - 480, 798 - 805, 807 - 816, 823 - 825, 830, 865 - 871, 875 - 877, 1007 - 1051 of Narravaripalem, Parisavaripalem, Keasavaripalem, Yeminenivaripalem, Jampanivaripalem hamlets of Dindi Village, Nizampatnam Mandal, Guntur district. The project proponent N.Radha Krishna. Subba Reddy (Managing Director) with an extensive operational experience in the area of API’s process developments and commercialization.

The Company is steadily growing and is operating profitably. It is being managed by the experienced Professionals heading various functions.

Availability of good infrastructure facilities like engineering services: skilled manpower and market demand have justified the setting up of this industry at the said location. Persons with strong research and marketing background are appointed to manage the company professionally right from inception.

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Dindi Chemical and Pharma Park

2.2 Brief Description of Nature of the Project:

The synthetic organic chemicals manufacturing will involve series of chemical reactions to get the final Product. The products of reaction are purified, filtered and dried before packing as the final product. The Chemical reactions require various supporting services like Heating, Cooling and Agitation etc.

2.3 Need for the project and its importance to the country and or region:

World population is growing at an alarming rate. In the Indian sub continent also, population growth is more than that of developed countries. To meet the needs and comforts of ever-growing population, industrialization became inevitable. For the growing population the needs of health care substitutes are also increasing. The proposed project caters the Medical needs of the population

2.4 Demands-Supply Gap:

The project is envisaged to meet the demand supply gap in both domestic market and export market, as API demand is increasing day by day.

2.5 Imports Vs. Indigenous Production:

The project shall enhance the foreign exchange reserves in view of the proposed products.

2.6 Domestic/export Markets:

The products shall cater to both domestic and export markets.

2.7 Employment Generation (Direct and Indirect) due to the project:

The present project for manufacturing of Synthetic Organic Chemicals requires substantial handling of raw materials, goods in process and finished goods. The proposed project shall increase the employment potential.

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Dindi Chemical and Pharma Park

3. Project Description

3.1 Type of Project including interlinked and interdependent projects, if any:

3.2 Size or magnitude of operation:

Land Allocation for the proposed Project.

Name of the Feature Area, Ha Treated hazardous waste storage 4.26 Water solution activities 7.91 Fire Station 1.25 Truck parking 10.90 Raw Material Storage yard 4.24 Airstrip 37.31 Mechanical House 3.76 Utilities 5.63 Solvent Yard 6.73 H.T. Yard 5.08 E.T.P System 18.96 Distillation Unit 4.44 Co- Generation Unit 9.22 Temple 2.36 Administration Building 1.27 Hospital 1.10 Canteen 0.90 Finished Product Storage 4.84 R&D QC 2.76 Technical Training Center 2.91 Hotel 1.78

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Dindi Chemical and Pharma Park

Security Office 1.20 Water Reservoir 47.88 Storm Water Tank 21.19 Green Belt area 229.69 Golf Court 8.12 Formulation unit 35.11 Plotted area 135.47 Total Roads 65.86 Total 682.16

Captive Power Plant

S.NO. Product Name Proposed Capacity 1. Captive Power Plant 45 MW

Utilities S.No Utility Description 1 Boilers 3x100 TPH coal fired boilers 2 DM Plant 40 KL/hour 3 DG sets 10x 1000 KVA 24x500 KVA 22x250 KVA 4 Effluent Treatment System Contains ETP, Incinerator, Multiple effect evaporators, strippers 5 Fire Hydrant System

3.3 Process Description with process details (a schematic diagram/flow chart) Typical process description with process details is presented in Annexure I of FORM I Application.

3.4 Raw material required along with estimated quantity likely source, marketing area of final product/s, mode of transport of raw material and finished product.

All the raw materials required for manufacturing mostly available in India or from abroad. There are no banned chemicals or products which are proposed to be used. It is proposed to enter into long term arrangements with some of the raw material suppliers both in India and overseas to avoid shortages at any time.

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3.5 Availability of water its source, energy/power requirement and source should be given

The water requirement of the project during construction and operation phases ranges between 500 KL/day during construction and 13.2 MLD during operation phases. Water requirement during operation phase is for domestic, process, utilities, and facilities. The water balance during operation phase is mentioned in Table below. The Effluent generation is shown in Table below

Water Balance during occupation stage

Input KL/day Output KL/day Process 5800 Process 6000 Boilers 450 Boiler – Blow downs 100 Cooling Towers 6000 Cooling Tower Blow downs 600 Washings 600 Washings 600 Domestic 370 Domestic 300 Losses 5620 Total 13220 Total 13220

3.5.1 Electricity: The requirement of power will Captive generation / APTRANSCO.

3.6 Quantity of wastes to be generated (liquid and solid) and Scheme for their Management/disposal

Solid Wastes generated from the proposed plant S. No Description Quantity Remarks 1 Coal ash from Boilers 640 T/day Sold to Brick manufactures 2 Solid waste from 22.5 MT/day Sent to TSDF Visakhapatnam process /Hyderabad 3 Waste Oil 10 KL /Year Sent to Authorized Recyclers 4 Used Batteries 80 No/Year Sent to Authorized Recyclers 5 Solvent residue 16.5 MT/day Sent to Incinerator. 6 ETP Sludge 1.15 MT/day Sent to TSDF, Visakhapatnam /Hyderabad

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7 Forced Evaporation 27 MT/day Sent to TSDF, Visakhapatnam Salts and ash from /Hyderabad incinerators

4. Site Analysis 4.1 Plant Location The proposed Dindi Chemical & Pharma Park to be established in Sy.No 87-96,123 -132, 250-270, 274-275, 289, 291, 299, 400-404, 428, 433, 443-480, 798-805, 807-816, 823-825, 830, 865-871, 875-877, 1007-1051, To the South & Southeast of Hamlates of Narravari Palem, Parisavari Palem, Ameneni vari palm, Jampanavari palem, in Dindi Panchayat, Nizampatnam Mandal, Guntur district spread over an area 1667.82 Acers. The site is located at a mean sea level of 3 m having a longitude 800 48’ 44” and 160 44’ 32” according to the Survey of India Toposheet bearing no. 66 D/12, 16, A/9 &13. The plant is surrounded by Open lands, Road connecting dindi with Dindi-Kotha Palem North direction. The NH 5 is in the Northeast direction at a distance of 100 Km. The nearest Railway station is located at Repelle at a distance of 23 km in the Northeast direction. The nearest airport is located at a distance of 85 Km in the North East direction at Gannavaram. The Bay of Bengal is on the South direction of the site at a distance of 1.2 km. The industrial estate is in area of 682.16 ha with services area of 216.05 ha and the Industrial Plotting area of 170.58 ha.

5. Planning Brief: The project is envisages to be completed by 2020, and the production shall be initiated thereon. Consultants are identified for preparing the detailed project report.

6. Proposed Infrastructure: 6.1 Power Requirement and Supply/Source Total Power requirement shall be drawn from Captive source / APTRANSCO. DG sets are proposed shall be used during load shut down period.

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6.2 Utilities List of Utilities

S.No Utility Description 1 Boilers 3x100 TPH coal fired boilers 2 DM Plant 40 KL/hour 3 DG sets 10x 1000 KVA 24x500 KVA 22x250 KVA 4 Effluent Treatment Contains ETP, Incinerator, Multiple effect System evaporators, strippers 5 Fire Hydrant System ** DG set will be used during load shut down. 6.3 Waste management Liquid Effluents The main sources of effluent generation from the plant are process, washings, Scrubber, blow downs from utilities like cooling tower, boiler & domestic effluents. The process effluents are segregated on the basis on TDS and COD loads and treated in Effluent treatment system. Air Pollution The sources of air pollution are process, utilities, Diffuse Emissions and fugitive emissions. The process emissions shall be mitigated /controlled by provision of scrubbers and incinerators by the individual units. The emissions from utilities shall be mainly from the boiler and DG set. Solid waste The main sources of solid wastes during operation of the industrial estate are ash from boilers, used batteries and waste oil from DG sets apart from process wastes. The individual units shall generate process wastes, solvent residues etc. The effluent treatment scheme shall generate salts and organics, which shall be treated before disposal. Hence it is proposed to provide an incinerator and a rotary kiln for the treatment of organic residues and inorganic salts respectively. The solid wastes generated from the process shall be sent to TSDF located at Visakhapatnam /Hyderabad. 7. Rehabilitation and Resettlement (R&R) Plan Not applicable.

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8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given) November 2020.

8.2 Estimated project cost along with analysis in terms of economic viability of the project The estimated cost of the project is approximately Rs. 2700 Crores.

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Dindi Chemical and Pharma Park., SURVEY NO. 87-96,123 -132, 250-275, 289, 291, 299, 400-404, 428, 433, 443-480, 798-805, 807-816, 823-825, 830, 865-871, 875-877, 1007-1051, DINDI VILLAGE, NIZAMPATNAM MANDAL, GUNTUR DIST, ANDHRA PRADESH.

Studied and Submitted by: Team Labs and Consultants MoEFCC– NABET–Rev 62, S.No.142 AN ISO: 9001:2008 Company B-115, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad-500 038. Tel: 91-040-23748555/616, Fax: 91-040-23748666. Email: - [email protected]