DOCSLIB.ORG

ICS Threading Tools Catalog

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
ICS Threading Tools Catalog REVISED OCT 2020 ICS CUTTING TOOLS, INC 511 Main Street • Casco, WI 54205-0125 USA (920) 837-2526 • Fax (920) 837-2530 www.icscuttingtools.com • [email protected] THREADING TOOLS TAPS Tap Extensions ........................................................38 SETS Carbon Steel Tap Guide ................................................................80 Carbon Steel Automotive Rethreading .....................................31 3 pc (Taper, Plug & Bottoming Chamfer) ..............5 Fractional ...........................................................17 DIES 117 pc (Taps, Dies, Drills, Screw Extractors) ......69 Machine Screw ..................................................17 Carbon Steel Pipe Metric .................................................................17 2 Piece Adjustable ..............................................61 British Standard .............................................39 Pipe Hexagon Rethreading ..............................58 Taper ..............................................................39 Taper ..............................................................37 Bearing Locknut ........................................49 Tap and Hex Die Taper (British Standard) ................................37 British .......................................................51 12 pc Pipe (1/8 to 1) ......................................57 Spark Plug Rethreading .....................................31 Pipe ...........................................................58 40 pc (#4 to 1/2) ............................................67 Cobalt Solid Square Bolt Dies ........................................65 40 pc Metric (M3 to M12) ..............................67 Spiral Flute (CNC) ..............................................29 Cobalt 58 pc (#6 to 1) ...............................................68 Spiral Point .........................................................22 Automatic Thread ...............................................50 65 pc (#4 to 1) ...............................................68 High Speed Steel High Speed Steel Automotive Rethreading ................................73 Fractional ............................................................5 Cone (Acorn) .......................................................63 Tap & Round Adjustable Die Left Hand ........................................................7 Holder ............................................................63 45 pc Fractional (1/4-20 to 1-14) ..................70 Left Hand - Metric ........................................15 Coil Rod Thread ...................................................9 45 pc Metric (M6 to M24) ..............................70 Special Thread .........................................10-12 Hexagon Rethreading High Speed Steel Machine Screw ...................................................5 Acme Thread..................................................64 Miniature Metric .................................................................13 Automotive ....................................................62 30 pc (#00 to #3) ...........................................74 Metric - Special Thread Bearing Locknut ............................................49 30 pc - Metric (M1 to M2.5) ...........................74 M1.4 to M19 ..................................................14 Hexagon Threading Pipe M19 to M52 ...................................................15 Hex Nut Diameter ..........................................60 British Standard .............................................39 Hex Nut Diameter - NPT ................................60 Taper ..............................................................39 8 Pitch .................................................................8 Standard Diameter ........................................59 Tap and Hex Die 10 Pitch (Sucker Rod) ...........................................8 Standard Diameter - NPT ...............................59 12 pc Pipe (1/8 to 1) ......................................57 Automotive .........................................................62 Round Adjustable ..........................................50 40 pc (#4 to 1/2) ............................................67 British Standard Pipe Bearing Locknut ............................................50 58 pc (#6 to 1) ...............................................68 Parallel (G or Rp) ............................................36 British Standard .............................................51 65 pc (#4 to 1) ...............................................68 Taper (Rc) ......................................................36 Parallel Pipe ..............................................48 Tap & Round Adjustable Die Taper (Long) ...................................................36 Taper Pipe .................................................48 21 pc (1/4 to 3/4) ...........................................72 Metric ............................................................36 Left Hand .......................................................41 21 pc Metric (M6 to M20) ..............................72 Coil Rod Thread ...................................................9 Right Hand .....................................................40 45 pc Fractional (1/4-20 to 1-14) ..................70 Lead Taps (Double, Triple & Quad) ........................6 Metric ............................................................42 45 pc Metric (M6 to M24) ..............................70 Nut Taps .............................................................28 Pipe TiN Coated Oversize +.005 .....................................................7 Straight Pipe ..................................................47 Tap & Round Adjustable Die Oversize - Special ................................................7 Taper Pipe ......................................................47 21 pc (1/4 to 3/4) ...........................................72 Pipe Special Thread 21 pc Metric (M6 to M20) ..............................72 Left Hand .......................................................36 #4 to 5/8" ..................................................44 Tool Steel Interrupted .....................................................35 5/8" to 1-3/16" .........................................45 Hexagon Rethreading Straight ..........................................................35 1-3/16" to 3-1/2" ......................................46 Die .................................................................56 Taper ..............................................................35 Special Thread - Metric .................................43 Pipe Die .........................................................56 Pulley..................................................................28 Tool Steel Hexagon Threading Spiral Point ....................................................27 Hexagon Rethreading Die ................................................................66 Screw Thread Insert ...........................................19 Hex Nut Diameter Spiral Flute Left Hand ..................................................52 Bolt And Nut Extractor ...............................................3 High Performance ..........................................26 Right hand.................................................52 Broken Tap Extractor .................................................4 Fast Spiral .....................................................29 Metric ........................................................55 Model Airplane Tap ..................................................74 Regular Spiral ................................................29 Metric (Special Thread) .............................55 Multi-Spline Screw Extractor ....................................3 Spiral Point Pipe Ratcheting Fractional .......................................................20 NPS ................................................................53 5 pc Tap And Die .................................................76 High Performance .....................................26 NPT ................................................................53 7 pc Pipe Threader .............................................75 High Performance - Long Length ..............26 Special Thread....................................................54 8 pc Pipe Threader ............................................75 Screw Thread Insert ..................................19 Tap And Drill Sets ....................................................71 Oversize +.005 ..........................................22 Die Adapters ............................................................79 Pulley ........................................................27 Die Holders (Floating Round) ..................................79 Screw Extractor Sets ................................................2 Metric ............................................................21 Die Stocks ...............................................................79 Screw Extractor And Drill Sets ..................................2 Spiral Point Extension Taps ................................22 Die Stock Screwdriver ............................................80 Tandem “Acme” Thread Taps .............................33 Hex Die Stock Tap Adapter ......................................80 Thread Box And Tap Set ..........................................81 Spiral Flute ....................................................34 Tap And Drill Dispenser ...........................................71 Thread Forming
Load more

Recommended publications
  • Milling Machines and Cnc Mills
    MILLING MACHINES AND CNC MILLS Safety Precautions MILL SAFETY HAZARDS Milling machines and computer-numerical-controlled (CNC) mills use moving cutters and/or move stock materials to cut shapes materials such as metal, wood or plastic. Mills cut away material using rotating blades, and can throw or eject dust and chips at high speed. Flying chips present an eye injury hazard. Fine dust can be a respiratory hazard. Mills can also be very loud, presenting a threat to hearing as well as drowning out voices, phones, and alarms. Rotating machinery presents a serious hazard, as gloves, clothing, jewelry or loose hair can be caught and body parts drawn into the running machine. Mills have guards to prevent some exposure, and some are completely enclosed when running. • Keep hands, tools, and clothing at least 12 inches away from the moving mill and do not SAFETY PRECAUTIONS attempt to adjust the mill while operating. • Wear safety glasses or goggles, and hearing Safety rules include: protection if needed. Do not wear gloves near • Get trained on the operation of the specific mill operating equipment. you are going to use. • Keep the mill surfaces and shop floor clean of • Never work alone, never leave the milling cuttings and dust. Metal filings can combust machine unattended while running, and know spontaneously and require a Class D fire where the emergency stop controls are located. extinguisher. • Securely clamp the stock material in place. • Secure guards, shields, doors in place prior to Machinery must be completely disconnected from starting. power (and tested) if it is to be repaired or adjusted (see the Hazardous Energy Control page).
    [Show full text]
  • Hand Tools Workbook (AUM9004A)
    Prepare and Operate Equipment, Tools and Machinery – Hand Tools Workbook (AUM9004A) AUT033 AUM9004A Prepare and Operate Equipment, Tools and Machinery – Hand Tools Workbook Copyright and Terms of Use © Department of Training and Workforce Development 2016 (unless indicated otherwise, for example ‘Excluded Material’). The copyright material published in this product is subject to the Copyright Act 1968 (Cth), and is owned by the Department of Training and Workforce Development or, where indicated, by a party other than the Department of Training and Workforce Development. The Department of Training and Workforce Development supports and encourages use of its material for all legitimate purposes. Copyright material available on this website is licensed under a Creative Commons Attribution 4.0 (CC BY 4.0) license unless indicated otherwise (Excluded Material). Except in relation to Excluded Material this license allows you to: Share — copy and redistribute the material in any medium or format Adapt — remix, transform, and build upon the material for any purpose, even commercially provided you attribute the Department of Training and Workforce Development as the source of the copyright material. The Department of Training and Workforce Development requests attribution as: © Department of Training and Workforce Development (year of publication). Excluded Material not available under a Creative Commons license: 1. The Department of Training and Workforce Development logo, other logos and trademark protected material; and 2. Material owned by third parties that has been reproduced with permission. Permission will need to be obtained from third parties to re-use their material. Excluded Material may not be licensed under a CC BY license and can only be used in accordance with the specific terms of use attached to that material or where permitted by the Copyright Act 1968 (Cth).
    [Show full text]
  • Ld-16B - Ld-16Ba - Ld-16Be - Ld-16Bt
    RAIL DRILL LD-16B - LD-16BA - LD-16BE - LD-16BT ENGLISH OPERATION AND MAINTENANCE MANUAL 1 16 M 187 E INDEX page 1. General characteristics ............................................................................................................................................... 6 2. Accessories supplied with the drill ........................................................................................................................ 7 3. Accessories to be ordered separately ................................................................................................................... 9 4. Spindle advance lever ................................................................................................................................................ 13 5. Motor ON/OFF switch (EMERGENCY) ................................................................................................................... 14 6. LED worklights ON/OFF switch ............................................................................................................................... 14 7. LED indicator .................................................................................................................................................................. 15 8. "Drilling assistance" function ................................................................................................................................... 15 9. Rechargeable battery ................................................................................................................................................
    [Show full text]
  • Instructions for Using the OMW Sensitive Tapping Kit
    Thank you for purchasing the OMW Sensitive Tapping Kit. I hope you enjoy using it as much as I enjoyed making it. With a little care, this tool should give you many years of service. Please read the instructions below to take full advantage of your new Tapping Kit. And let me know if you have comments or questions. I can be reached via email at [email protected], or at OMW Corporation (21 Pamaron Way, Ste. G., Novato, CA 94949). Best Regards, Joe Osborn President, OMW Corporation. Instructions for Using the OMW Sensitive Tapping Kit Background The OMW Sensitive Tapping Kit was inspired by my efforts to tap very small holes in soft material, such as brass and plastic. I found standard tapping wrenches to be far too large and lacking in the sensitive “feel” needed to keep from stripping the hole. Initially, I actually wrapped tape around the tap itself and turned the tap between my fingers. Searching for a better technique led to my design The OMW Sensitive Tapping Wrench of the Sensitive Tapping Kit. I hope that you will enjoy it. Using the Sensitive Tapping Kit Tap Guide Tap Extension Wrench Guide Rod The Sensitive Tapping Kit is composed of four parts. The Wrench, which is used to hold the taps; the Tap Guide, which is used to hold the tap straight to the hole; the Tap Extension, which extends the reach of the Wrench; and the Wrench Guide Rod, which allows the Wrench to be held straight in a lathe, mill or drill press. (OVER) 2 The Wrench and Guide Rod The Wrench will hold standard taps from 0-80 to 6-32, which all have the same shank diameter.
    [Show full text]
  • Introduction to Selecting Milling Tools Iimportant Decisions for the Selection of Cutting Tools for Standard Milling Operations
    Introduction to Selecting Milling Tools IImportant decisions for the selection of cutting tools for standard milling operations The variety of shapes and materials machined on modern milling machines makes it impera- tive for machine operators to understand the decision-making process for selecting suitable cutting tools for each job. This course curriculum contains 16-hours of material for instructors to get their students ready to make basic decisions about which tools are suitable for standard milling operations. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Where to Start: A Blueprint and a Plan .......................................................................................... 3 Decision 1: What type of machining is needed? ............................................................................ 7 Decision 2: What is the workpiece material? ................................................................................. 7 ISO Material
    [Show full text]
  • Types of Tap
    Types of Tap HAND TAPS ISO 529 These are straight flute general purpose tools which can be used for both machine or hand tapping. They are generally the most economical tool for use on production runs, but are best on materials that produce chips, or where the swarf breaks readily. Where deep holes are to be tapped, in materials which produce stringy swarf, serial taps may be needed, especially for coarse threads. ISO 529 hand taps can be supplied in sets of three; bottom, second and taper leads, or individually. BOTTOM TAPS have a chamfer (lead) of 1–2 threads, the angle of the lead being around 18 degrees per side. They are used to produce threads close to the bottom of blind holes. SECOND TAPS have a lead of 3-5 threads at 8 degrees per side. They are the most popular and can be used for through holes, or blind holes where the thread does not need to go right to the bottom. TAPER TAPS have a lead of 7-10 threads at 5 degrees per side. The taper lead distributes the cutting force over a large area, and the taper shape helps the thread to start. They can therefore be used to start a thread prior to use of second or bottom leads, or for through holes. IMPORTANT NOTE ON TERMINOLOGY! In the U.K. bottom taps are often referred to as ‘plugs’. In North America second taps are often referred to as ‘plugs’! This can easily lead to confusion. To avoid problems when ordering it is best to use the terms bottom, second and taper.
    [Show full text]
  • Milling Machine Operations
    SUBCOURSE EDITION OD1644 8 MILLING MACHINE OPERATIONS US ARMY WARRANT OFFICER ADVANCED COURSE MOS/SKILL LEVEL: 441A MILLING MACHINE OPERATIONS SUBCOURSE NO. OD1644 EDITION 8 US Army Correspondence Course Program 6 Credit Hours NEW: 1988 GENERAL The purpose of this subcourse is to introduce the student to the setup, operations and adjustments of the milling machine, which includes a discussion of the types of cutters used to perform various types of milling operations. Six credit hours are awarded for successful completion of this subcourse. Lesson 1: MILLING MACHINE OPERATIONS TASK 1: Describe the setup, operation, and adjustment of the milling machine. TASK 2: Describe the types, nomenclature, and use of milling cutters. i MILLING MACHINE OPERATIONS - OD1644 TABLE OF CONTENTS Section Page TITLE................................................................. i TABLE OF CONTENTS..................................................... ii Lesson 1: MILLING MACHINE OPERATIONS............................... 1 Task 1: Describe the setup, operation, and adjustment of the milling machine............................ 1 Task 2: Describe the types, nomenclature, and use of milling cutters....................................... 55 Practical Exercise 1............................................. 70 Answers to Practical Exercise 1.................................. 72 REFERENCES............................................................ 74 ii MILLING MACHINE OPERATIONS - OD1644 When used in this publication "he," "him," "his," and "men" represent both
    [Show full text]
  • Drilling 22 | Drilling | Overview Bosch Accessories for Power Tools 09/10 Your Guide to the Right Drill Bit
    Drilling 22 | Drilling | Overview Bosch Accessories for Power Tools 09/10 Your guide to the right drill bit. These information pages are designed to help users. They cover the correct use of the appropriate power tool and the various drill bits for commonly-used materials. The charts given below are only intended as recommendations and cannot be regarded as a complete guide. For more detailed queries, please contact Bosch directly. The fact that power tools and drill bits are mutually dependent is often ignored. It is only once this relationship has been identifi ed and taken into account that the service life of both the tool and its drill bit can be optimised. Drill/Impact drill Drill/Impact drill Drill/Impact drill Drill/Impact drill up to 600 watts up to 700 watts up to 1010 watts up to 1150 watts Cordless drill/driver Cordless drill Cordless impact drill Metal drill bits Sheet metal cone bit up to 20 mm over 30 mm Steel drill bit up to 10 mm up to 13 mm up to 20 mm Wood drill bit Wood drill bit up to 15 mm up to 25 mm up to 32 mm Auger bit up to 18 mm up to 32 mm Installation and form- work drill bits 18 mm 30 mm Flat drill bits up to 40 mm Forstner bit up to 50 mm TC-tipped hinge-boring bit up to 50 mm Concrete drill bit Concrete drill bit up to 15 mm up to 20 mm up to 25 mm Masonry drill bit up to 12 mm up to 18 mm up to 24 mm up to 30 mm Core cutters up to 68 mm up to 82 mm Diamond core edge sinkers up to 82 mm Multi-purpose and rotary drill bits Multi-purpose drill bit 14 mm Glass drill bit 12 mm Holesaws up to 40 mm up to 60 mm up to 80 mm up to 152 mm Bosch Accessories for Power Tools 09/10 Drilling | Overview | 23 Working on metal and plastic.
    [Show full text]
  • Rotary Transfer Machines Hydromat® Hc Product Line
    ROTARY TRANSFER MACHINES HYDROMAT® HC PRODUCT LINE Precise | Productive | Reliable The FFG Rotary Transfer Platform Flexible Multi-Machining with Hydromat® Precise, modular and efficient: The FFG group is the The ability to set up working stations horizontally as well as world’s leading manufacturer of rotary transfer machines vertically allows big machining jobs with the highest output and offers the best solutions for workpieces at the high just-in-time. The enormous flexibility of the rotary transfer volume end. machines gives our clients a major advantage in dealing with the growing challenges of today’s global markets: United under the roof of the FFG group: with the rotary 3 The most cost-effective solutions transfer machines of the tradition brands IMAS, Pfiffner and 3 Maximum precision and process reliability in mass production Witzig & Frank, you are always one cycle ahead. 3 High investment security thanks to extensive modularity 3 High reusability thanks to reconfigurable machine systems The rotary transfer machine program covers all applications for 3 High flexibility and variability (simpler retooling, reduced the serial production of complex metal parts. Rotary transfer setup times) machines are designed for the handling of bar and coil materials, 3 High machine availability or automatic part feeding. They guarantee high-precision 3 Low maintenance costs (TCO) machining of each workpiece, being carried out simultaneously 3 Turnkey solutions on each station. Every rotary transfer machine is specified, 3 Process optimisation
    [Show full text]
  • Utilization of Waste by Preparing the Product from Swarf Forging of Alloy
    et International Journal on Emerging Technologies 6(2): 181-183(2015) ISSN No. (Print) : 0975-8364 ISSN No. (Online) : 2249-3255 Utilization of Waste by Preparing the Product from Swarf Forging of Alloy Steel (16MNCR5) Abid Nazir and Harvinder Lal Department of Mechanical Engineering, RIET, Phagwara, (PB), India (Corresponding author: Abid Nazir) (Received 01 October, 2015 Accepted 06 November 2015) (Published by Research Trend, Website: www.researchtrend.net) ABSTRACT: The aim of thesis is to prepare the product from swarf forging of alloy steel (16MnCr5). This thesis is an example of how the waste fraction can be transferred from waste to a resource that can be used in other industrial processes. It offers both environmental and economic benefits. Swarf forging gives better control, environmental credits, cost savings an increased margins. Swarf collected from lathe, milling, drill or any other cutting machine is cleaned by degreasing, pickling and acid pickling. Preliminary heat treatment is done to eliminate the work hardening, moisture content and impurity content. Swarf can be continuous, discontinuous or powder form. After collection of swarf, put in mild steel tube for compression. Compression of swarf is done by hydraulic press. The force is applied on piston which is inserted in tube. After compression, swarf which is in form of cylinder is taken out. After this heat the samples are heated and forged with the help of manual hammers or with help of hydraulic hammer. After forging hardness, density and microstructure are checked. The values indicate that product made by swarf forging can be used for low load application like door handles, hangers etc.
    [Show full text]
  • Fastener Identification Guide • 4.13 KM • Printed in the USA
    HEAD STYLES Hex Cap Screw Bugle Hex cap screws feature a washer face on the Button Washer bearing surface, a chamfered point, and tighter body tolerances than hex bolts. Pan Binding Undercut Hex Bolt Similar to hex cap screw, hex bolts do not require a washer face or a pointed end and have a greater tolerance range in the body. Round Head Fillister Socket Head Cap Screw Socket heads feature an internal hexagonal drive DRIVES socket and close tolerances for precision assembly. Flat 82° Cross Recess Button Head Socket Cap Screw Type I FASTENER (Phillips) Button heads feature a dome shaped head, though Flat 100° this feature reduces the tensile capacity. Cross Recess Flat Head Socket Cap Screw Type IA Flat heads feature an 82° countersunk head for Flat Undercut (Pozidriv®) IDENTIFICATION flush connections. Like the button heads, this feature reduces the tensile capacity. Cross Recess Type II (Frearson) Low Head Socket Cap Screw Indented Hex Low heads are similar to standard socket heads, but with a shorter head for applications where clearance Cross Recess Square GUIDE is an issue. This head configuration also reduces the Combo strength capacity. Indented Hex Washer (Quadrex®) NUTS Carriage Bolt A round head bolt with a square neck under the Slotted head. These must be tightened with a nut. Serrated Hex Finished Hex Nuts: Hex Coupling Nuts: Washer Hexagonal shaped nuts with internal screw Designed to join two externally threaded Plow Bolt threads. Finished hex nuts are one of the most objects, usually threaded rod, together. Combination Similar to a carriage bolt, these have a flat head common nuts used.
    [Show full text]
  • Threaded Fasteners
    Threaded Fasteners Introduction If you are designing and building a Formula SAE vehicle, threaded fasteners will likely be used to join the various components and systems together and allow the vehicle to function as a unified machine. The reliability of your vehicle is key to realize your potential at the competition. Even though threaded fasteners have been in use for hundreds of years and are in products that we use every day, their performance is dependent on a wide range of factors. This chapter covers some of the main factors that can influence reliability and is intended as an aid in joint design, fastener selection, and installation. The first portion of this chapter covers several design and installation factors that can work together to improve the reliability of your vehicle’s bolted joints. These topics include, the importance of generating and maintaining clamp load, and how clamp load, along with joint stiffness, can work together to prevent self-loosening and improve fatigue performance. The second portion of this chapter reviews how installation method and torque are related to clamp load, and also includes a comparison between common fastener types to aid in selection. The chapter concludes with a short tutorial showing how to obtain Mil Spec information on fasteners and similar hardware. Disclaimer – Multiple factors on each component in a bolted joint affect its performance. Additionally, service requirements for every joint differ. Each joint must be evaluated and tested for its ability to perform the desired function. The information in this chapter provides general background and does not represent how a specific design or piece of hardware will perform.
    [Show full text]