Assessing the Costs for Hybrid Versus Regular Transit Buses
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October 2012 Assessing the Costs for Hybrid versus Regular Transit Buses Authors INTRODUCTION Fuel costs are a significant portion of in 15 percent of the US transit fleet Shauna L. Hallmark transit agency budgets. Hybrid buses could reduce fuel consumption by Interim Director, Institute for Transportation; offer an attractive option and have the 50.7 million gallons of diesel annually. Professor, Civil, Construction, and However, purchase of hybrid transit Environmental Engineering potential to reduce operating costs for Iowa State University agencies significantly. buses requires a significant investment. 515-294-5249, [email protected] Hybrid technology has been available In addition, early estimates of cost Bo Wang and Yu Qiu in the transit market for some time. savings may not have materialized to Student Research Assistants As of 2009, there are more than 1,200 the extent transit agencies expected. Iowa State University hybrid buses in regular service in Other costs, such as the cost of North America in more than 40 transit replacing batteries and reduced Bob Sperry agencies (Transport Canada 2011). The maintenance, are also issues that Iowa Local Technical Assistance Program majority of these buses are regular 40 have not been substantiated with Iowa State University ft buses, although some smaller (20 ft) independent studies. To justify the shuttle buses and larger articulated (60 expenditure, agencies require more Sponsor ft) buses are also in service. quantitative information about the likely fuel economy, maintenance, and Iowa Energy Center The transit agency in New York, New other costs for hybrid buses. For More Information York has approximately 1,000 hybrid www.intrans.iastate.edu/ vehicles as of 2009 (Maynard 2009) and Toronto, Canada has approximately 33 OBJECTIVES percent (Transport Canada 2011). This technical brief summarizes The main reasons agencies consider information about the costs and benefits hybrid transit vehicles are fuel savings that have been attributed to use of and reduced emissions. Hybrid electric hybrid transit buses as found in the buses offer an attractive option and literature. Results from a demonstration have the potential to reduce operating project that compared fuel economy costs for transit agencies significantly. and emissions for 12 hybrid buses and 7 Wayne et al. (2009) estimated that control buses for the transit agency for use of diesel-electric hybrid buses Ames, Iowa and Iowa State University, CyRide, were also included. One of 12 hybrid CyRide buses Assessing the Costs for Hybrid versus Regular Transit Buses offset by participation in programs that fuel economy was 48 percent Costs and benefits include initial such as the American Recovery and higher for the hybrid buses. purchase cost differentials, savings Reinvestment Act (ARRA) or Clean A study by Battelle (2002) tested in fuel, reduced emissions, potential Fuels grant programs (EESI 2012). emissions using a dynamometer for reduced maintenance due to decreased Funding packages to offset the one diesel hybrid-electric bus and two engine and brake wear, and replacement purchase cost often make it much regular diesel buses (with and without costs for the hybrid battery pack. All easier for transit agencies to invest in catalyzed diesel particulate filters/ costs are listed in US dollars (USD). the technology that can reduce the DPFs). The researchers reported that lifecycle costs of hybrid buses. As an fuel economy for the hybrid bus was example, the CyRide agency in Ames COSTS 54 percent higher than the two regular purchased 12 hybrid buses through a diesel buses. The following sections discuss common Transit Investments for Greenhouse Gas costs that transit agencies consider and Energy Reduction (TIGGER) grant In another study, two buses were tested in long-term cost analyses for hybrid sponsored by the U.S. Department of using a dynamometer at the National buses. Information was summarized Transportation. Renewable Energy Laboratory (NREL) from a survey of existing literature, web ReFUEL facility in Golden, Colorado resources, and the team’s experience Fuel Economy (Chandler and Walkowicz 2006). with evaluation of hybrid school buses Actual savings depend on usage and One bus was a conventional diesel and hybrid transit buses (Hallmark et and the other was a hybrid bus and al. 2010 and Hallmark et al. 2012). The fuel costs, but improved fuel economy is the main savings associated with use both were tested over several drive term “cost” is used in the generic sense cycles including Manhattan, Orange of being a positive cost or negative of hybrid transit buses. Early estimates of fuel savings for hybrid buses over County Transit A (OCTA), CBD, and cost (benefit). As a result, costs may be King County Metro (KCM) Transit in actual costs or reductions in costs. conventional buses were based on laboratory studies that demonstrated Seattle, Washington. Results indicate 30.3 percent lower fuel use for the KCM Purchase Cost significant fuel savings. cycle, 48.3 percent lower for the CBD The difference in initial purchase Chassis dynamometer tests were cycle, 50.6 percent for the OCTA cycle, price between a hybrid transit bus and conducted for 10 low-floor hybrid and 74.6 percent for the Manhattan regular transit bus can be substantial. buses and 14 conventional high-floor cycle. Fuel economy was reported as Based on 2011 values in the US, the diesel transit buses run by New York miles per gallon. purchase cost of a regular 40 ft bus is City Transit (NYCT) (Chandler and $280,000 to $300,000 compared to a Walkowicz 2006). Buses were evaluated In another study, Clark et al. (1987) hybrid bus that is between $450,000 over three driving cycles including evaluated six transit buses with and $550,000. Because of the difference, the Central Business District (CBD), traditional diesel engines, two powered agencies are anxious to recoup the cost the New York (NY) bus cycle, and by spark-ignited compressed natural gas differential through savings in fuel and the Manhattan cycle. The operating (CNG), and one hybrid transit bus in maintenance. costs, efficiency, emissions, and overall Mexico City using a mobile heavy-duty performance were also compared while emissions testing lab. Buses were tested In some cases in the US, the purchase both types of buses were operating on over a driving cycle representative of price of hybrid transit buses has been similar routes. The researchers found Mexico City transit bus operation, which was developed using global positioning system (GPS) data from in-use transit buses. Depending on how fuel economy was evaluated, the hybrid bus ranked fourth and first in fuel economy. Transport Canada (2011) evaluated hybrid transit buses for several transit agencies in Canada. In one laboratory study using the Manhattan Test Cycle, the authors found a reduction in fuel consumption of 36 percent. In a test track study, the authors found a 28 percent fuel reduction for hybrid transit buses compared to regular buses when the buses were operated at an average CyRide engine and electric motor setup (left) and battery pack configuration (right) speed of 10 km/h with 10 stops per 2 Hallmark, Wang, Qiu, and Sperry kilometer. As average speed increased, economy were laboratory tests that months of hybrid transit bus operation the differences in fuel consumption do not always replicate actual on-road in Montreal, no significant additional were smaller. conditions. maintenance issues occurred with hybrid buses. In a later test track study, the authors Fuel economy varies and is correlated found average fuel use reduction to to a number of factors including Although early maintenance problems be 28 percent. The researchers also number of stops per unit distance, road have been present, most of the initial reported that the Toronto Transit grade, surrounding traffic volume and maintenance is covered by manufacturer Corporation, which has about 500 conditions, environmental conditions, warranties and is not likely to hybrid buses, was only achieving a driving style, type of hybrid technology have additional costs to the transit reduction of 10 percent for in-use fuel (parallel versus series) (Liang et al. companies. consumption. 2009), roadway type, and passenger One study was available that load (Frey et al. 2007). Given driving A study was conducted by the Center summarized operating costs other than style can have a significant impact on for Transportation Research and fuel economy. KCM evaluated operating the fuel economy of hybrid buses, many Education (CTRE) at Iowa State costs using a cost of $1.98 per gallon transit agencies provide training for University (ISU) to study the fuel for diesel for 60 ft buses. For regular their drivers. economy of 12 hybrid transit buses. transit buses, they found that fuel costs Seven control buses with similar Short-Term Maintenance and were 79 cents per mile and maintenance characteristics were also evaluated. Operating Costs costs were 46 cents per mile, for a total operating cost of $1.25 per mile. Average fuel economy for hybrid buses Short-term maintenance costs have not In comparison, diesel-electric hybrid was 11.8 percent higher than for control been well quantified. Some agencies buses had fuel costs of 62 cents per buses (Hallmark et al. 2012). The study have experienced up-front maintenance mile with maintenance costs of 44 cents also showed that fuel economy was issues with hybrid buses. NYCT per mile for a total cost of $1.06 per correlated to number of passengers per reported initial issues with batteries mile (Chandler and Walkowicz 2006). route, average running speed, average and need for software modifications Hence, the savings were 19 cents per acceleration, average deceleration, (Chandler and Walkowicz 2006). The mile. percent of time spent in acceleration, Ames transit system, which purchased and season. 12 hybrid transit buses in 2010, has Long-Term Maintenance Costs reported the need for various software Fuel economy estimates from various Several long-term costs/benefits adjustments to achieve better fuel studies are summarized in Table 1.