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RHEOLOGY AND DYNAMIC MECHANICAL ANALYSIS – What They Are and Why They’re Important

Presented for University of Wisconsin - Madison

by Gregory W Kamykowski PhD TA Instruments May 21, 2019

TAINSTRUMENTS.COM : An Introduction

Rheology: The study of the flow and of matter. Rheological behavior affects every aspect of our lives. Dynamic Mechanical Analysis is a subset of Rheology

TAINSTRUMENTS.COM Rheology: The study of the flow and deformation of matter

Flow: Behavior; Viscous Nature F F = F(v); F ≠ F(x)

Deformation: Behavior F Elastic Nature

F = F(x); F ≠ F(v)

0 1 2 3 x

Viscoelastic Materials: F depends on both Deformation and Rate of Deformation and F vice versa.

TAINSTRUMENTS.COM 1. ROTATIONAL RHEOLOGY 2. DYNAMIC MECHANICAL ANALYSIS (LINEAR TESTING)

TAINSTRUMENTS.COM Rheological Testing – Rotational - Unidirectional

 2 Basic Rheological Methods 10 1 10 0

1. Apply Force (Torque)and 10 -1

measure Deformation and/or 10 -2 (rad/s) Deformation Rate (Angular 10 -3 Ž

Displacement, Angular Velocity) - 10 -4 Shear Rate Shear Controlled Force, Controlled 10 3 10 4 10 5 Angular Velocity, Velocity, Angular Torque,ž (µN.m)

2. Control Deformation and/or 10 5 Angular Displacement, Deformation Rate and measure 10 4

10 3

Force needed (Controlled Strain (Pa) › ) Displacement or Rotation, 10 2 Controlled Strain or Shear Rate) † ( 10 1 Torque, Stress Torque, 10 -1 10 0 10 1 10 2 10 3

› s (s)

TAINSTRUMENTS.COM Steady Simple Shear Flow

Top Plate Velocity = V0; Area = A; Force = F

H y Bottom Plate Velocity = 0 x

vx = (y/H)*V0

. -1 γ = dvx/dy = V0/H Shear Rate, sec σ = F/A Shear Stress, Pascals . η = σ/γ , Pa-sec These are the fundamental flow parameters. Shear rate is always a change in velocity with respect to distance. TAINSTRUMENTS.COM Representative Flow Curve

1.E+05 Newtonian Pseudoplastic Region Behavior 1.E+04 0 < n < 1 (Newtonian)

1.E+03 η η Transition Power Law = 0 Region Region

1.E+02

Viscosity (Pa-sec) 1.E+01 . η = m*γ (n-1)

1.E+00 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04 1.E+05 η ∝ 3.4 0 MW Shear Rate (sec-1)

TAINSTRUMENTS.COM Simple Shear Deformation

Top Plate Displacement = X0; Area = A; Force = F

H y Bottom Plate x Displacement = 0

x = (y/H)*X0

γ = dxx/dy = X0/H Shear Strain, unitless σ = F/A Shear Stress, Pascals G = σ/γ Modulus, Pa These are the fundamental deformation parameters. Shear strain is always a change in displacement with respect to distance.

TAINSTRUMENTS.COM Stress Relaxation

Stress Relaxation of Soy Flour, Overlay

109

• Instantaneous Strain • Note the decrease in the modulus as a

) function of time.

108 G(t) ( [Pa] F

G(t) T=20°C T=30°C T=40°C T=50°C 107 1 2 100 10 10 103 time [s]

TAINSTRUMENTS.COM Testing

Stress is held constant. Strain is the measured variable.

3x10 -3

HDPE

2x10 -3 Viscoelastic (1/Pa)

1x10 -3 Fluid Compliance Solid

0x10 0

0 5 10 15 20

Step time (min)

TAINSTRUMENTS.COM Geometry Options

Concentric Cone and Parallel Torsion Cylinders Plate Plate Rectangular

Very Low Very Low Very Low to Medium to High Viscosity Viscosity Viscosity to Soft Solids Water to Steel

TAINSTRUMENTS.COM Examples for Common Configurations

Geometry Examples Coatings Beverages Concentric Cylinder Slurries (vane rotor option) Starch pasting Low viscosity Viscosity standards Cone and Plate Sparse materials Polymer melts in steady shear Widest range of materials Adhesives Polymer melts Parallel Plate Hydrogels Asphalt Curing of thermosetting materials Foods Cosmetics Thermoplastic solids Torsion Rectangular Thermoset solids

TAINSTRUMENTS.COM Rheology – Speak

Machine Parameter Rheological Parameter Angular Velocity (rad/sec) Shear Rate (1/sec) Angular Displacement (rad) Shear Strain ( - ) Torque (µN-m) Shear Stress (N/m2, Pa)

TAINSTRUMENTS.COM Converting Machine to Rheological Parameters in Rotational

Machine Parameters M x Kσ σ M: Torque = =η Ω : Angular Velocity Ω γ• θ : Angular Displacement xKγ Conversion Factors Kσ : Stress Conversion Factor Kγ : Strain (Rate) Conversion Factor σ Rheological Parameters MxKσ σ : Shear Stress (Pa) = = γ• : Shear Rate (sec-1) G η : Viscosity (Pa-sec) γ : Shear Strain θ xKγ γ G : (Pa)

The conversion factors, Kσ and Kγ, will depend on the following: Geometry of the system – concentric cylinder, cone and plate, parallel plate, and torsion rectangular Dimensions – gap, cone angle, diameter, thickness, etc.

TAINSTRUMENTS.COM Shear Rate and Shear Stress Calculations

Geometry Couette Cone & Plate Parallel Plates Conversion Factor

Kγ Ravg/(Ro-Ri) 1/β R/h

2 3 3 Kσ 1/(2*πRi L) 3/(2πR ) 2/(πR )

TAINSTRUMENTS.COM Cone & Plate and Parallel Plate Geometric Considerations

Standard DHR Peltier 20mm 40mm 50mm plate geometry diameters

Shear Stress Shear Stress At given torque, Increase in diameter → Decrease in shear stress

Shear Rate At given angular velocity Increase in cone angle → Decrease in shear rate Increase in gap (parallel plate) → Decrease in shear rate

So, for low viscosity fluids, use the largest diameter cone or plate. For high viscosity fluids, use the smallest diameter cone or plate

TAINSTRUMENTS.COM Rheological Methods – Unidirectional Testing

. Flow . Stress/Rate Ramp . Stress/Rate Sweep Sweep . Time sweep/Peak Hold . Temperature Ramp . Creep (constant stress) Ramp

. Stress Relaxation (constant Stress, Shear Rate strain) Time . Axial Testing

TAINSTRUMENTS.COM Thixotropy: Up & Down Flow Curves

Toothpaste loop 600

400 (Pa)

thixotropy: 600.997 Pa/s

Stress 200

The area between the curves is an indication of the thixotropic nature of the material.

0

0 2 4 6 8 10

Shear rate (1/s)

TAINSTRUMENTS.COM Flow Stress Ramp on a Yielding Material

500

464 Pa-sec 400

300 319 Pa-sec (Pa)

Stress 200

EmulsionSample A (3) A 197 Pa EmulsionSample B (3) B

100 The stress was obtained just by visual means. A has a higher yield stress than B

0 0.0 0.2 0.4 0.6 0.8 1.0 1.2

Shear rate (1/s)

TAINSTRUMENTS.COM Steady State Flow at 25 C - Coatings

10 3

10 2

10 1 (Pa.s) G

10 0

These are rate sweeps. Equilibration occurs at each point. Concentric Cylinder geometry 10 -1

10 -2 10 -1 10 0 10 1 10 2 10 3

S (1/s)

TAINSTRUMENTS.COM Polymer Melt Flow Curve

1.E+06 Williamson Model . c η = η0/(1+(σγ) ) 1.E+05 Cone and Plate 1.E+04 Viscosity (Pa-sec) 1.E+03 0.01 0.1 1 10 η 3.4 0 = KMw Shear Rate (1/sec) Steady testing with cone and plate and Mw = 400,000 Mw = 250,000 Mw = 160,000 parallel plate geometries is The shear rate and shear stress are constant throughout the gap with the often limited to cone-and-plate geometry. Parallel plate data can be corrected with the Rabinowitsch correction. low shear rates.

TAINSTRUMENTS.COM Normal Force Measurements with Cone & Plate

Normal Stress Difference: • In steady flow, polymeric materials can exert a force that tries to separate the cone and the plate. • A parameter to measure this is the Normal Stress Difference, N1, which equals

σxx- σyy from the Stress Tensor. • N1 = 2F/(πR2), where F is the measured force. 2 • Ψ1 = N1/ This is the primary normal stress coefficient.

TAINSTRUMENTS.COM TAINSTRUMENTS.COM Creep Testing on US and UK Paints

Creep and recovery can be done on both DHR and ARES

Creep is a unidirectional way of getting . It is often followed by creep recovery. Creep answers the question of how much deformation to expect when a material is subjected to a constant stress, such as gravity It is usually easier on a DHR, but the ARES sometimes works better when there are instances of creep ringing.

TAINSTRUMENTS.COM Stress Relaxation

10 6

10 5 PDMS

10 4

10 3 (Pa)

10 2

10 1 Stress relaxation is another unidirectional way of Modulus getting viscoelastic properties. 10 0 This works better on the ARES than on the DHR.

10 -1

10 -4 10 -3 10 -2 10 -1 10 0 10 1

Step time (min)

TAINSTRUMENTS.COM Flow Temperature Ramp – Printing Inks

1,000

Room Temperature

100

10 Viscosity (Pa-sec) Viscosity

Printing Press Temperature

1 20 25 30 35 40 45 50 Temperatue (C)

TAINSTRUMENTS.COM Dynamic Testing

STRAIN

ELASTIC RESPONSE 90o VISCOUS RESPONSE Response, Strain Response, VISCOELASTIC RESPONSE δo

Polymers are viscoelastic materials. Time Both components – viscosity and – are important.

TAINSTRUMENTS.COM Dynamic Rheological Parameters

Parameter Shear Elongation Units

Strain γ = γ0 sin(ωt) ε = ε0 sin(ωt) ---

Stress σ = σ0sin(ωt + δ) τ = τ0sin(ωt + δ) Pa

Storage Modulus G’ = (σ /γ )cosδ E’ = (τ /ε )cosδ Pa (Elasticity) 0 0 0 0

Loss Modulus G” = (σ /γ )sinδ E” = (τ /ε )sinδ Pa (Viscous Nature) 0 0 0 0

Tan δ G”/G’ E”/E’ ---

Complex Modulus G* = (G’2+G”2)0.5 E* = (E’2+E”2)0.5 Pa

Complex Viscosity η* = G*/ω ηE* = E*/ω Pa-sec

. . Cox-Merz Rule for Linear Polymers: η*(ω) = η(γ) @ γ = ω

TAINSTRUMENTS.COM Dynamic Testing

•Dynamic Stress or Strain Sweep •Dynamic Time Sweep •Dynamic Frequency Sweep •Dynamic Temperature Ramp •Dynamic Temperature Sweep

TAINSTRUMENTS.COM Linear Viscoelasticity

10 4 Linear Region: • Osc Stress is linear with Strain. • G’, G” are constant. This is typically the first test done on unknown materials.

Non-Linear Region G’ = f(γ) Stress v. Strain

End of LVR or

(Pa) Critical Strain γc ‡

10 3 0.1 1 10 100

It is preferable to perform testing in the linear region because you are measuring R (%) intrinsic properties of the material, not material that has been altered. TAINSTRUMENTS.COM TAINSTRUMENTS.COM Cure of a "5 minute" Epoxy

TA Instruments

1000000 This is an isothermal 1000000 time sweep. G' 5 mins. 100000 100000

10000 G" 10000 G'' (Pa)

1000 1000 G' (Pa) Gel Point - G' = G" 100.0 T = 330 s 100.0

10.00 10.00

1.000 1.000 0 200.0 400.0 600.0 800.0 1000 1200 time (s)

TAINSTRUMENTS.COM Frequency Sweep on PDMS

High frequency – elasticity predominates. 10 5 Low frequency – viscosity predominates.

Most frequent test for 10 4 polymer melts: ASTM D4440 – Standard Test Method for Plastics: Dynamic Mechanical Properties: 10 3 Melt Rheology (Pa) ‡

100 to 0.1 rad/sec

10 2 5 pts. per decade 0.1 1.0 10.0 100.0 3 minutes of equilibration — Frequency sweep takes about (rad/s) 6.5 min.

Cox-Merz Rule for Linear Polymers: η*(ω) = η() @  = ω

TAINSTRUMENTS.COM ETC Application: TTS on Polymer Melt

Polystyrene Frequency Sweeps from 160°C to 220°C

1.000E6 1.000E6 Extended Frequency range with TTS Reference Temperature = 210°C

1.000E5 1.000E5

10000 10000 G” (Pa) G'' (Pa) G' (Pa) G' G’ (Pa) G’ 1000 1000

100.0 Experimental 100.0 Frequency range

10.00 10.00 0.01000 0.1000 1.000 10.00 100.0 1000 10000 1.000E5 angang.. frequency frequency (rad /s)(rad/s)

TAINSTRUMENTS.COM Shift Factors for TTS

PG 64-22 (3) - Copy

10 1

c1: 8.22555

c2: 132.585 K Tref: 63.9970 °C R²: 0.999997 10 0

Activation Energy: 136.026 kJ/mol aT (x variable) Tref: 63.9970 °C R²: 0.997433

10 -1

50 55 60 65 70 75 80

Temperature (°C)

TAINSTRUMENTS.COM Dynamic testing: Dependence on Mw and MWD

107 Molecular weight 130 000 Zero shear viscosity increases 106 230 000 320 000 with increasing MW 430 000 105 * [Pa s] 

4 10 Zero Shear [Pa s]

o Viscosity  0 106 10

3 Viscosity 10 Slope 3.08 +/- 0.39 increasing MWD Zero Shear Viscosity

5 -1 10 10 2 100000 Molecilar weight M [Daltons] 10 w o

 SBR polymer broad, -4 -3 -2 -1 0 1 2 3 4 5 -2 10 10 10 10 10 10 10 10 10 10*/ 10  narrow distribution Frequency  a [rad/s]  T *red 430 000 -3  10 *red 320 000 When shifting along an  Viscosity *red 230 000 * 130 000 axis of -1, all the curves 10-4 red  *red 310 000  can be superposed, unless *red 250 000 10-5 the width of the MWD is 101 102 103 104 105 106 107 108 109 1010 1011 1012   not the same. frequency aT o

TAINSTRUMENTS.COM MWD and Dynamic Moduli

Effect of MWD on the dynamic moduli • The storage and loss modulus of 106 a typical polymer melt cross over between 1 and 100 rad/s. • ωc ∝ 1/Mw . • G ∝ 1/MWD. 105 c

104 SBR polymer melt G' 310 000 broad Modulus G', G'' [Pa] 3 G" 310 000 broad 10 G' 320 000 narrow G" 320 000 narrow

10-3 10-2 10-1 100 101 102 103 104  Frequency aT [rad/s]

Higher crossover frequency = lower Mw Higher crossover Modulus = narrower MWD

TAINSTRUMENTS.COM Example of Cox-Merz Rule

10000

Linear Polyethylene Flow Data Linear Polyethylene Oscillation Data [Cox Merz] Pa.s ) 1000

viscosity ( viscosity Flow instability

100.0 1.000E-3 0.01000 0.1000 1.000 10.00 100.0 1000 shear rate (1/s)

TAINSTRUMENTS.COM Coatings Frequency Sweep

10 3

Note how 2o is leveling out. 6o is descending sharply.

10 2 (Pa) ‡

10 1

10 0

0.1 1 10 100

— (rad/s)

TAINSTRUMENTS.COM Dynamic Temperature Ramp - Torsion

10 10 10 2

The storage (Pa) 10 9 10 1 modulus curve indicates the temperature range over which the Tan(delta) 10 8 10 0 material can Loss modulus contribute mechanically.

Glass transition

10 7 10 -1 temperatures are observed by the (Pa) onset in the storage modulus 10 6 10 -2 curve and peaks in the loss modulus and tan delta curves.

Storage modulus 10 5 10 -3

-150 -100 -50 0 50 100 150 200 250

Temperature (°C)

TAINSTRUMENTS.COM THE RHEOMETERS

TAINSTRUMENTS.COM DHR Rotational

DHR Single head or CMT Combined motor & transducer

Displacement Sensor

Measured Strain or Rotation Non-Contact Drag Cup Motor

Applied Torque Sample (Stress)

Controlled Stress Static Plate Single Head Static Plate CMT

TAINSTRUMENTS.COM DHR Accessories – Visual Display

You can see the updated list of accessories on our website, www.tainstrument.com.

TAINSTRUMENTS.COM DHR Accessories – Visual Display

For the current listing of accessories, go to https://www.tainstruments.com.

TAINSTRUMENTS.COM Open Boundary Rotational Rheometer - SMT

ARES G2

Measured Torque Transducer (Stress)

Sample

Applied Direct Drive Strain or Motor Rotation Controlled Strain SMT or DH SMT: Separate Motor & Transducer DH: Dual Head TAINSTRUMENTS.COM ARES-G2 Accessories

For the current listing of accessories, go to https://www.tainstruments.com.

TAINSTRUMENTS.COM 1. ROTATIONAL RHEOLOGY 2. DYNAMIC MECHANICAL ANALYSIS (LINEAR TESTING)

TAINSTRUMENTS.COM Tensile Deformation

Deformation Parameters Young’s L0 = Initial Length (m) Modulus L = Stretched Length (m) ε = Elongational Strain, (L/L0) – 1 (unitless) (Engineering Strain)

. Strain is the amount of deformation normalized for the type of deformation and the dimensions of the specimen.

Force Parameters Conversions: T = Tensile force (Newtons) Machine → Rheological w = Initial Width (m) 0 Displacement → Strain t0 = Initial Thickness (m) τ τ Force → Stress E = = Tensile Stress, T/(w0*t0) (Pa) ε . Stress is the amount of force normalized for the type of deformation and the dimensions of the specimen.

Elongational Properties E = τ/ε (Pa) Modulus D = ε/τ (1/Pa) Compliance

TAINSTRUMENTS.COM UNIDIRECTIONAL TYPES OF TESTS ON THE DMA

. TRANSIENT . Stress Relaxation . Deformation applied instantaneously ⇒ Force measured as a function of time F . Deformation (mm) converted to Strain (ε), Force (N) to Stress (τ) . Stress (τ)/Strain(ε) = Modulus (E) . Creep . Force applied instantaneously ⇒ Deformation measured as a function of time . Force to Stress (τ), Deformation converted to Strain (ε) F . Strain (ε)/Stress (τ) = Compliance (D)

. PRACTICAL . Strain Ramp . Strain increased linearly with time or, optionally, exponential with the RSA-G2 . Iso-Strain . Strain held constant as temperature is varied . Stress Ramp . Stress increased linearly or exponentially with time . Controlled Stress . Stress held constant as temperature is varied

TAINSTRUMENTS.COM Stress Relaxation: Material Response

Glassy Region Transition Region Rubbery Terminal Plateau Region Region

This would be the type of curve expected for an uncrosslinked polymer if given sufficient time.

TAINSTRUMENTS.COM Creep Testing

Creep τ > 0 Recovery τ = 0 (after steady state)

Recoverable Strain

Stress = τ The greater the Stress = 0 elasticity, the greater the recovery. t t 1 2 time

With uncross-linked systems, strain increases indefinitely. If you have reached steady state flow, you can calculate the viscosity and the recoverable compliance. With cross-linked systems, there is a limiting strain.

Reference: Mark, J., et.al., Physical Properties of Polymers ,American Chemical Society, 1984, p. 102. TAINSTRUMENTS.COM Polyethylene Stress Ramp (or Strain Ramp)

1x10 7

8x10 6

6x10 6 (Pa) A

4x10 6 Stress

2x10 6

0

0 20.0 40.0 60.0 80.0 100.0

Strain P (%)

TAINSTRUMENTS.COM Dynamic Testing

STRAIN

ELASTIC RESPONSE 90o VISCOUS RESPONSE Response, Strain Response, VISCOELASTIC RESPONSE δo

Polymers are viscoelastic materials. Time Both components – viscosity and elasticity – are important.

TAINSTRUMENTS.COM Dynamic Rheological Parameters

Parameter Shear Elongation Units

Strain γ = γ0 sin(ωt) ε = ε0 sin(ωt) ---

Stress σ = σ0sin(ωt + δ) τ = τ0sin(ωt + δ) Pa

Storage Modulus G’ = (σ /γ )cosδ E’ = (τ /ε )cosδ Pa (Elasticity) 0 0 0 0 Loss Modulus G” = (σ /γ )sinδ E” = (τ /ε )sinδ Pa (Viscous Nature) 0 0 0 0

Tan δ G”/G’ E”/E’ ---

Complex Modulus G* = (G’2+G”2)0.5 E* = (E’2+E”2)0.5 Pa

Complex Viscosity η* = G*/ω ηE* = E*/ω Pa-sec

We will be mainly concerned with the Elongation column in this table.

TAINSTRUMENTS.COM Dynamic Oscillatory Testing Methods

• Frequency Sweep • Strain Sweep • Stress Sweep • Temperature Sweep • Temperature Ramp • Time Sweep • Temperature Sweep (Multifrequency) • Test

Most common sequence • Strain sweep at 1 Hz to find the “sweet spot” for testing and the Linear Viscoelastic Region (LVR) • Temperature ramp at 1 Hz and 3 C/min using amplitude from strain sweep testing.

TAINSTRUMENTS.COM Dynamic Strain Sweep

PC Ambient Strain Sweep SC

10 10 0.8

0.6 Oscillation force

10 9 2.352e9 Pa (Pa) (Pa)

0.4 (N)

10 8 Loss modulus

Storage modulus 0.2

10 7 0.0 0 10 20 30 40 50 60

Oscillation displacement (um)

The material shows a nice Linear Viscoelastic Region (LVR). The oscillation force at 30 microns is about 0.4 N, which is definitely in the sweet spot for our DMA’s. We aim for a storage modulus of 2350 MPa at room temperature with polycarbonate.

TAINSTRUMENTS.COM Polycarbonate Testing on the DMA 850

DMA-PC

10 10 10 1

Mechanical E’ onset point Strength Tan Delta peak

10 9 2.322E9 Pa 10 0 E” peak

Single Cantilever Tan(delta)

(Pa) Rectangular Geometry (Pa) 3°C/min 10 8 30 µ amplitude 10 -1 1 Hz frequency

Loss modulus 10 7 10 -2 Storage modulus Dampening Testing polycarbonate is a good way Properties to check out the instrument and to instruct new people on the DMA850.

10 6 10 -3

20 40 60 80 100 120 140 160 180 200

Temperature (°C)

This is the main test performed on DMA instruments.

TAINSTRUMENTS.COM Polymer Structure-Property Characterization

• Glass transition • Secondary transitions • Crystallinity • Molecular weight/cross-linking • Phase separation (polymer blends, copolymers,...) • Composites • Aging (physical and chemical) • Curing of networks • Orientation • Effect of additives

Turi, Edith, A, Thermal Characterization of Polymeric Materials, Second Edition, Volume I., Academic Press, Brooklyn, New York, P. 489.

TAINSTRUMENTS.COM The Glass Transition

. “The glass transition is associated with the onset of long- range cooperative segmental mobility in the amorphous phase, in either an amorphous or semi-crystalline polymer.”

. Any factor that affects segmental mobility will affect Tg, including… . the nature of the moving segment, . chain stiffness or steric hindrance . the free volume available for segmental motion

Turi, Edith, A, Thermal Characterization of Polymeric Materials, Second Edition, Volume I., Academic Press, Brooklyn, New York, P. 508.

TAINSTRUMENTS.COM Glass Transition E' Onset, E" Peak, and Tan δ Peak

. Storage Modulus E' Onset: . Occurs at lowest temperature, relates to mechanical failure

. Loss Modulus E" Peak: .Occurs at middle temperature . Related to the physical property changes . Reflects molecular processes - the temperature at the onset of segmental motion

. Tan δ Peak: . Occurs at highest temperature; Used historically in literature . Measure of the "leatherlike" midpoint between the glassy and rubbery states . Height and shape change systematically with amorphous content.

Turi, Edith, A, Thermal Characterization of Polymeric Materials, Second Edition, Volume I., Academic Press, Brooklyn, New York, P. 980.

TAINSTRUMENTS.COM The Glass & Secondary Transitions

–Glass Transition - Cooperative motion among a large number of chain segments, including those from neighboring polymer chains

–Secondary Transitions –Local Main-Chain Motion - intramolecular rotational motion of main chain segments four to six atoms in length Side group motion with some cooperative motion from the main chain  Internal motion within a side group without interference from side group.  Motion of or within a small molecule or diluent dissolved in the polymer (e.g. plasticizer.)

Turi, Edith, A, Thermal Characterization of Polymeric Materials, Second Edition, Volume I., Academic Press, Brooklyn, New York, P. 487.

TAINSTRUMENTS.COM THE DMA’S

TAINSTRUMENTS.COM DMA 850

DMA 850 Controlled Stress CMT – Combined Motor & Transducer

Sample

Displacement Sensor (Measures Strain)

Motor Applies Force (Stress)

TAINSTRUMENTS.COM RSA-G2

RSA G2 Controlled Strain SMT – Separate Motor & Transducer

Force Rebalance Transducer (FRT) (Measures Stress)

Sample

Actuator Applies deformation (Strain)

TAINSTRUMENTS.COM DMA Specifications

DMA 850 RSA G2 ARES G2 DHR DMA DMA (optional) Max Force 18N 35N 20N 50N

Min Force 0.0001N 0.0005N 0.001N 0.1N

Frequency 0.01 to 1250 1e-5 to 628 6.3e-5 to 100 6.3e-5 to 100 Range rad/s rad/s rad/s rad/s (1.6e-3 to 200 (1.6e-6 to 100 (1.0e-5 to 16 (1.0e-5 to 16 Hz) Hz) Hz) Hz) Dynamic +/- 0.5 to +/- 0.05 to +/- 1 to 50 +/- 1 to 100 Deformation 10,0000mm 1,500mm mm mm Range Control Control Stress Control Strain Control Control Stress Stress/Strain (CMT) (SMT) Strain (CMT) (CMT) Heating Rate 0.1oC to 0.1oC to 0.1oC to 0.1oC to 20oC/min 60oC/min 60oC/min 60oC/min

Cooling Rate 0.1oC to 0.1oC to 0.1oC to 0.1oC to 10oC/min 60oC/min 60oC/min 60oC/min

TAINSTRUMENTS.COM Clamps for DMA 850

S/D Cantilever Film/Fiber Tension 3-Point Compression

Shear Sandwich Submersible Tension Submersible Bending Submersible Compression

The standard size S/D cantilever clamp is included with the purchase of the DMA 850. TAINSTRUMENTS.COM Clamps for RSA G2

Film/Fiber 3-Pt Bending Shear Sandwich

Compression Cantilever Contact Lens

TAINSTRUMENTS.COM DMA Clamping Guide

Sample Clamp Sample Dimensions

High modulus 3-point Bend or Dual Cantilever L/T> 10 if possible composites Single Cantilever Unreinforced thermoplastics or Single Cantilever L/T >10 if possible thermosets Brittle solid (ceramics) 3-point Bend L/T>10 if possible Dual Cantilever Elastomers Dual Cantilever L/T>20 for T10 for T Tg) Tension T<2 mm W<5 mm Films/Fibers Tension L 10-20 mm T<2 mm Supported Systems 8 mm Dual Cantilever minimize sample, put foil on clamps

TAINSTRUMENTS.COM Primary and Secondary Transition in PET Film

Sample: PET Film in Machine Direction File: A:\Petmd.001 Size: 8.1880 x 5.5000 x 0.0200 mm DMA Operator: RRU Method: 3°C/min ramp Run Date: 27-Jan-99 13:56 Comment: 1Hz; 3°C/min from -140° to 150°C, 15 microns, 10000 10000

        119.44°C   0.15 Β The peak is often   1000 associated with good 1000  properties     0.10   

 Delta [ ] Tan       [ ] Loss (MPa) Modulus

 100 100

[ ] Storage (MPa) Modulus     -55.49°C   0.05           

10 10 -150 -100 -50 0 50 100 150 200 250 Temperature (°C) Universal V2.5D TA Instruments

TAINSTRUMENTS.COM Molecular Structure - Effect of Molecular Weight

Glassy Region Rubbery Transition Plateau Region Region

MW has practically no effect on the modulus below Tg

High Low Med. MW MW MW

Temperature

TAINSTRUMENTS.COM Effect of Crosslinking

M = MW between c crosslinks

120

160

300

1500

9000

30,000

Temperature

TAINSTRUMENTS.COM Effect of Crystallinity

65%

40%

25%

0% Crystallinity (100% Amorphous) M.P .

Temperature

TAINSTRUMENTS.COM Effect of Filler on Modulus

60% mica Effects 40% mica • Concentration • Type of filler 60% asbestos    40% asbestos   20% mica

20% asbestos  20% calcium carbonate

polystyrene control

20 40 60 80 100 120 140 160 TEM P. (°C) Nielson, L. E., Wall, R. A., and Richmond, P. G., Soc. Plastics Eng. J., 11, 22 (1966)

TAINSTRUMENTS.COM Polymer Blend - Aerospace Coating

1.5  –––––– Polymer A 46.46°C    – – – Polymer Blend: A + B –––– ∙ Polymer B 100%  Polymer B 1.0  Polymer Blend 76.19°C A + B    89.77°C       0.5 

Tan DeltaTan     

                         0.0  

100 % Polymer A

-0.5 -25 0 25 50 75 100 125 Temperature (°C) Universal V2.5D TA Instruments

TAINSTRUMENTS.COM Isothermal Cure of Tire Compound: Effect of Curing Temperature

TAINSTRUMENTS.COM Iso-Force Temp Ramp- Shrinkage of Oriented Film

Sample Length Decreases

Static Force is Held Constant

TAINSTRUMENTS.COM Humidity Option

This is the temperature/humidity chamber that was used to control the environment for this testing.

TAINSTRUMENTS.COM Q800: DMA-RH Operating Range

TAINSTRUMENTS.COM Analysis of Nylon 6: Isohume-Temperature Scans

TAINSTRUMENTS.COM Dynamic Humidity Ramp

Acrylic-based TiO2 - Rm Temp Hum Ramp to 90% 20 Hz

10 10

10 9 (Pa) (Pa)

10 8 Loss modulus Storage modulus

10 7

0 20 40 60 80 100

Relative Humidity (%)

TAINSTRUMENTS.COM NEW AND MORE SPECIALIZED TESTING

TAINSTRUMENTS.COM SER2 for DHR Rheometers

This is an interesting application of using the rotational rheometer to determine elongational viscosity

TAINSTRUMENTS.COM Extensional Viscosity Measurements

Fix drum connected to transducer

Rotating drum connected to the motor: . rotates around its axis . rotates around axis of fixed drum

TAINSTRUMENTS.COM Extensional Viscosity

• Extensional rheology is very sensitive to polymer chain entanglement. Therefore it is sensitive to LCB • The measured extensional viscosity is 3 times of steady shear viscosity

ηΕ = 3 x η0 • LCB polymer shows strain hardening effect

Linear Branched

TAINSTRUMENTS.COM TAINSTRUMENTS.COM ARES-G2 DMA Mode

TAINSTRUMENTS.COM Orthogonal Superposition – 2 Modes

Only on ARES-G2

TAINSTRUMENTS.COM UV Light Guide Curing Accessory

• Collimated light and mirror assembly insure uniform irradiance across plate diameter • Maximum intensity at plate 300 mW/cm2 • Broad range spectrum with main peak at 365 nm with wavelength filtering options • Cover with nitrogen purge ports • Optional disposable acrylic plates

TAINSTRUMENTS.COM UV Cure Profile Changes with Intensity

TAINSTRUMENTS.COM DETA on DHR and ARES-G2

TAINSTRUMENTS.COM Test Geometries

•Wide variety of test geometries: .Standard parallel plate .Disposable parallel plate .Annular Ring .Surface Diffusion .Rectangular Torsion •Innovative geometries for RH: true humidity-dependent rheology, not dominated by diffusion •True Axial DMA: .Film Tension .Three-point Bending

TAINSTRUMENTS.COM Paint Drying at Different Humidity Levels

TAINSTRUMENTS.COM Interfacial Accessories

Double Wall Ring

DuNouy Ring

Bicone

TAINSTRUMENTS.COM Surface Concentration Effects on Interfacial Viscosity

TAINSTRUMENTS.COM SPAN65® Layer Spread on Water

Interfacial properties Span65 layer on water T=20o C ω =1rad/s Span 65 [molecul/nm2] s s 0.1 4.3 0.36 G" G' 1.8 0.0 1.08 0.01 Both dynamic and

steady flow tests can be performed with the interfacial

1E-3 geometry. This is an example of a

1E-4 dynamic strain sweep. subphase base line

1E-5 Storage Loss & Modulus [N/m]

1E-4 1E-3 0.01 0.1 1 Strain  [ ]

TAINSTRUMENTS.COM TAINSTRUMENTS.COM DHR Peltier Tribo-rheometry Accessory

Ring on Plate Ball on 3 Plates Ball on 3 Balls 3 Balls on Plate

TAINSTRUMENTS.COM Tribology of Lubricated Systems

Boundary Mixed Hydrodynamic Lubrication Lubrication Lubrication

1 Friction, µ Coefficient of Coefficient

(ηoilΩ)/FL

• In lubricated systems, the ‘Stribeck curve’ captures influence of lubricant viscosity(ηoil), rotational velocity (Ω) and contact load (FL) on µ • At low loads, the two surfaces are separated by a thin fluid film (gap, d) with frictional effects arising from fluid drag (Hydrodynamic Lubrication) • At higher loads, the gap becomes smaller and causes friction to go up (Mixed Lubrication) • At extremely high loads, there is direct solid-solid contact between the surface asperities leading to very high friction (Boundary Lubrication)

TAINSTRUMENTS.COM Rheo-Raman Accessory

Rheo-Raman on a hand lotion

TAINSTRUMENTS.COM Mimic of Heat Test on the DMA

Mimic of Heat Deflection Test

0.20 10 3

0.15 Stress (%)

0.10 (kPa) Strain

0.05

0.00 10 2

10 20 30 40 50 60 70

Temperature (°C)

TAINSTRUMENTS.COM Thank You

The World Leader in Thermal Analysis, Rheology, and Microcalorimetry

I hope you have enjoyed this presentation on rheology and DMA.

TAINSTRUMENTS.COM