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Aluminium Alloys 2014 - ICAA14 ISBN(softcover): 978-3-03835-120-7 ISBN(eBook): 978-3-03826-503-0 Table of Contents Preface, Committees and Sponsors Chapter 1: Advanced Analysis Subgrain Structures Characterized by Electron Backscatter Diffraction (EBSD) S. Bunkholt, K. Marthinsen and E. Nes 3 Visualization of Micro-Segregations in A356 Aluminum Alloy by a Color Etching Method L. Gao, Y. Harada and S. Kumai 9 Validation of Simulated Material Flow in Aluminium Hot Extrusion with a Novel Visualisation Method D. Horwatitsch, J. Müller, H. Kilian, M. Brandecker and A. Wahlen 15 Detection of Phase Transition in Free-Cutting Al-Mg-Si Alloys by Resonant Ultrasound Spectroscopy J. Nejezchlebová, H. Seiner and M. Karlík 21 Variation Analysis of Grain Deformation in Aluminum Alloy M. Kobayashi and Y. Kawamura 27 A Positron Study of Early Clustering in Al-Mg-Si Alloys M. Liu, J. Čížek, C.S.T. Chang and J. Banhart 33 Orientation Studies of α-Al(Fe,Mn)Si Dispersoids in 3xxx Al Alloys A.M.F. Muggerud, Y.J. Li and R. Holmestad 39 Methodology for Quantification of the Roping Phenomena in 6xxx Automotive Car Body Sheet Alloys C. Schäfer, H.J. Brinkman, O. Engler, G. Nitzsche and S. Keller 45 Metallographic Methods for Oxide Skin Segregation Studies C.J. Simensen, H. Fossheim and J.A. Sæter 51 Assessment of Deformation Behavior of Polycrystalline Aluminum Using Diffraction- Amalgamated Grain-Boundary Tracking (DAGT) Technique H. Toda, T. Kamiko, K. Uesugi, A. Takeuchi, Y. Suzuki and M. Kobayashi 57 Atomic-Resolution Elemental Mapping of Precipitates in a 7449 Aluminium Alloy S. Wenner, C.D. Marioara, W. Lefebvre, Q.M. Ramasse, D.M. Kepaptsoglou, F.S. Hage and R. Holmestad 63 Chapter 2: Casting and Solidification Reference Dies for the Evaluation of Tensile Properties of Gravity Cast Al-Si Alloys: An Overview A.R. Adamane, E. Fiorese, G. Timelli, F. Bonollo and L. Arnberg 71 Effect of Casting Temperature on Grain Size of Al-Si Alloys Refined by a Novel Grain Refiner L. Bolzoni, M. Nowak and N. Hari Babu 77 Segregation during Metal Sampling G. Razaz and T. Carlberg 83 Influence of Ultrasonic Treatment on the Microstructure of Hypereutectic Al-17 Wt%Si Alloys Y.H. Cho, J.M. Lee, W.H. Yoon and J.G. Jung 89 Tensile Properties and Hot-Tearing Tendencies of 3xxx Alloys A. Nordmark, K. Ellingsen, A.U. Johansson, M. M'Hamdi, A. Kvithyld, A. Marson and A. Azar 95 Ultrasonic Melt Processing: Opportunities and Misconceptions D.G. Eskin 101 Effect of Potential on Hydrogen Evolution during Pitting of Aluminum T. Haruna, D. Nishiwaki and M. Nishikawa 107 Study on Absorption Rate of Phosphorus for Hypereutectic Al-Si Alloy Modified with Cu-P G. Zhong, Z.B. Wu, C. Qiu, Y.F. Li and H. Nagaumi 112 Full through Process Simulation for Low Pressure Die Casting – From Casting to Design A.M. Horr, C. Angermeier and A. Harrison 118 A Novel Ultrasonic Casting Process Using Controlled Cavitation and Melt Flow in Hot Top Molds S. Komarov, Y. Ishiwata and Y. Takeda 124 Modification of Eutectic Si in Al-Si Based Alloys J.H. Li, M. Albu, T. Ludwig, Y. Matsubara, F. Hofer, L. Arnberg, Y. Tsunekawa and P. Schumacher 130 The Heat Treatment of Rheo-High Pressure Die Cast 6xxx Series Al-Mg-Si-(Cu) Alloys H. Möller, P. Daswa and G. Govender 137 Beware of Grain Refinement B.V. Ovsyannikov 143 Melt Conditioned Direct Chill Casting (MC-DC) Process for Production of High Quality Aluminium Alloy Billets J.B. Patel, H.T. Li, M.X. Xia, S. Jones, S. Kumar, K. O'Reilly and Z.Y. Fan 149 Grain Refinement Efficiency of a New Oxide-Containing Master Alloy for Aluminium Casting Alloys V.M. Sreekumar, N.H. Babu, D.G. Eskin and Z.Y. Fan 155 The Grain Refinement of Al-Si Alloys and the Cause of Si Poisoning: Insights Revealed by the Interdependence Model M.A. Easton, A. Prasad and D.H. St. John 161 A New Approach of Casting Aluminium Alloy Bar by Applying Low Frequency Electromagnetic Field X.J. Wang, G. Sun, L.J. Wang, P.W. Li and J.Z. Cui 167 Effect of Cu on the Microstructure and Mechanical Properties of Diecast Al-Mg2Si-Mg Based Alloy F. Yan, S.X. Ji and Z.Y. Fan 172 Chapter 3: Corrosion, Coatings and Surface Properties Influence of Microstructural Constituents and Applied Thermomechanical Processes on Corrosion Behaviour of Aluminum Alloys Produced with Twin Roll Casting (TRC) Technique C. Işıksaçan, M. Günyüz, O. Birbaşar, C. Konya and M. Dündar 181 Combined Surface Treatment of Electron Beam Alloying and PVD Hard Coating for Al Alloys A. Buchwalder, R. Zenker, E. Zaulig, J. Liebich and D. Leuteritz 187 Influence of Li Additions on the Microstructure and Corrosion Response of 2XXX Series Aluminium Alloys D.M. Carrick, S.C. Hogg and G.D. Wilcox 193 The Effect of Heat Treatment on the Long-Term Corrosion Resistance in Er Containing 5083 Cold Rolled Sheets K.Y. Gao, Z.R. Nie, H. Hui, S.P. Wen, X.L. Wu and Y.S. Ding 199 Effect of the Microstructure and Environmental Exposure Conditions on the Corrosion Behaviour of the 2050 Alloy M. Guérin, E. Andrieu, G. Odemer, J. Alexis and C. Blanc 205 Mechanical Property and Intergranular Corrosion Sensitivity of Al-2.7Cu-1.7Li-0.3Mg Alloy with Small Zn Addition J.F. Li, L. Xu, X. Yao and Z.Q. Zheng 211 The Impact of Machining on the Corrosion Behaviour of AA7150-T651 Aluminium Alloy B. Liu and X.R. Zhou 217 Improved Accelerated Testing for Localized Corrosion Susceptibility of High-Strength Aluminum Alloys M.E. Parker and R.G. Kelly 223 Simulation of Electrodeposition of Al from Ionic Liquid I. Peter and M. Rosso 229 Comparative Study of Microstructural and Corrosion Characteristics of Excimer Laser- Melted AA2124-T4 and AA6061-T4 Alloys D.S. Qian and Z. Liu 235 b Aluminium Alloys 2014 - ICAA14 Effect of Scandium Addition on Mechanical Properties and Corrosion Resistance of Medium Strength Al-Zn-Mg-Cu) Alloy D.K. Ryabov, N.I. Kolobnev and S.V. Samohvalov 241 Effect of Alloying Elements on the Colour Development of Anodised Al-Mg-Si Alloys E. Senel and M. Hallenstvet 247 Effect of Stabilizing Treatment on the Intergranular Corrosion Behavior of High Strength Al-Mg Alloys C.Y. Meng, D. Zhang, H. Cui, J.S. Zhang and L.Z. Zhuang 253 Chapter 4: Fatigue, Fracture and Creep Aging Process during Creep Deformation in an Al-Mg-Si Alloy Affected by Pre-Aging Condition M. Ando, Y. Suzuki, A. Niikura and G. Itoh 261 Effect of Heat Treatment and Alloying Element on Impact Energy Absorption of AlSi10 Casting Alloys S. Bozorgi, K. Anders, C. Angermeier and C. Chimani 267 Prediction of Fatigue Life for Light Metals and their Welded Metals M. Enomoto 273 Effect of Cold Plastic Deformation Prior to Ageing on Creep Resistance of an Al-Cu-Mg-Ag Alloy M. Gazizov, I. Zuiko and R. Kaibyshev 278 Influence of Processing Route on the Work-Hardening and Ductile Fracture of an AA6060 Aluminium Alloy O.S. Hopperstad, I. Westermann, K.O. Pedersen, T. Furu and T. Børvik 284 Effect of Electroless Ni-P Plating on the Fatigue Strength of Dilute Al-Si Alloys N. Nagata, T. Kanadani, M. Fukuhara, M. Hino and K. Murakami 290 Influence of Particles on Short Fatigue Crack Initiation in 2050-T8 and 7050-T74 E. Nizery, J.Y. Buffière, H. Proudhon, A. Daniélou and S. Forest 296 Grain-Size Dependency of Low-Temperature Creep in Ultrafine-Grained Aluminum E. Sato, Y. Komiyama and Y. Sato 302 Extrapolation of Creep Curve and Creep Rate by Strain Acceleration Parameter in Al-Mg Solid Solution Alloys H. Sato, K. Omote and A. Sato 307 Analysis of Small Fatigue Crack in Al-Mg-Si Aluminum Alloy T. Shikama, S. Yoshihara, Y. Takahashi and H. Noguchi 313 Modeling of the Influence of Pore Morphology on Damage Behavior of an Aluminum Die Casting Alloy D.Z. Sun, Y.S. Ma and F. Andrieux 319 Effect of Micro-Voids on Crack Initiation and Propagation in Bending Deformation of Al- Mg-Si Alloy Sheet Y. Yamamoto, M. Asano, H. Yoshida, M. Kobayashi and H. Toda 325 Effect of Rolling on Mechanical Properties and Fatigue Behavior of an Al-Mg-Sc-Zr Alloy D. Zhemchuzhnikova and R. Kaibyshev 331 Chapter 5: Joining Application of the Hybrid Metal Extrusion & Bonding (HYB) Method for Joining of AA6082-T6 Base Material U.R. Aakenes, Ø. Grong and T. Austigard 339 Solid State Joining of Aluminium to Titanium by High Power Ultrasonics F. Balle and J. Magin 345 Effect of Coating Layer on Advanced Stud Welding of 2024 Aluminum Alloy to Galvanized and Galvannealed Steel Sheet Y. Harada, K. Ishizuka and S. Kumai 351 Dissimilar-Metal Joining Using Several Types of High-Speed Solid-State Welding Methods S. Kumai 357 Materials Science Forum Vols. 794-796 c Friction Stir Welding of an Al-Mg-Sc-Zr Alloy with Ultra-Fined Grained Structure S. Malopheyev, S. Mironov, V. Kulitskiy and R. Kaibyshev 365 Characteristics of Fatigue Cracks Propagating in Different Directions of FSW Joints Made of 5754-H22 and 6082-T6 Alloys A. Meilinger and J. Lukács 371 Effect of Temperature Field and Pressure Force on the Inhomogeneity of 5754-H22 and 6082-T6 FSW Joints A. Meilinger and I. Török 377 SPH Analysis on Formation Manner of Wavy Joint Interface in Impact Welded Al/Cu Dissimilar Metal Plates J. Nishiwaki, Y. Sawa, Y. Harada and S. Kumai 383 Interfacial Reaction during Dissimilar Friction Stir Lap Welding of Aluminum Alloy to Stainless Steel T.