Synopsys Design Flow
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Digital IC Design Victor Grimblatt R&D Group Director © Synopsys 2012 1 SASE 2012 Agenda Introduction Electronic systems, an historic prospective Synopsys Design Flow © Synopsys 2012 2 Introduction © Synopsys 2012 3 Consumers Driving “Smart” Electronics Product Complexity / Capabilities 1980 1990 2000 2010 2020 © Synopsys 2012 4 Handset IC Market Value ($B) Mobile 100 80 60 40 20 0 2010 2011 2012 2013 2014 2015 Tablet IC Market Value ($B) 15 12 9 6 3 0 2010 2011 2012 2013 2014 2015 Source IBS, February 2011 $38B to $109B in non-memory ICs in 5 years! © Synopsys 2012 5 Microprocessor Sales Cloud Infrastructure: $80 $70 $60 $50 $40 Data, Data, Data $30 Billions $20 $10 $0 1992 1990 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012F 2014F Source: Data Center Knowledge 2011; P. Otellini, Intel, Investor Meeting 2010 Creation Transportation Global IP Traffic 1,200 Access 965.5 1,000 759.2 800 593.0 600 451.2 336.3 400 241.8 Access 200 Data IP Traffic, Exabytes 0 2010 2011F 2012F 2013F 2014F 2015F Source: Cisco Systems, VNI Global Mobile Data Traffic Forecast Update 2011 Access Data Storage 10 7.91 Manipulation Storage 8 6 4 1.8 2 0.8 1.227 0 2009 2010 2011 2012 2013 2014 2015 Source: Wikipedia, 2011; Google, Stockholder Meeting 2010 © Synopsys 2012 6 Smart Everything Grid Buildings Cars Toasters Dogs…? SW & E/E Software Lines of % Vehicle Code Cost Sensors 1970 100K <9% “Smart” Microprocessors Storage Example 1990 1M 33% Communication 2010 100M >40% © Synopsys 2012 7 Electronic Content in Systems Increases 30% 25% 20% 15% 10% Semiconductor Content Semiconductor 5% 0% Source: ST, TI, IC Insights © Synopsys 2012 8 Drivers of Innovation and Differentiation EDA + IP 2 Better Sooner Applications 3 Electronics ~$1.31T Semi $320.8B Cheaper EDA & IP $8.4B 1 Source: IC Insights, VDC Research, Synopsys Estimates © Synopsys 2012 9 What Drives the Drivers? Mobile Performance Power Cloud Power Infrastructure Performance “Smart” Power/Cost/Perf. Integration © Synopsys 2012 10 Advanced Designs and Tapeouts Source: Synopsys Global Technical Services © Synopsys 2012 11 Leading the Way at 32/28nm Design > 370 32/28nm Active Designs Source: Synopsys Global Technical Services © Synopsys 2012 12 Leading the Way at 22/20nm Design > 70 22/20nm Active Designs Source: Synopsys Global Technical Services © Synopsys 2012 13 Leading the Way at 16/14nm Design > 12 16/14nm Active Designs Source: Synopsys Global Technical Services © Synopsys 2012 14 Advanced Design Trends 56% of Respondents Currently Designing at 45nm or Below <20nm 100% 22/20nm 32/28nm 75% 45/40nm 65/55nm 90nm 50% 130nm 25% 180nm ≥250nm 0% 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Source: 2011 Synopsys Global User Survey © Synopsys 2012 15 Advanced Design Trends Power Performance Requirements Drive Node Migrations Last Current Next 48% of “Next Designs” ≤ 32nm! “Next Design” is this Year! 35% 31% 30% 25% 20% 20% 15% 13% 13% 10% 5% 6% 5% 5% 4% 3% 0% ≥250nm 180 130 90 65/55 45/40 32/28 22/20 <20 Source: 2011 Synopsys Global User Survey © Synopsys 2012 16 Clock Frequency Trends Frequency is Increasing Over 1GHz 100% >2GHz 1-2GHz 80% 751MHz-1GHz 42% 60% 401-500MHz 301-400MHz 40% 201-300MHz 101-200MHz 20% 51-100MHz ≤50MHz 0% 2004 2005 2006 2007 2008 2009 2010 2011 Source: 2011 Synopsys Global User Survey © Synopsys 2012 17 Designs Are Growing More Complex Memory = 48% of Gate Count (on average) 30% 28% 20% 16% 13% 13% 12% 13% 12% 10% 10% 10% 9% 9% 9% 6% 7% 7% 6% 6% 6% 5% 4% 0% 1-100K 101-500K 501K-1M 1-2M 2-5M 5-10M 10-20M 20-50M 50-100M >100M Logic Memory Source: 2011 Synopsys Global User Survey © Synopsys 2012 18 Hardware/Software Development Costs Software Is Half of Time-to-Market App-Specific SW $2.50 Low-Level SW $2.00 OS Support Design Management $1.50 Post-silicon Validation Masks $M $1.00 Physical Design RTL Verification $0.50 RTL Development Spec Development $- IP Qualification 1 3 5 7 9 11 13 15 17 19 21 23 25 27 Months Source: IBS, Synopsys © Synopsys 2012 19 Electronic Systems, an Historic Prospective © Synopsys 2012 20 Key Innovations in Electronics: Audio/Video © Synopsys 2012 21 Key Innovations in Electronics: Audio/Video © Synopsys 2012 22 Key Innovations in Electronics: Audio/Video © Synopsys 2012 23 Key Innovations in Electronics: Audio/Video © Synopsys 2012 24 Key Innovations in Electronics: Audio/Video © Synopsys 2012 25 Key Innovations in Electronics: Audio/Video © Synopsys 2012 26 Key Innovations in Electronics: Audio/Video © Synopsys 2012 27 Key Innovations in Electronics: Audio/Video © Synopsys 2012 28 Key Innovations in Electronics: Audio/Video © Synopsys 2012 29 Key Innovations in Electronics: Audio/Video © Synopsys 2012 30 Key Innovations in Electronics: Audio/Video © Synopsys 2012 31 Key Innovations in Electronics: Audio/Video 2005 Sonos © Synopsys 2012 32 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 33 Going to a satellite not so far away! Apollo Guidance Computer, ~100 Microns, MIT 1961 10-3 MIPS © Synopsys 2012 34 Source: MIT, 1961 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 35 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 36 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 37 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 38 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 39 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 40 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 41 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 42 Key Innovations in Electronics: Computers & Communications © Synopsys 2012 43 Key Innovations in Semiconductors © Synopsys 2012 44 Key Innovations in Semiconductors © Synopsys 2012 45 Once Upon a Time … April, 1961 first integrated circuit developed by Robert Noyce, from Fairchild Semiconductor © Synopsys 2012 46 Key Innovations in Semiconductors © Synopsys 2012 47 Key Innovations in Semiconductors © Synopsys 2012 48 Key Innovations in Semiconductors © Synopsys 2012 49 A Big Event … 4004, 10 Microns, Intel 1971 10-1 MIPS © Synopsys 2012 50 Source: 4004, Intel, 1971 Key Innovations in Semiconductors © Synopsys 2012 51 A 10,000X Improvement, Thanks To… “A Computer Code Entitled SCALD […] Speeds the Job” © Synopsys 2012 52 Source: Lawrence Livermore National Laboratory, Newsline, January 10th, 1979 Key Innovations in Semiconductors © Synopsys 2012 53 1961-1981, A 10,000X Improvement… S-1 Supercomputer, ~3 Microns, LLNL 1981 10 MIPS © Synopsys 2012 54 Source: Lawrence Livermore National Laboratory, 1983 Time Flies Away … DEC Alpha 21064, 64bits, 750 nm CMOS, 200Mhz 1991 300 DMIPS © Synopsys 2012 55 Source: Wikimedia Commons; Courtesy of A. Domic Key Innovations in Semiconductors © Synopsys 2012 56 Key Innovations in Semiconductors © Synopsys 2012 57 Key Innovations in Semiconductors © Synopsys 2012 58 Another Time Stamp … Itanium, 180 Nanometers, Intel 2001 ~25 GOPS © Synopsys 2012 59 Source: Intel, 2001 Key Innovations in Semiconductors © Synopsys 2012 60 1961-2011, A 100,000,000X Improvement… Ivy Bridge, 22 Nanometers, Intel 2011 100 GOPS ~160mm2, 1.4B transistors, 2.5-4GHz, 45-80W © Synopsys 2012 61 Source: M. Bohr, Intel, IDF 2011; S. Siers, Intel, ISSCC 2012; Sandra 2011 The Wireless Side in 2011: ST AP9540 CSI • Application processor for smart phones and tablets SGX544 SIA – Dual ARM Cortex A9 Periph3 @ 1.85GHz MMDSP C2C – Imagination GPU SGX544 @ 500MHz DDR CTRL0 – Dual 32 bits LPDDR2 PHY @ 533MHz DSS MCDE DDR0 • 32nm technology – 10 metal layers MMDSP • Advanced power A9 management HVA SVA – 10+ switchable power G1 Periph1 domains with multi- DDR CTRL1 voltage/multi-supply Periph2 scenarios DDR1 PHY © Synopsys 2012 62 62 Gordon E. Moore’s Law Twice the Number of Transistors for the Same Price, Every Two Years 0.5 = ~0.7 The Scaling Factor Area = 1 “The complexity for minimum component costs has increased at a rate of roughly a factor of two per year ... Certainly over the short term this rate can be expected to continue, if not to increase. Over the longer term, the rate of increase is a bit Area = 0.5 more uncertain, although there is no reason to believe it will not remain nearly constant for at least 10 years.” Gordon E. Moore, Electronic Magazine, April 19th, 1965 © Synopsys 2012 63 Ley de Moore 16 15 14 13 12 11 10 9 8 7 6 OF THE OF NUMBER OF 2 5 4 LOG 3 2 1 COMPONENTSPER INTEGRATED FUNCTION 0 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 http://download.intel.com/museum/Moores_Law/Articles- Press_releases/Gordon_Moore_1965_Article.pdf Fuente: Electronics, 19 Abril, 1965 © Synopsys 2012 64 Wafer 1” – 1959 © Synopsys 2012 65 Wafer 300 mm © Synopsys 2012 66 Proyecciones para el 2000 en 1975 Moore no siempre tuvo razón © Synopsys 2012 67 Design - Layout © Synopsys 2012 68 EDA Back Then… CALMAGRAPHIC, Calma © Synopsys 2012 69 Source: D.E. Weisberg, The Engineering Design Revolution, 2008 (www.cadhistory.net) Design - Layout © Synopsys 2012 70 1970 – From Manual Layout to Manufacturing 33 MB Disk Plotter Digitizing Keyboard, Tablet Mainframe-500 lbs Table/Tablet and CRT 128k; 8-16 bit • Applicon- PCB & IC Digitizing, CAM* Mag Tape-Output • ComputerVision- Wiring, Mapping, Documentation, PCB • David Mann output for IC masks • Gerber for PCB artwork The Age of Photo-Mask Generation • Autotrol for digitizing the Gods SENSES * Computer Aided Manufacturing © Synopsys 2012 71 Design - Layout © Synopsys 2012 72 Basic Early CAD Applications Gridded