DC to AC POWER INVERTER Instruction Manual
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AIMS Operating Corp., Inc. dba AIMS Power Warranty Instructions: This product is designed using the most modern digital technology and under very strict quality control and testing guide lines. If however you feel this product is not performing as it should, please contact us: [email protected] or (775)359-6703 DC TO AC POWER INVERTER We will do our best to resolve your concerns. If the product needs repair or replacement, make sure to keep your receipt/invoice, as that will need to be sent back along with the package and RA# prepaid to AIMS. You Part# PWRINV500036W have a full 1 year from date of purchase warranty. This warranty is valid world wide with the exception that freight and duty charges incurred outside the contiguous 48 United States will be prepaid by customer. Except as provided above, AIMS makes no warranty of any kind, express or implied, including without limitation the implied warranties of merchantability and fitness for a particular purpose. In no event shall B AIMS be liable for indirect, special or consequential damages. This ATTERY ON Over Temp 15 warranty only applies to AIMS Power branded products. All other name 14 600 13 480 Over Load 12 360 brand products are warranted by and according to their respective OFF 11 240 10 120 manufacturer. Please do not attempt to return non-AIMS Power branded products to AIMS Power. For additional products such as: -Modified sine wave inverters -Pure sine wave inverters -Low Frequency Inverters -Solar Charge Controllers - On Grid Inverters -Inverter Chargers and Automatic transfer switches -Custom cut cables -Batteries -Solar Panels Instruction Manual Please visit our web site: www.aimscorp.net To find out where to buy any of our products, you may also e-mail: [email protected] or call (775)359-6703. 14 SPECIFICATIONS Model No PWRINV500036W Maximum Continuous Output Power 5000W Output Surge Capacity 10000W Output Wave Form Modified Sine Wave phase corrected No Load Current Draw- Switch ON, <0,4 ADC Switch OFF, <0.2 mADC Efficiency 90% Input Voltage Range 30-45V Low Voltage Alarm DC 31.5V+- 1.5V Low Voltage Shutdown DC 30V+- 1.5V Over Temperature protection 55 c+- 5 c Dimensions (L x W x H) 570x210x180mm or 22.44"x8.26"x7.08" Weight 11KGS or 242. LBS AC Output voltage : 120V AC Output receptacles : Output frequency : 60Hz 13 No output voltage, High input voltage Make sure that Introduction voltage indicator inverter AIMS Power inverter series are the most advanced line of mobile in upper red zone. is connected to AC power systems available. 36V battery. Check regulation of This model is used in a wide range of applications including charging system. remote homes, RV's, sail boats and power boats. It will operate ________________________________________________________ most televisions and VTR's, personal computers, small appliances Low battery alarm Poor DC wirng, poor Use proper cable and tools such as drills, sanders, grinders, mixers and blenders. on all the time, battery condition. and make Solid voltage indicator connections. Use To get the most out of the power inverter, it must be installed below 33V new battery and used properly. please read the instructions in this manual before installing and using this model. ________________________________________________________ No output voltage, Thermal shutdown Allow inverter to Name and main function Over Heat indicator cool off.Reduce 1. Front view d.BAR GRAPH METERS on,load in excess load if continuous b.OVER TEMPERATURE INDICATOR 5000W:167A(36V) operation required. ________________________________________________________ BATTERY ON 15 600 Over Temp 14 480 No output voltage, Thermal shutdown Improve ventilation, 13 360 a.ON/OFF SWITCH 12 240 Over Load 11 Over Heat indicator make sure ventilation OFF 10 120 Note:1.Only connect to "AC Terminal block" when the Main Power ON/OFF switch is OFF. 2.lnverter's full power is avail able through the AC Terminal Block. AC Terminal Block per outlet on, load less than: openings in inverter c.OVER LOAD INDICATOR MAX. 1500W e.AC OUTLET 5000W:167A(36V) are not obstructed, Live Neutral reduce ambient Earth temperature. g.AC TERMINAL BLOCK Remote ________________________________________________________ No output voltage, Sort circuit or Check AC wiring f.REMOTE PORT Over Load indicator Wiring error: For short circuit or a.ON/OFF switch: on. improper polarity Leave in the OFF position during installation. (active and neutral reversed) b.Over Temperature indicator: Very high power load Romove load Lights when inverter protects itself against overheating.Inverter ________________________________________________________ shuts down while indicator is on. Inverter will restart automatically and indicator will trun off when the inverter cools. Maintenance Very little maintenance is required to keep your inverter operating c.Overload indicator: properly. You should clean the exterior of the unit periodically Lights when inverter shuts down because of overload. Indicator will with a damp cloth to prevent accumulation of dust and dirt. At turn off and inverter will restart when overload is removed. the same time, tighten the screws on the DC input terminals. 12 1 d.Bar graph meters: -Keep the cables between the battery and the power inverter Display battery voltage and current. Current should be in the as short as possible and twist them togerter with about 2 to green zone for continuous operation. The inverter will operate for several minutes when the current is in the yellow zone. 3 twists per foot. This minimizes radiated interference from Operation with battery voltage or current in the red zone of a the cables. meter will result in protective shutdown of inverter. 2.Troubleshooting guide e.AC outlets: ______________________________________________________ Maximum recommended output per outlet is 1500W Problem and Symptoms Possible Cause Solution _______________________________________________________ f.Remote port: Low output voltage Using average reading Use trus RMS Used with remote switch to turn inverter ON/OFF. 110V:95-105V AC voltmeter reding meter See page 4 g.AC Terminal block: Point 8 of manual Hard wire block provides inverter's Full power. ________________________________________________________ 2.Rear view a.Ventilation window Low output voltage Overload Reduce load and current indicator DC input in red zone. _________________________________________________________ No output voltage Low input voltage Recharge battery. b. X Battery terminals b. + Battery terminals and voltage indicator check connections in lower red zone and cables No output voltage, Inverter switched off Turn inverter on. c.Chassis grounding no voltage indication No power to inverter Check wiring to a.Ventilation window: inverter Do not obstruct, allow at least l inch for air flow. Internal fuse open Have qualified service technician b.Battery terminals: check and replace fuse. Connect to 36V battery or other 36V power source."+"is positive," - " is negative, Reverse polarity connection will blow internal fuse and may Reverse DC polarity OBSERVE CORRECT damage inverter permanently. POLARITY. c.Chassis ground lug: Connect to earth ground or to vehicle chassis using #8 AWG wire. ________________________________________________________ Warning! Operation of the inverter without a proper ground connection may result in an electrical safety hazard. 2 11 The power inverter will also shut down if the input voltage exceeds Quick hook-up and testing 50V. This protects the inverter against excessive input voltage. If you would like to quickly hook-up the power inverter and check The voltage indicator will be in the upper red zone. Although the its performance before going ahead with your installation, please power inverter incorporates protection against overvoltage, it may follow these guidelines: still be damaged if the input voltage is allowed to exceed 50V. 1.Unpack and inspect the power inverter, check to see that the power switch is in the OFF position. Trorbleshooting 1.Common problems 2.Connect the cables to the power input terminals on the rear a.Buzz in audio systems: panel of power inverter.The red terminal is positive(+)and Some inexpensive stereo systems and "boom boxes"will emit a black terminal is negative(-). buzzing noise from their loudspeakers when operated from the power inverter. This is because the power supply in the device 3.Connect Earth per section 3. Grounding on Page 5. does not adequately filter the modified sine wave produced by the power inverter. The only solution is to use a sound system Connect the cable from the negative terminal of the inverter that incorporates a higher quality power supply. to the negative terminal of the power source. Make a secure connection. b.Television interference: Operation of the power inverter can interfere with television Caution!Loosely tightened connectors rsesult in excessive voltage reception on some channels. If this situation occurs, the drop and may cause overheated wires and melted insulation. following steps may help to alleviate the problem. 4.Before proceeding further,carefully check that the cable you have -Make sure that the chassis ground lug on the back of the just connected connects from the negative terminal of inverter power inverter is solidly connected to the ground system of to the negative output terminal of the power source. your vehicle, boat or home. Caution!Reverse polarity connection will blow a fuse in the -Do not operate high power loads with the power inverter inverter and may permanently damage the inverter.Damage while watching television. caused by reverse polarity connection is not covered by our warranty. -Make sure that the antenna feeding your television provides an adequate ("snow free") signal and that you are using 5.Connect the cable from the positive terminal of the inverter to the good quality cable between the antenna and the television. positive terminal of the power source. Make secure connection. -Move the television as far away from the power inverter as Warning!You may observe a spark when you make this connection possible. since current may flow to charge capacitors in the power inverter.