SUGINO Product Catalog

Z3416E

www.sugino.com 1-9-13 Nihombashi Honcho, Chuo-ku, Tokyo 103-0023, Japan TEL +81-3-5201-5974 FAX +81-3-5201-5978 [email protected]

Overseas Ofﬁce U.S.A. Sugino Corp. [Chicago] TEL +1-630-250-8585 FAX +1-630-250-8665 [email protected] [Michigan] TEL +1-248-956-8320 Mexico Sugino Machine Mexico, S.A. de C.V. [Monterrey] TEL +52-81-1100-0108 [email protected] [Aguascalientes] TEL +52-449-140-7495 Czech Rep. Sugino Machine Limited Prague Branch Ofﬁce TEL +420-257-950-228 FAX +420-257-950-044 [email protected] France Sugino Machine France S.A.S. TEL +33-1-84-17-49-87 FAX +33-1-84-17-58-86 [email protected] China Sugino Shanghai Co.,Ltd. [Shanghai] TEL +86-21-5385-5031 FAX +86-21-5385-5032 [email protected] [Guangzhou] TEL +86-20-8363-4719 FAX +86-20-8363-4992 [Tianjin] TEL +86-22-5879-1321 FAX +86-22-5879-1322 India Sugino Machine India Pvt. Ltd.TEL +91-124-483-1900 [email protected] Thailand Sugino Machine (Thailand) Ltd. TEL +66-3572-9351 FAX +66-3572-9355 [email protected] Singapore Sugino Machine Singapore Pte. Ltd. TEL +65-6458-9544 FAX +65-6456-7789 [email protected] Indonesia PT. Sugino Machine Indonesia TEL +62-21-2949-6235 FAX +62-21-2949-6236 [email protected] Overseas Manufacturing Plant China Sugino Changshu Co., Ltd. TEL +86-512-8158-1111 FAX +86-512-8158-1112 Overseas Group Company Germany Zippel GmbH TEL +49-9401-9210-0 FAX +49-9401-9210-25 [email protected]

■ Speciﬁcations in this catalog are subject to change without prior notice for further improvement. ■ There may be slight differences in the design and appearance of products included in this catalog, and actual products. ■ Our products and other related technology (including programs) are subject to the terms and conditions of the relevant foreign trade acts depending on the nature of products or end users and their applications. All the relevant forms must be completed and submitted to the Japanese government, including the application to export technology. ■ The content of this catalog is as of October 2018. ■ Any unauthorized use, copying or reprinting of the contents or part thereof in this catalog is prohibited.

151810 HT INDEX TOPICS Equipped with IoT Functionality! Sugino's Water Jet Cutter Continues to Evolve ････････････････････････････ 4 Only One in the World! Integrated Processing Line for Machining, Transfer and Washing with High-pressure Water ･･･････ 5

Water Jet Cutting 5-Axis Control Water Jet Cutter ABRASIVE JET CUTTER NC-5AX ･･･････････････････････････ 6 Machining Process No.40 Taper Horizontal Compact Machining Center SELF-CENTER SC-H40 ･･･････････････････････････････････ 8 No.30 Taper Vertical Compact Machining Center SELF-CENTER NSV15-Ⅱ･･････････････････････････････････ 8 5-Axis Simultaneous Control Precise Shape Processing Machine SUPER ! TECHNOLOGY for the World XION- -5AX ････････････････････････････････････････････ 9

Sugino Machine was founded in 1936 as an industrial machinery manufacturer. Drilling & Tapping Since the establishment, our technology that is originated from the products in those days has expanded to Small Diameter, Deep Hole Gun Drilling Machine super technologies through repeating integration and evolution, yielding a wide range of products. GUNFEEDER ････････････････････････････････････････････ 9 Drilling ＆ Tapping Unit We will continue to deliver surprises and impressions that exceed the expectations of our customers, disseminating our SELFEEDER & SYNCHROTAPPER series ･････････････････ 10 unique super technology from a Japan's regional area as the local company, and aiming to become the "Glocal Niche Leader", that is essential for manufacturing around the world. Washing & Deburring CNC Robotic Hand Type Deburring and Washing Machine JCC 603 ROBO ････････････････････････････････････････ 12 SUGINO brand is a promise to customers. Surface Improvement We renewed our branding at our 80th anniversary in 2016. Roller Burnishing Tool Our new brand icon is featuring “!” (a mark representing surprise). This is a symbol of our commitment to provide high value beyond SUPEROLL ･･･････････････････････････････････････････ 14 expectations through our products, and amazement and emotions that are brought by meeting our customers. Deburring Tool Holder for Deburring BARRIQUAN ･･････････････････････････････････････････ 15 Functional design thoroughly considering users. Transfer or Light Machining We have been introducing full-fledged product designs since 2016. Industrial Robot With a keyword, "sophistication", these designs are constructed SWING ARM COLUMN ROBOT･･･････････････････････････ 16 horizontally and vertically, and aim at functional designs that improve safety, operability, and comfort considered the work flow line.

*Photograph: "Precision Parts Processing and Washing Integrated Line" received Group Corporate Products and Services "Nippon Brand Award" in 47th Machine Industry Design Award. IoT-compatible Tool Presetter HP-6040V ････････････････ 18 Maintenance Company Sugino Direct Service ･･･････････ 19

2 3 TOPICS

Only One in the World! Equipped with IoT Functionality! Integrated Processing Line for Machining, Sugino's Water Jet Cutter Continues to Evolve Transfer and Washing with High-pressure Water

As the water jet cutting experts, we have refreshed our product designs and operations based on our vast experience The integrated processing line of SUGINO is built with equipment made by Sugino Machine, from the machining, and customer requests. deburring, and washing processes to the robots that transfer workpieces between machines. Our latest model is equipped with IoT functionality to improve production and lower costs. Sugino Machine Limited is the only manufacturer that manufactures all processing machines, transfer robots, washing We aim to provide the highest-level products which support our customers' manufacturing challenges. machines in-house. Taking advantage of these strengths, we propose the best production line that are optimal for our customers' manufacturing. Product Design

"Easy-to-use" is now in Shape. Advantages We added or changed many features based on ergonomic studies and ❶ Production line including post-processing can be prepared by just operator requests to improve reliabilty and comfort. •Storage box for maintenance Sugino Machine Limited itself •Foot/toe spaces •Steps and rails ❷ Turnkey system from machining to washing •Wireless controller See page 19 for details. •Portable operator panel ❸ Professional maintenance service provided by Sugino Direct Service •Fold-out worktable

IoT, Monitoring and Prediction Can be Deployed as One Package Including IoT Capability

Connect, Visual, Sense. IoT can be easily introduced to SUGINO integrated process line with one package. Obtain desired Connect, Visual, Sense information from the whole line at one-stop, and promote the factory IoT. Data analysis based on Quality Engineering will identify an early indication of machine trouble as preventive maintenance. Equipped IoT function, and monitor the machine’s operation condition Be able to check information from PC, through Internet connected device. smartphone, or tablet. Parameter Operating management condition Data analysis based on Quality Engineering will sense the indication of Machine condition machine failure. ・Operating and Machining Machining Production center information conditions Environmental information ・Alarm Transfer ・Monitoring and Prediction robot EtherNet/IP ・Managing consumable parts

Washing machine * Image is for illustration purposes.

4 5 Better Quality and Higher Efficiency Flexible Layout Options High-speed, High-precision Water JetCutting

Machining of Difficult-to-process Materials! We adopted a modular desigh for our Pump Unit, Abrasive Greater rigidity with a two-axis gantry, low center of Supply Device, Control Panel and Step. This achieves flexible gravity, symmetrical design, and the use of a single-point layout configurations to suit the customer's working style. steering nozzle head with a maximum incline of 50° deliver high-speed, high-precision machining.

Water Jet Cutting Water 5-Axis Control Water Jet Cutter Example1 Example2 ABRASIVE JET CUTTER NC-5AX

A newly designed 5-axis control Water Jet Cutter from SUGINO, the pioneer of the water jet. Machining Process Enhanced functionality and operations, all with same high level of reliability. Check! Video Operator Operator Recommended Applications Watch a video of machining Processing MachineControl Panel Abrasive Supply Device with the water jet cutter Pump Unit Step Operation Panel Machining Process Machining Ɣ Metallic products For high-yield machining of rare materials Ɣ Aerospace For machining CFRP, titanium, duralumin and other materials

Ɣ Materials processing Drilling &Tapping Machining of materials Simple Operations Wide Range of Convenient Functions unsuitable for laser/plasma machining, without any thermal Powered by “Sugino Jet Processor” that harnesses years • Wireless manual pulse controller distortion Machining various types of test of machining know-how compiled into a database. Boosts productivity with the wireless controller. pieces Simply entering data such as material and thickness means • Automatic machining bit correction unit anyone can start machining easily. Ɣ New materials A unit that automatically measures and corrects Drilling & Tapping Drilling Glass laminated materials, cermet, FRP, ceramics and other machining bits that are misaligned after maintenance, materials such as replacing the nozzle. Washing &Deburring

Advantages

Powered with new Aqua Servo Pump!PAT. Washing & Deburring Washing A hydraulic intensifier type ultrahigh-pressure pump that generates a water jet of up to 600 MPa. A closed-circuit hydraulic system for the

servo motor and a proprietary servo control system ensure stable Surface Improvement pressure control from 10 MPa up to ultrahigh-pressures, and better Main Specifications(Processing Machine)

Deburring energy efficiency. ･ Examples of Machining X-axis 600～5,600 ｍｍ*1 Y-axis 1,600 or 2,600ｍｍ *2 Effective Z-axis 200 ｍｍ Stroke Energy-efﬁcient Excellent Piercing Capabilities A-axis ±50 deg

(compared to previous SUGINO model) ･ Original automatic pressure control function enables C-axis ±360 deg Deburring • 75% reduction in power consumption when water jet high-quality piercing of laminated material such as CFRP. X, Y-axis 10 m/min is stopped Maximum Surface Improvement Surface Z-axis 5 m/min • 75% reduction in amount of water used Movement Speed A-axis 90 deg/s

• 82% reduction in operating oil used Transfer orLightMachining Duralumin Stainless steel C-axis 180 deg/s (5 mm thick) (6 mm thick) Positioning Precision X,Y,Z： ±0.05 mm / A,C： ±0.1 deg Power Without automatic With automatic Consumption Hydraulic pressure control function pressure control function NC Unit FANUC 31i When the Water Fluid Jet is Stopped Consumption Consumption Dimensions (Width×Length×Height) Approx. 10,000 × 4,600 × 2,800 mm 75％ 75％ 82％ Dry Weight Approx. 5,000 kg Reduction Reduction Reduction Durability Enhanced Further *1 The X-axis stroke is 600 to 5,600 mm, available in 1,000 mm increments. *2 The Y-axis stroke can be selected from 1,600 mm or 2,600 mm. A proprietary pressure control system limits pressure 25% 25% Main Specifications(Pump Unit) 18% overshoot, for a longer operating life. CFRP

Transfer or Light Machining or Light Transfer (6 mm thick) Discharge Pressure Max. 600 MPa Discharge Flow Rate Max. 3 L/min

6 7 5-Axis Simultaneous Control Precise Shape Processing Machine Compact and high rigidity. High speed and high accuracy. Water JetCutting Machining center provided by SUGINO Extremely compact design with the machine width at 1,260mm. Recommended Applications

Water Jet Cutting Water This compact super-precision and 5-axis simultaneous control Ɣ Impellers and turbine blades machining center has a wide machining area. Ɣ Lens molds No.40 Taper Horizontal Compact Machining Center Ɣ Precision and micro machining such as SELF-CENTER SC-H40 medical equipment and electronic parts ahnn rcs Drilling&Tapping Machining Process "Self-Center H40" is a horizontal type compact machining center having No.40 spindle taper. High-speed Spindle The machine employs a column traverse method. It is suitable for automation line. Main Specifications Built-in motor spindle with max. rotation speed space Model 5 Recommended Applications 40,000min-1 is equipped. Other company's Conﬁguration Vertical, simultaneous 5-axis control product(No.40 Taper) Ɣ Machining engines and other Best suited for high speed and high quality machining

Machining Process Machining transmission parts for fine free-form surface by small diameter tools. Spindle Taper HSK-E32 Ɣ Machining various automotive parts ㎜ No. of Tools 13（21 optional） SC-H40 X-axis: 300 Y-axis:430 Z-axis:200 mm

1,440 Stroke A-axis±120° C-axis360° 3,400㎜ Spindle Speed 40,000min-1 Required installing space is aboutIt employed a center trough High-speed and High-quality 5-axis Machining 4.9 m² despite of being equippedbed structure, improving Repeatable Positioning Accuracy±1μm with No.40 spindle taper. chip-flow. Direct drive motor is used for the self-developed Rapid Feed Rate X, Y, Z axes 18m/min A/C axis tilting rotary unit. Main Specifications Spindle Torque 5N･m（rating） X, Y, Z axes are full-closed loop type with a Machine Dimensions W1,260 × L2,000 × H2,100 mm Advanced Monitoring Function and UtilizationModel of Data SC-H40 linear scale, achieving precise/high speed Conﬁguration Machine Weight 3,000㎏

Drilling & Tapping Drilling Horizontal-type 3-axis control machining. Monitoring the number of workpieces produced and the Spindle Taper No.40 Taper Power Capacity 20kVA operation status in real time. No. of Tools 25（33 optional） The accumulated and analyzed data helps for preventive Stroke X-axis: 400 Y-axis:410 Z-axis:410 mm Spindle Speed 10,000min-1 maintenance and recovery from failure. Repeatable Positioning Accuracy±1μm ahn eurn TransferorLightMachining Washing &Deburring Rapid Feed Rate X, Y, Z axes 60m/min Spindle Torque 95N･m（S3 25％rating） Small Diameter, Deep Hole Gun Drilling Machine Machine Dimensions W1,440 × L3,400 × H2,140 mm Machine Weight 6,000㎏ NEW! Power Capacity Max.43ｋVA GUNFEEDER

Equipped with four gun drilling units, making this the most suitable Washing & Deburring Washing No.30 Taper Vertical Compact Machining Center gun drilling machine for mass-production processing.

SELF-CENTER NSV15-Ⅱ Surface Improvement Recommended Applications

Deburring Ɣ Fuel injection nozzle and mold sleeve pin ･ A 30-taper class compact machining center with 40-taper class machining capabilities. Ɣ Small diameter and deep hole machining The use of the latest feed guide and spindle, as well as high-perfomance of hydraulic equipment parts etc. motor result in both greater rigidity and a reduction in cycle time. Recommended Applications Ɣ Machining engines and other transmission parts ･ Deburring Outstanding Cost-effectiveness Ɣ Machining various automotive parts High-precision machining Main Specifications Model

Surface Improvement Surface SGF-05120E-4SP A simple structure with table travel in the X and Y SUGINO's own sliding whip guide mechanism allows to use even Moving part Drill Hole Diameter φ0.9～φ5.0 mm axes translate to excellent cost-effectiveness. Z Main Specifications gun drills with short tool length and realizes high-precision drilling. Drill Hole Depth Max.300mm Designed to be used easily with other transfer X Model NSV-1555-Ⅱ Y Z-axis Stroke 440mm equipment such as gantry loaders. We can Conﬁguration Vertical-type 3-axis control design the optimum turnkey system to suit Spindle Taper No.30 Taper No. of Spindle 4 customer requirements. No. of Tools 27 Spindle Spindle Speed 2,000～12,000min-1 Stroke X-axis: 300 Y-axis:400 Z-axis:400 mm Spindle Motor 0.75kW×4 Spindle Speed 12,000min-1（optional 20,000min-1） Feed axis Motor 0.5kW AC Servo Motor×2 Repeatable Positioning Accuracy±1μm Feed axis High-speed, High-rigidity Rapid Feed Rate X, Y, Z axes 54m/min Min. Programmable Unit 0.01 mm Spindle Torque 82.8N・m（ S3 15％rating） High Pressure Pump for Coolant Unit Max. 13MPa A lightweight, high-speed, high-rigidity body has been designed using CAE Machinestructural Dimensions W1,200 ×L 3,000 ×H 2,700ｍｍ Transfer or Light Machining or Light Transfer Machine Dimensions W2,360×L4,540×H2,300mm analysis. This ensures high-precision machining while cutting back machine idlingMachine time. Weight 3,000kg Power Capacity 34ｋVA Machine Weight 3,000kg

8 9 Portable Drilling Unit for Aerospace Industry The Global Standard for PNEUCON FEEDER & ELECON FEEDER MachiningProcess Water JetCutting Drilling and Tapping Machining Pneucon feeder Water Jet Cutting Water Jet

High-performance pneumatic Maximum drilling capacity (mm) High-efﬁciency, High-rigidity Drilling Unit drive with a built-in high-torque, high-durability Titanium Aluminum CFRP pneumatic motor. SELFEEDER Lightweight, compact unit ø13 ø16 ø16 harnessing SUGINO’s drilling technology. Using servo motor for feed axis. Available to set rotation and feed to any speed, and a Servo Series built-in guide enables high-precision drilling. Elecon feeder Mechatric Machining Process Machining Servo driven with a compact, Maximum drilling capacity (mm) high-power and Multi-functional ServoServo FeederFeeder high-performance motor. Titanium Aluminum CFRP Multi-functional basicc Highly versatile, high-end model servo feeder. model for machining with the ø16 ø20 ø20 optimum cutting conditions. Maximum drilling capacity (mm) Drilling &Tapping * Model compatible with the “Stroke-free” system (PAT.) Steel Aluminum

ø28 ø40 Coolant center through specifications MSCMSC SSM4 (only available with SSM4, SSM5) High-efﬁciency, High-precision Tapping Unit Varimec SYNCHROTAPPER Drilling & Tapping Drilling

High-performance Compact, high-precision, Powered with high-performance servo motor. Rotation and stroke can be configured high-rigidity and Servo Series as required, with high-precision tapping with repeatability within ±0.03 mm. high-performance model. ahn eurn TransferorLightMachining Washing &Deburring

Maximum drilling capacity (mm) High-precision Tapping Steel Aluminum High-precision tapping unit equipped with AC

ø18 ø25 SSV3 SSV2 servo motor. Easily set the optimum rotation speed and stroke for tapping small screws and blind holes.

Maximum tapping capacity (mm)

Washing & Deburring Washing Dual

Drilling and Tapping Steel Aluminum M20 M27 A high function model capable of drilling and tapping with one unit. Surface Improvement

ST4

ST3M Deburring Maximum drilling capacity (mm) Maximum tapping capacity (mm)

･ ST1

Steel Aluminum Steel Aluminum ø20 ø26 M18 M27

NC automatic MS6-DS drilling machine Built-in fast-forwarding/lead feed auto switching function to drastically reduce idling ･ Deburring Mecha Series time during the tapping process.

Surface Improvement Using air as the feed drive. Rotating drive motor is either electric or pneumatic. Air Series Select a best unit suits your application from a wide range of models. Fast-forwarding to Reduce Cycle Time Built-in fast-forwarding/lead feed auto switching function. Electric Pneumatic The standard model tapping unit that covers all major hole diameters. Diverse Lineup No Electricity Required - completely Suited to hole sizes of Pneumatically Driven SFB Maximum tapping capacity (mm) various diameters. Lightweight, compact completely pneumatically driven unit. Steel Aluminum Maximum drilling capacity (mm) STE-L Maximum drilling capacity (mm) M36 M48 ES6 Steel Aluminum SFC Steel Aluminum STC-P Transfer or Light Machining Transfer

ø28 ø40 STB-H ES4P ø10 ø14

10 11 Introducing the World’s Deburring Applications Drilling&Tapping MachiningProcess Water JetCutting

Deburring around cross-holes in cast iron and stainless steel parts, removal of tough edge burrs due to milling, removal of oxidation First Ultrahigh-pressure Deburring System scale after hardening, etc. SUS630SS400 SUS316 TITANIUM INCONEL

Water Jet Cutting Water Jet CNC Robotic Hand Type Deburring and Washing Machine Before JCC 603 ROBO Deburring

A high-efficiency washing machine capable of transferring, washing and drying, all in a single unit. The use of a highly rigid robotic hand helps to reduce cycle time and decrease installation space. After The world’s first 245 MPa ultrahigh-pressure water jet enables deburring of steel Deburring materials that had previously been difficult to clean up. at 50 MPa This unit supports a wide range of washing specifications from ultrahigh-pressure to Machining Process Machining low-pressure large flow rate.

Recommended Applications at 120 MPa Assembly components such as common rail, brakes, engine and Check! transmission components, hydraulic manifold, Video Videos of JCC 603 ROBO are available on our website. at 245 MPa Drilling & Tapping Drilling &

Advantages

Deburring with a 245 MPa Flexible All-surface Washing Example of Machine Layout Washing &Deburring （Unit : mm) Ultrahigh-pressure Water Jet 2 axes of a new joint developed to target small workpieces easier and 3 axes of XYZ capable of high-speed and Unparalleled deburring with an ultrahigh-pressure Mach 2 ① Slide Door high-accurate positioning allow to target holes and edges water jet helps give customer products a new sense of value. more flexibly and efficiently. ② Operation Panel 1 ③ Operation Panel 2

Washing & Deburring Washing ④ Electrical Cabinet 1 ⑤ Electrical Cabinet 2 ⑥ Primary Tank ⑦ Oil Skimmer Surface Improvement ⑧ Primary Filter Deburring

･ ⑨ Secondary Filter ⑩ Secondary Tank ⑪ Mist Collector Built in Robotic Hand Changer Main Specifications ⑫ Ultrahigh-pressure Pump ･ Deburring Process Integration Ultrahigh-pressure Washing245MPa Speciﬁcations x 4L/min,50MPa x 18L/min＊＊ Surface Improvement Rinse Washing Speciﬁcations0.8MPa x100～ 500L/min A single machine covers applications that previously required

Shaft Conﬁguration (Stroke) X-axis650 Y-axis500 Z-axis500mm Transfer orLightMachining separate processes and machines for deburring and washing. This helps to cut back machining processes. A-axis±90° C-axis360°

Positioning Accuracy 0.08mm

Machine Dimensions W1,600×L2,660×H2,250mm

Tank Station Dimensions W1,600×L2,800×H2,250mm

Control Type 3 direct axes + 2-axes joint CNC control

Transfer or Light Machining Transfer Waterproof Speciﬁcations Fully-waterproof (electronic components completely Deburring Process + Deburring &

Washing Process Washing Process separated from environment with water spray)

* The washing specification is subject to change depending on the application.

12 13 Surface Finishing in Single-pass Catching All Burrs! TransferorLightMachining A Single Tool Washing&Deburring Drilling&Tapping for Easy MachiningProcess Water JetCutting Deburring. Roller Burnishing Tool Tool Holder for Deburring SUPEROLL BARRIQUAN

Water Jet Cutting Water This tool uses rollers to crush and plastic deformation metal to improve fatigue Tool holder with a floating structure built in to the bit. strength and wear resistance, diameter adjustment, and modification of sliding surfaces. Keeps tools at a constant pressure against workpieces to allow profiling.

High-speed Roller Burnishing to Rz0.1-0.8 in Single-pass Eliminating Burrs Uniformly by profiling with the Float Mechanism at the Tip

5μm Cutting: 8 sec. Not using Barriquan Barriquan Workpiece setting The end Grinding: 40 sec. sec. 1mm Before deburring Grinding /removal: 32 sec. 80 1/5 Before expands operating Rz9.2μm and 5μm After contracts. 16sec. time Roller Burnishing Rz0.6μm 1mm Machining Process Machining Roller Burnishing : 8 sec. Cutting: 8 sec.

Choose Any Driving Device with Rotation Applicable to Various Purposes such as Holes, End Surface, Installable to Machining Center and Feed Tapered Surface, Spherical Surface and Bored SurfaceApplicable to Various Form and Robot

Check! Check! Interactive Catalog APP Video Drilling & Tapping Drilling

Mounted to Lathe Mounted to Milling Machine Pipe sideway(front) Pipe sideway(Back) Height Difference Machining Center Robot

Single Roller Superoll for Groove Side Surface NEW! Built-in Motor Type for Deburring Aluminum Die-cast NEW!

A single roller type SUPEROLL that burnishes the sides of the Spindle motor for deburring that floats up, down, left and right 360°. Mount the robot to remove burrs while preventing excessive scraping. O-ring groove. Attach it to the lathe and process it.

Washing & Deburring Washing Machining Both Sides of O-ring Surely deburring die cast with 360° Floating Groove with a Single Tool Surface Improvement Roller Pushing Pushing Deburring

･ Direction Direction

Feed Feed Mounted to Lathe 360° Recommended Floating Applications ･ Clamp Part ƔDeburring such as Deburring aluminum die casting (Parting burr and standing Surface Improvement Surface Burnishing to Rz0.8 or less push pin type burr) Recommended Applications that is Difficult to Cut BEFORE Ɣ Mirror ﬁnish of the side surface of Main Specifications 0.2mm the O-ring groove, which requires Corresponding to sealing properties large and small burrs with Max. Spindle 20,000min-1

5μm single tool Main Specifications Weight Approx. 6kg

AFTER Before Rz4.4μm Peripheral Speed 10～100m/min Floating Spring + Air After Rz0.7μm Feed Rate 0.02～0.1mm/rev Cutting Tool φ10 Carbide rotary bar

Carbon Steel Preload 20～150N Float Direction Inclination 360° Transfer or Light Machining or Light Transfer （Raw Materials） Shank 25ｍｍ Controller Special Inverter 3-phase AC200V

14 15 High-rigidity robot that can be installed in a smallCombine space. Modules as You Wish. Modular Design Corresponding Washing&Deburring to any Drilling&Tapping Fields. MachiningProcess Water JetCutting

Modular design facilitates systemization! Unify each module to 500 x 500 mm. It can be easily systematized by combining them according to the application.

Water Jet Cutting Water Industrial Robot for Transfer or Light Machining Example of the System Robot module Work area module ex.1 SWING ARM COLUMN ROBOT Work carrying-in/ Robot module Work area module out module Work carrying-in/out module Work piece attachment Transport Drilling and deburring, etc. Since the arm does not protrude to the rear side of the and detachment main body, it can be used close to the wall which is difficult for an articulated robot, and it can save space Support frame in the protective space. Support Robot frame Electromagnetic Linear slide and link mechanism used horizontal and arm lock*

Machining Process Machining vertical travel results in a high level of rigidity and Safety sensor* excellent linear motion and positioning accuracy. Door Robot arm Robot body Robot Recommended Applications body Ɣ Part transfer in small spaces Ɣ Assembly and Deburring by high rigidity 1500 ㎜ 500 ㎜ Ɣ Automation of existing facilities This is the main robot mod- This utility module can be ex.2 ule.The support frame also used for various operations Machining center Robot module Washing machine

Drilling & Tapping Drilling functions as a safety fence. such as machining and Robot main body Robot module assembly, as well as for Cutting Transport Washing transfer space.

Arm Movement The Vision Function is also Equipped. ■Forward travel ■Vertical travel ■Arm rotation ■Wrist bend and rotation (forward sliding) (vertical sliding) (rotation) (Bend+rotation) The position can be easily corrected by recognizing Slide only upper axis. Slide both upper and the position of the workpiece with the image sensor*. lower axis. Washing & Deburring Washing

Bend 500 ㎜ Surface Improvement

Rotation Rotation ex.3 Deburring ･ Robot module Robot module Robot module

Work area module Work area module Work area module

Drilling etc. Deburring etc. Back deburring etc.

Advantages ･ Deburring Small Installation High Rigidity Surface Improvement Surface Space The robot module body

Main Specifications Transfer orLightMachining is supported by a sup- Due to its small instal- Support port frame to achieve Max. Load Capacity 15kg lation space, it can frame high rigidity. Swivel±180° automate various tasks Vertical210mm such as conveying, pro- Forward700mm cessing and assembling Operating Range in a narrow space and Arm Rotation±180° Robot Conveyor near walls. main body Wrist Bend±90° Wrist Rotation±360° Roboy Module Transfer or Light Machining or Transfer Dimensions W500×L500×H2,300mm Width Length 1000 ㎜ 500mm 500mm * Safety sensors, image sensors, and electromagnetic locks are optional. 1500 ㎜ Width Length 500mm 500mm

16 17 Group Corporate Products and Services

Group of Maintenance Technologists IoT-compatible Tool Presetter 40VHP-6040V Sugino Direct Service

Equipped with the latest high-performance camera and IoT function. We have realized three functions: Measure, Connect, and Manage.

What is Tool Presetter?

Measure the tool diameter and protrusion (tool length) in advance before attaching a tool to a machine tool. By using a tool presetter, the setup time after the tool is installed on the machine can be shortened, and the operation rate of the machine tool

Features SDS (Sugino Direct Service) is a group of technologists who provide services including setup, maintenance, renewal, supply care services, and preservation of Sugino Machine products such as high pressure pumps, high-pressure jet ● Ability of fully automatically measuring multiple tools ● Collision prevention system, safety measuring cleaning machines, and machining centers. SDS serves to support customers with responsibility using distinguished Automatically measuring each place by registering it first. Equipped with special sensor preventing camera colliding skills, abundant know-how, and an established network so that the equipment that they have purchased can operate ● Equipped with top grade imaging system against tool. safely for a long period of time. SDS’ mottos are “Reliable,” “Thorough,” and “Quick.” Telecentric optic source provides high accuracy. ● Clamp system strong enough to tighten tool on-machine ● Multi-angle view The second camera provides real view from bottom and Services peripheral of edge.

Tool Manager Function with IoT Main Specifications

Measure Head Travel Electrical control Only by reading the 2D code attached to each tool, the Technique measurement program is simply called from the Z direction(Z-axis):50 ～ 600mm database.The measured data can be transferred to the Measuring Range X direction(X-axis):-φ50～φ400mm machining center, and the ATC speed and speed can be automatically set as well as the tool correction input. Minimum Z direction(Z-axis):0.001mm Reading X direction(X-axis): φ0.002mm HP-6040V Machining Center Maintenance Setup Supply Care (Parts Sales) Air Supply 0.4MPa（4kgf/㎠） •Check of precision and functions of •Installation of equipment •Supply of maintenance and repair Image Size 2Mega equipment •Trial run and adjustment parts for equipment and units Real Viewing Field 5mm×7mm •Equipment Adjustment, Periodical •Instruction on Machine Operations •Other after-sales service Attach and Release Auto clamp Failure Diagnosis, and Repairs and Programming Power Supply AC100V Database •Maintenance and inspection for stable •Consulting for Maintenance, etc. Weight 400kg operation BT50・BT45・BT40・BT35・BT30・S20T・HSKA100・ HSKA63・HSKA50・HSKA40・HSKA32 （HSKA32 is only for tools other than Periodical Preventive Maintenance Inquiries Shank Size center-through type） ※Choose one shank from the size list above, Appropriate maintenance services are provided on machine compo- Sugino Direct Service CO.,LTD. if it's BT shank, please check the type of stud bolt. By using 2D code Database information nents to maintain production capability and quality of the equipment and enable long operation lifetime. Tool information For Details and Inquiries Time Reference Maintenance ・Tool ID ❶ Maintenance and repair provided after a certain period of time ・Measurement program Kyoritsu Seiki Corporation Read measurement ・Tool measurements program easily ・Imaging data etc. ❷ Condition Reference Maintenance Machine information Maintenance and repair provided while verifying the machine conditions ・Machine name ・Workpiece name ・Tool correction value etc. ❸ Corrective Maintenance The homepage of Maintenance and repair provided following a failure The homepage of Kyoritsu Seiki opens. Sugino Direct Service opens. (*Japanese only)

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