SC21 Task Force
21st November 2013
RAF Cosford Shifnal UK
Advancing UK AeroSpace, Defence and Security Industries Agenda 21st November 2013
09:30 Registration & Refreshments 10:00 Introduction Neil McManus, GKN SC21 chairman Executive Vice President Business Development & Strategy
10:15 SC21 programme update Phil Curnock, ADS Group Ltd PDQ SIG Update – Pete Laurie Head of Supply Chain
10:30 Major industry growth and innovation Neil McManus, GKN projects: AGP, DGP and ATI SC21 Chairman Executive Vice President Business Development & Strategy
11:00 Sharing In Growth Programme Andy Page, Sharing in Growth UK Ltd CEO 11:30 Coffee Break
11:45 Defence Cyber Protection Partnership Malcolm Carrie, BAE Systems Plc Head of Global Information Management & Technology Strategy and Architecture
12.15 NATEP Programme Dave Dawson, ADS Group Ltd NATEP Programme Director
12:45 Awards presentations
13:15 Networking Lunch
14:15 SC21 Midlands region update Annette Rothwell, AEC Vice President Supply Chain
14:45 Coventry and Warwickshire Aerospace Group Kevan Kane, Technoset Managing Director
15:00 Funded business improvement training Paul Lloyd, Wincanton – BTEC / NVQ Apprenticeship opportunities SC21 Implementation Manager
15:30 AeroMSc bursary scheme Angela Ringguth, RAeS Project Manager
15:45 Closing remarks Neil McManus, GKN SC21 Chairman Executive Vice President Business Development & Strategy 16:00 Close and networking
Advancing UK AeroSpace, Defence and Security Industries 10:00 Introduction
Neil McManus, SC21 chairman
10:15 SC21 programme update
Phil Curnock, ADS Group Ltd
The ultimate aim A world class supply chain in the UK to enable UK industry to become No.1 in the world for Aerospace, Defence, Security and Space.
Circa 700 SC21 signatories on the continuous improvement journey.
• Over 50 new signatories over the last few months • Over 250 awards presented to date (33 to be presented at this event) • 115 current awards in industry • Re-recognitions increasing drastically, demonstrating sustained performance in line with the challenging award standards of SC21
Who • Aerospace, Defence, and Security suppliers
Schunk UK Ltd GENERAL OPTICS (ASIA) LIMITED Standard Fuel Oils Ltd Rider Levett Bucknall UK Ltd Hutton Engineering (Precision) Ltd H Roberts & Sons DI Limited Rainford Solutions Mainframe Communications Ltd Survitec Group PDL Fabrications limited Schivo Precision Ltd Westley Group Neville Precision Engineering Rider Levett Bucknall UK Ltd JPAERO-COM-ENG CO LTD West Country Tool Company Limited HARRY BARKER PROPERTIES LTD Hydro Group plc. Midland Steel Equipment Data Patterns India Private Limited KINGSBEECH LIMITED Webber Precision Engineering Metaltech Limited Ford Component Manufacturing Orchard Materials Ltd Forth Engineering Cobham Mission Equipment Surface Technology PLC HE Electronics Ltd TRaC Global Ltd Omnitool Ltd Advanced Industrial Rewinds Ltd TEG Seacon Europe Takumi Precision Engineering Elma Electronic UK Limited DPF Engineering Mitsubishi Materials UK dcs Sonovision UK Hansatech EMS Teknoflex Interconnect Solutions Ltd Wilsons Limited Hyspec Engineering Sanmina Corporation SC21 Active Signatory Google map Diagnostic updates
SC21 Business Excellence model training now in place for Lead Practitioners and to be launched in January 2014.
SC21 Relationship Excellence tool now being piloted and ready for launch January 2014.This will be incorporated
in to the recognition process21st for 2015.
SC21 Enhanced tools available in Export maturity and Innovation.
New Design / Engineering Excellence SIG to be brought together during 2014*
* A small number of SMEs will be called to support this group
International Update
India – SC21 India Steering Board How do we get UK companies partnering with Indian companies to develop greater export opportunity.
SC21 Australia programme New extended Agreement for a further 4 years being finalised 52 Defence suppliers now active and 14 Rail suppliers.
Regional Update
SC21 Now launched in Republic of Ireland. Excellent response and suppliers already signed up and diagnostics taking place before year end.
Northern Ireland programme progressing very well with companies evidencing huge step change improvement and doubling of turnover.(Slides attached)
Scotland continues to increase active members and award resubmissions.
Prime Update
Airbus SC21 now part of Airbus Global Supply Chain Strategy. UK Supplier list to be reviewed between Airbus and ADS for increasing awareness.
Thales New signatories increasing and21st further companies submitting for awards
BAe Systems Large training programme on RMM practitioners in place.
Cobham Defence Now signed and actively leading suppliers.
ADS Events and Comms
Task Force events:
• 21st November 2013 – RAF Cosford, Shifnal • 18th February 2014 – North of England.Venue (TBC) • 17th July 2014 – Farnborough International Airshow (Planning stage) • 18th November 2014 – Belfast Titanic Museum.
Comms:
Farnborough Airshow “First Magazine” is now available via the FIA2014 website, it includes the SC21 Video and the SC21 event at Farnborough Airshow 2014.
Sarah Barnard, SC21 Project Manager, will be editor of a new SC21 electronic newsletter. Please submit case studies, news items and any other SC21 news stories to [email protected] for consideration in the newsletter. Product Lifecycle View – Agreed Industry Programmes Skills Engineering Skills Bid
Talent Retention scheme
500 MSc
SC21/SC21 Enhanced/SIG REVENUE JOBS /REVENUE Manufacturing & Supply Chains NATEP
ATI
Technology
PRE LAUNCH LAUNCH GROWTH MATURITY PHASE OUT •R&T Activities •Product •OE ramp-up •OE •Recycling development •Spares •Decommissioning
•MRO STAGES
www.aerospace4growth.org.uk SC21 PDQ SIG Update
21 November 2013 RAF Cosford
Peter Laurie – Selex ES The EFQM Excellence Model
The EFQM Management Document provides a simple format for describing how the strategic objectives of an organisation are being implemented. It uses the framework of the EFQM Excellence Model to describe the key approaches adopted, how they are being deployed and the results achieved. ASSESSMENT APPROACH 1. Templates There are 3 templates for assessing a business against the EFQM Excellence Model and these align to the 3 levels of SC21 Recognition of Bronze, Silver and Gold.
Bronze: Self-assessment using EFQM Determining Excellence and reviewed in a workshop facilitated by a SC21 Practitioner. Scored as ABCDE.
Silver: Self-assessment using EFQM Determining Excellence including completion of an Enabler Map and Results Section and reviewed in a workshop facilitated by a SC21 Practitioner. Scored by RADAR.
Gold: Assessment against the EFQM Excellence Model through completion of an Enabler Map and Results Section against the 32 criterion parts and reviewed in a workshop facilitated by a minimum of 2 SC21 Practitioners. Scored by RADAR.
Note: It is expected that the Practitioner will advise the Business involved on which format should be used for assessment. This will be dependent on maturity against the Excellence Model, positioning against SC21 Recognition levels or the Business’s requirements for improvement or benchmarking.
Bronze template E D C How do you…. Question EFQM Determining Excellence 2013 Some Approaches (Look for's, taken from EFQM Excellence Model) No Approach Approaches delivering implemented some results Establish and define the core purpose of the organisation and what it wants to achieve? 1.1 Our leaders shape the future and make it happen Communicate the direction and strategic focus and encourage all to achieve the organisation's Vision, Mission and strategic goals?
Inspire people and create a culture of involvement, ownership, empowerment, improvement 1.2 Our leaders act as role models for our values and accountability through actions, behaviours and experience? Support people in achieving their plans, goals and targets and recognise their efforts? Work with your customers, suppliers and society to improve the way things are done? 1.3 Our leaders inspire trust at all times Understand, anticipate and respond to the different needs and expectations of external stakeholders? Demonstrate your ability to make sound, timely decisions, based on available information, 1.4 Our leaders are flexible previous experience and knowledge, with consideration of their potential impact? Consider "People, Planet and Profit" when balancing requirements?
E D C SC21 guidance: Have you… Question EFQM Determining Excellence 2013 In a few (Look for's, taken from EFQM Excellence Model) No Results About half areas Defined customer perception measures on: reputation and impact; product and service value; product and service delivery; customer service, relationship and support; customer We have defined the key Customer Results loyalty and engagement. 6.1 required to achieve our strategy Defined internal performance indicators on: product and service delivery; customer service, relationship and support; complaints handling; involvement of customers and partners in the design of products, processes and services. Obtained feedback from customers on the above perception measures to determine which aspects of your products and services are most important to them? Customer Perception results are positive for 3 Monitored and analysed customer perception data to determine the successful deployment 6.2 years of strategy? Tabulated customer perception data and loyalty levels over time to show improving trends or sustained high performance? Recorded and analysed data from the above performance indicators to understand and Our internal customer measures are positive for 3 6.3 improve the performance of processes that impact customer perception? years Tabulated this data over time to show improving trends or sustained high performance? Silver template
Cross Ref to How do you…. Assessment & Questions Excellence (Look for's, taken from EFQM Approach Deployment Results linkage refinement Model Excellence Model)
Establish and define the core purpose of the organisation and what it wants to 1.1 1a achieve? Communicate the direction and strategic Inspire people and create a culture of involvement, ownership, empowerment, 1.2 1d improvement and accountability through actions, behaviours and experience? Work with your customers, suppliers and society to improve the way things are 1.3 1c done? Understand, anticipate and respond to the
Cross Ref to SC21 guidance: Have you… Relevance & Usability Performance Question Excellence (Look for's, taken from EFQM Excellence (Define the Results used) (of the Results) Model Model)
Defined customer perception measures on: reputation and impact; product and service value; 6.1 6a product and service delivery; customer service, relationship and support; customer loyalty and engagement. Obtained feedback from customers on the above perception measures to determine which aspects of your products and services are most important to 6.2 6a them? Monitored and analysed customer perception data to determine the successful deployment of strategy? Recorded and analysed data from the above performance indicators to understand and improve 6.3 6b the performance of processes that impact customer perception? 10:30 Major industry growth and innovation projects: AGP, DGP and ATI
Neil McManus, GKN SC21 Chairman Executive Vice President Business Development & Strategy 11:00 Sharing In Growth Programme
Andy Page, Sharing in Growth UK Ltd CEO
See PDF Version via the ADS SC21 website
Andy Page CEO – Sharing in Growth UK Ltd
www.sig-uk.org
Coffee Break
11:45 Defence Cyber Protection Partnership
Malcolm Carrie, BAE Systems Plc Head of Global Information Management & Technology Strategy and Architecture
Defence Cyber Protection Partnership
COLLABORATIVE – CONSULTATIVE – PROPORTIONATE
SC21 Conference, Nov 2013
26 CONTEXT
Cyber attack is a “Tier 1” threat to the Largest APT1 data theft nation National Security Strategy, 2010 from a single organiszation:
6.5 Terabytes Longest time period within which APT1 has over 10 months continued to access a Mandiant report 2013 victim’s network:
4 years, 10 months Detica Report 2011
Mandiant report 2013
“We ignore the cyber threat at our peril…. 93% of large corporations… have had a cyber security “…the greatest transfer of wealth in history." breach in the past year.” General Alexander, Director of the NSA Francis Maude, Minister for the Cabinet Office
The cyber threat is real and growing 27 WHY SHOULD YOU CARE?
Private Sector Public Sector • Revenue, profit & share price • Prosperity & Growth – Intellectual property – Intellectual property – Competitive position – Competitive position – Disruption of production – Reputation – Reputation – Destruction • Security – Disruption • MOD intention to mandate – Destruction cyber standards – Military capability
28
BACKGROUND
2010 • Cyber attack a “tier 1” threat – National Security Strategy 2011 • “Government will… encourage industry-led standards and guidance…help companies who are good at security make that a selling point.” – UK Cyber Security Strategy 2012 • Informal group of 6 companies recognising emerging threat to the supply chain and the need to improve and maintain protection of the defence sector. • Recommended actions: information sharing; measurements & standards; supply chain awareness; and skills & education 2013 • SoS endorsed recommendations (February); requested greater inclusivity and clear participation by MoD, GCHQ and CPNI • DCPP formal construct launched (April) – still self funded • Executive Group • HMG: BIS, CPNI, GCHQ, MoD • Industry: BAE Systems, BT, CGI, EADS, HP, Lockheed Martin, Rolls-Royce, Selex ES, Thales • Trade associations: ADS, techUK • Associates: General Dynamics, QinetiQ, Raytheon
29 OUTCOME
Senior leaders can make informed decisions to mitigate against and manage the impact of cyber attacks eg • What do I need to do? • Informed by shared awareness of primary targets across the sector • How do I do it effectively and efficiently? • Informed by shared tradecraft intelligence (best practice), fit-for-purpose standards and performance measurement • What about my supply chain? • The means to identify and protect the weakest link
Organisations can execute these decisions through the use of a skilled work force, appropriate processes and technology
Team Defence UK is able to function effectively despite the increasing number and sophistication of cyber attacks
30 DCPP ENABLING WORK
Information Sharing • Reducing adversaries’ window of opportunity by:- • Timely sharing of information across industry and government – some of it sensitive Measurements & Standards • Providing clarity in terms of where we are and where we need to get to by:- • Defining the proportionate and practical cyber security standards required in all defence contracts Supply Chain Awareness • Raising awareness of cyber security by:- • Briefing a common message and surveying readiness
31 WHAT CAN YOU EXPECT?
Information Sharing • Information security staff (yours or your service provider’s) invited to join Cyber Information Sharing Partnership
Measurements & Standards • BIS will announce a “level 0” organisational standard for cyber security (November) • DCPP’s “level 1” controls will be over and above but proportionate to the risk • eg who you are, what you’re doing and how you’re doing it • Practicality of “level 1” controls will be tested in Q1 2014 • MOD intends to make cyber security standards contractual during 2014
Supply Chain • A common message across HMG and industry • Readiness survey will be improved to be more clearly linked to required level of assurance (H1 2014) • DCPP will produce implementation guidance
32 WHAT CAN YOU DO TO PREPARE?
Don’t Panic • This is a difficult problem but it’s solvable • Don’t stop any current cyber security improvement activities
Use Existing Best Practice • Check your organisation and your IT service provider(s) against HMG’s “10 Steps to Cyber Security” http://www.cesg.gov.uk/News/Pages/10-Steps-to-Cyber-Security.aspx • Ditto BIS “level 0” organisational standard for cyber security • Ask your information security staff to join Cyber Security Information Sharing Partnership (CISP) for threat information http://www.cisp.org.uk/ • Access Technology Strategy Board’s voucher scheme for funding to improve cyber security https://vouchers.innovateuk.org/cyber-security • Ask for advice: ADS, techUK, primes
Educate Your Staff
33 Targeted attack - modus operandi
BeCorporate suspicious: External Network email attachmentsBackdoor Controller .zip
links to webLateral sites Internet Movement
Delivery Exploitation Command & Control Exfiltration Spear Phishing Email User opens malware Computer beaconing Stealing data
34 35 Defence Cyber Protection Partnership
Vic Leverett, Chair, [email protected] Malcolm Carrie, Programme Leader, [email protected]
36 12.15 NATEP Programme
Dave Dawson, ADS Group Ltd NATEP Programme Director NATIONAL AEROSPACE TECHNOLOGY PROGRAMME (NATEP)
Background presentation Dave Dawson Director, NATEP
21 November, 2013
www.aerospace4growth.org.uk
NATEP
www.aerospace4growth.org.uk NATEP – Helping to innovate technologies for new aerospace products
Delivered by UK Aerospace supply chain companies Supported by the UK’s regional aerospace alliances Programme managed by ADS, the UK national aerospace body Funded by BIS as part of AMSCI
Working together to deliver 100 novel technologies
www.aerospace4growth.org.uk Objectives of NATEP
○ Deliver 100 new technology capabilities in the UK aerospace supply chain
○ Develop 250 UK aerospace supply chain companies technology and business capabilities and capacities
○ Deploy developed technologies in global aerospace platforms by 2020/25
○ Align aerospace OEMs, mid-caps, SMEs and HEIs/Catapults within ‘Lifting Off’ Strategy and its Implementation
○ Create/sustain 1200 high value jobs in the UK aerospace supply chain o Using a proven model
o (Midlands Aerospace Alliance Aerospace Technology Exploitation Programme (ATEP) (2006-12) -- 11 successful projects funded)
www.aerospace4growth.org.uk NATEP Process and Timing Access to NSB Launch Regional/National Programme team in support of Dissemination with Global Customers Marketing of new RAA market the Call 1 – Outline application 14 Aug 2013, full Application capability NATEP programme to 19 Dec 2013 – now closed regional suppliers Call 2 – Outline application 20 Mar 2014, full Application 23 May 2014 Final Report/Project Collaboration Group Call 3 – Aug 2014, Call 4 – Nov 14, Call 5 – May 2015 Closure Identify Project Programme end - March 2017 Opportunity Note: Collaborative group can be from any UK region (incl Progress Reviews via Qtly Contact RAA Team Directed Universities) Management report (Spend, resource, technical progress, jobs creation, risk mitigation, feedback on Use Regional/National Identify Potential Collaboration support) Group and End User team in support of Project and its Management/Sustained Mentoring Create Draft/Final Bid Project Use Regional/National 18 month Delivery Project team in support of bid Submit Bid to RAA through facilitated Technology Planning
RAP review of bid, RAA NSB Gives provide feedback and Approval and recommendation to Makes Grant NSB Offer
www.aerospace4growth.org.uk Call 1 summary for NSB
Outline Proposals Received 9 Participating companies from North, Midlands, South West and South East 28 Different Primes/end users 15 Universities 3 Catapult Centres (MTC) 1 Funding requested £1.2M
Subjects covered: Software development Improved Manufacturing Processes New materials or coatings Documentation for manufacturing info Safety equipment New mechanical designs
www.aerospace4growth.org.uk NATEP
£40M programme running until March 2017 Phased over five 6-monthly competitive calls
. the collaboration must involve a supply chain partnership and could include academic partner/HVM Catapult centre
. technology developed must have exploitation potential – preferably with end user involvement
. grant, usually 50% of spend, ranging from £50k to £150k
. projects must have potential to create or safeguard jobs
. should have a duration of up to 18 months
If you have a potential project – apply now….
www.aerospace4growth.org.uk NATEP Contacts [email protected] [email protected] www.NATEP.org.uk Or your regional aerospace alliance
www.aerospace4growth.org.uk SC21 Award Presentations
SC21 Bronze Award
Award Company Award type Sponsor Arrowsmith Engineering (Coventry) Ltd Bronze Self Starter Cinch Connectors Bronze Self Starter Electro services (Midlands) Ltd Bronze Self Starter Helander Bronze Self Starter Murata Power Solutions (Celab) Ltd Bronze Self Starter Rodford Engineering Ltd Bronze Self Starter Xcel Power Systems Bronze Self Starter
Advancing UK AeroSpace, Defence and Security Industries SC21 Re-recognition Bronze Award
Award Company Award type Sponsor Axon Cable Re Bronze Self Starter Graves Aircraft Components Re Bronze Self Starter Keyford Precision Engineering Ltd Re Bronze Self Starter Nemco Re Bronze Thales New Breed Logistics Re Bronze Self Starter Paramount Precision Engineering Ltd Re Bronze Self Starter SC21 Silver Award
Award Company Award type Sponsor Dontaur Silver Self Starter Ferranti Technologies Silver Cobham Wincanton AW Silver Self Starter Wincanton MRO Yeovil Silver Self Starter Wincanton Telford Silver Self Starter SC21 Re-recognition Silver Award
Award Company Award type Sponsor
AWS Electronics Ltd Re Silver GD UK Groveley Precision Re Silver Self Starter High Tech Engineering Re Silver Self Starter Reliance Precision Ltd Re Silver Self Starter Networking Lunch
14:15 SC21 Midlands region update
Annette Rothwell, AEC Vice President Supply Chain
SC21 Midlands regional update 21st November 2013
Annette Rothwell – VP Supply Chain, Aero Engine Controls Midlands Aerospace Alliance (MAA) board member, MAA SC21 working group chair. SC21 in the Midlands
• A quarter of all SC21 signatories are located in the Midlands
• Of those 163 companies: – 79 are self starters – 44 are key customer sponsored – 38 are regionally led
• 20% of recognition awards presented to Midlands suppliers
• 139 are members of the Midlands Aerospace Alliance (MAA)
• 23 led by Aero Engine Controls
• £3 million funding supporting SC21 deployment
* All figures taken from ADS national status report August 2013
SC21 MAA working group objectives
SC21 is considered so important in the Midlands we’ve supported our own regional working group since circa 2008
“To gather an industry voice from Midlands companies deploying SC21. The membership will ideally include regional primes, OEMs, tier 1s and SMEs, representing the range of commodities and capabilities based in the region.”
The output from the group is used:
– to inform the SC21 governance process via ADS, the national industry body – to highlight common issues, share best practice and identify improvements relating to SC21 – to promote SC21, its impacts and benefits, by engaging key customers and their regional supply chains – to provide steerage to funded support projects
MAA SC21 working group members
• Annette Rothwell (Chair) – Vice President Supply Chain, Aero Engine Controls • Jason Aldridge – Managing Director, Arrowsmith Engineering • Steve Boyd – Managing Director, G&O Springs • Andrew Clarke – Quality Manager, Atlas Composites • Phil Curnock – SC21 Project Manager, ADS • Rachel Eade – Supply Chain Specialist, Manufacturing Advisory Service-WM office • Tim Holmes – Supplier Development Manager, Aero Engine Controls • Phil Houlton – MAS Advisor, Manufacturing Advisory Service-EM office • Tim Jackson – Head of Supplier Quality, Rolls Royce Submarines • Cliff Johnson – Operations Director, Midland Precision Engineering • Kevan Kane (vice chair) – Managing Director, Technoset • Yvette Lawlor – Group Quality Manager, TTI Group • Andrew Mair – Chief Executive, Midlands Aerospace Alliance • Terry Mansell – Director of operations, Arden Precision • Reg Machin – Supplier Development Manager, UTAS • Andy Page – Global Supplier Development Executive, Rolls-Royce PLC • David Street – Director Nuclear Systems Development. Sheffield Forgemasters • Tim Tatton – Managing Director, Invotec Circuits • Ian Taylor – Global Supplier Development Manager – Meggitt
Current focus of the working group
– Identifying existing and potential future funding for SC21 related activity within the region
– Sharing load & capacity issues within the sub tier to inform industry activities
– Supporting the development of the SC21 relationship excellence model (Rel Ex)
– Group members participation in SC21 governance • Two members sit on the SC21 steering board • Two members sit on collaborative working special interest group (CW SIG) • One member sits on performance, development and quality special interest group (PDQ SIG)
– Establishing the supplier development approach of the region’s key customers and OEMs • Aero Engine Controls, Meggitt, Moog, Rolls-Royce, UTAS/UTC Supplier Development focus at Aero Engine Controls
G1. Relationship G2. Developing G3. Building G4. Develop Building Strategy Excellence and Grow
Business Assessment Action, Sustain, Advance, Control, Spread, Excel, & Basics Improve, Tell Exceed, Impress, Share Expect, Surprise, Teach World Class Business SC21 Process Extend to Supply Assessment (see separate presentation) Sub-Tier Chain
Continually Perfect Quality Challenging Action on Perfect Quality Convention FOBIs Step 3 Step 4
Commitment to Supplier Association Membership Lean More ways the MAA helps its members…
• MAA continues to support the AGP with board directors or the CEO participating on the AGP steering group, strategy group and three working groups
• The next MAA annual conference will be held 18th March 2014 at the Rolls-Royce Learning and Development Centre, Derby - last year we had 160 delegates
• The MAA is working with UKTI to take suppliers from across the UK to ILA Berlin Airshow in May contact [email protected]
• 60% of all pods on the MAA stand at Farnborough in July are already sold! - contact Emma to reserve yours
• Midlands companies that want to discuss their NATEP new technology ideas for Call 2 should contact [email protected]
• The MAA now has 300 members and continues to grow! 14:45 Coventry and Warwickshire Aerospace Group
Kevan Kane, Technoset Managing Director
Coventry & Warwickshire Aerospace Forum
Collaborative working within the SME’s Why go it Alone?
Kevan Kane (Technoset Ltd) Deputy Chair CWAF Coventry & Warwickshire Aerospace Forum
•Background information regarding manufacturing in Coventry & Warwickshire and CWAF? •There is a great heritage and history of manufacturing in the area. •Many generations of people have worked within manufacturing in Coventry •The 1st Aircraft Engine was designed and built in Earlsdon - Coventry. (Sir Frank Whittle). •We have strong links with 2 prestigious Universities. Coventry and Warwick •We work closely with Midland Aerospace Alliance. •We are supported by Coventry City Council •We are developing strong links with the Manufacturing Technology Centre (MTC) in Coventry.
Coventry & Warwickshire Aerospace Forum
•Who are the members? •How did it all start? •What were the barriers / issues to the concept being successful? •What were the initial benefits? •What have we achieved as a Group. •What are we hoping to achieve moving forward? CWAF – Group Hierarchy
Who are the members?
A GROUP OR CLUSTER OF INDEPENDENT COMPANYS WITH A TURNOVER OF ABOUT £100,000,000 Coventry & Warwickshire Aerospace Forum
•How did it all start? •Joint Venture between Coventry City Council and likeminded business leaders in Coventry and Warwickshire. •Initial Meeting agreed to discuss opportunities. •2nd meeting scheduled after initial period of reflection to consider benefits if we moved forward with the proposal. •Platform and Voice within the Aerospace Industry •Business Growth Opportunities •Links to the RDA’s and local Universities •Sharing Best Practice and Knowledge
Coventry & Warwickshire Aerospace Forum
•What were the barriers / issues to prevent the concept being successful? •Breaking traditional and existing relationships between the SME’s •Integrity, honesty, openness and a willingness to share for the benefit of the Group and The Aerospace Industry. •A Memorandum of Understanding was signed by the business leaders. •Group Site tours / visits of each CWAF Member was agreed. 1st pivotal point of our journey. STRENGTHS, WEAKNESSES AND OPPORTUNITIES. •Engaged with Coventry University to employ a Graduate to assist with the development of the CWAF Marketing Strategy including Website. •We were on our way and CWAF was formally launched on the MAA Stand at Farnborough 2011.
Coventry & Warwickshire Aerospace Forum
•What were the initial benefits? •Information flow between the member companies. Sharing common issues and frustrations •Group engagement and activities flowed down to lower levels of each business. Thus allowing colleagues to collaborate in Group Activities such as 5s, Workplace organisation leading to SMED activities. •RFQ opportunity from a leading OEM. •Group Business Opportunities as identified during factory tours by the business leaders. i.e. Transfer of work packages to the CWAF Member demonstrating a clear strength in that area. CWAF Business Leaders Marketing the CWAF capability when dealing with their existing and new customers. Coventry & Warwickshire Aerospace Forum
•What have we achieved as a Group? •Collaborative Purchasing Opportunities •Linking with Midland Group Training School and North Warwickshire College for Training and Apprenticeships. •Linking with Local Universities for Graduates and Placements. •Successful CWAF Conference at The MTC aimed at local schools and colleges to encourage the students to choose manufacturing as their career path. CWAF now has links with 20 schools and colleges in the area. •Best Practice and Knowledge Transfer between the Group Members.
Coventry & Warwickshire Aerospace Forum
•What are we hoping to achieve moving forward? •NATEP Funded project relating to the “Machining of Tough Aerospace Materials” in collaboration with MAA & MTC. 1st outline proposal accepted. •Innovation Funded Project with Coventry University looking at New Product Introduction Software. Funding secured and ready to commence •Capacity Planning Research Project In Collaboration with MTC. Already commenced with initial presentation given to MTC by CWAF Members. •Measurement Techniques and First Article Inspection Reporting in collaboration with MTC. Scheduled to commence shortly. •Further collaboration between the CWAF Group Members for the benefit of each member, the Coventry and Warwickshire Area and the Aerospace Industry
Coventry & Warwickshire Aerospace Forum
•A Final Thought for the SME?????
•Could you do any of the above on your own!!!!!!! •Why Go it Alone???
Coventry & Warwickshire Aerospace Forum
Thank You… For further information regarding CWAF please visit our website www.cwaf.co.uk or email [email protected]
You can also contact:
Jason Aldridge (Arrowsmith Ltd) Kevan Kane (Technoset Ltd) [email protected] [email protected]
15:00 Funded business improvement training – BTEC / NVQ Apprenticeship opportunities
Paul Lloyd, Wincanton SC21 Implementation Manager
Paul Lloyd MSc SC21 Implementation Manager Funded Training
© Wincanton Group Limited 2013. All Rights Reserved Single site pilot project applying best academic practice DMAIC methodology, measurable objectives with specified metrics for success • SC21 assessment scores • Culture • Financial • Relationship • Market sector impact • Staff Six Sigma accreditations Identify and articulate a repeatable recipe for success
Unlocking potential 74
Problem
• Very successful pilot project • Replicate results across a large number of sites simultaneously • No additional resource
GLAS !
Unlocking potential 75 Training Aim
Deliver: • Basic principles of CI • Tutor guided first projects • Remove resistance to change • Motivation to generate and prioritise improvement ideas • Guidance on communicating their ideas
Training must be: 1. Externally delivered. 2. At minimal or no cost 3. Deliver immediate/early return on investment 4. Ideally will be externally recognised
Unlocking potential 76 Solution
Business Improvement Techniques Apprenticeship • ERR (Employee Rights and Responsibilities)
• NVQ Level 2
• BTEC Level 2
• Key Skills - Application of number
• Key Skills – Communication
• Personal Learning and Thinking Skills (PLTS)
• Apprenticeship
Unlocking potential 77 Course Format
• On-going Training Program • One Day per month for 10 Months • ROI Projects embedded into program • Assignments and Self Work throughout the program • Application of Knowledge embedded in the course
Unlocking potential 78 Productivity Needs Analysis
Unlocking potential 79 The Yellow Torch
• The current handheld torch in use within the area is the Yellow Safety Torch as supplied by the MOD. • The torch uses 2 x D Cell batteries and an incandescent bulb. The torch is intrinsically safe. The torch was tested for burn time, by installing new batteries into a new torch and leaving it on. This gave a useable light burn time of 4 hours.
Unlocking potential 80 The Yellow Torch 2
Cost Yellow Torch LED Torch
Direct Efficiency Direct Efficiency
Batteries £1400.58 £359.18
Manpower £6275 £1255
Bulbs £83.25 N/A Replacement £482.53 £210 Torches Total Per Year £1966.36 £6725 £569 £1255
Total Savings £1397.36 £5470
There is a potential annual saving of: £1397.36 Direct Cost £5470.00 Efficiency Saving
Unlocking potential 81 Productivity & Flow
Problem Statement 5w2h - Lost time and productivity •What – Waiting time •Where – Despatch, Pick •When – All the time, continuously •Why – Blocks up staging lanes. Has knock effect to other areas. Effects KPI’s. Productivity reduced •Who – Despatch team members. Customer. Pick team members •How – KPI’s. Observation •How Big – May’s losses were 399 hours based on recorded data within despatch sheet
Unlocking potential 82 Productivity & Flow
• Lost time data collected from May using Pareto
Of the 22 root causes identified on the despatch sheets, the top 8 account for 80% of the losses
Unlocking potential 83 Productivity & Flow
• From activation to completion of load – the full flow
Unlocking potential 84 Productivity & Flow
vs.
Unlocking potential 85 Productivity & Flow
Unlocking potential 86 Example 3 Results
Unlocking potential 87
Guided Change
Change
Time Thank you Any questions
© Wincanton Group Limited 2013. All Rights Reserved 15:30 AeroMSc bursary scheme
Angela Ringguth, RAeS Project Manager
Aerospace MSc Bursary Scheme
Angela Ringguth, RAeS Project Manager for SC21 on 21 November 2013
www.raeng.org.uk/aeromsc www.raeng.org.uk/aeromsc Bursary Scheme aims:
- Generate new MSc qualified engineering professionals for UK aerospace
- Up-skill talent in the UK aerospace workforce
www.raeng.org.uk/aeromsc MSc aerospace engineering tuition fees up to £9,500
Awarding 500 bursaries over three years
www.raeng.org.uk/aeromsc Aerodynamics Maintenance Manufacturing Propulsion Structures Systems
www.raeng.org.uk/aeromsc
BAE Systems Partners Bombardier Aerospace Belfast
EADS/Airbus Finmeccanica UK Department for Business, GKN Innovation & Skills MBDA Missile Systems
Department for Employment Messier-Bugatti-Dowty (a Safran & Learning, Northern Ireland group company) Aerospace Growth Rolls Royce Partnership (AGP) Spirit Aerosystems (Europe)
www.raeng.org.uk/aeromsc www.raeng.org.uk/aeromsc
Create relationships with the Benefits top aero universities Suggest project titles
75% subsidy for supply chain Larger recruitment pool of SMEs highly skilled people Option to join as a sponsoring Professionalised workforce partner accredited to CEng level Provide support letters Meet new talent via AeroMasters on Linkedin Recruiting graduates? Consider a deferred job offer…
www.raeng.org.uk/aeromsc www.raeng.org.uk/aeromsc
www.raeng.org.uk/aeromsc
15:45 Closing remarks
Neil McManus, GKN SC21 Chairman Executive Vice President Business Development & Strategy
Close of Task Force & Networking