Application of lean methodology to improve processes in the construction and demolition waste industry The Ambisider Case Study Mariana Marques Ribeiro Master in Civil Engineering Instituto Superior Técnico, Universidade de Lisboa, Portugal email:
[email protected] Abstract – The construction industry is one of the largest consumers of natural resources and one of the main generators of construction and demolition waste (CDW). Thus, the incorporation of recycled aggregates in construction is fundamental in achieving sustainability, but this is only feasible if these are competitive in relation to new materials. Thus, lean management plays an important role in reaching efficiency of production processes within the CDW industry. This management paradigm, developed in the automotive industry, is currently one of the most used methodologies in improving production processes. This dissertation focuses on Ambisider, a Portuguese company of the construction sector that manages the CDW generated by the demolition worKs, it performs with the objective of increasing efficiency of the production process of recycled aggregates. The fundamental aim is to propose the implementation of improvement actions based on lean management following the DMAIC cycle (Define - Measure - Analyze - Improve - Control) methodology, an organized and sequential method for solving problems using various tools and methodologies from the six sigma management philosophy. The study of Ambisider recycling operations led to identify lean wastes, understand their root causes, and propose improvement strategies and respective forms of maintenance. The proposed improvements were designed in the future value stream mapping (VSM) showing improvements in production capacity, reduction of lead time and consequently improving the quality of aggregates, reducing production costs and increasing the organization level and competiveness of Ambisider.