Fuchs Keramische Massen
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FUCHS KERAMISCHE MASSEN This brochure introduces the ceramic bodies available from Sibelco Deutsch- land – Fuchs Keramische Massen. More detailed technical data sheets on our range of ceramic body products are available on request. This data is constantly being developed to meet changing technological requirements. Please contact us at the address below for the latest information on our new products. The network of sales representatives, agents and distributors covers almost every centre of ceramic production around the world, so personal contact and help are never far away. For more information about the wide variety of Please contact us for further information ceramic raw materials available from the international and advice: Sibelco Group, visit our website at: www.sibelco.de "Keramiken von S. Altzweig, M. Debus, A. Hinder, U. Matschke & M. Meyer, F. Roßmann". F. U. Matschke & M. Meyer, "Keramiken von S. Altzweig, M. Debus, A. Hinder, Sibelco Deutschland GmbH - Fuchs Keramische Massen - Sälzerstraße 20 56235 Ransbach-Baumbach GERMANY Tel: +49 2623 83-0 Fax: +49 2623 83-1499 E-Mail: [email protected] the Sibelco Deutschland Portfolio Data from Summary of Technical FUCHS CERAMIC BODIES Sibelco – Quality ceramics start here Sibelco Deutschland Sibelco Deutschland range of Ceramic Bodies For a number of years Sibleco is the name behind many In 1838 Sibelco Deutschland was established as a family Our selection ranges from pottery, fine earthenware and stoneware bodies, stove tile bodies including chamotte, bodies for of the world’s leading industrial mineral companies and company and opened the first large clay quarry in the structural ceramics and refractories, sanitaryware bodies, tableware bodies, porcelain and electrical porcelain bodies as their brands. In line with an overall strategy Sibelco has Westerwald area in 1896. Since 1974, being a member well as bodies for special applications in all traditional and advanced shaping processes, especially isostatic pressing and progressively merged Group companies to establish of WBB MINERALS, who themselves belong to the high-pressure casting. Ceramic bodies from Sibelco Deutschland can be delivered in the following forms: multi minerals marketing platforms. It will assist us in world-wide Sibelco Group for many years, we have been better serving our customers with a wider portfolio of producing high-quality clays and kaolins in all major clay Plastic bodies mineral products for a range of applications including deposits of Germany for our worldwide customers. These tiles, sanitaryware, structural ceramics, tableware, glazes, raw materials are extracted from more than 20 quarries 10 kg block-form, either individually packed or unpacked; extruded bodies in different diameters and lengths electrical porcelain and refractories. in the Westerwald, Eifel, Palatinate and Saxonia areas. In modern homogenisation plants the raw materials are Blended powders Backed by the very highest standards of technical support carefully blended according to the individual preferences 25 kg or 50 kg sacks, as well as in 500 kg or 1000 kg big bags and also in 25 tonne silo lorries and customer service, our new multi-mineral portfolio is of our customers and their production needs. drawn from four key groups: Sibelco Deutschland has over 170 years of experience in Spray-dried granulates • Clays the clay industry. Over the years, we have become a leader 25 kg sacks as well as in 500 kg or 1000 kg big bags and also in 25 tonne silo lorries • Kaolins in the development of new technologies for the industry, and are today in the forefront of clay technology throughout Crumble bodies • Fluxes the world. • Silicas 500 kg or 1000 kg big bags and in 25 tonne open lorries From now on, quality ceramics start here! Contact us and Liquid slips learn more about our product range and how we can bring 10 litre buckets and 1000 litre containers value to your business. Whether you are a skilled potter running your own business, or you operate a highly complex industrial ceramic enterprise, our goal is always the same: We aim to contribute to the success of your business. Prepared Ceramic Bodies from Sibelco Deutschland Under the name Fuchs Keramische Massen Sibelco Deutschland operates two highly versatile prodution units in the historic Westerwald stoneware-producing region of Germany. Combining local tradition with advanced technology, we offer an extensive range of ceramic bodies allowing the customer to quickly react on the changing and growing market demands. Increasing numbers of ceramic manufacturers are entrusting the preparation of their ceramic bodies to the Sibelco Group and are benefiting from: Quality Assurance We offer quality. Our products are constantly monitored throughout the whole production • Reliable and constant raw materials of the highest quality – to maximise productivity and efficiency • Technical Service – based on thorough and up-to-date knowledge and experience in the manufacture, sales and application process i.e. exploration, extraction and preparation up to the delivery stage, in accordance of ceramic bodies with the latest ISO 9001:2008 quality standards. • Cost efficiency – on raw material storage, logistics, investments and maintenance of preparation facilities as well as on With a wide range of own materials, combined with the direct access to the extensive quality control resources of the Sibelco Group, we can offer our customers a full range of tailor-made • Extensive multi-minerals product range – for providing customized solutions ceramic and technical solutions. Sibelco Deutschland is proud of its experienced team • Economy of time – allowing our customers to concentrate on core activities of their business of well-qualified technicians and state-of-the-art laboratory equipment which has been Each body is specially developed for an individual ceramic application. We work closely with our customers to develop new installed in order to meet the developing needs of the modern ceramic industry. Equipped ceramic bodies specifically designed to meet their individual requirements, thus bringing optimum results in their production with in-depth knowledge, our experts work closely together with our customers offering processes. Our ceramic bodies are produced under strict quality control procedures which conform to the international technological and logistical support, whilst being engaged in research and development Quality Management standards. which is constantly searching for new innovative solutions. 02 03 A selection of Prepared Bodies for Casting & Pressure Casting Coefficient of Water Absorption (%) Linear Shrinkage (Dried to Fired) (%) Chamotte Drying Thermal Expansion (20 - 500˚C) Prepared Temperature Shrinkage Fired Colour Notes Body Name Range °C (%) % Size 1000˚C 1100˚C 1140˚C 1200˚C 1240˚C 1260˚C 1000˚C 1100˚C 1140˚C 1200˚C 1240˚C 1260˚C 1040˚C 1140˚C 1200˚C 1260˚C Casting bodies Casting bodies White Body 4,5 1000 - 1150 28 22 - - - - 0,2 0,2 - - - - white 8,7 - - - - - includes deflocculant in dry form and as spray-dried GWSW-SK 3,5 1000 - 1150 18 15 14 - - - 0,2 0,2 0,4 - - - white 8,0 - - - - - - granulate GWK 10-SK 3,5 1000 - 1150 19 15 - - - - 0,3 0,5 - - - - white 7,1 - - - - - - SG 2000-SK 4,5 1000 - 1150 18 17 16 - - - 0,5 0,5 1,5 - - - white 7,2 - - - - - - GW SG-T 4 1000 - 1150 12 11 11 - - - 0,3 0,5 0,7 - - - white - light cream 7,4 - - - - - casting slip: GW WB30 PM-T 4 1000 - 1150 18 16 15,5 - - - 0,1 0,4 1,3 - - - white 8,0 - - - - - plastic body: K140 GWSZ-T 3,5 1000 - 1260 14 10,5 10 5 1 - 0,1 2 3 4 5,5 - white - light cream - - 7,0 - - - casting slip: GWSZ GR-T/Neu 4,5 1000 - 1150 13 7 - - - - 0,3 2,5 - - - - light red - dark red 7,2 - - - - - casting slip: GR GRSZ-T 5 1000 - 1200 13 5 3 - - - 1 4 5 - - - light red - dark red - 7,2 - - - - - GR/TC-T 4 1000 - 1150 10 - - - - - 0,7 - - - - - terracotta 7,5 - - - - - - SZ/KS-SK 3,5 1000 - 1300 - - - - - 2,8 - - - - - 7,5 white - - - 6,5 - - plastic body: SZKS WBO 4290-T 4 1000 - 1160 13 6 2 - - - 4 6,5 8 - - - white - light cream - 6,8 - - - - - On your request, our technical data service will prepare a deflocculation guide for dry casting bodies. Porcelain PC/CS-SK 2 1200 - 1230 - - - 0,2 - - - - - 12 - - light grey - - 6,3 - - - plastic body: PC/CSP PC/W-SK 2 1200 - 1260 - - - 3 1 0,3 - - - 10 11 12 white - cream - - 5,9 - - - plastic body: PC/WP Casting bodies for pressure casting Earthenware DGM/SG-T 2,5 1000 - 1150 19 17 16 - - - 0,1 0,9 1 - - - cream 7 - - - - - - Stoneware DGM/Rapide-T 2 1000 - 1150 19 7,5 1 - - - 0,4 7 9 - - - cream 7,5 - - - - - low sintering GW/SAN-T 2,2 1240 - 1280 - - - 3 2 0,5 - - - 8 8,5 9 cream - light grey - - - 6,4 - - - GWFSZ/CL-T 2,5 1000 - 1200 17 10 - 0,8 - - 1 4 - 8 - - cream - light grey - - 6,9 - - - fine stoneware Sanitaryware body FKM/SAN-T 2 1200 - 1240 - - - 2,5 0 - - - - 8,5 9,5 - cream - light grey - - 6,5 - - - Vitreous China This is a summary of technical data for some of the main products available from Sibelco Deutschland - Fuchs Keramische Massen. More detailed technical data sheets for each of these products are available upon request. The technical information above is indicative only. Any sales is by sample and is governed by our general Conditions of Sale. 04 05 A selection of Earthenware/Tiles and Stove Tiles Coefficient of Water Absorption (%) Linear Shrinkage (Dried to Fired) (%) Chamotte Drying Thermal Expansion (20 - 500˚C) Prepared Temperature Shrinkage Fired Colour Notes Body Name Range °C (%) % Size 1000˚C 1040˚C 1100˚C 1140˚C 1200˚C 1260˚C