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Solutions for the Plastics Industry 2019 EN Solutions for the plastics industry CERATIZIT is a high-tech engineering groupspecialized in tooling and hard material technologies. Tooling the Future www.ceratizit.com 2 PLASTICS INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Stephane Claude Wear Protection Line Manager Specially developed for you: as your expert partner we create made-to-measure carbide solutions. www.ceratizit.com HARD MATERIAL SOLUTIONS BY CERATIZIT PLASTICS INDUSTRY 2019 3 Carbide solutions for the plastics industry As a producer of plastic components or tool In the nature of things, cemented carbide has manufacturer for such components, you great dimensional stability and is extremely represent a growing market. Ever more wear-resistant. But it offers even more advantages. companies need more and more plastic For the plastics industry, thermal conductivity materials in an increasing number of and corrosion resistance are crucial additional industrial sectors. In Europe, 60,000 parameters. There is no need to tell you that enterprises with more than 1.5 million your products are only as good as the tool used employees generate almost 350 billions of to produce them. With products from CERATIZIT Euros – and the trend is on the rise. you can count on reliability – the reliability you would expect from an internationally leading Along with this growing demand, requirements carbide expert. You can benefit from our many relating to the material and its properties are years of experience in the development of rising as well. Hard Material Solutions by specific solutions which set standards in the CERATIZIT delivers customised carbide plastics industry. CERATIZIT’s achievements have solutions of premium requisites for many made an impression on many prestigious sectors of the plastics industry. You can order customers, seeing that we command the entire nozzles and mould cores for Metal Injection process chain of carbide production from the raw Moulding (MIM) as well as dies and knife blades material to the finished product. Thanks to this or rotor knives for pelletizing. Everything from a unique expertise we can provide you with your single source! own individual solution ensuring the maximum service life of your assembly groups. www.ceratizit.com 4 PLASTICS INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Advantages and benefits Advantages Benefits Optimised carbide grades for working Maximum tool life, higher productivity, more temperatures even over 400°C: rigid, process reliability dimensionally stable, wear-resistant, corrosion-resistant and heat-resistant, very good heat-conducting properties Highly precise versatile production procedures: High production speed, optimal product quality minimum tolerances, optimal surfaces, maximum precision Individual solutions based on the specific needs Design specially geared to the given application of the customer – e.g. also ceramic and titanium- zirconium-molybdenum solutions can be provided, as we are part of the CERATIZIT and Plansee Group Technical advice on site: A contact person for every challenge and sales representatives and product managers innovation, rapid response when needed with technical know-how of the sector More than 60 company sites worldwide There is always a contact person nearby www.ceratizit.com HARD MATERIAL SOLUTIONS BY CERATIZIT PLASTICS INDUSTRY 2019 5 Premium products for all applications We offer carbide solutions for various applica- ▲ Hot runner systems, tions and process steps in the plastics industry, ▲ Mould-making for injection e.g. for: moulding ▲ Injection moulding machines ▲ Pelletizing technology The cycle of of plastics products Starting granulate Heating + mixing + homogenisation Recycling Pelletizing Injection Molding www.ceratizit.com 6 PLASTICS INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Cemented carbide for hot runner systems For the production of hot runner systems Hard separated from the remaining components. Material Solutions by CERATIZIT delivers both The hot runner nozzles are of decisive nozzle tips for hot runner nozzles as well as importance in this process as the critical shut-off needles. interface between the cavity and the machine, since they represent the plastification unit. Process efficiency with all materials Carbide nozzles ensure good transport, master Whether you process thermoplastics, elastomer the transmission superbly while also ensuring or thermosetting plastics, metals or ceramics excellent thermal stability. (MIM, CIM) or whatever – solutions from CERATIZIT always ensure a homogeneous For all systems and stable injection moulding process. Valve gate nozzles allow carbide to show its This is particularly important for sophisticated strengths: excellent heat conductivity, maximum components which have to be produced in high wear protection with abrasive plastics and quantities. In this case hot runner systems are abrasion of the shut-off needle. We supply almost always used. components for all hot runner systems, whether open or valve gate systems. In the first case Ideal nozzles there are different types of nozzle tips, with Such a system connects the entrance of the one or more openings. plastification unit with the mould of the injection moulding tool (the cavity) and is thermally Advantages Benefits Optimised carbide grades Very good heat transmission, optimal Very high thermal conductivity, high wear flow properties in the hot runner nozzles, resistance and corrosion resistance with homogeneous final products, maximum working temperatures even over 400°C tool life, highest process reliability Versatile production Individual geometries can be provided at any Almost every execution can be made to time, innovation can always be looked into customer’s request, highly precise manufacture for minimum tolerances Manufacturer’s expertise Innovative partner on your level, on site Advice for every application from our sales presence in next to no time representatives and product manager staff, detailed technical expertise in dealing with materials, processes and products www.ceratizit.com HARD MATERIAL SOLUTIONS BY CERATIZIT PLASTICS INDUSTRY 2019 7 Product overview Nozzle tips Standard types Individual solutions ▲ Ready-to-use products: finish-ground nozzle ▲ Design according to customer drawing tips with a surface quality up to Ra 0.02 µm, ▲ For any type of assembly situation (e.g. polished, for open systems (hole as sintered) specific threads and forms of the outer and shut-off needle systems (ground exit profile) hole) ▲ Complicated hole geometries for special ▲ Semi-finished products: as sintered nozzles components with preground areas, exactly ▲ Nozzle tips are available as hybrid and tailored to your needs and the possibilities composite parts. CERATIZIT is the only of your production department carbide manufacturer worldwide who offers ▲ Blanks: sintered parts with a surface components made of steel, TZM or ceramic roughness of Ra 0.8 µm and a dimensional produced within the Group. accuracy of +-1 % Shut-off needles CERATIZIT provides extrusion-pressed blanks, ▲ Surface quality up to Ra 0.1 µm preground rods and ready-to-use ground shut-off ▲ Dimensional and geometrical tolerances in needles the µm range ▲ Valve needles with axial slots and complicated geometries possible www.ceratizit.com 8 PLASTICS INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Valve gate nozzles ▲ Sintered pressed/formed inner profiles ▲ Complex outer profiles of the blank: hexagonal, wrench flat, threads ▲ Ground guide holes ▲ Virtually all grinding operations possible Nozzles for open systems ▲ Sintered formed inner profiles ▲ Wide design latitude in relation to the exit holes ▲ Fastening thread / fine thread on the outer profile ▲ Entirely ground outer profile ▲ Virtually all grinding operations possible www.ceratizit.com HARD MATERIAL SOLUTIONS BY CERATIZIT PLASTICS INDUSTRY 2019 9 Ready-to-use assembly groups Numerous high-performance materials from Finishing possibilities a single source ▲ Technical coating ▲ Tumbling/blasting Benefit from a virtually unlimited selection of high-performance materials: Joining procedures ▲ Screw connections Directly from the CERATIZIT/Plansee Group: ▲ Brazing ▲ Cemented carbide ▲ Shrinking (tungsten carbide – cobalt – nickel) ▲ Pressing ▲ TZM (titanium – zirconium – molybdenum) ▲ Gluing (special materials) ▲ Ceramic (silicon nitride) Outsourced materials: ▲ High-performance steels ▲ Stainless steels ▲ Copper composite materials ▲ Many others available upon request Optimised carbide grades for hot runner technology Our recommendation: CTC25A ▲ High thermal conductivity up to ▲ Good thermal resistance 150 W/(m*K) ▲ Good corrosion resistance ▲ Optimal wear resistance (12 % cobalt-content) www.ceratizit.com 10 PLASTICS INDUSTRY 2019 HARD MATERIAL SOLUTIONS BY CERATIZIT Mould cores in cemented carbide If you produce injection moulding parts with corrosion stress occurs. The high thermal cavities, the quality of the mould core is crucial. conductivity of our cemented carbide means Any injection moulding expert is aware that you can count on shorter process times due to the final product is only as good as the tool faster cooling down, especially when producing used to produce them. This is because the small parts where because of the size no injection mould part is the exact negative of the coolant hole can be used in the mould. mould. Injection mould parts with cavities The material of choice Mould cores are used for a variety of products, As a material for the mould core, cemented e.g. for pipette tips,
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