Solutions for Machining Seamless Tubes

2018 EN Petro Industry and Tubes Solutions for Machining Seamless Tubes

CERATIZIT is a high-tech engineering group specialised in tooling and hard material technologies.

CUTTING SOLUTIONS BY CERATIZIT MACHINING IN THE TUBE INDUSTRY 2018 3

Dear customers,

We are pleased to present our new catalogue with cutting tools for the machining of seamless tubes. With its intuitive structure, it will simplify your search for the right tool. In addition, a great deal of complementary information gives it a new technical dimension that goes beyond a pure product catalogue. The tools are not simply listed, but are set in relation to key data such as cutting power, productivity, and different machining technologies.

At the beginning of each chapter, you will find information on the machining conditions and a short analysis of the machining principle. Practical examples are also used to explain the optimum parameters for using the tools.

Our special thanks go to you as our partners and specialists for the excellent cooperation and sharing of your experiences.

Yours, the Cutting Solutions by CERATIZIT team

www.ceratizit.com 4 MACHINING IN THE TUBE INDUSTRY 2018 CUTTING SOLUTIONS BY CERATIZIT

The CERATIZIT Group

For over 95 years, CERATIZIT has been a The CERATIZIT Group is the global market pioneer developing exceptional hard material leader in several wear part application areas, products for cutting tools and wear protection. and successfully develops new types of cemented carbide, cermet and ceramic grades which The privately owned company, based in Mamer, are used for instance in the wood, metal and Luxembourg, develops and manufactures highly stone working industries. specialised carbide cutting tools, inserts and rods made of hard materials as well as wear parts.

Facts and figures

1 headquarters 34 > 70 Mamer (Luxembourg) production sites sales subsidiaries

> 9,000 > 100,000 > 1,000 employees different products patents and utility models

> 200 > 10 30 % employees in R&D innovation awards of products developed in the last 5 years

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT MACHINING IN THE TUBE INDUSTRY 2018 5

Contents

TOOLING SOLUTIONS FOR SEAMLESS PIPES Introduction 6 Pipe machines 12 Tooling systems for API / GOST Standard 14 Additional tooling systems 60 Threading inserts, shim seat and chip breaker 103 Turning inserts (ISO and specially customised) 117 Coupling machines 124 Tooling systems for API / GOST Standard 126 Additional tooling systems 202 Threading inserts, shim seat and chip breaker 265 Turning inserts 279

TECHNICAL INFORMATION Technology and practice 287 Research and development 291 Calculation 294 Carbide production 296

www.ceratizit.com 6 TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

Introduction

In this section, we give you a general overview of the machining of seamless tubes, including application examples.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 7

Products to machine

▲ All components of the wall of a wellbore: API American Petroleum Institute casing pipes and their coupling sleeves GOST Eastern countries – very similar to API ▲ All components of the operating column: VAM Origin: Vallourec – France tubing pipes and their coupling sleeves TENARIS Origin: Dalmine-Siderca-Tamsa HUNTING Origin: Hunting company Aberdeen ▲ All components of the operating column: TMK Origin: Russia

Rock bit Other standards exist marginally and for special Drill collar products. Drill pipe Kelly In order to make these standards better known, Tool joint we add a few extracts from the official rules. These extracts relate to the API standards for All these components (apart from the rock bits) casing pipes and drill pipes. are revolving units comprising a conical thread at both ends. All are subject to extremely difficult working conditions and represent a considerable investment. They must therefore be highly reliable. They are developed and controlled to very strict standards.

www.ceratizit.com 8 TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

Main location

Drilling an oil well Pumping oil

1 4 5

3 4 1 2 6 2 5 8

9 7

Oil well drilling 10 Pumping oil

6 10 9 Oil well drilling 7 1 Derrick 11 2 Spare pipe 11 8 3 Blowout preventer 12 4 Turntable 5 Engines turn table 13 6 casing 7 Drill string Oil well drilling components 8 Drill collar 14 1 9 Electric generator 2 10 Mud casings 15 11 Bit 3 Oil well drilling components 4 1 Rotary box connection Pumping oil 2 Tool joint box member 1 Engine 5 7 3 Drill pipe 2 Counter balance 4 Tool joint pin member 3 Pitman arm 8 6 5 Rotary pin connection 4 Walking beam 6 Rotary box connection 5 Horse head

7 Crossover sub 6 Polished rod 9 10 8 Rotary pin connection 7 Wellhead 9 Rotary box connection 8 Oil pipe 10 Drill collar 9 Concrete foundation 12 11 11 Rotary pin connection 10 casing 12 Rotary box connection 11 Sucker rod 13 Rotary box connection 12 Tubing 14 13 14 Bit sub 13 Pump 15 Rotary pin connection 14 Valves 15 16 Rock bit 15 Oil sands 16 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 9

Tube blank manufacturing

6-stand retained Rotary furnace Direct piercing mandrel mill

Intermediate cooling bed

Intermediate 11-stand (3 rolls) reheating furnace sizing mill Cooling bed

Blank materials Hardness

Quality Colours HB 100 HB 150 HB 200 HB 250 HB 300 HB 350 HB 400 H 40

J 55

K 55

L 80

C 75

N 80

C 95

P 105 Tubing

P 110 casing

Alloying constituent: C 0.25-0.35% Si 0.15-0.35% Mn 1.30-1.55% S 0.25% Cr <0.2%

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Application examples (Standard):

GOST OTTG

API BUTTRESS

EU (External upset)

NU (Non upset)

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 11

www.ceratizit.com 12 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Pipe machines

TOOLING SYSTEM FOR API / GOST STANDARD Four axis machines for high productivity 15 Vertical turret standard type 16

Strokes and dimensions 16

For API NU-EU pipe machining 17

For API STC / LTC / BTC pipe machining 20

For GOST OTTM pipe machining 23 Vertical turret special type 26 Strokes and Dimensions 26

For API NU-EU pipe machining 27

For API STC / LTC / BTC pipe machining 31

For GOST OTTM pipe machining 35 Two axis machines for standard productivity 39 Turret horizontal axis, VDI 50, axial tools 40 Strokes and dimensions 40

For API NU-EU pipe machining 41

For API STC / LTC / BTC pipe machining 44

For GOST OTTM pipe machining 47 Turret vertical axis, capto C8, radial tools 50 Strokes and dimensions 50

For API NU-EU pipe machining 51

For API STC / LTC / BTC pipe machining 54

For GOST OTTM pipe machining 57

ADDITIONAL TOOLING SYSTEMS Ceralock 80 cartridges 61 Capto C6 cartridges 68 Capto C8 monobloc cartridges 73 Capto C8 cartridges 77 Tooling for standard machine 25x25 87 Tooling for standard machine 32x32 95

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THREADING INSERTS, SHIM SEAT AND CHIP BREAKER Overview 104 Grades 105 Box labelling 108 Masterguide 109 For API Standard 110 Dscription 110 API Buttress 111 API Round 112 For GOST Standard 113 Description 113 GOST NKT / NKM / OTTG / OTTM / TBO 116 For Premium 116 Description 116

TURNING INSERTS (ISO AND SPECIALLY CUSTOMISED) Grades 118 ISO inserts 120 Specially customised 122

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Tooling system for API / GOST standard

In this chapter, we present you tools for 4-axis machines for high productivity as well as for 2-axis machines for standard productivity.

GOST OTTG

API BUTTRESS

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Four axis machines for high productivity

In this chapter we present you machines examples with Sauter standard turret and with specially customised turret.

NOTE: Other equipment system can be designed on request.

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Vertical turret standard type

Strokes and dimensions

Turret extreme X+

position X dimension Z+ X axis Stroke / Stroke Spindle Spindle power max. speed Z dimension Reference position / X axis position Reference

Stroke / Z axis

Reference position / Z axis

Z+

Turret extreme X+ position

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling and spare parts to choose the right cutting tools.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 17

For API NU-EU pipe machining

1 2

Pos. Qty Designation Reference 1 3 Basic holder C/99300 2 3 Toolholder C/99295 3 2 Cartridge C/97015 4 1 Cartridge C/96923

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▲ Set of tooling support for tubing pipe: API NU-EU

C/99300

Pos. Qty Designation Reference 10 8 1 1 Body C/99300.1 2 2 1 Key C/87540 3 1 Key C/97370 4 1 Lifting eye-bolt DIN 580 M8 5 1 Key DIN911-2.5 C/26372 6 1 Key DIN911L-14 C/87848 7 2 Screw DIN7984 M4x10 10.9 8 4 Screw DIN912 M16x100 12.9 9 4 Screw DIN913 M12x12 10 4 Washer DIN988 Ø17x24x1.5 9 11 2 O-Ring O-Ring 80x3.55 70ShA

11 7 3 1 4

C/99295 5 7 Pos. Qty Designation Reference 1 1 Body C/99295.1 2 1 Circlips DIN472 D25 3 1 Holding catch C/88618 4 1 Cam C/95251 5 2 Coolant nozzle C/87501.086 1 6 3 Screw DIN913 M10x10 7 1 Screw DIN913 M12x12 8 1 O-Ring O-ring 20x2.65 70ShA 9 1 O-Ring O-Ring 26x2 6 10 1 Screw driver C/87532 8 11 1 Key DIN911-8 C/26378 4 2

9 3 6

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▲ Set of cartridges for tubing pipe: API NU-EU

C/97015 14 Pos. Qty Designation Reference 1 9 1 1 Body C/96927.1 10 2 1 Shim seat C/94329 3 1 Thimble 28.921 5 4 1 Insert C/94328 5 1 Chip breaker C/26419 4 6 1 Shim seat On request Threading insert 3 7 1 On request 15x15mm 2 8 1 Chip breaker On request 9 1 Clamp C/80746 10 1 Clamp C/88630 11 1 Key DIN911-3 C/26373 13 12 1 Key DIN911-6 C/26376 13 2 Screw DIN7984 M5x10 10.9 14 2 Screw DIN912 M8x16 12.9 15 1 Stop plate C/97950 15 11 6 16 1 Thimble 26.972

15 6 16 7 8

C/96923 Pos. Qty Designation Reference 1 1 1 Body C/96923.1 9 2 1 Cartridge C/99002 3 1 Cartridge support C/97936 4 1 Cartridge C/97059 12 5 1 Key DIN911-3 C/26373 6 1 Key DIN911-4 C/26374 10 7 1 Key DIN911-5 C/26375 7 8 1 Key DIN911-6 C/26376 9 1 Washer for coolant C/33112 4 10 1 Spacer C/97211 Pin 11 2 DIN6325 n6x12 13 (tolerance ISA m6) 12 1 Screw DIN7984 M5x12 10.9 14 13 1 Screw DIN912 M5x20 12.9 15 14 2 Screw DIN912 M6x20 12.9 2 15 1 Screw DIN912 M8x20 12.9 16 17 16 2 Screw DIN913 M5x5 11 3 17 2 Screw DIN913 M6x5

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For API STC / LTC / BTC pipe machining

2 1

Pos. Qty Designation Reference 1 3 Basic holder C/99300 2 3 Toolholder C/99295 3 2 Cartridge C/96927 4 1 Cartridge C/96922

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▲ Set of tooling support for casing pipe: API STC / LTC / BTC

C/99300

Pos. Qty Designation Reference 1 1 Body C/99300.1 10 8 2 2 1 Key C/87540 3 1 Key C/97370 4 1 Lifting eye-bolt DIN 580 M8 5 1 Key DIN911-2.5 C/26372 6 1 Key DIN911L-14 C/87848 7 2 Screw DIN7984 M4x10 10.9 8 4 Screw DIN912 M16x100 12.9 9 4 Screw DIN913 M12x12 10 4 Washer DIN988 Ø17x24x1.5 9 11 2 O-Ring O-Ring 80x3.55 70ShA

11 7 3 1 4

C/99295 5 7 Pos. Qty Designation Reference 1 1 Body C/99295.1 2 1 Circlips DIN472 D25 3 1 Holding catch C/88618 4 1 Cam C/95251 1 5 2 Coolant nozzle C/87501.086 6 3 Screw DIN913 M10x10 7 1 Screw DIN913 M12x12 8 1 O-Ring O-ring 20x2.65 70ShA 6 9 1 O-Ring O-Ring 26x2 10 1 Screw driver C/87532 8 11 1 Key DIN911-8 C/26378 4 2

9 3 6

www.ceratizit.com 22 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of cartridges for casing pipe: API STC / LTC / BTC

C/96927 Pos. Qty Designation Reference 1 1 Body C/96927.1 10 2 1 Chip breaker C/26419 1 3 1 Chip breaker On request 4 1 Clamp C/80746 5 5 1 Clamp C/88630 2 6 1 Insert C/94328 4 7 1 Key DIN911-3 C/26373 8 1 Key DIN911-6 C/26376 9 9 2 Screw DIN7984 M5x10 10.9 10 2 Screw DIN912 M8x16 12.9 11 1 Shim seat C/95329 12 1 Shim seat On request 13 1 Stop plate C/97951 14 1 Thimble 26.972 15 1 Thimble 28.921 Threading insert 16 1 On request 13 3 12 14 16 15 11 6 20x15mm

C/96922 Pos. Qty Designation Reference 1 1 1 Body C/96922.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 8 4 1 Screw C/95414 5 1 Insert C/31151 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Washer for coolant C/33112 9 1 Key DIN911-4 C/26374 7 10 1 Key DIN911-3 C/26373 6 11 1 Key T15 C/26363

4 2 3 5

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For GOST OTTM pipe machining

2 1

Pos. Qty Designation Reference 1 3 Basic holder C/99300 2 3 Toolholder C/99295 3 2 Cartridge C/97722 4 1 Cartridge C/95384

www.ceratizit.com 24 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling support for casing pipe: GOST OTTM

C/99300

11 7 3 1 4

C/99295 Pos. Qty Designation Reference 5 7 1 1 Body C/99295.1 2 1 Circlips DIN472 D25 3 1 Holding catch C/88618 4 1 Cam C/95251 5 2 Coolant nozzle C/87501.086 6 3 Screw DIN913 M10x10 1 7 1 Screw DIN913 M12x12 8 1 O-Ring O-ring 20x2.65 70ShA 9 1 O-Ring O-Ring 26x2 10 1 Screw driver C/87532 6 11 1 Key DIN911-8 C/26378 8 4 2

9 3 6

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 25

▲ Set of cartridges for casing pipe: GOST OTTM

C/97722

Pos. Qty Designation Reference 1 1 Body C/97722.1 1 10 2 1 Chip breaker C/26419 3 1 Chip breaker On request 5 4 1 Clamp C/80746 2 5 1 Clamp C/88630 4 6 1 Insert C/26417 7 1 Key DIN911-3 C/26373 8 1 Key DIN911-6 C/26376 9 9 2 Screw DIN7984 M5x10 10.9 10 2 Screw DIN912 M8x16 12.9 11 1 Shim seat C/26418 12 1 Shim seat On request 13 1 Stop plate C/97951 14 1 Thimble 26.972 15 1 Thimble 28.921 Threading insert 16 1 On request 13 3 12 14 16 15 11 6 20x15mm

C/95384 Pos. Qty Designation Reference 13 1 1 Body C/95384.1 2 1 Shim seat C/28942 1 3 1 Thimble 26.972 4 1 Insert TCMT22M5... 9 5 1 Screw F4018T 6 1 Shim seat C/95415 8 7 1 Thimble 28.921 8 1 Insert C/86530 7 9 1 Screw C/95414 6 10 1 Key T20 C/26364 5 11 1 Key DIN911-3 C/26373 4 12 1 Key DIN911-4 C/26374 3 13 2 Washer for coolant C/33112 2

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Vertical turret special type

Strokes and dimensions

Reference position / Z axis

Stroke / Z axis X+ Z dimension Z+ X dimension

Spindle Spindle X axis power max. speed / Stroke Turret extreme position Z axis position / position Reference Reference

Turret extreme position

Z+

X+

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling & spare parts to choose the right cutting tools.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 27

For API NU-EU pipe machining

6 4 1 5 3

Pos. Qty Designation Reference 1 6 Tool holder C/100545 2 6 Tool holder C/104473 3 2 Cartridge C/101264 4 1 Cartridge C/96923 5 2 Cartridge C/101259 6 1 Cartridge C/101260

www.ceratizit.com 28 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling support for tubing pipe: API NU-EU

C/100545

Pos. Qty Designation Reference 7 1 9 5 7 1 1 Body C/100545.1 2 1 Parallel key C/100587 3 1 Parallel key C/100588 4 1 Key DIN911L-14 C/87848 5 1 Screw DIN7984 M20x80 10.9 6 2 Screw DIN7984 M4x12 10.9 7 2 Screw DIN912 M16x100 12.9 8 2 Screw DIN912 M16x30 12.9 9 2 Screw DIN912 M16x80 12.9 10 1 O-Ring O-Ring 10.77x2.62 11 2 O-Ring O-Ring 60x3.55 70ShA

8 3 6 11 10 6 2 8

C/104473 Pos. Qty Designation Reference 11 1 12 10 1 1 Body C/104473.1 2 1 Coolant guide C/104473.2 3 1 Holding catch C/88618 4 1 O-Ring O-Ring 26x2 5 1 Cam C/95251 6 1 O-Ring O-ring 20x2.65 70ShA 7 1 Circlips DIN472 D25 8x3 Polyurethane 8 1 O-Ring 70ShA 9 1 Key DIN911-8 C/26378 10 2 Screw DIN913 M10x10 11 2 Screw DIN913 M12x12 12 8 Screw DIN913 M4x4 13 1 Screw DIN914 M10x8

8 2 13 3 4 5 6 7

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 29

▲ Set of cartridges for tubing pipe: API NU-EU

C/101264

Pos. Qty Designation Reference 11 1 2 3 4 1 1 Body C/101264.1 2 1 Clamp C/88630 3 1 Screw DIN912 M8x20 12.9 4 1 Screw DIN7991 M8x25 10.9 5 1 Key DIN911-5 C/26375 6 1 Key DIN911-6 C/26376 7 1 Thimble 28.921 8 1 Insert C/94328 9 1 Chip breaker C/26419 10 1 Shim seat C/94329 11 1 Screw DIN913 M6x5

10 7 8 9

C/96923 Pos. Qty Designation Reference 1 1 Body C/96923.1 1 2 1 Cartridge C/99002 9 3 1 Cartridge support C/97936 4 1 Cartridge C/97059 5 1 Key DIN911-3 C/26373 12 6 1 Key DIN911-4 C/26374 10 7 1 Key DIN911-5 C/26375 8 1 Key DIN911-6 C/26376 7 9 1 Washer for coolant C/33112 10 1 Spacer C/97211 4 Pin 11 2 DIN6325 n6x12 (tolerance ISA m6) 13 12 1 Screw DIN7984 M5x12 10.9 13 1 Screw DIN912 M5x20 12.9 14 14 2 Screw DIN912 M6x20 12.9 15 15 1 Screw DIN912 M8x20 12.9 2 16 2 Screw DIN913 M5x5 16 17 17 2 Screw DIN913 M6x5 11 3

www.ceratizit.com 30 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of cartridges for tubing pipes: API NU-EU

C/101259

Pos. Qty Designation Reference 2 1 13 7 6 1 1 Body C/101259.1 2 1 Stop plate C/102455 3 1 Shim seat See Chaser listing 4 1 Thimble 26.972 Threading insert 5 1 See Chaser listing 15x15mm 6 1 Chip breaker On request 7 1 Clamp C/80746 8 1 Clamp C/82921 9 1 Key DIN911-4 C/26374 10 1 Key DIN911-6 C/26376 Pin 11 2 DIN6325 n6x20 (tolerance ISA m6) 12 1 Screw DIN7991 M6x12 10.9 13 3 Screw DIN912 M8x20 12.9 14 2 Screw DIN913 M6x5

14 13 11 5 6 3 8 12 14

C/101260

2 1 13 7 6

Pos. Qty Designation Reference 1 1 Body C/101259.1 2 1 Stop plate C/102456 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 20x15mm 6 1 Chip breaker On request 7 1 Clamp C/80746 8 1 Clamp C/82921 9 1 Key DIN911-4 C/26374 10 1 Key DIN911-6 C/26376 Pin 11 2 DIN6325 n6x20 (tolerance ISA m6) 12 1 Screw DIN7991 M6x12 10.9 13 3 Screw DIN912 M8x20 12.9 14 13 11 5 6 3 8 12 14 14 2 Screw DIN913 M6x5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 31

For API STC / LTC / BTC pipe machining

6 4 1 5 3

Pos. Qty Designation Reference 1 6 Tool holder C/100545 2 6 Tool holder C/104473 3 2 Cartridge C/101264 4 1 Cartridge C/101265 5 2 Cartridge C/101259 6 1 Cartridge C/101260

www.ceratizit.com 32 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling support for casing pipe: API STC / LTC / BTC

C/100545

8 3 6 11 10 6 2 8

8 2 13 3 4 5 6 7

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 33

▲ Set of cartridges for casing pipe: API STC / LTC / BTC

C/101264

10 7 8 9

C/101265 Pos. Qty Designation Reference 1 8 1 1 Body C/101265.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Screw C/95414 5 1 Insert C/31151 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Washer for coolant C/33112 9 1 Screw DIN913 M6x5 10 1 Key DIN911-3 C/26373 11 1 Key T15 C/26363

9 2 3 4 5 6 7

www.ceratizit.com 34 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of cartridges for casing pipe: API STC / LTC / BTC

C/101259

14 13 11 5 6 3 8 12 14

C/101260

2 1 13 7 6 Pos. Qty Designation Reference 1 1 Body C/101259.1 2 1 Stop plate C/102456 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 20x15mm 6 1 Chip breaker On request 7 1 Clamp C/80746 8 1 Clamp C/82921 9 1 Key DIN911-4 C/26374 10 1 Key DIN911-6 C/26376 Pin 11 2 DIN6325 n6x20 (tolerance ISA m6) 12 1 Screw DIN7991 M6x12 10.9 13 3 Screw DIN912 M8x20 12.9 14 2 Screw DIN913 M6x5 14 13 11 5 6 3 8 12 14

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For GOST OTTM pipe machining

6 4 1 5 3

Pos. Qty Designation Reference 1 6 Tool holder C/100545 2 6 Tool holder C/104473 3 2 Cartridge C/101417 4 1 Cartridge C/101421 5 2 Cartridge C/101259 6 1 Cartridge C/101260

www.ceratizit.com 36 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling support for casing pipe: GOST OTTM

C/100545

8 3 6 11 10 6 2 8

8 2 13 3 4 5 6 7

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▲ Set of cartridges for casing pipe: GOST OTTM

C/101417

Pos. Qty Designation Reference 11 1 2 3 4 1 1 Body C/101417.1 2 1 Clamp C/88630 3 1 Screw DIN912 M8x20 12.9 4 1 Screw DIN7991 M8x25 10.9 5 1 Key DIN911-5 C/26375 6 1 Key DIN911-6 C/26376 7 1 Thimble 28.921 8 1 Insert C/26417 9 1 Shim seat C/26418 10 1 Chip breaker C/26419.1 11 1 Screw DIN913 M6x5

10 7 8 9

C/101421 1 Pos. Qty Designation Reference 1 1 Body C/101421.1 2 1 Shim seat C/28942 3 1 Thimble 26.972 4 1 Insert TCMT22M5... 5 1 Screw F4018T 6 1 Shim seat C/95415 7 1 Thimble 28.921 8 1 Insert C/86530 9 1 Screw C/95414 10 1 Key T20 C/26364 11 1 Key DIN911-3 C/26373 12 1 Key DIN911-4 C/26374 13 2 Washer for coolant C/33112 14 2 Screw DIN913 M6x5

14 6 7 8 9 2 3 4 5

www.ceratizit.com 38 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of cartridges for casing pipe: GOST OTTM

C/101259

14 13 11 5 6 3 8 12 14

C/101260 Pos. Qty Designation Reference 2 1 13 7 6 1 1 Body C/101259.1 2 1 Stop plate C/102456 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 20x15mm 6 1 Chip breaker On request 7 1 Clamp C/80746 8 1 Clamp C/82921 9 1 Key DIN911-4 C/26374 10 1 Key DIN911-6 C/26376 Pin 11 2 DIN6325 n6x20 (tolerance ISA m6) 12 1 Screw DIN7991 M6x12 10.9 13 3 Screw DIN912 M8x20 12.9 14 2 Screw DIN913 M6x5

14 13 11 5 6 3 8 12 14

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 39

Two axis machines for standard productivity

In this chapter, we present you machines examples with Okuma turret and with Top turn turret.

NOTE: Other equipment system can be designed on request.

www.ceratizit.com 40 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Turret horizontal axis, VDI 50, axial tools

Strokes and dimensions

X+

Reference position / Z axis Z+ Stroke / X axis X dimension Spindle Spindle power max. speed Reference Reference position / X axisposition

Z dimension X axis Stroke / Stroke

Turret extreme position

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling & spare parts to choose the right cutting tools.

NOTE: VDI 60 attachment tools available on request.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 41

For API NU-EU pipe machining

Pos. Qty Designation Reference 1 1 Cartridge C/102274 2 1 Toolholder C/102224 3 1 Cartridge C/100947 4 1 Toolholder C/102223 5 1 Cartridge C/100798

www.ceratizit.com 42 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling for tubing pipe: API NU-EU

C/102274

Pos. Qty Designation Reference 1 1 Body C/102274.1 2 1 Shim seat C/94329 3 1 Thimble 28.921 8 4 1 Insert C/94328 6 5 1 Chip breaker C/26419.1 6 1 Clamp C/100793 5 7 1 Key DIN911-5 C/26375 4 8 1 Screw DIN7984 M8x16 10.9 9 1 Screw DIN913 M6x5 3 10 2 Screw DIN913 M8x8 2

1 10

C/102224 C/100947 7 6

1 1 2

9 3 5

6 4 7 3 2 8 9

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/102224.1 1 1 Body C/100947.1 2 1 Clamp C/102225 2 1 Shim seat On request 3 1 Clamp C/102226 3 1 Thimble 26.972 4 1 Key DIN911-4 C/26374 Threading insert 4 1 On request 15x15 5 1 Key DIN911-6 C/26376 5 1 Chip breaker On request 6 1 Screw DIN9 12 M5x12 12.9 6 1 Clamp C/100610 7 2 Screw DIN9 12 M5x30 12.9 7 1 Screw DIN7984 M6x10 10.9 8 1 Screw DIN9 13 M8x25 8 1 Clamp C/82921 9 2 Screw DIN9 13 M8x8 9 1 Screw DIN7991 M6x12 10.9 10 1 Key DIN911-4 C/26374

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 43

▲ Set of tooling for tubing pipe: API NU-EU

C/102223

Pos. Qty Designation Reference 1 1 Body C/102223.1 2 1 Clamp C/102225 3 1 Clamp C/102226 4 1 Key DIN911-4 C/26374 5 1 Key DIN911-6 C/26376 6 1 Screw DIN912 M5x10 12.9 7 2 Screw DIN912 M8x30 12.9 8 1 Screw DIN913 M8x20 9 2 Screw DIN913 M8x8

2 or 3

9 7

C/100798 Pos. Qty Designation Reference 1 5 4 1 1 Body C/100798.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Insert C/31151 5 1 Screw C/95414 6 1 Shim seat 7883005/HM-U 7 1 Thimble 7883102/B 9 8 1 Insert TCMT16T3... 9 1 Screw 7815102 8 Special key Kombi 10 1 7883301 T15 7 11 1 Key DIN911-3 C/26373 12 1 Clamp C/82921 13 1 Screw DIN7991 M6x10 10.9 6

13 12 2 3

www.ceratizit.com 44 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

For API STC / LTC / BTC pipe machining

Pos. Qty Designation Reference 1 1 Cartridge C/102274 2 1 Toolholder C/102224 3 1 Cartridge C/100947 3 1 Cartridge C/100780 4 1 Toolholder C/102223 5 1 Cartridge C/100798

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 45

▲ Set of tooling for casing pipe: API STC / LTC / BTC

C/102274

1 10

7 6 C/102224 C/100780

1 2 1

9 3

6 7 5 4 3 2 8 9

Pos. Qty Designation Reference 1 1 Body C/100780.1 Pos. Qty Designation Reference 2 1 Shim seat On request 1 1 Body C/102224.1 3 1 Thimble 26.972 2 1 Clamp C/102225 Threading insert 4 1 On request 3 1 Clamp C/102226 25x15 4 1 Key DIN911-4 C/26374 5 1 Chip breaker On request 5 1 Key DIN911-6 C/26376 6 1 Clamp C/100603 6 1 Screw DIN9 12 M5x12 12.9 7 1 Screw DIN7984 M6x10 10.9 7 2 Screw DIN9 12 M5x30 12.9 8 1 Clamp C/82921 8 1 Screw DIN9 13 M8x25 9 1 Screw DIN7991 M6x12 10.9 9 2 Screw DIN9 13 M8x8 10 1 Key DIN911-4 C/26374

www.ceratizit.com 46 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling for casing pipe: API STC / LTC / BTC

7 6 C/102224 C/100947

1 1 2

9 3 5 4 6 3 7 2 8 9 Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/102224.1 1 1 Body C/100947.1 2 1 Clamp C/102225 2 1 Shim seat On request 3 1 Clamp C/102226 3 1 Thimble 26.972 4 1 Key DIN911-4 C/26374 4 1 Threading insert 15x15 On request 5 1 Key DIN911-6 C/26376 5 1 Chip breaker On request 6 1 Screw DIN9 12 M5x12 12.9 6 1 Clamp C/100610 7 2 Screw DIN9 12 M5x30 12.9 7 1 Screw DIN7984 M6x10 10.9 8 1 Screw DIN9 13 M8x25 8 1 Clamp C/82921 9 2 Screw DIN9 13 M8x8 9 1 Screw DIN7991 M6x12 10.9 10 1 Key DIN911-4 C/26374

C/102223 C/100798 1 5 4

9 8

7 6 6 2 or 3 13 12 2 3 9 7 Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/102223.1 1 1 Body C/100798.1 2 1 Clamp C/102225 2 1 Shim seat C/95415 3 1 Clamp C/102226 3 1 Thimble 28.921 4 1 Key DIN911-4 C/26374 4 1 Insert C/31151 5 1 Key DIN911-6 C/26376 5 1 Screw C/95414 6 1 Screw DIN912 M5x10 12.9 6 1 Shim seat 7883005/HM-U 7 2 Screw DIN912 M8x30 12.9 7 1 Thimble 7883102/B 8 1 Screw DIN913 M8x20 8 1 Insert TCMT16T3... 9 2 Screw DIN913 M8x8 9 1 Screw 7815102 10 1 Special key Kombi T15 7883301 11 1 Key DIN911-3 C/26373 12 1 Clamp C/82921 13 1 Screw DIN7991 M6x10 10.9 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 47

For GOST OTTM pipe machining

Pos. Qty Designation Reference 1 1 Cartridge C/104251 2 1 Toolholder C/102224 3 1 Cartridge C/100947 3 1 Cartridge C/100780 4 1 Toolholder C/102223 5 1 Cartridge C/100967

www.ceratizit.com 48 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling for casing pipe: GOST OTTM

C/104251

Pos. Qty Designation Reference 1 1 Body C/104251.1 2 1 Shim seat C/26418 3 1 Thimble 28.921 4 1 Insert C/26417 5 1 Chip breaker C/26419.1 8 6 1 Clamp C/100793 6 7 1 Key DIN911-5 C/26375 5 8 1 Screw DIN7984 M8x16 10.9 4 9 1 Screw DIN913 M6x5 3 10 2 Screw DIN913 M8x8 2 1 9

C/102224 C/100780 7 6

1 2 1

9 3

6 7 5 4 3 2 8 9

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/102224.1 1 1 Body C/100780.1 2 1 Clamp C/102225 2 1 Shim seat On request 3 1 Clamp C/102226 3 1 Thimble 26.972 4 1 Key DIN911-4 C/26374 Threading insert 4 1 On request 25x15 5 1 Key DIN911-6 C/26376 5 1 Chip breaker On request 6 1 Screw DIN9 12 M5x12 12.9 6 1 Clamp C/100603 7 2 Screw DIN9 12 M5x30 12.9 7 1 Screw DIN7984 M6x10 10.9 8 1 Screw DIN9 13 M8x25 8 1 Clamp C/82921 9 2 Screw DIN9 13 M8x8 9 1 Screw DIN7991 M6x12 10.9 10 1 Key DIN911-4 C/26374 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 49

▲ Set of tooling for casing pipe: GOST OTTM

7 6 C/102224 C/100947

1 1 2

9 5 3 4 6 3 7 2 8 9 Pos. Qty Designation Reference

Pos. Qty Designation Reference 1 1 Body C/100947.1 1 1 Body C/102224.1 2 1 Shim seat On request 2 1 Clamp C/102225 3 1 Thimble 26.972 3 1 Clamp C/102226 4 1 Threading insert 15x15 On request 4 1 Key DIN911-4 C/26374 5 1 Chip breaker On request 5 1 Key DIN911-6 C/26376 6 1 Clamp C/100610 6 1 Screw DIN9 12 M5x12 12.9 7 1 Screw DIN7984 M6x10 10.9 7 2 Screw DIN9 12 M5x30 12.9 8 1 Clamp C/82921 8 1 Screw DIN9 13 M8x25 9 1 Screw DIN7991 M6x12 10.9 9 2 Screw DIN9 13 M8x8 10 1 Key DIN911-4 C/26374

C/102223 C/100967 1 5 4

9 8

7 6

2 2 3 or Pos. Qty Designation Reference 3 1 1 Body C/100967.1 9 7 2 1 Shim seat C/95415 Pos. Qty Designation Reference 3 1 Thimble 28.921 1 1 Body C/102223.1 4 1 Insert 45° C/31151 2 1 Clamp C/102225 4 1 Insert 60° C/86530 3 1 Clamp C/102226 5 1 Screw C/95414 4 1 Key DIN911-4 C/26374 6 1 Shim seat 7883005/HM-U 5 1 Key DIN911-6 C/26376 7 1 Thimble 7883102/B 6 1 Screw DIN912 M5x10 12.9 8 1 Insert TCMT16T3... 7 2 Screw DIN912 M8x30 12.9 9 1 Screw 7815102 8 1 Screw DIN913 M8x20 10 1 Special key Kombi T15 7883301 9 2 Screw DIN913 M8x8 11 1 Key DIN911-3 C/26373

www.ceratizit.com 50 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Turret vertical axis, capto C8, radial tools

Strokes and dimensions

X+

Reference position / Z axis Z+

Stroke / Z axis X dimension

Spindle Spindle

power max. speed Reference position / X axisposition

Z dimension X axis Stroke / Stroke

Turret extreme position

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling & spare parts to choose the right cutting tools.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 51

For API NU-EU pipe machining

Pos. Qty Designation Reference 1 1 Head C/100796 2 1 Tool holder C/100777 3 1 Cartridge C/100947 4 1 Tool holder C/100776 5 1 Cartridge C/100798

www.ceratizit.com 52 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling for tubing pipe: API NU-EU

C/100796

Pos. Qty Designation Reference 1 1 Body C/100796.1 1 2 1 Shim seat C/94329 3 1 Thimble 28.921 9 4 1 Insert C/94328 7 5 1 Chip breaker C/26419.1 6 1 Clamp C/100793 6 7 1 Screw DIN7984 M8x16 10.9 5 8 1 Key DIN911-5 C/26375 4 9 3 Screw DIN913 M6x5 3 2

8 to allow coolant C/100777 C/100947 7 to stop coolant 7 6

5 4 3 6 2 8 9 2 5

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/100777.1 1 1 Body C/100947.1 2 1 Clamp C/101194 2 1 Shim seat On request 3 1 Key DIN911-4 C/26374 3 1 Thimble 26.972 4 1 Key DIN911-6 C/26376 Threading insert 4 1 On request 15x15 5 1 Screw DIN912 M5x10 12.9 5 1 Chip breaker On request 6 2 Screw DIN912 M8x25 12.9 6 1 Clamp C/100610 7 2 Screw DIN913 M6x16 7 1 Screw DIN7984 M6x10 10.9 8 4 Screw DIN913 M6x5 8 1 Clamp C/82921 9 1 Screw DIN7991 M6x12 10.9 10 1 Key DIN911-4 C/26374

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 53

▲ Set of tooling for tubing pipe: API NU-EU

C/100776 9 to allow coolant Pos. Qty Designation Reference 1 8 to stop coolant 1 1 Body C/100776.1 2 1 Clamp C/101194 3 1 Clamp C/101195 4 1 Key DIN911-4 C/26374 5 1 Key DIN911-6 C/26376 6 1 Screw DIN912 M5x10 12.9 7 2 Screw DIN912 M8x25 12.9 8 2 Screw DIN913 M6x16 9 4 Screw DIN913 M6x5

7 2 3 6

C/100798 Pos. Qty Designation Reference 1 5 4 1 1 Body C/100798.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Insert C/31151 5 1 Screw C/95414 6 1 Shim seat 7883005/HM-U 7 1 Thimble 7883102/B 9 8 1 Insert TCMT16T3... 9 1 Screw 7815102 8 Special key 10 1 7883301 Kombi T15 7 11 1 Key DIN911-3 C/26373 12 1 Clamp C/82921 13 1 Screw DIN7991 M6x10 10.9 6

13 12 2 3

www.ceratizit.com 54 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

For API STC / LTC / BTC pipe machining

2 3

Pos. Qty Designation Reference 1 1 Head C/100796 2 1 Tool holder C/100777 3 1 Cartridge C/100947 3 1 Cartridge C/100780 4 1 Tool holder C/100776 5 1 Cartridge C/100798

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 55

▲ Set of tooling for casing pipe: API STC / LTC / BTC

C/100796

7 6 8 to allow coolant C/100777 C/100780 7 to stop coolant

1 1

6 2 5 5 4 3 2 8 9

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/100777.1 1 1 Body C/100780.1 2 1 Clamp C/101194 2 1 Shim seat On request 3 1 Key DIN911-4 C/26374 3 1 Thimble 26.972 4 1 Key DIN911-6 C/26376 Threading insert 4 1 On request 25x15 5 1 Screw DIN912 M5x10 12.9 5 1 Chip breaker On request 6 2 Screw DIN912 M8x25 12.9 6 1 Clamp C/100603 7 2 Screw DIN913 M6x16 7 1 Screw DIN7984 M6x10 10.9 8 4 Screw DIN913 M6x5 8 1 Clamp C/82921 9 1 Screw DIN7991 M6x12 10.9 10 1 Key DIN911-4 C/26374

www.ceratizit.com 56 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling for casing pipe: API STC / LTC / BTC

8 to allow coolant 7 6 7 to stop coolant C/100777 C/100947

5 4

6 3 2 5 2 8 9 Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/100777.1 1 1 Body C/100947.1 2 1 Clamp C/101194 2 1 Shim seat On request 3 1 Key DIN911-4 C/26374 3 1 Thimble 26.972 4 1 Key DIN911-6 C/26376 4 1 Threading insert 15x15 On request 5 1 Screw DIN912 M5x10 12.9 5 1 Chip breaker On request 6 2 Screw DIN912 M8x25 12.9 6 1 Clamp C/100610 7 2 Screw DIN913 M6x16 7 1 Screw DIN7984 M6x10 10.9 8 4 Screw DIN913 M6x5 8 1 Clamp C/82921 9 1 Screw DIN7991 M6x12 10.9 9 to allow coolant 10 1 Key DIN911-4 C/26374 1 8 to stop coolant

C/100776 C/100798 1 5 4

9 8

7 2 3 6 13 12 2 3

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/100776.1 1 1 Body C/100798.1 2 1 Clamp C/101194 2 1 Shim seat C/95415 3 1 Clamp C/101195 3 1 Thimble 28.921 4 1 Key DIN911-4 C/26374 4 1 Insert C/31151 5 1 Key DIN911-6 C/26376 5 1 Screw C/95414 6 1 Screw DIN912 M5x10 12.9 6 1 Shim seat 7883005/HM-U 7 2 Screw DIN912 M8x25 12.9 7 1 Thimble 7883102/B 8 2 Screw DIN913 M6x16 8 1 Insert TCMT16T3... 9 4 Screw DIN913 M6x5 9 1 Screw 7815102 10 1 Special key Kombi T15 7883301 11 1 Key DIN911-3 C/26373 12 1 Clamp C/82921 13 1 Screw DIN7991 M6x10 10.9 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 57

For GOST OTTM pipe machining

2 3

Pos. Qty Designation Reference 1 1 Head C/100972 2 1 Tool holder C/100777 3 1 Cartridge C/100947 3 1 Cartridge C/100780 4 1 Tool holder C/100776 5 1 Cartridge C/100967

www.ceratizit.com 58 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling for casing pipe: GOST OTTM

C/100972

Pos. Qty Designation Reference 1 1 Body C/100972.1 1 2 1 Shim seat C/26418 3 1 Thimble 28.921 9 4 1 Insert C/26417 5 1 Chip breaker C/26419.1 7 6 1 Clamp C/100793 6 7 1 Screw DIN7984 M8x16 10.9 5 8 1 Key DIN911-5 C/26375 4 9 3 Screw DIN913 M6x5

3 2

7 6 8 to allow coolant C/100777 C/100780 7 to stop coolant

1 1

6 2 5 5 4 3 2 8 9

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 59

▲ Set of tooling for casing pipe: GOST OTTM

8 to allow coolant 7 6 7 to stop coolant C/100777 C/100947

5 4

C/100776 C/100967 1 5 4

9 8

7 6

7 2 3 6 2 3

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/100776.1 1 1 Body C/100967.1 2 1 Clamp C/101194 2 1 Shim seat C/95415 3 1 Clamp C/101195 3 1 Thimble 28.921 4 1 Key DIN911-4 C/26374 4 1 Insert 45° C/31151 5 1 Key DIN911-6 C/26376 4 1 Insert 60° C/86530 6 1 Screw DIN912 M5x10 12.9 5 1 Screw C/95414 7 2 Screw DIN912 M8x25 12.9 6 1 Shim seat 7883005/HM-U 8 2 Screw DIN913 M6x16 7 1 Thimble 7883102/B 9 4 Screw DIN913 M6x5 8 1 Insert TCMT16T3... 9 1 Screw 7815102 10 1 Special key Kombi T15 7883301 11 1 Key DIN911-3 C/26373

www.ceratizit.com 60 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Additional tooling systems

In this chapter, we present you additional dimensions. In addition to these designs, Ceralock and Capto cartridges as well as we also manufacture customized toolings toolings with square attachments, in different on request.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 61

Ceralock 80 cartridges

Layout

C/101415 C/101417 C/101264 C/101397 (Angle 25°) (Angle 30°)

C/101259 C/101260 C/101261 C/89490 C/89276

C/89429 C/101423 C/102507 C/102480 C/89275

C/101416 C/101266 C/101265 C/101421

C/101396 C/101395 C/101424 C/101427

C/101422 C/101418 C/101420 C/101428

www.ceratizit.com 62 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Ceralock 80 cartridges

1 5

C/101415 Pos. Qty Designation Reference 1 1 Body C/101415.1 2 1 Shim seat C/88584 3 1 Insert RC... 1606MO 4 1 Screw D5016T 5 1 Washer for coolant C/33112 6 1 Screw driver ACZH.6,5x150 (Facom) 7 1 Key T20 C/26364 8 2 3 4 8 1 Screw DIN913 M6x5 11 1 2 3 4 C/101264 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/101264.1 2 1 Clamp C/88630 3 1 Screw DIN912 M8x20 12.9 4 1 Screw DIN7991 M8x25 10.9 5 1 Key DIN911-5 C/26375 6 1 Key DIN911-6 C/26376 7 1 Thimble 28.921 8 1 Insert C/94328 9 1 Chip breaker C/26419 10 7 8 9 10 1 Shim seat C/94329 11 1 Screw DIN913 M6x5 11 1 2 3 4 C/101417 Pos. Qty Designation Reference Angle = 25° 1 1 Body C/101417.1 2 1 Clamp C/88630 3 1 Screw DIN912 M8x20 12.9 4 1 Screw DIN7991 M8x25 10.9 5 1 Key DIN911-5 C/26375 6 1 Key DIN911-6 C/26376 7 1 Thimble 28.921 8 1 Insert C/26417 9 1 Shim seat C/26418 10 7 8 9 10 1 Chip breaker C/26419.1 11 1 Screw DIN913 M6x5 3 4 1 5

C/101397 Pos. Qty Designation Reference 1 1 Body C/101397.1 2 1 Key DIN911-4 C/26374 3 1 Washer for coolant C/33112 4 1 Locking screw C/87055.012 5 1 Screw DIN913 M6x5 6 6 1 Cartridge See below

C/89490 C/89276 C/89275 C/89429

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 63

Ceralock 80 cartridges

Pos. Qty Designation Reference C/89490 Angle = 45° 1 1 Body C/89490.1 2 1 Pin 32.205 3 1 Key DIN911-3 C/26373 4 1 Shim seat C/28795 5 1 Insert SNMM1506... 1 5 4 2

C/89276 Pos. Qty Designation Reference Angle = 5° 1 1 Body C/89276.1 2 1 Shim seat 32.075 3 1 Pin 32.205 4 1 Insert CNMM1606... 5 1 Key DIN911-3 C/26373

4 3 2 1

C/89275 Pos. Qty Designation Reference 1 1 Body C/89275.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606... 4 1 Screw D5016T 5 1 Screw driver ACZH.6,5x150 (Facom) 6 1 Key T20 C/26364

1 4 3 2 C/89249 Pos. Qty Designation Reference 1 1 Body C/89429.1 2 1 Insert RCMT10T3... 3 1 Screw D4010T 4 1 Key T15 C/26363

3 2 C/101259 Pos. Qty Designation Reference 1 1 Body C/101259.1 2 1 13 7 6 2 1 Stop plate C/102455 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 15x15mm 6 1 Chip breaker On request 7 1 Clamp C/80746 8 1 Clamp C/82921 9 1 Key DIN911-4 C/26374 10 1 Key DIN911-6 C/26376 Pin 11 2 DIN6325 n6x20 (tolerance ISA m6) 12 1 Screw DIN7991 M6x12 10.9 13 3 Screw DIN912 M8x20 12.9 14 2 Screw DIN913 M6x5

14 13 11 5 6 3 8 12 14 www.ceratizit.com 64 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Ceralock 80 cartridges Pos. Qty Designation Reference 2 1 13 7 6 1 1 Body C/101259.1 2 1 Stop plate C/102456 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 20x15mm C/101260 6 1 Chip breaker On request 7 1 Clamp C/80746 8 1 Clamp C/82921 9 1 Key DIN911-4 C/26374 10 1 Key DIN911-6 C/26376 11 2 Pin (tolerance ISA m6) DIN6325 n6x20 12 1 Screw DIN7991 M6x12 10.9 13 3 Screw DIN912 M8x20 12.9 14 13 11 5 6 3 8 12 14 14 2 Screw DIN913 M6x5

C/101261 Pos. Qty Designation Reference 2 1 13 7 6 1 1 Body C/101259.1 2 1 Stop plate C/102457 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 25x15mm 6 1 Chip breaker On request 7 1 Clamp C/80746 8 1 Clamp C/82921 9 1 Key DIN911-4 C/26374 10 1 Key DIN911-6 C/26376 11 2 Pin (tolerance ISA m6) DIN6325 n6x20 12 1 Screw DIN7991 M6x12 10.9 14 13 11 5 6 3 8 12 14 13 3 Screw DIN912 M8x20 12.9 14 2 Screw DIN913 M6x5

C/101423 Pos. Qty Designation Reference 11 15 1 12 1 1 Body C/101423.1 Angle = 25° 2 1 Stop plate C/97951 3 1 Shim seat On request 4 1 Thimble 26.972 16 5 1 Threading insert 20x15 On request 6 1 Chip breaker On request 7 1 Shim seat C/26418 8 1 Thimble 28.921 9 1 Insert C/26417 10 1 Chip breaker C/26419.1 11 1 Clamp C/80746 12 1 Clamp C/88630 13 1 Key DIN911-6 C/26376 14 2 Screw DIN7984 M5x10 10.9 15 2 Screw DIN912 M8x16 12.9 14 2 3 4 5 6 7 8 9 10 16 1 Screw DIN913 M6x5 C/102480 11 13 15 12 Pos. Qty Designation Reference 1 1 Body C/102480.1 1 Angle = 30° 2 1 Shim seat On request 3 1 Thimble 26.972 4 1 Threading insert 15x15 On request 5 1 Chip breaker On request 6 1 Shim seat C/94329 7 1 Thimble 28.921 8 1 Insert C/94328 9 1 Chip breaker C/26419.1 10 1 Key DIN911-6 C/26376 11 1 Clamp C/80745 12 1 Clamp C/88630 13 1 Screw DIN912 M6x12 12.9 14 5 4 3 2 6 7 8 9 14 1 Screw DIN913 M6x5 15 1 Screw DIN912 M8x16 12.9 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 65

Ceralock 80 cartridges Pos. Qty Designation Reference 1 11 14 12 Angle = 30° 1 1 Body C/102507.1 2 1 Shim seat On request 3 1 Thimble 26.972 4 1 Threading insert 20x15 On request 5 1 Chip breaker On request C/102507 6 1 Shim seat C/94329 7 1 Thimble 28.921 8 1 Insert C/94328 9 1 Chip breaker C/26419.1 10 1 Key DIN911-6 C/26376 11 1 Clamp C/80746 12 1 Clamp C/88630 13 1 Screw DIN913 M6x5 13 2 3 4 5 2 6 7 8 9 14 2 Screw DIN912 M8x16 12.9 1 5 7 C/101427 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/101427.1 2 1 Shim seat 32.082 3 1 Insert DNMM1506... 4 1 Pin 32.214 5 1 Washer for coolant C/33112 6 1 Key DIN911-2.5 C/26372 7 1 Screw DIN913 M6x5

3 2 4 1 5

C/101429 7 Pos. Qty Designation Reference Angle = 45° 1 1 Body C/101429.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Washer for coolant C/33112 6 1 Key DIN911-2.5 C/26372 7 1 Screw DIN913 M6x5

1 2 4 3 5 Pos. Qty Designation Reference 6 C/101266 Angle = 30° 1 1 Body C/101266.1 2 1 Insert TCMT22M5... 3 1 Screw D5013T 4 1 Key T20 C/26364 5 1 Washer for coolant C/33112 6 1 Screw DIN913 M6x5

1 2 3 5 C/101416 Pos. Qty Designation Reference 1 1 Body C/101416.1 Angle = 25° 2 1 Insert TCMT22M5... 3 1 Screw D5013T 4 1 Key T20 C/26364 6 5 1 Washer for coolant C/33112 6 1 Screw DIN913 M6x5 7 1 Key C/26374

2 3 www.ceratizit.com 66 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Ceralock 80 cartridges

1 6 C/101395 Pos. Qty Designation Reference Angle = 20° 1 1 Body C/101395.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 8 4 1 Insert DCMT1504... 5 1 Screw D5020T 6 1 Washer for coolant C/33112 7 1 Key T20 C/26364 8 1 Screw DIN913 M6x5 2 3 4 5 1 5

C/101396 Pos. Qty Designation Reference Angle = 20° 1 1 Body C/101396.1 2 1 Shim seat 32.082 3 1 Insert DNMM1506... 7 4 1 Pin 32.214 5 1 Washer for coolant C/33112 6 1 Key DIN911-2.5 C/26372 7 1 Screw DIN913 M6x5 2 4 3

1 6 C/101424 Pos. Qty Designation Reference Angle = 2.5° 1 1 Body C/101424.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 8 5 1 Screw D5020T 6 1 Washer for coolant C/33112 7 1 Key T20 C/26364 8 1 Screw DIN913 M6x5

2 3 4 5

C/101418 1 6 Pos. Qty Designation Reference 1 1 Body C/101418.1 Angle = 45° 2 1 Shim seat 28.932 3 1 Thimble 26.972 4 1 Insert SCMT1204... 5 1 Screw F4018T 9 6 1 Washer for coolant C/33112 7 1 Key T20 C/26364 8 1 Key DIN911-4 C/26374 9 1 Screw DIN913 M6x5

5 2 3 4 C/101420 Pos. Qty Designation Reference 1 6 TAPER = 1/16 1 1 Body C/101420 2 1 Shim seat 28.932 3 1 Thimble 26.972 4 1 Key T20 C/26364 5 1 Key DIN911-4 C/26374 7 6 1 Washer for coolant C/33112 7 1 Screw DIN913 M6x5 8 1 Screw F4021T 9 1 Insert SCMT1204...

8 2 3 9 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 67

Ceralock 80 cartridges

C/101265 1 8 Pos. Qty Designation Reference Shaving = 30° 1 1 Body C/101265.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Screw C/95414 5 1 Insert C/31151 6 1 Insert TCMT16T3 9 7 1 Screw D4010T 8 1 Washer for coolant C/33112 9 1 Screw DIN913 M6x5 10 1 Key DIN911-3 C/26373 11 1 Key T15 C/26363 2 3 4 5 6 7

C/101421 1 13 Pos. Qty Designation Reference Shaving = 25° 1 1 Body C/101421.1 2 1 Shim seat C/28942 3 1 Thimble 26.972 4 1 Insert TCMT22M5... 5 1 Screw F4018T 6 1 Shim seat C/95415 14 7 1 Thimble 28.921 8 1 Insert C/86530 9 1 Screw C/95414 10 1 Key T20 C/26364 11 1 Key DIN911-3 C/26373 12 1 Key DIN911-4 C/26374 6 7 8 9 2 3 4 5 13 2 Washer for coolant C/33112 14 2 Screw DIN913 M6x5

1 8 10 9 C/101422 Pos. Qty Designation Reference 1 1 Body C/101422.1 Profil insert 2 1 Shim seat C/97909 For seal 3 1 Thimble 26.972 4 1 Seal insert C/87897 11 5 1 Screw F4021T 6 1 Key T20 C/26364 7 1 Key DIN911-4 C/26374 8 1 Washer for coolant C/33112 9 1 Clamp C/82921 10 1 Screw DIN7991 M6x12 10.9 11 1 Screw DIN913 M6x5 5 2 3 4

1 5 Pos. Qty Designation Reference C/101428 Angle = 90° 1 1 Body C/101428.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Washer for coolant C/33112 7 6 1 Key DIN911-4 C/26374 7 1 Screw DIN913 M6x5

2 4 3 NOTE: Different shape or profile insert can be designed on request.

www.ceratizit.com 68 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Capto C6 cartridges

C/104780 C/103885

Layout

C/102912 C/102911 C/102910 C/102909

C/104797 C/104796 C/104795 C/104792

C/104800 C/104799 C/104798 C/104793

C/104804 C/104801 C/104802 C/104803

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 69

Capto C6 cartridges Pos. Qty Designation Reference 1 1 Body C/104780.1 6 7 1 9 Angle = 30° 2 1 Shim seat C/102375 3 1 Thimble 28.921 4 1 Insert C/101906 5 1 Chip breaker C/102374 C/104780 6 1 Clamp C/80745 7 1 Screw DIN912 M6x12 12.9 8 1 Key DIN911-5 C/26375 9 3 Screw DIN913 M6x5

Pos. Qty Designation Reference C/103885 2 3 4 5 9 1 Angle = 30° 1 1 Body C/103885.1 6 7 2 1 Shim seat C/102375 3 1 Thimble 28.921 4 1 Insert C/101906 5 1 Chip breaker C/102374 6 1 Clamp C/80745 7 1 Screw DIN912 M6x12 12.9 8 1 Key DIN911-5 C/26375 9 3 Screw DIN913 M6x5

Pos. Qty Designation Reference C/102909 2 3 4 5 1 1 Body C/102909.1 6 7 1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 12.7x12.7mm 5 1 Chip Breaker On request 6 1 Clamp C/102925 7 1 Screw DIN7984 M6x10 10.9 8 1 Clamp C/82921 9 1 Screw DIN7991 M6x12 10.9 11 10 1 Key DIN911-4 C/26374 11 4 Screw DIN913 M6x5

C/102910 2 3 4 5 8 9 Pos. Qty Designation Reference 1 1 Body C/102910.1 13 7 11 1 2 1 Stop plate C/102918 3 1 Shim seat On request 4 1 Thimble 26.972 5 1 Threading insert 15x15 On request 6 1 Chip breaker On request 7 1 Clamp C/102147 8 1 Key DIN911-4 C/26374 9 1 Clamp C/82921 10 1 Screw DIN7984 M5x10 10.9 10 11 1 Screw DIN7984 M6x10 10.9 12 1 Screw DIN7991 M6x12 10.9 13 4 Screw DIN913 M6x5 2 3 4 5 6 9 12

Pos. Qty Designation Reference C/102911 13 7 11 1 1 1 Body C/102910.1 2 1 Stop plate C/102919 3 1 Shim seat On request 4 1 Thimble 26.972 5 1 Threading insert 20x15 On request 6 1 Chip breaker On request 7 1 Clamp C/102147 8 1 Key DIN911-4 C/26374 9 1 Clamp C/82921 10 10 1 Screw DIN7984 M5x10 10.9 11 1 Screw DIN7984 M6x10 10.9 12 1 Screw DIN7991 M6x12 10.9 2 3 4 5 6 9 12 13 4 Screw DIN913 M6x5

www.ceratizit.com 70 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Capto C6 cartridges

7 11 1

10 13 C/102912 Pos. Qty Designation Reference 1 1 Body C/102910.1 2 1 Stop plate C/102920 3 1 Shim seat On request 4 1 Thimble 26.972 5 1 Threading insert 25x15 On request 6 1 Chip breaker On request 7 1 Clamp C/102147 8 1 Key DIN911-4 C/26374 2 3 4 5 6 9 12 7 6 1 9 1 Clamp C/82921 10 1 Screw DIN7984 M5x10 10.9 11 1 Screw DIN7984 M6x10 10.9 12 1 Screw DIN7991 M6x12 10.9 13 4 Screw DIN913 M6x5

C/104797 Pos. Qty Designation Reference Angle = 2.5° 1 1 Body C/104797.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw C/88673 2 3 4 5 6 2 Screw DIN913 M6x5 7 6 1 7 1 Key T20 C/26364

Pos. Qty Designation Reference C/104800 Angle = 17.5° 1 1 Body C/104800.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw C/88673 6 2 Screw DIN913 M6x5 7 1 Key T20 C/26364 2 3 4 5 5 1

C/104796 Pos. Qty Designation Reference Angle = 2.3° 1 1 Body C/104796.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 2 Screw DIN913 M6x5 6 1 Key DIN911-2.5 C/26372

2 4 5 5 1

C/104799 Pos. Qty Designation Reference Angle = 17.3° 1 1 Body C/104799.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 2 Screw DIN913 M6x5 6 1 Key DIN911-2.5 C/26372

2 3 4 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 71

Capto C6 cartridges

6 1

C/104795 Pos. Qty Designation Reference Angle = 25° 1 1 Body C/104795.1 2 1 Shim seat 7883005/HM-U 3 1 Thimble 7883102/B 4 1 Insert TCMT16T3... 5 1 Screw 7815102 6 2 Screw DIN913 M6x5 7 1 Key DIN911-3 C/26373

2 3 4 5 6 1

C/104792 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/104792.1 2 1 Shim seat 7883005/HM-U 3 1 Thimble 7883102/B 4 1 Insert TCMT16T3... 5 1 Screw 7815102 6 2 Screw DIN913 M6x5 7 1 Key DIN911-3 C/26373

2 3 4 5 5 1

C/104798 Pos. Qty Designation Reference Angle = 5° 1 1 Body C/104798.1 2 1 Shim seat 32.076 3 1 Pin 32.206 4 1 Insert CNMM1906... 5 2 Screw DIN913 M6x5 6 1 Key DIN911-4 C/26374

2 3 4

6 1

C/104793 Pos. Qty Designation Reference 1 1 Body C/104793.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Insert C/86530 5 1 Screw C/95414 6 2 Screw DIN913 M6x5 7 1 Key DIN911-3 C/26373

2 3 4 5 5 1

C/104804 Pos. Qty Designation Reference 1 1 Body C/104804.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606MO 4 1 Screw D5013T 5 2 Screw DIN913 M6x5 6 1 Key T20 C/26364

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Capto C6 cartridges

C/104802 Pos. Qty Designation Reference Angle = 1°47'24" 1 1 Body C/104802.1 6 1 2 1 Shim seat 28.932

3 1 Thimble 26.972

4 1 Insert SCMT1204...

5 1 Screw F4021T

6 2 Screw DIN913 M6x5

7 1 Key T20 C/26364

2 3 4 5

C/104803 Pos. Qty Designation Reference Angle = 2°23'9" 1 1 Body C/104803.1 6 1 2 1 Shim seat 28.932 3 1 Thimble 26.972

4 1 Insert SCMT1204...

5 1 Screw F4021T

6 2 Screw DIN913 M6x5

7 1 Key T20 C/26364

2 3 4 5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 73

Capto C8 monobloc cartridges

Layout

C/100796 C/100972 C/100786

C/100968 C/100971

www.ceratizit.com 74 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Capto C8 monobloc cartridges

C/100796 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/100796.1 2 1 Shim seat C/94329

3 1 Thimble 28.921 1 4 1 Insert C/94328 5 1 Chip breaker C/26419.1

6 1 Clamp C/100793

9 7 1 Screw DIN7984 M8x16 10.9 7 8 1 Key DIN911-5 C/26375 6 9 3 Screw DIN913 M6x5

5 4 3 2

C/100972 Pos. Qty Designation Reference Angle = 25° 1 1 Body C/100972.1 2 1 Shim seat C/26418

3 1 Thimble 28.921

4 1 Insert C/26417 1 5 1 Chip breaker C/26419.1

6 1 Clamp C/100793

9 7 1 Screw DIN7984 M8x16 10.9 8 1 Key DIN911-5 C/26375 7 9 3 Screw DIN913 M6x5 6 5 4 3

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 75

Capto C8 monobloc cartridges

C/100786 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/100786.1 2 1 Shim seat On request

3 1 Thimble 26.972 1 4 1 Threading insert 15x15 On request 5 1 Chip breaker On request

16 6 1 Clamp C/100792

7 1 Screw DIN7984 M6x12 10.9

8 1 Shim seat C/94329

9 1 Thimble 28.921

10 1 Insert C/94328

11 1 Chip breaker C/26419.1

12 1 Clamp C/100793

13 1 Screw DIN7984 M8x16 10.9

14 1 Key DIN911-4 C/26374

15 1 Key DIN911-5 C/26375

16 3 Screw DIN913 M6x5 2 3 4 5 6 7 8 9 10 11 12 13

C/100968 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/100968.1 2 1 Shim seat On request

3 1 Thimble 26.972

4 1 Threading insert 20x15 On request 1 5 1 Chip breaker On request 16 6 1 Clamp C/100962 7 1 Screw DIN7984 M6x12 10.9

8 1 Shim seat C/94329

9 1 Thimble 28.921

10 1 Insert C/94328

11 1 Chip breaker C/26419.1

12 1 Clamp C/100793

13 1 Screw DIN7984 M8x16 10.9

14 1 Key DIN911-4 C/26374

15 1 Key DIN911-5 C/26375

16 3 Screw DIN913 M6x5

2 3 4 5 6 7 8 9 10 11 12 13

www.ceratizit.com 76 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Capto C8 monobloc cartridges

C/100971 Angle = 25° Pos. Qty Designation Reference 1 1 Body C/100971.1

2 1 Shim seat On request 1 3 1 Thimble 26.972 16 4 1 Threading insert 20x15 On request 5 1 Chip breaker On request

6 1 Clamp C/100962

7 1 Screw DIN7984 M6x12 10.9

8 1 Shim seat C/26418

9 1 Thimble 28.921

10 1 Insert C/26417

11 1 Chip breaker C/26419.1

12 1 Clamp C/100793

13 1 Screw DIN7984 M8x16 10.9

14 1 Key DIN911-4 C/26374

15 1 Key DIN911-5 C/26375 2 3 4 5 6 7 8 9 10 11 12 13 16 3 Screw DIN913 M6x5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 77

Capto C8 cartridges

Tool holder

▲ With cartridges for the manufacturing of tubes ▲ two main supports to cover all the shapes of the cutting tools

FOR TURNING FOR THREADING

C/100776 C/100777

www.ceratizit.com 78 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Capto C8 cartridges

C/100776 Pos. Qty Designation Reference 8 9 1 1 Body C/100776.1 2 1 Clamp C/101194

3 1 Clamp C/101195

4 1 Key DIN911-4 C/26374

5 1 Key DIN911-6 C/26376

6 1 Screw DIN912 M5x10 12.9

7 2 Screw DIN912 M8x25 12.9

8 2 Screw DIN913 M6x16

9 4 Screw DIN913 M6x5

3 Support for turning

C/100777 Pos. Qty Designation Reference 8 9 1 1 1 Body C/100777.1

2 1 Clamp C/101194

3 1 Clamp C/101195

4 1 Key DIN911-4 C/26374

5 1 Key DIN911-6 C/26376

6 1 Screw DIN912 M5x10 12.9

7 2 Screw DIN912 M8x25 12.9

8 2 Screw DIN913 M6x16

9 4 Screw DIN913 M6x5

2 Support for threading

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 79

Capto C8 cartridges

Layout

C/101372 C/101569 C/100798 C/98971 C/100967

C/101568 C/101570 C/101571 C/100781 C/100797

C/100713 C/101528 C/102082 C/102083 C/100952 C/100717 C/100714

C/100715

C/100716

C/98785 C/100950 C/100801 C/101543 C/100946 C/100826

C/102733 C/100800 C/100947 C/100961 C/100780

www.ceratizit.com 80 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Capto C8 cartridges

C/101572 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/101572.1 2 1 Shim seat 7883005/HM-U 3 1 Thimble 7883102/B 4 1 Insert TCMT16T3... 5 1 Screw 7815102 6 1 Special key Kombi T15 7883301

5 4 3 2

C/101569 1 Pos. Qty Designation Reference Angle = 40° or 60° 1 1 Body C/101569.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Insert 45° C/31151 4 1 Insert 60° C/86530 5 1 Screw C/95414 6 1 Key DIN911-3 C/26373

5 4 3 2 C/100798 Pos. Qty Designation Reference Angle = 45° (Z insert) 1 1 Body C/100798.1 1 5 4 2 1 Shim seat C/95415 Angle = 30° (TC...insert) 3 1 Thimble 28.921 4 1 Insert 45° C/31151 4 1 Insert 60° C/86530 5 1 Screw C/95414 9 6 1 Shim seat 7883005/HM-U 7 1 Thimble 7883102/B 8 8 1 Insert TCMT16T3... 7 9 1 Screw 7815102 10 1 Special key Kombi T15 7883301 6 11 1 Key DIN911-3 C/26373 12 1 Clamp C/82921 13 1 Screw DIN7991 M6x10 10.9

13 12 2 3

1 9 C/98971 Pos. Qty Designation Reference 1 1 Body C/98971.1 Angle = 30° 2 1 Cartridge C/99002 3 1 Cartridge C/97059 4 1 Key DIN911-4 C/26374 5 1 Key DIN911-6 C/26376 6 1 Screw DIN912 M5x20 12.9 7 1 Screw DIN912 M8x20 12.9 8 1 Screw DIN913 M5x10 9 2 Screw DIN913 M6x5

7 2 3 6 8

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 81

Capto C8 cartridges

C/101568 Pos. Qty Designation Reference Angle = 25° 1 1 Body C/101568.1 2 1 Shim seat 788005/HM-U 3 1 Thimble 7883102/B 4 1 Insert TCMT16T3... 5 1 Screw 7815102 6 1 Special key Kombi T15 7883301

5 4 3 2 1 C/101570 Pos. Qty Designation Reference Angle = 2.3° 1 1 Body C/101570.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Key DIN911-2.5 C/26372

4 3 2 1 C/101571 Pos. Qty Designation Reference Angle = 2.5° 1 1 Body C/101571.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw C/88673 6 1 Key T20 C/26364

C/100967 5 4 3 2 Pos. Qty Designation Reference 1 5 Angle = 30° (Z insert) 1 1 Body C/100967.1 Angle = 25° (TC...insert) 2 1 Shim seat C/95415 3 1 Thimble 28.921 9 4 1 Insert 45° C/31151 4 1 Insert 60° C/86530 5 1 Screw C/95414 7 6 1 Shim seat 7883005/HM-U 7 1 Thimble 7883102/B 6 8 1 Insert TCMT16T3... 9 1 Screw 7815102 10 1 Special key Kombi T15 7883301 11 1 Key DIN911-3 C/26373 1 4 3 2

C/100952 Pos. Qty Designation Reference Angle = 5° 1 1 Body C/100952.1 2 1 Shim seat 32.076 3 1 Pin 32.206 4 1 Insert CNMM1906... 5 1 Key DIN911-4 C/26374

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Capto C8 cartridges

C/100713 Pos. Qty Designation Reference Angle = 45° 1 1 Body C/100713.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373

4 3 2 1 C/100714 Pos. Qty Designation Reference Angle = 75° 1 1 Body C/100714.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373

4 3 2 1

C/100715 Pos. Qty Designation Reference 1 1 Body C/100715.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606M0 4 1 Screw D5013T 5 1 Key T20 C/26364

4 3 2 C/100716 1 Pos. Qty Designation Reference 1 1 Body C/100716.1 2 1 Insert RCMT10T3MO 3 1 Screw D4010T 4 1 Key T15 C/26363

3 2 1

C/100717 Pos. Qty Designation Reference Angle = 5° 1 1 Body C/100717.1 2 1 Shim seat 32.075 3 1 Pin 32.205 4 1 Insert CN...1606... 5 1 Key DIN911-3 C/26373

4 3 2 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 83

Capto C8 cartridges

C/100781 Pos. Qty Designation Reference Angle = 45° 1 1 Body C/100781.1 2 1 Shim seat C/32082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Key DIN911-2.5 C/26372

4 3 2 C/100797 1 Pos. Qty Designation Reference Angle = 17.5° 1 1 Body C/100797.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw D5020T 6 1 Key T20 C/26364

5 4 3 2

1 C/102082 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/102082.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Key DIN911-2.5 C/26372

4 3 2

C/102083 1 Pos. Qty Designation Reference 1 1 Body C/102083.1 Angle = 30° 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw D5020T 6 1 Key T20 C/26364

5 4 3 2

www.ceratizit.com 84 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Capto C8 cartridges Specific support with blade for cut off

8 1

C/98785 Pos. Qty Designation Reference 1 1 Body C/98785.1 2 1 Grooving module MSS-E32N45-LX 3 3 Screw 78 97 206 4 1 Insert C/105479 5 1 Screw DIN6912 M4x16 12.9 6 1 Key T25 C/26365 9 Hexagonal wrench 7 1 DIN 6911 SW=3 5 with pilot 8 1 Screw DIN913 M12x12 9 1 Screw DIN913 M6x5 4 3 2

C/100950 1 Pos. Qty Designation Reference Angle = 45° 1 1 Body C/100950.1 2 1 Shim seat 28.932 3 1 Thimble 26.972 4 1 Insert SCMT1204... 5 1 Screw F4021T 6 1 Key T20 C/26364

4 3 2

Pos. Qty Designation Reference C/100801 1 Angle = 1°47'24" 1 1 Body C/100801.1 2 1 Shim seat 28.932 3 1 Thimble 26.972 4 1 Insert SCMT1204... 5 1 Screw F4021T 6 1 Key T20 C/26364

4 3 2

C/101543 1 Pos. Qty Designation Reference Angle = 2°23'9" 1 1 Body C/101543.1 2 1 Shim seat 28.932 3 1 Thimble 26.972 4 1 Insert SCMT1204... 5 1 Screw F4021T 6 1 Key T20 C/26364

5 3 3 2 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 85

Capto C8 cartridges

6 7

C/100947 Pos. Qty Designation Reference 1 1 Body C/100947.1 2 1 Shim seat On request 3 1 Thimble 26.972 4 1 Threading insert 15x15 On request 5 1 Chip breaker On request 6 1 Clamp C/100610 7 1 Screw DIN7984 M6x10 10.9 8 1 Clamp C/82921 9 1 Screw DIN7991 M6x12 10.9 5 4 3 2 8 9 10 1 Key DIN911-4 C/26374

6 7

C/100961 Pos. Qty Designation Reference 1 1 Body C/100961.1 2 1 Shim seat On request 3 1 Thimble 26.972 4 1 Threading insert 20x15 On request 5 1 Chip breaker On request 6 1 Clamp C/100962 7 1 Screw DIN7984 M6x12 10.9 8 1 Clamp C/82921 9 1 Screw DIN7991 M6x12 10.9 10 1 Key DIN911-4 C/26374

5 4 3 2 8 9

C/100780 1 6 7 Pos. Qty Designation Reference 1 1 Body C/100780.1 2 1 Shim seat On request 3 1 Thimble 26.972 4 1 Threading insert 25x15 On request 5 1 Chip breaker On request 6 1 Clamp C/100603 7 1 Screw DIN7984 M6x12 10.9 8 1 Clamp C/82921 9 1 Screw DIN7991 M6x12 10.9 10 1 Key DIN911-4 C/26374

5 4 3 2 8 9 Pos. Qty Designation Reference C/100946 1 1 Body C/100946.1 1 2 1 Insert RCMT10T3MO 3 1 Screw D4010T 4 1 Key T15 C/26363

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Capto C8 cartridges

C/100826 Pos. Qty Designation Reference 1 1 Body C/100826.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606MO 4 1 Screw D5013T 5 1 Key T20 C/26364

3 2 1

C/102733 Pos. Qty Designation Reference 1 1 Body C/102733.1 2 1 Shim seat C/89411 3 1 Thimble 26.972 Seal insert for 4 1 C/89410 TMK PF ET 5 1 Screw F4021T 6 1 Key T20 C/26364

5 4 3 2

1 C/100800 Pos. Qty Designation Reference 1 1 Body C/100800.1 2 1 Shim seat C/87905 3 1 Thimble 26.972 4 1 Seal insert for TMK GF C/87897 4 1 Seal insert for TMK FMT C/89393 5 1 Screw F4021T 6 1 Key T20 C/26364

3 2

C/101528 1 Pos. Qty Designation Reference Angle = 23° 1 1 Body C/101528.1 2 1 Insert VCMT1604... 3 1 Screw D4010T 4 1 Key T15 C/26363

3 2 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 87

Tooling for standard machine 25x25

Layout: Tool holder 25x25

C/104218 C/X105375

C/105392 C/105376

C/105393 C/105377

C/105372 C/105378

C/105394 C/99557

C/105371

C/105373 THREADIG

C/105374

NOTE: This listing is not exhaustive and all new specific profiles are designed on request.

www.ceratizit.com 88 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Tooling for standard machine

Turning tooling:

C/104218 Pos. Qty Designation Reference 7 1 Angle = 60° 1 1 Body C/104218.1 2 1 Shim seat C/102375 13 3 1 Thimble 28.921 4 1 Insert C/101906 5 1 Chip breaker C/102374 6 1 Clamp C/80745 7 1 Screw DIN912 M6x12 12.9 8 1 Key DIN911-5 C/26375 9 2 Plug DIN906 G1/4 10 2 Screw DIN913 M6x5

6 9 5 4 3

10 2

1 C/105392 Pos. Qty Designation Reference 1 1 Body C/105392 2 1 Shim seat C/88584 3 1 Insert RCMT1606MO 4 1 Screw D5013T 5 1 Key DIN911-3 C/26373

2 3 4 1 Pos. Qty Designation Reference C/105393 Angle = 30° 1 1 Body C/105393.1 2 1 Shim seat C/99075 3 1 Screw C/30164 4 1 Insert TC... 16T3... 5 1 Screw F3512T 6 1 Key T15 C/26363

2 3 4 5 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 89

Tooling for standard machine

1 C/105372 Pos. Qty Designation Reference Angle = 25° 1 1 Body C/105372.1 2 1 Shim seat C/99075 3 1 Screw C/30164 4 1 Insert TC... 16T3... 5 1 Screw F3512T 6 1 Key T15 C/26363

2 3 4

C/105394 1 Pos. Qty Designation Reference 1 1 Body C/105394.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Insert C/31151 5 1 Screw C/95414 6 1 Key DIN911-3 C/26373

2 3 4

1 Pos. Qty Designation Reference C/105371 Angle = 5° 1 1 Body C/105371.1 2 1 Shim seat 32.076 3 1 Pin 32.206 4 1 Key DIN911-4 C/26374 5 1 Insert CN... 1906...

2 3 4

www.ceratizit.com 90 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Tooling for standard machine

C/105373 Pos. Qty Designation Reference 1 Angle = 25° 1 1 Body C/105373.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Key DIN911-2.5 C/26372 5 1 Insert DN...1506...

2 3 5

C/105374 Pos. Qty Designation Reference 1 Angle = 25° 1 1 Body C/105374.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw D5020T 6 1 Key T20 C/26364

2 3

1 Pos. Qty Designation Reference C/105375 Angle = 5° 1 1 Body C/105375.1 2 1 Thimble 26.972 3 1 Shim seat 28.932 4 1 Key T20 C/26364 5 1 Screw F4021T 6 1 Insert SC...120412

3 2 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 91

Tooling for standard machine

C/105376 Pos. Qty Designation Reference 1 Angle = 2°23'24" 1 1 Body C/105376.1 2 1 Thimble 26.972 3 1 Shim seat 28.932 4 1 Key T20 C/26364 5 1 Screw F4021T 6 1 Insert SC...120412

3 2 5 6

C/105377 Pos. Qty Designation Reference 1 Angle = 45° 1 1 Body C/105377.1 2 1 Thimble 26.972 3 1 Shim seat 28.932 4 1 Key T20 C/26364 5 1 Screw F4021T 6 1 Insert SC...120412

3 2 5 6

1 Pos. Qty Designation Reference C/105378 1 1 Body C/105378.1 2 3 Screw 78 97 205 3 1 Key T25 C/26365 Hexagonal wrench 4 1 DIN 6911 SW=3 with pilot 5 1 Insert C/105480 6 1 Body MSS-E25R35-FX6.5

5 6 2

www.ceratizit.com 92 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Tooling for standard machine

C/99557 Pos. Qty Designation Reference 1 1 Body C/99557.1 1 2 1 Shim seat C/96575 3 1 Thimble 26.972 4 1 Seal insert for TMK FMT C/96574 5 1 Screw F4018T 6 1 Key T20 C/26364

3 2 5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 93

Tooling for standard machine

Threading tooling:

C/104219 Pos. Qty Designation Reference 1 1 Body C/101451.1 2 1 Shim seat On request 11 7 6 1 14 3 1 Thimble 26.972 Threading insert 4 1 On request 12x15mm 5 1 Chip breaker On request 6 1 Clamp C/80745 7 3 Screw DIN912 M6x12 12.9 8 1 Key DIN911-4 C/26374 9 1 Key DIN911-5 C/26375 10 1 Clamp C/82921 10 11 1 Stop plate C/84073 13 12 1 Locating pin Din 1472 Ø4x12 13 1 Screw DIN7991 M6x10 10.9 14 2 Plug DIN906 G1/4 15 1 Screw DIN913 M6x5 7 12 15 2 3 4 5

C/100653 Pos. Qty Designation Reference 1 13 1 1 Body C/101451.1 2 1 Shim seat On request 9 1014 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15mm 5 1 Chip breaker On request 6 1 Clamp C/82921 7 1 Key DIN911-4 C/26374 8 1 Key DIN911-5 C/26375 9 1 Stop plate C/27917 10 1 Clamp C/80745 6 11 1 Locating pin Din 1472 Ø4x12 12 12 1 Screw DIN7991 M6x10 10.9 13 2 Plug DIN906 G1/4 14 3 Screw DIN912 M6x12 12.9 15 1 Screw DIN913 M6x5 2 3 4 5 14 11 15

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Tooling for standard machine

C/104420 Pos. Qty Designation Reference 1 1 Body C/101451.1 1 14 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 10 11 7 20x15mm 5 1 Chip breaker On request 6 1 Clamp C/82921 7 3 Screw DIN912 M6x12 12.9 8 1 Key DIN911-4 C/26374 9 1 Key DIN911-5 C/26375 10 1 Stop plate C/38354 11 1 Clamp C/80745 6 12 1 Locating pin Din 1472 Ø4x12 13 13 1 Screw DIN7991 M6x10 10.9 14 2 Plug DIN906 G1/4 15 1 Screw DIN913 M6x5

2 3 4 5 7 12 15

C/101451 Pos. Qty Designation Reference 1 14 1 1 Body C/101451.1 2 1 Shim seat On request 3 1 Thimble 26.972 10 11 7 4 1 Threading insert 25x15 On request 5 1 Chip breaker On request 6 1 Clamp C/82921 7 3 Screw DIN912 M6x12 12.9 8 1 Key DIN911-4 C/26374 9 1 Key DIN911-5 C/26375 10 1 Stop plate C/27916 11 1 Clamp C/80745 6 12 1 Locating pin Din 1472 Ø4x12 13 13 1 Screw DIN7991 M6x10 10.9 14 2 Plug DIN906 G1/4 15 1 Screw DIN913 M6x5

2 3 4 5 7 12 15

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Tooling for standard machine 32x32

Layout: Tool holder 32x32

C/100718 C/105383

C/100709 C/105384

C/100710 C/105385

C/105380 C/105386

C/100708 C/95582

C/100711 C/95853

C/105379

C/105381 THREADIG

C/105382

NOTE: This listing is not exhaustive and all new specific profiles are designed on request.

www.ceratizit.com 96 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Tooling for standard machine

C/100718 Pos. Qty Designation Reference Angle = 30° 1 1 Body C/100718.1 2 1 Shim seat C/94329 6 7 1 9 3 1 Thimble 28.921 4 1 Insert C/94328 5 1 Chip breaker C/26419.1 6 1 Clamp C/80746 7 1 Screw DIN912 M8x16 12.9 8 1 Key DIN911-6 C/26376 9 2 Plug DIN906 G1/4 10 1 Screw DIN913 M6x5

12 10 2 3 4 5

C/100709 1 Pos. Qty Designation Reference 1 1 Body C/100709.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606MO 4 1 Screw D5013T 5 1 Key DIN911-3 C/26373

2 3 4

1 Pos. Qty Designation Reference C/100710 Angle = 30° 1 1 Body C/100710.1 2 1 Shim seat C/99075 3 1 Screw C/30164 4 1 Insert TCMT16T3... 5 1 Screw F3512T 6 1 Key T15 C/26363

2 3 4 5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 97

Tooling for standard machine

C/105380 Pos. Qty Designation Reference 1 1 Body C/105380.1 1 2 1 Shim seat C/99075 3 1 Screw C/30164 4 1 Insert TC... 16T3... 5 1 Screw F3512T 6 1 Key T15 C/26363

2 3 4

1 C/100708 Pos. Qty Designation Reference 1 1 Body C/100708.1 2 1 Shim seat C/95415 3 1 Thimble 28.921 4 1 Insert C/31151 4 1 Insert 60° C/86530 5 1 Screw C/95414 Angle = 45° or 60° 6 1 Key DIN911-3 C/26373

2 3 4 5

C/100711 Pos. Qty Designation Reference Angle = 30° (Z insert) 1 1 Body C/100711.1 2 1 Shim seat C/95415 Angle = 30° (TC...insert) 3 1 Thimble 28.921 4 1 Screw C/95414 13 9 10 1 5 1 Shim seat 7883005/HM-U 6 1 Thimble 7883102/B 7 1 Insert TCMT16T3... 8 1 Screw 7815102 9 1 Parallel key DIN 6322B 14x22 10 1 Screw DIN912 M6x10 12.9 Special key Kombi 11 1 7883301 T15 12 1 Key DIN911-3 C/26373 13 1 Insert 60° C/86530 13 1 Insert 45° C/31151

2 3 4 5 6 7 8

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Tooling for standard machine

C/105379 Pos. Qty Designation Reference Angle = 5° 1 1 Body C/105379.1 1 2 1 Shim seat 32.076 3 1 Pin 32.206 4 1 Key DIN911-4 C/26374 5 1 Insert CN... 1906...

2 3 5

C/105381 Pos. Qty Designation Reference 1 1 Body C/105381.1 1 Angle = 17° 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Key DIN911-2.5 C/26372 5 1 Insert DN...1506...

2 3 5

Pos. Qty Designation Reference C/105382 1 Angle = 17° 1 1 Body C/105382.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw D5020T 6 1 Key T20 C/26364

2 3 4 5 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 99

Tooling for standard machine

C/105383 Pos. Qty Designation Reference Angle = 1°47'24" 1 1 Body C/105383.1 1 2 1 Thimble 26.972 3 1 Shim seat 28.932 4 1 Key T20 C/26364 5 1 Screw F4021T 6 1 Insert SC...120412

3 2 5 6 1 C/105384 Pos. Qty Designation Reference 1 1 Body C/105384.1 2 1 Thimble 26.972 3 1 Shim seat 28.932 4 1 Key T20 C/26364 5 1 Screw F4021T 6 1 Insert SC...120412 Angle = 2°23'24"

3 2 5 6

C/105385 Pos. Qty Designation Reference Angle = 45° 1 1 Body C/105385.1 1 2 1 Thimble 26.972 3 1 Shim seat 28.932 4 1 Key T20 C/26364 5 1 Screw F4021T 6 1 Insert SC...120412 6 1 Key DIN911-3 C/26373

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Tooling for standard machine

1 C/105386 Pos. Qty Designation Reference 1 1 Body C/105386.1 2 3 Screw 78 97 206 3 1 Key T25 C/26365 Hexagonal wrench 4 1 DIN 6911 SW=3 with pilot 5 1 Screw DIN6912 M4x16 12.9 6 1 Insert C/105479 7 1 Grooving module MSS-E32N45-LX

7 6 2

C/95582 1 Pos. Qty Designation Reference 1 1 Body C/95852.1 2 1 Shim seat C/87905 3 1 Thimble 26.972 4 1 Seal insert TMK FMT C/89393 4 1 Seal insert TMK GF C/87897 5 1 Screw F4021T 6 1 Key DIN911-4 C/26374

2 3 4 5

1 Pos. Qty Designation Reference C/95853 1 1 Body C/95853.1 2 1 Shim seat C/89411 3 1 Thimble 26.972 Seal insert for 4 1 C/89410 TMK PF ET 5 1 Screw F4021T 6 1 Key T20 C/26364 7 1 Key DIN911-4 C/26374

2 3 4 5

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Tooling for standard machine

Threading tooling:

C/101470 Pos. Qty Designation Reference 1 1 Body C/101469 2 9 10 1 11 2 1 Stop plate C/84073 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 12x15mm 6 1 Chip breaker On request 7 1 Clamp C/82921 8 1 Screw DIN7991 M6x12 10.9 9 1 Clamp C/80745 10 3 Screw DIN912 M6x12 12.9 11 2 Plug DIN906 G1/4 7 12 1 Locating pin Din 1472 Ø4x12 8 13 1 Key DIN911-4 C/26374 14 1 Key DIN911-5 C/26375 15 1 Screw DIN913 M6x5

12 15 3 4 5 6

C/101471 Pos. Qty Designation Reference 1 1 Body C/101469 2 1 Stop plate C/27917 3 1 Shim seat On request 2 9 10 1 11 4 1 Thimble 26.972 Threading insert 5 1 On request 15x15mm 6 1 Chip breaker On request 7 1 Clamp C/82921 8 1 Screw DIN7991 M6x12 10.9 9 1 Clamp C/80745 10 3 Screw DIN912 M6x12 12.9 11 2 Plug DIN906 G1/4 12 1 Locating pin Din 1472 Ø4x12 7 13 1 Key DIN911-4 C/26374 8 14 1 Key DIN911-5 C/26375 15 1 Screw DIN913 M6x5

12 15 3 4 5 6

www.ceratizit.com 102 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Tooling for standard machine

Threading tooling:

C/101472 Pos. Qty Designation Reference 1 1 Body C/101469 2 1 Stop plate C/38354 2 9 10 1 11 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 20x15mm 6 1 Chip breaker On request 7 1 Clamp C/82921 8 1 Screw DIN7991 M6x12 10.9 9 1 Clamp C/80745 10 3 Screw DIN912 M6x12 12.9 11 2 Plug DIN906 G1/4 12 1 Locating pin Din 1472 Ø4x12 7 13 1 Key DIN911-4 C/26374 8 14 1 Key DIN911-5 C/26375 15 1 Screw DIN913 M6x5

12 15 3 4 5 6

C/101473 Pos. Qty Designation Reference 1 1 Body C/101469 2 1 Stop plate C/27916 2 9 10 1 11 3 1 Shim seat On request 4 1 Thimble 26.972 Threading insert 5 1 On request 25x15mm 6 1 Chip breaker On request 7 1 Clamp C/82921 8 1 Screw DIN7991 M6x12 10.9 9 1 Clamp C/80745 10 3 Screw DIN912 M6x12 12.9 11 2 Plug DIN906 G1/4 7 12 1 Locating pin Din 1472 Ø4x12 8 13 1 Key DIN911-4 C/26374 14 1 Key DIN911-5 C/26375 15 1 Screw DIN913 M6x5

12 15 3 4 5 6

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Threading insert, shim seat and chip breaker

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Overview

Shape Application

Rectangular Shape

▲ 4 different lenghts according to the number of teeth ▲ 1 cutting edge ▲ Used with shim seat and chip breaker

Triangular Shape

▲ For specific users ▲ Different thickness ▲ Different IC ▲ Clamping pin or screw Triangular insert Triangular insert Triangular insert ▲ 1, 2 reversibles or 3 cutting edges Standard Single-side Flip-over

Rectangular or Rhomboid Shape

▲ For specific users: Voest Alpine Tubular / Vallourec ▲ 2 cutting edges Rectangular Rectangular insert insert Flip-over

Tangential Triangular

▲ For specific users of premium inserts ▲ Different thickness ▲ Different IC ▲ Clamping with pin or screw Tangential Tangential Tangential triangular triangular triangular Through hole Countersunk hole Positive rake angle

Top Notch

▲ For specific users: Tenaris Hydrill Top Notch ▲ Different thickness Standard

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 105

Grades

LP025 HC P25

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1600

Coating specification: Yellow CVD

Recommended application: Wear resistance grade which is principally intended for high cutting speed Suitable for external and internal operations Steel machining

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTCP320ST HC P20

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1590

Coating specification: Silver CVD

Recommended application: For high cutting speed

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

www.ceratizit.com 106 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Grades

ASC150 HC P20

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1600

Coating specification: Dark gray PVD

Recommended application: Wear resistance grade which is principally intended for high cutting speed Suitable for external and internal operations

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTP1520 HC P20

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1480

Coating specification: Dark gray PVD

Recommended application: Wear-resistant grade which is principally intended for medium cutting speed and for standard steel.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 107

Grades

CTP5115 HC M15 | HC S15

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1790

Coating specification: Yellow PVD

Recommended application: The first choice for the machining of heat-resistant materials.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTP1340 HC P30 | HC M25 | HC K30

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1590

Coating specification: Dark gray PVD

Recommended application: Excellent suitability for universal application Ideal for stainless steels High cutting edge stability

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

www.ceratizit.com 108 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Box labelling

Manufacturing Order number (batch)

Grade

Number of pieces

Coating batch number

Material Drawing Profil Height number reference designation group

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 109

Masterguide

Material

Based on VDI 3323 CERATIZIT’s Masterguide divides materials into six main groups (P, M, K, N, S, H). Each is given a colour, according to the system partly adopted in ISO 513.

Steel Stainless steel Cast iron P M K

Non-ferrous metals and Heat-resistant alloys, Hard materials N non-metals S titanium H

Machining application type

Each coloured segment is divided into three sections, and each section indicates the relevant machining application type:

R = rough machining M = medium machining F = fine machining

Application

The ideal application area for each insert is indicated by a black circle. Extended applications are indicated by an open circle. The CERATIZIT Masterguide provides you with an easily understandable structure for choosing a product and enables you to reduce grade and geometry inventory. ● НMain application o Extended application

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For API standard

Description

▲ CERATIZIT supply threading insert for main API profiles

API Buttress profile

API Round profile

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 111

API Buttress

Chip breaker

Threading insert

Shim seat

Threading insert Dimensions Stacking

API BUTTRESS

Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Shim Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference seat breaker

15.875 15.875 4.76 3 4.1329 C/27526 C/100614/3

1/12 Ext. 25 15.875 5 5 4.849 C/27522 C/26717/1

19.5 19.5 6.35 3 4.294 C/27855 C/27856/1

12.7 12.7 4.76 2 4.882 C/82313 C/82314

15.75 4.76 1 4.865 C/27526 C/27525/1 15.875 4.76 3 4.1136 C/27526 C/27525/1 15.875 4.76 3 4.147-CE C/27526 C/27525/1 15.875 15.875 4.76 3 4.274 C/27526 C/27525/1 Can be used 15.75 4.76 3 4.1136 C/27526 C/27525/1 with 4.1402 14.56 5.2 3 4.1282-1 C/26356 C/26355 14.8 5.2 3 Set of 3 4.1282-2 C/26356 C/26355 14.98 5.2 3 4.1282-3 C/26356 C/26355 17 5TPI 14.56 5.2 3 4.201 C/26356 C/26355 14.8 5.2 3 Set of 3 4.202 C/26356 C/26355 14.98 5.2 3 4.203 C/26356 C/26355

1/16 Ext. 15.875 4.76 4 4.883 C/82313 C/82314 15.692 4.76 3 Set of 2 4.1402-1 C/28681 C/28682/1 20 15.875 4.76 4 / Roughing 4.1402-2 C/28681 C/28682/1 15.692 4.76 3 4.328-1 C/28681 C/28682/1 Set of 2 15.875 4.76 4 4.328-2 C/28681 C/28682/1 14.62 5 4 4.950-1 C/89315 C/89316 14.83 5 4 Set of 3 4.950-2 C/89315 C/89316 25 15 5 4 4.950-3 C/89315 C/89316 15.871 5 5 4.371-CE C/27522 C/89316

19.5 19.5 6.35 3 4.284 C/27855 C/27856/1

19.05 18.923 6.35 3 4.792 C/87684 –

12.7 0 6 3 3.1068 C/99479 –

* For shapes overview, see page 266. * Number and profile of the teeth shown on pictures are not representative of the actual inserts. * For spare parts, see listing of the tooling required

www.ceratizit.com 112 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

API Round

Chip breaker

Threading insert

Shim seat

Threading insert Dimensions Stacking

API ROUND

Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference Shim seat breaker 15.15 4.76 3 4.336-1 C/27526 C/27525/1 Set of 2 15.75 15.435 4.76 3 4.336-2 C/27526 C/27525/1

15.435 4.76 3 4.167 C/27526 C/27525/1

14.33 5.2 3 4.183-1 C/26356 C/26355

16 14.53 5.2 3 Set of 3 4.183.2 C/26356 C/26355 10TPI 1/16 Ext. 14.65 5.2 3 4.183.3 C/26356 C/26355

15.47 15.47 4.76 3 4.537 C/80389 C/80388/1

1.178 5.98 4 3.1067 C/100579 * 15.875 1.178 5.98 4 3.1407 C/100579 *

15.54 4.76 3 4.335-1 C/27526 C/27525/1 Set of 2 15.84 4.76 3 4.335-2 C/27526 C/27525/1 15.75 15.84 4.76 3 4.145 C/27526 C/27525/1

15.84 4.76 3 4.168 C/27526 C/27525/1

14.62 5.2 3 4.182-1 C/26356 C/26355

14.87 5.2 3 Set of 3 4.182-2 C/26356 C/26355 16 15 5.2 3 4.182-3 C/26356 C/26355

8TPI 1/16 Ext. 15.05 5.2 3 4.966-3 C/26356 C/26355 15.575 4.76 3 4.334-1 C/28681 C/28682/1 20 Set of 2 15.875 4.76 3 4.334-2 C/28681 C/28682/1

15.875 15.875 4.76 3 4.536 C/80389 C/80388/1

19.5 19.5 6.35 3 4.308 C/27855 C/27856/1

15.875 1.218 5.98 3 3.1420 C/100579 *

* For shapes overview, see page 266. * Number and profile of the teeth shown on pictures are not representative of the actual inserts. * For spare parts, see listing of the tooling required

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 113

For GOST standard

Description

▲ CERATIZIT supply threading insert for main GOST profiles

GOST NKM profile

GOST NKT profile

www.ceratizit.com 114 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Description

▲ CERATIZIT supply threading insert for main GOST profiles

GOST OTTG profile

GOST OTTM profile

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 115

Description

▲ CERATIZIT supply threading insert for main GOST profiles

GOST TBO profile

www.ceratizit.com 116 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

GOST NKT / NKM / OTTG / OTTM / TBO

Chip breaker

Threading insert

Shim seat

Threading insert Dimensions Stacking

GOST NKT

Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference Shim seat breaker Clamped by 15.875 4.76 4 4.167-TC C/27526 C/27525.1 10TPI 1/16 Ext. 15.875 screw 15.75 4.76 4 4.1347 C/27526 *

GOST NKM

17 14.687 5.2 3 Set of 3 4.508-2 C/26356 C/26355

6TPI 1/12 14.85 5.2 3 4.508-3 C/26356 C/26355

15.191 4.76 3 4.786-1 C/28681 C/100963 20 Set of 2 15.382 4.76 4 4.786-2 C/28681 C/100963

GOST OTTG / OTTM / TBO

Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference Shim seat breaker

15.875 15.75 4.76 3 4.1139 C/27526 C/27525/1

15 5.2 3 4.250-3 C/27526 C/27525/1

14.6 5.2 3 4.416-1 C/26356 C/26355 5TPI 1/16 Ext. 17 14.86 5.2 3 Set of 3 4.416-2 C/26356 C/26355

15.02 5.2 3 4.416-3 C/26356 C/26355

15.692 4.76 3 4.795-1 C/28681 C/100963 20 Set of 2 15.909 4.76 3 4.795-2 C/28681 C/100963

* For shapes overview, see page 266. * Number and profile of the teeth shown on pictures are not representative of the actual inserts. * For spare parts, see listing of the tooling required

For premium threading insert All Premium threading inserts are under license and on request. If one of them is required, the product license should be acquired before.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 117

Turning Inserts (ISO and specially customised)

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Grades

CTCP125 HC P25 | HC M20 | HC K30

Grain size: 1.2-2.5µm (medium)

Hardness:

HV30 1450

Coating specification: Black CVD

Recommended application: The first choice for universal machining of steel

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTCP135 HC P35 | HC M25

Grain size: 1.2-2.5 µm (medium) TM Hardness: HV 1450 30 COLORSTAR Coating specification: COLORSTARTM CVD

Recommended application: Universal steel turning grade The best in difficult situations The tough alternative for heavily interrupted cutting action.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 119

Grades

CTPM135M HC P35 | HC M35

Grain size: 1.2-2.5µm (medium)

Hardness:

HV30 1460

Coating specification: Dark grey PVD

Recommended application: Universal Satinless steel grade. The best in difficult situations

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTP5115 HC S15 | HC M15

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1790

Coating specification: Yellow PVD

Recommended application: The first choice for the machining of heat-resistant materials.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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ISO inserts (other edge radius on request)

ISO Insert

Insert Designation Radius 1 Radius 2 Radius 3 Radius 4

DCMT1504... 0.4 0.7 0.8 1.2

DCMX0702... 0.4 _ _ _

DCMX11T3... 0.4 0.8

RCMT10T3... _ _ _ _

RCMT1204... _ _ _ _

RCMT1606... _ _ _ _

RCMT2006... _ _ _ _

RCMT2507... _ _ _ _

RCMT3209... _ _ _ _

TCMT16T3... 0.4 0.8 1.2 _

TCMT22M5... 0.8 1.2 _

VCMT1103... 0.4 0.8 _ _

VCMT1604... 0.4 0.8 _ _

WCMT 0402... 0.2 0.4 _ _

WCMT 06T3... 0.4 0.8 _ _

* For available grades see page 118 & 119. * For spare parts, see listing of the tooling required.

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ISO Insert

Insert Designation Radius 1 Radius 2 Radius 3 Radius 4

WCMT 0804... 0.4 0.8 1.2 _

DNNM1506... 0.8 1.2 1.6 _

CNMM1204... 0.8 1.2 _ _

CNMM1606... 0.8 1.2 1.6 _

CNMM1906... 0.8 1.2 1.6 _

RNGX1608... _ _ _ _

SNMM1204... 0.8 1.2 _ _

SNMM1506... 0.8 1.2 1.6 _

SNMM1906... 0.8 1.2 1.6 2.4

TNMM1604... 0.8 1.2 _ _

VNMG1604... 0.4 0.8 _ _

WNMX0804... 0.4 0.8 _ _

WNMG0604... 0.4 0.8 _ _

WNMG0804... 0.4 0.8 1.2 _

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Specially customised

Special insert Width or IC Insert Designation (mm) Thickness Angle Application

Gaging, facing, C/94328 25 6.35 30° roughing (API)

Gaging, facing, C/26417 25 6.35 25° roughing (GOST)

Gaging, facing, C/95256 19.05 6.35 30° roughing (API)

Gaging, facing, C/32153 19.05 6.35 25° roughing (GOST)

C/101906 19.05 6.35 60° For taper roughing

For facing and C/31151 19 8 45° internal chamfer

For facing and C/86530 19 8 60° internal chamfer

Insert for seal C/96574 19.05 6.35 _ profile (on request)

Internal chamfer C/20943 12.7 4.76 60° for tubing

Insert for seal C/87897 25.4 7.94 _ profile (on request)

Insert for seal C/89410 25.4 7.94 _ profile (on request)

C/89398 12 4.76 _ For seal turning

NOTE: This is a non exhaustiv list.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 123

www.ceratizit.com 124 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Coupling machines

TOOLING SYSTEM FOR API / GOST STANDARD Four axis machines for high productivity 127 Vertical Turret: tooling for small diameter (6"5/8 < Ø < 9"5/8) 128

Strokes and dimensions 128

For API STC / LTC / BTC coupling machining 129

For GOST OTTM coupling machining 133 Vertical Turret: tooling for big diameter (≥ 9"5/8) 138 Strokes and Dimensions 138

For API STC / LTC / BTC coupling machining 139

For GOST OTTM coupling machining 149 Two axis machines for standard productivity 160 Turret vertical axis: Ø80 cylindrical attachment, axial tools 161 Strokes and Dimensions 161

For API NU-EN coupling machining 162

For API STC / LTC / BTC coupling machining 167

For GOST OTTM coupling machining 171 Turret horizontal axis, VDI 60, radial tools 176 Strokes and Dimensions 176

For API NU-EN coupling machining 177

For API STC / LTC / BTC coupling machining 181

For GOST OTTM coupling machining 185 Turret horizontal axis, capto C8 attachment, axial tools 190 Strokes and Dimensions 190

For API NU-EN coupling machining 191

For API STC / LTC / BTC coupling machining 195

For GOST OTTM coupling machining 198

ADDITIONAL TOOLING SYSTEMS Basic holder for bars 203 Bars Ø80 with cartridges 207 Bars capto C8 for cerapid head 217 Bars VDI 50 for cerapid head 246 Bars VDI 60 for cerapid head 249 Standard threading tools 252 Standard turning tools 259

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THREADING INSERTS, SHIM SEAT AND CHIP BREAKER Overview 266 Grades 267 Box labelling 270 Masterguide 271 For API Standard 272 Description 272 API Buttress 273 API Round 274 For GOST Standard 275 Description 275 GOST NKT / NKM / OTTG / OTTM / TBO 278 For Premium 278 Description 278

TURNING INSERTS Grades 280 ISO inserts 282

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Tooling system for API / GOST standard

GOST OTTG

API BUTTRESS

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Four axis machines for high productivity

In this chapter, we present you machines examples with Emag turrets.

NOTE: Other equipment system can be designed on request.

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Vertical Turret: tooling for small diameter (6"5/8 < Ø < 9"5/8)

Strokes and dimensions

Reference position / Z axis X+ X+

Z+ Z+ Stroke / Z axis

Spindle power Spindle Z dimension max. speed X axis position / position Reference Reference X axis Turret Chuck Turret / Stroke extreme dimension extreme position position

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling and spare parts to choose the right cutting tools.

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For API STC / LTC / BTC coupling machining

2 3 4 5

Pos. Qty Designation Reference 1 2 Bar C/88464 2 2 Head C/100182 3 1 Head C/100624 4 1 Head C/100662 5 1 Head C/104097

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▲ Tooling support for casing couplings: API STC / LTC / BTC

C/88464 15

3 2 9

14 1 18 4 13 16 12 Pos. Qty Designation Reference 1 1 Body C/88464.1 2 1 Pressure guide C/88423 3 1 Pressure reversor C/88422 4 1 Parallel Key C/82806-1 5 1 Cerapid 3 came 63 C/87832 6 1 Key DIN911-2.5 C/26372 7 1 Key DIN911-3 C/26373 8 1 Key DIN911-5 C/26375 9 4 Connection C/86681 10 1 Key DIN911L-14 C/87848 11 2 Washer DIN 125 B M6 12 4 Screw DIN912 M16x65 12.9 13 1 Screw DIN912 M3x8 12.9 14 1 Screw DIN912 M4x6 12.9 15 2 Screw DIN912 M6x16 12.9 16 2 Screw DIN913 M6x8 17 2 O-Ring O-Ring 14x2 18 2 O-Ring O-Ring 7.5x2.5 90ShA

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▲ Set of heads with for casing couplings: API STC / LTC / BTC

Cerapid Ø63 C/100182 attachment

Pos. Qty Designation Reference 1 1 Body C/100182.1 2 1 Shim seat C/32056 3 1 Pin 32.206 4 1 Shim seat C/32053 5 1 Pin 32.204 6 1 Key DIN911-2.5 C/26372 7 1 Key DIN911-4 C/26374 8 3 Screw DIN913 M6x5 9 1 Insert SNMM1204... 10 1 Insert SNMM1906...

4 5 9 1 2 3 10

C/100624

1 12 Pos. Qty Designation Reference 1 1 Body C/100624.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 2 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 10 1 Key DIN911-4 C/26374 11 1 Clamp C/82921 12 1 Screw DIN7984 M6x12 10.9 13 1 Screw DIN7991 M6x12 10.9 14 3 Screw DIN913 M6x5

7 6 13 11 8 3 2 4 5 14

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▲ Set of heads for casing couplings: API STC / LTC / BTC

C/100662 14 7 12 Pos. Qty Designation Reference 1 1 Body C/100662.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 2 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 6 10 1 Key DIN911-2 C/26371 7 11 1 Key DIN911-4 C/26374 12 1 Screw DIN7984 M6x16 10.9 13 1 Screw DIN913 M4x4 14 4 Screw DIN913 M6x5

1 2 3 4 5 13

C/104097 Pos. Qty Designation Reference 10 1 1 Body C/104097.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Shim seat 32.053 6 1 Pin 32.204 7 1 Insert SNMM1204... 8 1 Key DIN911-2.5 C/26372 9 1 Key DIN911-4 C/26374 5 10 3 Screw DIN913 M6x5

6 7

1 2 3 4

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 133

For GOST OTTM coupling machining

2 3 4 5

Pos. Qty Designation Reference 1 2 Bar C/88464 2 2 Head C/100182 3 1 Head C/100660 4 1 Head C/100664 5 1 Head C/104097

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▲ Tooling support for casing couplings: GOST OTTM

C/88464 15

3 2 9

Pos. Qty Designation Reference 17 1 1 Body C/88464.1 2 1 Pressure guide C/88423 3 1 Pressure reversor C/88422 4 1 Parallel Key C/82806-1 5 5 1 Cerapid 3 came 63 C/87832 6 1 Key DIN911-2.5 C/26372 7 1 Key DIN911-3 C/26373 8 1 Key DIN911-5 C/26375 9 4 Connection C/86681 10 1 Key DIN911L-14 C/87848 11 2 Washer DIN 125 B M6 12 4 Screw DIN912 M16x65 12.9 13 1 Screw DIN912 M3x8 12.9 14 1 Screw DIN912 M4x6 12.9 15 2 Screw DIN912 M6x16 12.9 16 2 Screw DIN913 M6x8 14 1 18 4 13 16 12 17 2 O-Ring O-Ring 14x2 18 2 O-Ring O-Ring 7.5x2.5 90ShA

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 135

▲ Set of heads for casing couplings: GOST OTTM

Cerapid Ø63 C/100182 attachment

4 5 9 1 2 3 10

C/100660

Pos. Qty Designation Reference 1 1 Body C/100660.1 1 12 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 2 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 14 9 1 Key T15 C/26363 10 1 Key DIN911-4 C/26374 11 1 Clamp C/82921 12 1 Screw DIN7984 M6x12 10.9 13 1 Screw DIN7991 M6x12 10.9 14 3 Screw DIN913 M6x5

7 6 13 11 8 3 2 4 5

www.ceratizit.com 136 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of heads for casing couplings: GOST OTTM

C/100664 Pos. Qty Designation Reference 14 7 12 1 1 Body C/100664.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 2 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 10 1 Key DIN911-2 C/26371 6 11 1 Key DIN911-4 C/26374 12 1 Screw DIN7984 M6x16 10.9 7 13 1 Screw DIN913 M4x4 14 4 Screw DIN913 M6x5

1 2 3 4 5 13

C/104097

10 Pos. Qty Designation Reference 1 1 Body C/104097.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Shim seat 32.053 6 1 Pin 32.204 7 1 Insert SNMM1204... 5 8 1 Key DIN911-2.5 C/26372 9 1 Key DIN911-4 C/26374 6 10 3 Screw DIN913 M6x5 7

1 2 3 4

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 137

▲ Set of heads for casing couplings: GOST OTTM

C/101659 Pos. Qty Designation Reference 1 1 Body C/101659.1 2 1 Key T25 C/26365 3 3 Screw C/31950 4 1 Grooving module C/87625.1 5 1 Screw DIN 913 M6x5 6 1 Insert GX16 - 3...

1 3 4 6 5

www.ceratizit.com 138 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Vertical turret: tooling for big diameter (≥ 9"5/8)

Strokes and dimensions X+ Reference position / Z axis X+

Stroke / Z axis Z+ Z+ Spindle Z dimension power Spindle max. speed Reference / position X axis X axis Stroke / Stroke

Turret Chuck Turret extreme dimension extreme position position

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling & spare parts to choose the right cutting tools.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 139

For API STC / LTC / BTC coupling machining

7 1 3 11 18 4 14

8 9 10 2 12 17 6 16 5 15 13

Pos. Qty Designation Reference 1 1 Bar C/101086 2 1 Bar C/101088 3 1 Bar C/101092 4 1 Bar C/100750 5 1 Bar C/101008 6 1 Bar C/101010 7 3 Cartridge C/87058 8 1 Cartridge C/101019 9 1 Cartridge C/101089 10 1 Dummy C/104582 11 1 Cartridge C/101029 12 1 Cartridge C/104583 13 3 Cartridge C/87057 14 1 Cartridge C/101017 15 1 Dummy C/102095 16 1 Cartridge C/101025 17 1 Cartridge C/101027 18 1 Cartridge C/102011

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▲ Set of tooling support for casing couplings: API STC / LTC / BTC

C/101186

Pos. Qty Designation Reference 1 1 Body C/101086.1 4 2 2 4 Screw DIN912 M16x90 12.9 3 13 Screw DIN913 M8x16 4 1 Oring ORIC06500 5 1 Key DIN911L-14 C/87848

3 1

C/101088 Pos. Qty Designation Reference 1 1 Body C/101088.1 2 8 Locking screw C/87055.010 6 4 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 5 Screw DIN913 M8x8 6 1 Oring ORIC06500

4 5 2

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▲ Set of tooling support for casing couplings: API STC / LTC / BTC

C/101092

Pos. Qty Designation Reference 1 1 Body C/101092.1 6 4 2 8 Locking screw C/87055.010 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 4 Screw DIN913 M8x8 6 1 Oring ORIC06500

4 2

C/100750 Pos. Qty Designation Reference 1 1 Body C/100750.1 2 4 2 4 Screw DIN912 M16x90 12.9 3 13 Screw DIN913 M8x16 4 1 Oring ORIC06500 5 1 Key DIN911L-14 C/87848

3 1

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▲ Set of tooling support for casing couplings: API STC / LTC / BTC

C/101008 Pos. Qty Designation Reference 1 1 Body C/101008.1 2 8 Locking screw C/87055.010 4 6 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 5 Screw DIN913 M8x8 6 1 Oring ORIC06500

2 5 4

C/101010 Pos. Qty Designation Reference 1 1 Body C/101010.1 4 6 2 8 Locking screw C/87055.010 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 4 Screw DIN913 M8x8 6 1 Oring ORIC06500

2 4

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▲ Set of cartridges for casing couplings: API STC / LTC / BTC

C/87058 Pos. Qty Designation Reference 1 1 Body C/87058.1 1 2 1 Pin 32.206 3 1 Shim seat 32.056 4 1 Insert SNMM1906...

4 2 3

C/101019 Pos. Qty Designation Reference 1 1 Body C/101019.1 1 4 2 2 Shim seat 32.056 3 2 Pin 32.206 4 2 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 1 Screw DIN912 M8x25 12.9

6 2 3

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▲ Set of cartridges for casing couplings: API STC / LTC / BTC

C/101089 Pos. Qty Designation Reference 6 3 1 1 Body C/101089.1 2 1 Shim seat See chaser listing 3 1 Insert See chaser listing 4 1 Screw driver ACZH.6,5x150 (Facom) 5 1 Key T20 C/26364 6 1 Screw D5013T

2 1

C/104582 Pos. Qty Designation Reference 1 1 Body C/104582.1

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 145

▲ Set of cartridges for casing couplings: API STC / LTC / BTC

C/101029 Pos. Qty Designation Reference 8 11 1 1 Body C/101029.1 2 1 Stop plate C/101095 Pin (tolerance ISA 3 1 DIN7 Ø4x12 m6) 4 1 Screw DIN7991 M6x12 10.9 5 1 Shim seat On request 6 1 Thimble 26.972 7 1 Chip breaker On request 4 8 1 Clamp C/103061 9 1 Key DIN911-4 C/26374 10 10 1 Clamp C/82921 11 1 Screw DIN7984 M6x10 10.9 12 1 Screw DIN912 M5x10 12.9 Threading insert 13 1 On request 25x15

3 12 2 1 5 6 13 7

C/104583 Pos. Qty Designation Reference 1 1 Body C/104583.1 2 1 Key T15 C/26363 3 1 Screw D4010T 4 1 Insert TCMT16T3...

4 3 1

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▲ Set of cartridges for casing couplings: API STC / LTC / BTC

C/87057 Pos. Qty Designation Reference 1 1 1 Body C/87057.1 2 1 Pin 32.206 3 1 Shim seat 32.056 4 1 Insert SNMM1906...

3 2 4

C/101017 Pos. Qty Designation Reference 1 1 Body C/101017.1 2 2 Shim seat 32,56 3 2 Pin 32.206 4 1 4 2 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 1 Screw DIN912 M8x25 12.9

3 2 6

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▲ Set of cartridges for casing couplings: API STC / LTC / BTC

C/102095 Pos. Qty Designation Reference 1 1 Body C/102095.1

C/101025 3 6 Pos. Qty Designation Reference 1 1 Body C/101025.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606MO 4 1 Screw driver ACZH.6,5x150 (Facom) 5 1 Key T20 C/26364 6 1 Screw D5013T

1 2

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▲ Set of cartridges for casing couplings: API STC / LTC / BTC

C/101027 8 10 Pos. Qty Designation Reference 1 1 Body C/101027.1 9 2 1 Stop plate C/101031 3 1 Shim seat On request 12 4 1 Key DIN911-4 C/26374 5 1 Chip breaker On request 6 1 Thimble 26.972 7 1 Clamp C/82921 2 8 1 Clamp C/103058 Pin (tolerance 9 1 DIN7 Ø4x12 ISA m6) 10 1 Screw DIN7984 M6x10 10.9 11 1 Screw DIN7991 M6x12 10.9 12 1 Screw DIN912 M5x10 12.9 Threading insert 13 1 On request 25x15

11 7 1 3 6 13 5

C/102011 Pos. Qty Designation Reference 1 1 Body C/102011.1 2 1 Key T15 C/26363 3 1 Screw D4010T 4 1 Insert TCMT16T3...

1 3 4

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For GOST OTTM coupling machining

7 1 3 11 18 4 14

8 9 10 2 12 17 6 16 5 15 13

Pos. Qty Designation Reference 1 1 Bar C/101086 2 1 Bar C/101088 3 1 Bar C/101092 4 1 Bar C/100750 5 1 Bar C/101008 6 1 Bar C/101010 7 3 Cartridge C/87058 8 1 Cartridge C/101019 9 1 Cartridge C/101089 10 1 Dummy C/104582 11 1 Cartridge C/101029 12 1 Cartridge C/104590 13 3 Cartridge C/87057 14 1 Cartridge C/101017 15 1 Dummy C/102095 16 1 Cartridge C/101025 17 1 Cartridge C/101027 18 1 Cartridge C/104543

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▲ Set of tooling support for casing couplings: API STC / LTC / BTC

C/101186

Pos. Qty Designation Reference 1 1 Body C/101086.1 4 2 2 4 Screw DIN912 M16x90 12.9 3 13 Screw DIN913 M8x16 4 1 Oring ORIC06500 5 1 Key DIN911L-14 C/87848

3 1

C/101088 Pos. Qty Designation Reference 1 1 Body C/101088.1 2 8 Locking screw C/87055.010 6 4 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 5 Screw DIN913 M8x8 6 1 Oring ORIC06500

4 5 2

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▲ Set of tooling support for casing couplings: GOST OTTM

C/101092

Pos. Qty Designation Reference 1 1 Body C/101092.1 6 4 2 8 Locking screw C/87055.010 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 4 Screw DIN913 M8x8 6 1 Oring ORIC06500

4 2

C/100750 Pos. Qty Designation Reference 1 1 Body C/100750.1 2 4 2 4 Screw DIN912 M16x90 12.9 3 13 Screw DIN913 M8x16 4 1 Oring ORIC06500 5 1 Key DIN911L-14 C/87848

3 1

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▲ Set of tooling support for casing couplings: GOST OTTM

C/101008

Pos. Qty Designation Reference 4 6 1 1 Body C/101008.1 2 8 Locking screw C/87055.010 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 5 Screw DIN913 M8x8 6 1 Oring ORIC06500

2 5 4

C/101010 Pos. Qty Designation Reference 1 1 Body C/101010.1 4 6 2 8 Locking screw C/87055.010 3 1 Key DIN911L-14 C/87848 4 4 Screw DIN912 M16x90 12.9 5 4 Screw DIN913 M8x8 6 1 Oring ORIC06500

2 4

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▲ Set of tooling support for casing couplings: GOST OTTM

C/87058

Pos. Qty Designation Reference 1 1 1 Body C/87058.1 2 1 Pin 32.206 3 1 Shim seat 32.056 4 1 Insert SNMM1906...

4 2 3

C/101019 Pos. Qty Designation Reference 1 1 Body C/101019.1 1 4 2 2 Shim seat 32.056 3 2 Pin 32.206 4 2 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 1 Screw DIN912 M8x25 12.9

6 2 3

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▲ Set of tooling support for casing couplings: GOST OTTM

C/101089 6 3 Pos. Qty Designation Reference 1 1 Body C/101089.1 2 1 Shim seat See chaser listing 3 1 Insert See chaser listing 4 1 Screw driver ACZH.6,5x150 (Facom) 5 1 Key T20 C/26364 6 1 Screw D5013T

2 1

C/104582 Pos. Qty Designation Reference 1 1 Body C/104582.1

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▲ Set of tooling support for casing couplings: GOST OTTM

C/101029 8 11 Pos. Qty Designation Reference 1 1 Body C/101029.1 2 1 Stop plate C/101095 Pin (tolerance 3 1 DIN7 Ø4x12 ISA m6) 4 1 Screw DIN7991 M6x12 10.9 5 1 Shim seat On request 4 6 1 Thimble 26.972 7 1 Chip breaker On request 8 1 Clamp C/103061 10 9 1 Key DIN911-4 C/26374 10 1 Clamp C/82921 11 1 Screw DIN7984 M6x10 10.9 12 1 Screw DIN912 M5x10 12.9 Threading insert 13 1 On request 25x15

3 12 2 1 5 6 13 7

C/104590 Pos. Qty Designation Reference 1 1 Body C/104590.1 2 1 Key T15 C/26363 3 1 Screw D4010T 4 1 Insert TCMT16T3...

4 3 1

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▲ Set of tooling support for casing couplings: GOST OTTM

C/87057 Pos. Qty Designation Reference 1 1 1 Body C/87057.1 2 1 Pin 32.206 3 1 Shim seat 32.056 4 1 Insert SNMM1906...

3 2 4

C/101017 Pos. Qty Designation Reference 1 1 Body C/101017.1 2 2 Shim seat 32,56 3 2 Pin 32.206 4 1 4 2 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 1 Screw DIN912 M8x25 12.9

3 2 6

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▲ Set of tooling support for casing couplings: GOST OTTM

C/102095 Pos. Qty Designation Reference 1 1 Body C/102095.1

C/101025 3 6 Pos. Qty Designation Reference 1 1 Body C/101025.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606MO 4 1 Screw driver ACZH.6,5x150 (Facom) 5 1 Key T20 C/26364 6 1 Screw D5013T

1 2

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▲ Set of tooling support for casing couplings: GOST OTTM

C/101027 Pos. Qty Designation Reference 1 1 Body C/101027.1 8 10 2 1 Stop plate C/101031 9 3 1 Shim seat On request 4 1 Key DIN911-4 C/26374 12 5 1 Chip breaker On request 6 1 Thimble 26.972 7 1 Clamp C/82921 8 1 Clamp C/103058 Pin (tolerance ISA 9 1 DIN7 Ø4x12 2 m6) 10 1 Screw DIN7984 M6x10 10.9 11 1 Screw DIN7991 M6x12 10.9 12 1 Screw DIN912 M5x10 12.9 Threading insert 13 1 On request 25x15

11 7 1 3 6 13 5

C/104543 Pos. Qty Designation Reference 1 1 Body C/104543.1 2 1 Key T15 C/26363 3 1 Screw D4010T 4 1 Insert TCMT16T3...

1 3 4

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 159

▲ Set of tooling support for casing couplings: GOST OTTM

C/102112 Pos. Qty Designation Reference 1 1 1 Body C/101112.1 2 1 Grooving module C/87625.1 3 1 Insert GX16-3 4 3 Screw C/31950 5 1 Key T25 C/26365

4 2 3

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Two axis machines for standard productivity

In this chapter we present you machines examples with Emag and Okuma turrets.

NOTE: Other equipment system can be designed on request.

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Turret type vertical: Ø80 attachment, axial tools

Strokes and dimensions

X+

Z+

Reference position / Z axis

Stroke / Z axis Z dimension Spindle power Spindle max. speed X dimension

Turret

extreme X axis position / position position Reference Stroke / X axis Stroke

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling & spare parts to choose the right cutting tools.

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For API NU-EU coupling machining

6 2 1 5

3 4

Pos. Qty Designation Reference 1 2 Basic holder C/100789 2 4 Bar C/99298 3 1 Head C/100033 4 1 Head C/98114 5 1 Head C/100005 6 1 Head C/100020

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 163

▲ Tooling support Ø80 for couplings: API NU-EU

C/100789

12 4 11 9

8 6 1 7

Pos. Qty Designation Reference 1 1 Body C/100789.1 2 1 Key DIN911-2.5 C/26372 3 1 Key DIN911-6 C/26376 4 1 Key C/87540 5 1 Key DIN911L-14 C/87848 6 1 Key C/97370 7 1 Lifting eye-bolt DIN 580 M8 8 2 Screw DIN7984 M4x10 10.9 9 4 Screw DIN912 M16x100 12.9 10 4 Screw DIN913 M12x12 11 4 Washer DIN988 Ø17x24x1.5 12 2 O-Ring O-Ring 80x3.55 70ShA

www.ceratizit.com 164 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Ø80 bar for couplings: API NU-EU

C/99298 2

5 6 7 4 3

Pos. Qty Designation Reference 1 1 Body C/99298.1 2 2 Screw DIN913 M12x12 3 1 Screw DIN7984 M3x5 10.9 4 1 Cam C/95360 5 1 Screw DIN7984 M3x6 10.9 6 1 Parallel Key C/82805 7 2 O-Ring O-Ring 5x1.8 70ShA

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 165

▲ Set of heads for couplings: API NU-EU

Cerapid Ø54 C/100033 attachment

7 10 9 1

Pos. Qty Designation Reference 1 1 Body C/100033.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/82921 7 1 Clamp C/100610 8 1 Key DIN911-4 C/26374 9 2 Screw DIN913 M5x5 10 1 Screw DIN7984 M6x10 10.9 11 1 Screw DIN7991 M6x12 10.9

11 6 5 4 3 2

C/98114

1 6 Pos. Qty Designation Reference 1 1 Body C/98114.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

4 3 6 2

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▲ Set of heads for casing couplings: API NU-EU

C/100005 Pos. Qty Designation Reference 5 1 1 1 Body C/100005.1 2 1 Insert TCMT16T3 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M5x5

2 3 5

C/100020 Pos. Qty Designation Reference 1 6 1 1 Body C/100020.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

2 3 4 6

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For API STC / LTC / BTC coupling machining

1 2 4

Pos. Qty Designation Reference 1 2 Basic holder C/100789 2 2 Bar C/100791 3 1 Head C/100624 4 1 Head C/100182

www.ceratizit.com 168 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Tooling support Ø80 for casing couplings: API STC / LTC / BTC

C/100789

12 4 11 9

8 6 1 7

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 169

▲ Ø80 bar for casing couplings: API STC / LTC / BTC

C/100791

5 3 4 2

Pos. Qty Designation Reference 1 1 Body C/100791.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 2 Screw DIN913 M12x12

www.ceratizit.com 170 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of heads for casing couplings: API STC / LTC / BTC

Cerapid Ø63 C/100624 attachment 1 12

Pos. Qty Designation Reference 1 1 Body C/100624.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 2 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 10 1 Key DIN911-4 C/26374 11 1 Clamp C/82921 12 1 Screw DIN7984 M6x12 10.9 7 6 13 11 8 3 2 4 5 14 13 1 Screw DIN7991 M6x12 10.9 14 3 Screw DIN913 M6x5

C/100182 Pos. Qty Designation Reference 1 1 Body C/100182.1 2 1 Shim seat C/32056 8 3 1 Pin 32.206 4 1 Shim seat C/32053 5 1 Pin 32.204 6 1 Key DIN911-2.5 C/26372 7 1 Key DIN911-4 C/26374 8 3 Screw DIN913 M6x5 9 1 Insert SNMM1204... 10 1 Insert SNMM1906...

4 5 9 1 2 3 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 171

For GOST OTTM coupling machining

1 2 4

Pos. Qty Designation Reference 1 2 Basic holder C/100789 2 2 Bar C/100791 3 1 Head C/100660 4 1 Head C/100182

www.ceratizit.com 172 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Tooling support Ø80 for casing couplings: GOST OTTM

C/100789

12 4 11 9

8 6 1 7

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 173

▲ Ø80 bar for casing couplings: GOST OTTM

C/100791

5 3 4 2

Pos. Qty Designation Reference 1 1 Body C/100791.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 2 Screw DIN913 M12x12

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▲ Set of heads for casing couplings: GOST OTTM

Cerapid Ø63 C/100660 attachment

1 12

Pos. Qty Designation Reference 1 1 Body C/100660.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 2 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 10 1 Key DIN911-4 C/26374 11 1 Clamp C/82921 12 1 Screw DIN7984 M6x12 10.9 13 1 Screw DIN7991 M6x12 10.9 7 6 13 11 8 3 2 4 5 14 14 3 Screw DIN913 M6x5

4 5 9 1 2 3 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 175

▲ Set of heads for casing couplings: GOST OTTM

C/101659 Pos. Qty Designation Reference 1 1 Body C/101659.1 2 1 Key T25 C/26365 3 3 Screw C/31950 4 1 Grooving module C/87625.1 5 1 Screw DIN9 | 3 N6x5 6 1 Insert 4 GX16 - 3...

1 3 4 6 5

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Turret horizontal axis, VDI 60, radial tools

Strokes and dimensions

Z+

Reference Stroke / X axis position / X+ X axis Spindle power

Spindle max. speed

Chuck extreme Stroke / Z axis Stroke position Reference position / Z axis position Reference

X dimension Z dimension

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling & spare parts to choose the right cutting tools.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 177

For API NU-EU coupling machining

Pos. Qty Designation Reference 1 1 Bar C/101191 2 1 Head C/100033 3 1 Head C/98114 4 1 Head C/100005 5 1 Head C/100020

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▲ VDI 60 bar for couplings: API NU-EU

C/101191

4 7 1

6 8 9 2 10

Pos. Qty Designation Reference 1 1 Body C/101191.1 2 1 CERAPID pin C/101442 3 1 Key DIN911-6 C/26376 4 1 Screw DIN7984 M3x6 10.9 5 1 Key DIN911-3 C/26373 6 1 Parallel Key C/82805 7 1 Screw DIN913 M8x8 8 1 Screw (fine thread) DIN914 M6x0,75-8 9 1 O-Ring O-ring 16x1.8 70ShA 10 2 O-Ring O-Ring 5x1.8 70ShA

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 179

▲ Set of heads for couplings: API NU-EU

Cerapid Ø54 C/100033 attachment

7 10 9 1

11 6 5 4 3 2

C/98114 Pos. Qty Designation Reference 1 1 Body C/98114.1 1 6 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

4 3 6 2

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▲ Set of heads for casing couplings: API NU-EU

C/100005 Pos. Qty Designation Reference 5 1 1 1 Body C/100005.1 2 1 Insert TCMT16T3 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M5x5

2 3 5

C/100020 1 6 Pos. Qty Designation Reference 1 1 Body C/100020.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

2 3 4 6

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 181

For API STC / LTC / BTC coupling machining

Pos. Qty Designation Reference 1 1 Bar C/101192 2 1 Head C/99225 2 3 1 Head C/97868 4 1 Head C/100609 5 1 Head C/99227

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▲ VDI 60 bar for couplings: API STC / LTC / BTC

C/101192

1 6

5 3 4 2

Pos. Qty Designation Reference 1 1 Body C/101192.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 1 Screw DIN913 M8x8

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 183

▲ Set of heads for casing couplings: API STC / LTC / BTC

Cerapid Ø63 C/99225 attachment

1 6

Pos. Qty Designation Reference 1 1 Body C/99225.1 4 2 1 Shim seat 32.056 3 3 1 Pin 32.206 4 1 Insert SNMM1906... 2 5 1 Key DIN911-4 C/26374 6 2 Screw DIN913 M6x5

C/97868 Pos. Qty Designation Reference 1 6 1 1 Body C/97868.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 2 Screw DIN913 M6x5

2 3 4

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▲ Set of heads for casing couplings: API STC / LTC / BTC

C/100609 Pos. Qty Designation Reference 1 6 1 1 Body C/100609.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Clamp C/100603 7 1 Key DIN911-4 C/26374 8 1 Clamp C/82921 9 1 Screw DIN7984 M6x10 10.9 11 10 1 Screw DIN7991 M6x12 10.9 11 2 Screw DIN913 M6x5

8 11

6 5 2 3 4

C/99227 Pos. Qty Designation Reference 1 5 1 1 Body C/99227.1 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M6x5 6 2 Screw DIN913 M6x5

2 3

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For GOST OTTM coupling machining

Pos. Qty Designation Reference 1 1 Bar C/101192 2 1 Head C/99225 3 1 Head C/97868 2 4 1 Head C/100609 5 1 Head C/98892

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▲ VDI 60 bar for couplings: GOST OTTM

C/101192

1 6

5 3 4 2

Pos. Qty Designation Reference 1 1 Body C/101192.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 1 Screw DIN913 M8x8

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 187

▲ Set of heads for casing couplings: GOST OTTM

Cerapid Ø63 C/99225 attachment

1 6

Pos. Qty Designation Reference 1 1 Body C/99225.1 4 2 1 Shim seat 32.056 3 3 1 Pin 32.206 4 1 Insert SNMM1906... 2 5 1 Key DIN911-4 C/26374 6 2 Screw DIN913 M6x5

C/97868 Pos. Qty Designation Reference 1 6 1 1 Body C/97868.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 2 Screw DIN913 M6x5

2 3 4

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▲ Set of heads for casing couplings: GOST OTTM

8 11

6 5 2 3 4

C/98892 Pos. Qty Designation Reference 1 1 Body C/98892.1 1 5 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M6x5

2 3

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▲ Set of heads for casing couplings: GOST OTTM

C/101659 Pos. Qty Designation Reference 1 1 Body C/101659.1 2 1 Key T25 C/26365 3 3 Screw C/31950 4 1 Grooving module C/87625.1 5 1 Screw DIN 913 M6x5 6 1 Insert GX16 - 3...

1 3 4 6 5

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Turret horizontal axis, capto C8 attachment, axial tools

Strokes and dimensions

Z+ Reference position / Z axis X+ Stroke / Z axis X dimension

Spindle Spindle

power max. speed X axis Reference position / position Reference

Z dimension Stroke / X axis Stroke

Turret extreme position

NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling & spare parts to choose the right cutting tools.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 191

For API NU-EU coupling machining

5 3 4 1

Pos. Qty Designation Reference 1 4 Bar C/101433 2 1 Head C/100033 3 1 Head C/98114 4 1 Head C/100005 5 1 Head C/1000020

www.ceratizit.com 192 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Capto C8 bar for couplings: API NU-EU

C/101433

8 1

7 6 9 2 10

Pos. Qty Designation Reference 1 1 Body C/101433.1 2 1 CERAPID pin C/101442 3 1 Key DIN911-6 C/26376 4 1 Screw (fine thread) DIN914 M6x0,75-12 5 1 Key DIN911-3 C/26373 6 1 Parallel Key C/82805 7 1 Screw DIN7984 M3x6 10.9 8 1 Screw DIN913 M8x8 9 1 O-Ring O-ring 16x1.8 70ShA 10 2 O-Ring O-Ring 5x1.8 70ShA

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 193

▲ Set of heads for couplings: API NU-EU

Cerapid Ø54 C/100033 attachment 7 10 9 1

11 6 5 4 3 2

C/98114

1 6 Pos. Qty Designation Reference 1 1 Body C/98114.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

4 3 6 2

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▲ Set of heads for casing couplings: API NU-EU

C/100005 Pos. Qty Designation Reference 5 1 1 1 Body C/100005.1 2 1 Insert TCMT16T3 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M5x5

2 3 5

C/100020 Pos. Qty Designation Reference 1 6 1 1 Body C/100020.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

2 3 4 6

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 195

For API STC / LTC / BTC coupling machining

3 1

Pos. Qty Designation Reference 1 2 Bar C/101331 2 1 Head C/100624 3 1 Head C/100182

www.ceratizit.com 196 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Capto C8 bar for casing couplings: API STC / LTC / BTC

C/101331

5 3 4 6 2

Pos. Qty Designation Reference 1 1 Body C/101331.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 1 Screw DIN913 M8x8

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 197

▲ Set of heads for casing couplings: API STC / LTC / BTC

Cerapid Ø63 C/100624 attachment 1 12

4 5 9 1 2 3 10

www.ceratizit.com 198 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

For GOST OTTM coupling machining

3 1

Pos. Qty Designation Reference 1 2 Bar C/101331 2 1 Head C/100660 3 1 Head C/100182

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 199

▲ Capto C8 bar for casing couplings: GOST OTTM

C/101331

5 3 4 6 2

Pos. Qty Designation Reference 1 1 Body C/101331.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 1 Screw DIN913 M8x8

www.ceratizit.com 200 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of heads for casing couplings: GOST OTTM

C/100660 Cerapid Ø63 attachment

1 12

Pos. Qty Designation Reference 1 1 Body C/100660.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 2 On request 14 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 10 1 Key DIN911-4 C/26374 11 1 Clamp C/82921 12 1 Screw DIN7984 M6x12 10.9 13 1 Screw DIN7991 M6x12 10.9 7 6 13 11 8 3 2 4 5 14 3 Screw DIN913 M6x5

C/100182 Pos. Qty Designation Reference 1 1 Body C/100182.1 2 1 Shim seat C/32056 3 1 Pin 32.206 8 4 1 Shim seat C/32053 5 1 Pin 32.204 6 1 Key DIN911-2.5 C/26372 7 1 Key DIN911-4 C/26374 8 3 Screw DIN913 M6x5 9 1 Insert SNMM1204... 10 1 Insert SNMM1906...

4 5 9 1 2 3 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 201

▲ Set of heads for casing couplings: GOST OTTM

C/101659 Pos. Qty Designation Reference 1 1 Body C/101659.1 2 1 Key T25 C/26365 3 3 Screw C/31950 4 1 Grooving module C/87625.1 5 1 Screw DIN 913 M6x5 6 1 Insert GX16 - 3...

1 3 4 6 5

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Additional tooling systems

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 203

Basic holders for bars

Layout

206 C/100789 249

Cylindrical ∅80 attachment

170 C/102024

170 Cylindrical ∅80 attachment

137,2

C/100438

189 Cylindrical ∅80 attachment

C/100545 60°

155 Cylindrical ∅60 attachment

132

C/104090 161

Capto C8 attachment

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Basic holders for bars

C/100789

Pos. Qty Designation Reference 1 1 Body C/100789.1 12 4 11 9 2 1 Key DIN911-2.5 C/26372 3 1 Key DIN911-6 C/26376 4 1 Key C/87540 5 1 Key DIN911L-14 C/87848 6 1 Key C/97370 7 1 Lifting eye-bolt DIN 580 M8 8 2 Screw DIN7984 M4x10 10.9 14 9 4 Screw DIN912 M16x100 12.9 10 4 Screw DIN913 M12x12 11 4 Washer DIN988 Ø17x24x1.5 12 2 O-Ring O-Ring 80x3.55 70ShA

8 6 1 7

C/102024 Pos. Qty Designation Reference 4 9 8 1 1 Body C/102024.1 2 1 Key DIN911L-14 C/87848 3 1 Key C/97370 4 1 Key C/87540 5 2 O-Ring O-Ring 80x3.55 70ShA 6 2 Screw DIN7984 M4x10 10.9 7 6 Screw DIN912 M16x110 12.9 8 4 Screw DIN912 M16x60 12.9 9 6 Washer DIN988 Ø17x24x1.5

6 3 5 1 7

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 205

Basic holders for bars

C/100438

Pos. Qty Designation Reference 11 6 1 1 Body C/100438.1 3 14 1 9 15 12 2 1 Key C/100765 3 1 Key C/100766 4 1 Key DIN911-4 C/26374 5 1 Key DIN911-8 C/26378 CLAVETTE 6 1 C/37539 ZOLLER 40 7 1 Key DIN911L-14 C/87848 8 1 Lifting eye-bolt DIN 580 M8 9 2 Plug DIN 906 G3/8 13 10 2 Screw DIN7984 M4x10 10.9 11 4 Screw DIN7991 M6x16 10.9 12 4 Screw DIN912 M16x40 12.9 13 2 Screw DIN913 M10x10 14 4 Screw DIN913 M8x8 15 4 Washer DIN988 Ø17x24x1.5 16 2 O-Ring O-Ring 80x3.55 70ShA

16 10 6 2 8

C/100545 Pos. Qty Designation Reference 1 1 Body C/100545.1 7 1 9 5 2 1 Parallel key C/100587 3 1 Parallel key C/100588 4 1 Key DIN911L-14 C/87848 5 1 Screw DIN7984 M20x80 10.9 6 2 Screw DIN7984 M4x12 10.9 7 2 Screw DIN912 M16x100 12.9 8 2 Screw DIN912 M16x30 12.9 9 2 Screw DIN912 M16x80 12.9 10 1 O-Ring O-Ring 10.77x2.62 11 2 O-Ring O-Ring 60x3.55 70ShA

8 3 6 11 10 6 2 8

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Basic holders for bars

C/104090

Pos. Qty Designation Reference 1 1 Body C/104090.1 3 1 4 CAPTO C8 spare 2 1 C/104118 parts set 3 1 Lifting eye-bolt DIN 580 M12 4 6 Screw DIN912 M12x120 12.9

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 207

Bars Ø80 with cartridges

Layout

215 C/102012 80

C/102094

C/102013

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Bars Ø80 with cartridges

C/102012 Pos. Qty Designation Reference 4 1 1 Body C/102012.1 1 2 1 Key DIN911-4 C/26374 3 1 Screw DIN913 M10x10 4 2 Screw DIN913 M12x12 5 13 Screw DIN913 M8x16

3 5

C/102094 Pos. Qty Designation Reference 4 1 1 Body C/102094.1 2 1 Key DIN911-4 C/26374 5 3 8 Locking screw C/87055.010 4 1 Screw DIN913 M12x12 5 3 Screw DIN913 M8x8

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 209

Cartridges for bars Ø80

C/102013 Pos. Qty Designation Reference 5 1 4 1 1 Body C/102013.1 2 1 Key DIN911-4 C/26374 3 8 Locking screw C/87055.010 4 1 Screw DIN913 M12x12 5 3 Screw DIN913 M8x8

www.ceratizit.com 210 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cartridges for bars Ø80

Layout

C/101017 C/101026

C/101017 C/101026 C/102112

C/101107 C/102011 C/104543

C/101027 C/101028 C/102095

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 211

▲ Cartridges for bars Ø80

C/101017

Pos. Qty Designation Reference 4 1 1 1 Body C/101017.1 2 2 Shim seat 32.56 3 2 Pin 32.206 4 2 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 1 Screw DIN912 M8x25 12.9

3 2 6 C/102112

C/101026 Pos. Qty Designation Reference 1 1 Body C/101017.1 2 2 Shim seat See chaser listing 4 1 3 2 Pin 32.206 4 2 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 1 Screw DIN912 M8x25 12.9

3 2 6

www.ceratizit.com 212 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cartridges for bars Ø80

C/87057 1 Pos. Qty Designation Reference 1 1 Body C/87057.1 2 1 Pin 32.206 3 1 Shim seat 32.056 4 1 Insert SNMM1906...

3 2 4

C/101025 3 6 Pos. Qty Designation Reference 1 1 Body C/101025.1 2 1 Shim seat C/88584 3 1 Insert RCMT1606MO 4 1 Screw driver ACZH.6,5x150 (Facom) 5 1 Key T20 C/26364 6 1 Screw D5013T

1 2

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 213

▲ Cartridges for bars Ø80

C/101107

4 1 Pos. Qty Designation Reference 1 1 Body C/101107.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Key DIN911-2.5 C/26372

2 3

C/102011 Pos. Qty Designation Reference 1 1 Body C/102011.1 2 1 Key T15 C/26363 3 1 Screw D4010T 4 1 Insert TCMT16T3...

1 3 4

www.ceratizit.com 214 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cartridges for bars Ø80

C/104543

Pos. Qty Designation Reference 1 1 Body C/104543.1 2 1 Key T15 C/26363 3 1 Screw D4010T 4 1 Insert TCMT16T3...

1 3 4

C/101027 Pos. Qty Designation Reference 8 10 1 1 Body C/101027.1 9 2 1 Stop plate C/101031 3 1 Shim seat On request 12 4 1 Key DIN911-4 C/26374 5 1 Chip breaker On request 6 1 Thimble 26.972 7 1 Clamp C/82921 8 1 Clamp C/103058 2 Pin (tolerance 9 1 DIN7 Ø4x12 ISA m6) 10 1 Screw DIN7984 M6x10 10.9 11 1 Screw DIN7991 M6x12 10.9 12 1 Screw DIN912 M5x10 12.9 Threading insert 13 1 On request 25x15

11 7 1 3 6 13 5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 215

▲ Cartridges for bars Ø80

C/101028 2 7 4 10 Pos. Qty Designation Reference 1 1 Body C/101027.1 2 1 Clamp C/103058 Threading insert 3 1 On request 15x15mm Pin 4 1 DIN7 ∅ 4x12 (tolerance ISA m6) 5 1 Thimble 26.972 7 1 Stop plate C/101032 8 1 Screw DIN7984 M6x10 10.9 9 2 Clamp C/82921 10 2 Screw DIN7991 M6x12 10.9 11 4 Screw DIN912 M5x10 12.9 12 4 Chip breaker On request 13 2 Shim seat On request

9 8 3 5 11 12 6 1

C/102095 Pos. Qty Designation Reference 1 1 Body C/102095.1

www.ceratizit.com 216 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of tooling support for casing couplings: GOST OTTM

C/102112 Pos. Qty Designation Reference 1 1 1 Body C/102112.1 2 1 Grooving module C/87625.1 3 1 Insert GX16-3 4 3 Screw C/31950 5 1 Key T25 C/26365

4 2 3

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 217

Bars capto C8 for cerapid head

Layout

145

C/101432

Cerapid Ø40 40

C/101433

Cerapid Ø54 54

C/101331

Cerapid Ø63 63

www.ceratizit.com 218 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Bars capto C8 for cerapid head

C/101432

1 Pos. Qty Designation Reference 1 1 Body C/101432.1 2 1 CERAPID pin C/101101 3 1 Key DIN911-6 C/26376 4 1 Screw (fine thread) DIN914 M6x0,75-8 4 5 1 Key DIN911-3 C/26373 6 1 Parallel Key C/82805 7 1 Screw DIN7984 M3x5 10.9 8 1 Screw DIN913 M8x8 9 2 O-Ring O-Ring 5x1

7 6 9 2 8

C/101433 Pos. Qty Designation Reference 1 1 Body C/101433.1 2 1 CERAPID pin C/101442 8 1 3 1 Key DIN911-6 C/26376 4 4 1 Screw (fine thread) DIN914 M6x0,75-12 5 1 Key DIN911-3 C/26373 6 1 Parallel Key C/82805 7 1 Screw DIN7984 M3x6 10.9 8 1 Screw DIN913 M8x8 9 1 O-Ring O-ring 16x1.8 70ShA 10 2 O-Ring O-Ring 5x1.8 70ShA

7 6 9 2 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 219

Bars capto C8 for cerapid head

C/101331

Pos. Qty Designation Reference 1 1 Body C/101331.1 1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 1 Screw DIN913 M8x8

5 3 4 6 2

www.ceratizit.com 220 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø40

Cerapid Ø40 Layout attachment

C/100025 C/100000 54 54

35°

C/100024 C/100027

75° 15.75

C/100028 C/99998

95° 8.5°

17.5°

C/100026 C/98116 25°

20°

C/98119

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 221

Cerapid head Ø40

C/100025 7 1 Pos. Qty Designation Reference 1 1 Body C/100025.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 1 Screw DIN913 M4x4 7 1 Screw DIN913 M5x5

6 2 3 4

C/100024 Pos. Qty Designation Reference 1 1 Body C/100024.1 1 7 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 1 Screw DIN913 M4x4 7 1 Screw DIN913 M5x5

2 3 6 4

www.ceratizit.com 222 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø40

C/100028 1 7 Pos. Qty Designation Reference 1 1 Body C/100028.1 2 1 Shim seat 32.073 3 1 Pin 32.204 4 1 Insert CNMM1204... 5 1 Key DIN911-2.5 C/26372 6 1 Screw DIN913 M4x4 7 1 Screw DIN913 M5x5

2 3 4 6

C/100026 Pos. Qty Designation Reference 5 1 1 1 Body C/100026.1 2 1 Shim seat C/97099 3 1 Insert DNMM1104... 4 1 Pin 32.212 5 1 Screw DIN913 M5x5 6 1 Screw DIN913 M4x4 7 1 Key DIN911-2 C/26371

3 2 4 6

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 223

Cerapid head Ø40

C/98119 6 1 Pos. Qty Designation Reference 1 1 Body C/98119.1 2 1 Insert DCMT1504... 3 1 Screw D5013T 4 1 Key T20 C/26364 5 1 Screw DIN913 M4x4 6 1 Screw DIN913 M5x5

2 3 5

C/100000 Pos. Qty Designation Reference 1 6 1 1 Body C/100000.1 2 1 Insert C/89398 3 1 Screw D5013T 4 1 Key T20 C/26364 5 1 Screw DIN913 M4x4 6 1 Screw DIN913 M5x5

2 3 5

www.ceratizit.com 224 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø40

C/100027 6 1 Pos. Qty Designation Reference 1 1 Body C/100027.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/100610 7 1 Clamp C/82921 8 1 Key DIN911-4 C/26374 9 1 Key DIN911-5 C/26375 10 1 Screw DIN7984 M6x10 10.9 11 1 Screw DIN7991 M6x12 10.9 12 2 Screw DIN913 M5x5

2 3 4

C/99998 Pos. Qty Designation Reference 6 1 1 1 Body C/99998.1 2 1 Insert TCMT16T3.. 3 1 Screw D4010T 4 1 Key T15 C/26363 5 1 Screw DIN913 M4x4 6 1 Screw DIN913 M5x5

3 2 5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 225

Cerapid head Ø40

C/98116 6 1 Pos. Qty Designation Reference 1 1 Body C/98116.1 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key T15 C/26363 5 1 Screw DIN913 M4x4 6 1 Screw DIN913 M5x5

3 2 5

www.ceratizit.com 226 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø54

Cerapid Ø54 attachment Layout

60 60 C/98114 C/100001

35° 54

C/100020 C/100033

75°

15.75

C/101443 C/100004

95° 8.5°

17.5° C/100002 C/100005

25°

15.875 C/100003 17.5° C/102809

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 227

Cerapid head Ø54

C/98114

1 Pos. Qty Designation Reference 1 1 Body C/98114.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

4 3 6 2

C/100020 1 Pos. Qty Designation Reference 1 1 Body C/100020.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

2 3 4 6

www.ceratizit.com 228 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø54

C/101443 1 Pos. Qty Designation Reference 1 1 Body C/101443.1 2 1 Shim seat 32.075 3 1 Pin 32.205 4 1 Insert CNMM1606... 5 2 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

4 3 2 6

C/100002 Pos. Qty Designation Reference 1 1 1 Body C/100002.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Key DIN911-2.5 C/26372 6 2 Screw DIN913 M5x5

3 2 4 6

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 229

Cerapid head Ø54

7 C/100003

Pos. Qty Designation Reference 1 1 1 Body C/100003.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw D5013T 6 1 Key T20 C/26364 7 2 Screw DIN913 M5x5

3 7 4 5

C/100001 Pos. Qty Designation Reference 1 1 1 Body C/100001.1 2 1 Shim seat C/89399 3 1 Thimble 28.921 4 1 Insert C/89398 5 1 Screw D5013T 6 1 Key T20 C/26364 7 2 Screw DIN913 M5x5

4 2 3 7

www.ceratizit.com 230 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø54

C/100033 7 10 9 1 Pos. Qty Designation Reference 1 1 Body C/100033.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/82921 7 1 Clamp C/100610 8 1 Key DIN911-4 C/26374 9 2 Screw DIN913 M5x5 10 1 Screw DIN7984 M6x10 10.9 11 1 Screw DIN7991 M6x12 10.9

11 6 5 4 3 2

C/100004 1 Pos. Qty Designation Reference 1 1 Body C/100004.1 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M6x5

3 2 5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 231

Cerapid head Ø54

C/100005 1 Pos. Qty Designation Reference 1 1 Body C/100005.1 2 1 Insert TCMT16T3 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M5x5

2 3 5

C/102809 Pos. Qty Designation Reference 11 1 9 6 1 1 Body C/102809.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/100610 7 1 Key DIN911-2 C/26371 8 1 Key DIN911-4 C/26374 9 1 Screw DIN7984 M6x16 10.9 10 2 Screw DIN913 M4x4 11 3 Screw DIN913 M6x5

5 4 3 2 10

www.ceratizit.com 232 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø63 simple insert

Layout 65 65

C/99225 C/100608 15° 63 63

15.75

C/97868 C/100609

75°

15.75 15.5 C/98891 C/100658

95°

C/97857 C/100585

7.5°

C/101659 C/97865

7.5°

C/99227 25°

C/98892

8.5°

C/101553

20°

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 233

▲ Cerapid head Ø63

C/99225

Pos. Qty Designation Reference 1 1 1 Body C/99225.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 2 Screw DIN913 M6x5

4 6 3 4

C/97868 Pos. Qty Designation Reference 1 1 Body C/97868.1 1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 6 2 Screw DIN913 M6x5

4 3 2 6

www.ceratizit.com 234 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cerapid head Ø63

C/98891 1 Pos. Qty Designation Reference 1 1 Body C/98891.1 2 1 Shim seat 32.075 3 1 Pin 32.205 4 1 Insert CNMM1906... 5 1 Key DIN911-3 C/26373 6 2 Screw DIN913 M6x5

4 3 1 6

C/97857 Pos. Qty Designation Reference 1 1 Body C/97857.1 1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMG1506... 5 1 Key DIN911-2.5 C/26372 6 2 Screw DIN913 M6x5

3 2 6 4

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 235

▲ Cerapid head Ø63

C/97865

1 7 Pos. Qty Designation Reference 1 1 Body C/97865.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Key T20 C/26364 6 1 Screw D5016T 7 2 Screw DIN913 M6x5

3 4 6

C/99227 Pos. Qty Designation Reference 1 5 1 1 Body C/99227.1 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M6x5

2 3

www.ceratizit.com 236 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cerapid head Ø63

C/98892 1 5 Pos. Qty Designation Reference 1 1 Body C/98892.1 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M6x5

2 3

C/101553 Pos. Qty Designation Reference 1 5 1 1 Body C/101553.1 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key T15 C/26363 5 2 Screw DIN913 M6x5

2 3

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 237

▲ Cerapid head Ø63

C/100608

6 9 1 Pos. Qty Designation Reference 1 1 Body C/100608.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/100610 7 1 Key DIN911-4 C/26374 8 1 Clamp C/82921 11 9 1 Screw DIN7984 M6x10 10.9 10 1 Screw DIN7991 M6x12 10.9 11 2 Screw DIN913 M6x5

10 8 5 4 3 2

C/100609 Pos. Qty Designation Reference 6 9 1 1 1 Body C/100609.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Clamp C/100603 7 1 Key DIN911-4 C/26374 8 1 Clamp C/82921 9 1 Screw DIN7984 M6x10 10.9 10 1 Screw DIN7991 M6x12 10.9 11 11 2 Screw DIN913 M6x5

10 8 5 4 3 2

www.ceratizit.com 238 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cerapid head Ø63

C/100658 11 1 9 6 Pos. Qty Designation Reference 1 1 Body C/100658.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/100610 7 1 Key DIN911-2 C/26371 8 1 Key DIN911-4 C/26374 9 1 Screw DIN7984 M6x16 10.9 10 1 Screw DIN913 M4x4 11 3 Screw DIN913 M6x5

5 4 3 2 10

C/100585 Pos. Qty Designation Reference 11 1 9 6 1 1 Body C/100585.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Clamp C/100603 7 1 Key DIN911-2 C/26371 8 1 Key DIN911-4 C/26374 9 1 Screw DIN7984 M6x16 10.9 10 1 Screw DIN913 M4x4 11 3 Screw DIN913 M6x5

5 4 3 2 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 239

▲ Set of heads for casing couplings: GOST OTTM

C/101659

Pos. Qty Designation Reference 1 1 Body C/101659.1 2 1 Key T25 C/26365 3 3 Screw C/31950 4 1 Grooving module C/87625.1 5 1 Screw DIN 913 M6x5 6 1 Insert GX16 - 3...

1 3 4 6 5

www.ceratizit.com 240 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Cerapid head Ø63 double insert

Layout 65 65

35° C/100623 25° C/100182 63 63 75°

15.875

25° C/100624 C/100184 17°

17.5° 25

C/100659 8°

15.875

C/100660 8°

15.875 C/100661

25°

C/100662 25°

15.875

C/100663 6°

C/100664 8°

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 241

▲ Cerapid head Ø63

C/100623 6 12 1 Pos. Qty Designation Reference 1 1 Body C/100623.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/100610 7 1 Clamp C/82921 14 8 1 Insert TCMT16T3... 9 1 Screw D4010T 10 1 Key T15 C/26363 11 1 Key DIN911-4 C/26374 12 1 Screw DIN7984 M6x10 10.9 13 1 Screw DIN7991 M6x12 10.9 14 3 Screw DIN913 M6x5

8 9 13 7 5 4 3 2

C/100624 Pos. Qty Designation Reference 1 1 Body C/100624.1 8 12 1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 14 10 1 Key DIN911-4 C/26374 11 1 Clamp C/82921 12 1 Screw DIN7984 M6x12 10.9 13 1 Screw DIN7991 M6x12 10.9 14 3 Screw DIN913 M6x5

6 7 13 11 5 4 3 2

www.ceratizit.com 242 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cerapid head Ø63

C/100659

6 12 1 Pos. Qty Designation Reference 1 1 Body C/100659.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Clamp C/100610 7 1 Clamp C/82921 8 1 Insert TCMT16T3... 9 1 Screw D4010T 10 1 Key T15 C/26363 11 1 Key DIN911-4 C/26374 12 1 Screw DIN7984 M6x10 10.9 13 1 Screw DIN7991 M6x12 10.9 14 3 Screw DIN913 M6x5

8 9 14 13 7 5 4 3 2

C/100660 Pos. Qty Designation Reference 1 1 Body C/100660.1 8 12 1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 10 1 Key DIN911-4 C/26374 11 1 Clamp C/82921 12 1 Screw DIN7984 M6x12 10.9 13 1 Screw DIN7991 M6x12 10.9 14 3 Screw DIN913 M6x5

6 7 12 13 11 5 4 3 2

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 243

▲ Cerapid head Ø63

C/100661 1 7 2 Pos. Qty Designation Reference 1 1 Body C/100661.1 2 1 Clamp C/100610 3 1 Thimble 26.972 4 1 Key DIN911-2 C/26371 5 1 Key DIN911-4 C/26374 6 1 Screw D4010T 7 1 Screw DIN7984 M6x16 10.9 8 1 Screw DIN913 M4x4 9 4 Screw DIN913 M6x5 10 1 Chip breaker On request 11 1 Shim seat On request Threading insert 12 1 On request 15x15 13 1 Insert TCMT16T3...

10 12 3 11 8 9 6 13

C/100662 Pos. Qty Designation Reference 1 12 8 1 1 Body C/100662.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100603 9 1 Key T15 C/26363 10 1 Key DIN911-2 C/26371 11 1 Key DIN911-4 C/26374 12 1 Screw DIN7984 M6x16 10.9 13 1 Screw DIN913 M4x4 14 4 Screw DIN913 M6x5

5 4 3 2 13 14 7 6

www.ceratizit.com 244 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cerapid head Ø63

C/100663 1 10 6 Pos. Qty Designation Reference 1 1 Body C/100663.1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Insert TCMT16T3... 7 1 Screw D4010T 8 1 Clamp C/100610 9 1 Key T15 C/26363 10 1 Key DIN911-2 C/26371 11 1 Key DIN911-4 C/26374 12 1 Screw DIN7984 M6x16 10.9 13 1 Screw DIN913 M4x4 14 4 Screw DIN913 M6x5

5 4 3 2 13 14 7 6

C/100664 Pos. Qty Designation Reference 1 1 Body C/100664.1 2 1 Shim seat On request 1 10 6 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Clamp C/100603 7 1 Key DIN911-2 C/26371 8 1 Key DIN911-4 C/26374 9 1 Screw D4010T 10 1 Screw DIN7984 M6x16 10.9 11 1 Screw DIN913 M4x4 12 4 Screw DIN913 M6x5 13 1 Insert TCMT16T3...

5 4 3 2 11 12 9 13

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 245

▲ Cerapid head Ø63

C/100182 1 10 Pos. Qty Designation Reference 1 1 Body C/100182.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Shim seat 32.053 6 1 Pin 32.204 7 1 Insert SNMM1204... 8 3 Screw DIN913 M6x5 9 1 Key DIN911-2.5 C/26372 10 1 Key DIN911-4 C/26374

7 6 5 2 3 4

C/100184 Pos. Qty Designation Reference 1 10 1 1 Body C/100184.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Shim seat 32.082 6 1 Pin 32.214 7 1 Key T20 C/26364 8 1 Key DIN911-2.5 C/26372 9 1 Screw D5016T 10 3 Screw DIN913 M6x5 11 1 Insert DNMG1506...

11 6 5 2 3 4 9

www.ceratizit.com 246 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Bars VDI 50 for cerapid head

Layout

145

C/102680

Cerapid Ø40 40

C/102684

Cerapid Ø54 54

C/97853

Cerapid Ø63 63

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 247

Bars VDI 50 for cerapid head

C/102680 1 Pos. Qty Designation Reference 1 1 Body C/102680.1 2 1 CERAPID pin C/101101 3 1 Key DIN911-6 C/26376 4 1 Screw (fine thread) DIN914 M6x0,75-8 4 5 1 Key DIN911-3 C/26373 6 1 Parallel key C/82805 7 1 Screw DIN7984 M3x5 10.9 8 1 Screw DIN913 M8x8 9 2 O-Ring O-Ring 5x1

7 6 9 2 8

C/102684 Pos. Qty Designation Reference 7 4 8 1 1 1 Body C/102684.1 2 1 CERAPID pin C/101442 3 1 Key DIN911-6 C/26376 4 1 Screw (fine thread) DIN914 M6x0,75-12 5 1 Key DIN911-3 C/26373 6 1 Parallel key C/82805 7 1 Screw DIN7984 M3x6 10.9 8 1 Screw DIN913 M8x8 9 1 O-Ring O-ring 16x1.8 70ShA 10 2 O-Ring O-Ring 5x1.8 70ShA

6 8 10 9 2

www.ceratizit.com 248 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Bars VDI 50 for cerapid head

C/97853 1 Pos. Qty Designation Reference 1 1 Body C/97853.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 2 Screw DIN913 M10x10

5 3 4 6 2

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 249

Bars VDI 60 for cerapid head

Layout

135

C/101190

Cerapid Ø40 40

C/101191

Cerapid Ø54 54 54

132

C/101192

Cerapid Ø63 63 63

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Bars VDI 60 for cerapid head

C/101190 4 1 Pos. Qty Designation Reference 1 1 Body C/101190.1 2 1 CERAPID pin C/101101 3 1 Key DIN911-6 C/26376 4 1 Screw (fine thread) DIN914 M6x0,75-8 5 1 Key DIN911-3 C/26373 6 1 Parallel Key C/82805 7 1 Screw DIN7984 M3x5 10.9 8 1 Screw DIN913 M8x8 9 2 O-Ring O-Ring 5x1

7 6 9 2 8

C/101191 Pos. Qty Designation Reference 1 1 Body C/101191.1 2 1 CERAPID pin C/101442 4 7 1 3 1 Key DIN911-6 C/26376 4 1 Screw DIN7984 M3x6 10.9 5 1 Key DIN911-3 C/26373 6 1 Parallel Key C/82805 7 1 Screw DIN913 M8x8 8 1 Screw (fine thread) DIN914 M6x0,75-8 9 1 O-Ring O-ring 16x1.8 70ShA 10 2 O-Ring O-Ring 5x1.8 70ShA

6 8 9 2 10

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Bars VDI 60 for cerapid head

C/101192 6 1 Pos. Qty Designation Reference 1 1 Body C/101192.1 2 1 Cam C/94458 3 1 Parallel Key C/82806-1 4 2 O-Ring O-Ring 7.5x2.5 90ShA 5 1 Screw DIN912 M3x8 12.9 6 1 Screw DIN913 M8x8

5 3 4 2

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Standard threading tools

Layout

300 C/99989 ∅30

350 C/100010 ∅50

350 C/102689 ∅50

400 C/99991 ∅60

400

C/99993

∅80 C/88512

400 25

C/99990 C/88548 ∅80

C/99840

15° C/100021 C/100007 C/100008 C/100023

C/99810

16° 5° 20° 20° 25°

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Standard threading tools

C/99989 11 Pos. Qty Designation Reference 1 1 Body C/99989.1 13 8 12 1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375 8 1 Clamp C/80745 9 1 Clamp C/82921 10 1 Screw DIN7991 M6x12 10.9 11 1 Plug DIN906 G1/4 12 1 Screw DIN912 M6x12 12.9 13 3 Screw DIN913 M5x5 14 1 Screw DIN913 M6x5

10 9 2 3 4 5 14

C/100010 11 Pos. Qty Designation Reference 1 1 Body C/100010.1 2 1 Shim seat On request 13 8 12 1 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375 8 1 Clamp C/80745 9 1 Clamp C/82921 10 1 Screw DIN7991 M6x12 10.9 11 1 Plug DIN906 G1/4 12 1 Screw DIN912 M6x12 12.9 13 3 Screw DIN913 M5x5 14 1 Screw DIN913 M6x5

10 9 2 3 4 5 14

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Standard threading tools

C/102689 11 Pos. Qty Designation Reference 1 1 Body C/102689.1 8 12 1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 25x15 5 1 Chip breaker On request 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375 8 1 Clamp C/80745 9 1 Clamp C/82921 10 1 Screw DIN7991 M6x12 10.9 11 1 Plug DIN906 G1/4 12 1 Screw DIN912 M6x12 12.9 13 3 Screw DIN913 M5x5 14 1 Screw DIN913 M6x5

10 9 2 3 4 5 14 13

C/99991 11 Pos. Qty Designation Reference 1 1 Body C/99991.1 8 12 1 2 1 Shim seat On request 3 1 Thimble 26.972 Threading insert 4 1 On request 15x15 5 1 Chip breaker On request 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375 8 1 Clamp C/80745 9 1 Clamp C/82921 10 1 Screw DIN7991 M6x12 10.9 11 1 Plug DIN906 G1/4 12 1 Screw DIN912 M6x12 12.9 13 2 Screw DIN913 M6x5 14 1 Screw DIN913 M8x8

10 9 2 3 4 5 14 13

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Standard threading tools

C/99993 4

Pos. Qty Designation Reference 1 1 Body C/99993.1 2 1 Key DIN911-4 C/26374 3 4 Locking screw C/87055.012 4 1 Plug DIN906 G1/4 5 4 Screw DIN913 M8x8

5 3

C/99990 3 5

2 4

Pos. Qty Designation Reference 1 1 Body C/99990.1 2 1 Key DIN911-4 C/26374 3 6 Locking screw C/87055.012 4 1 Plug DIN906 G1/4 5 5 Screw DIN913 M8x8

5 3

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▲ Standard threading tools for C/99993 bar

C/88512 9 11

10 12

Pos. Qty Designation Reference 1 1 Body C/88512.1 2 1 Stop plate C/88550 3 1 Shim seat On request 1 4 1 Insert 25x15 On request 5 1 Chip breaker On request 6 1 Thimble 26.972 7 1 Key DIN911-4 C/26374 8 1 Clamp C/82921 9 1 Clamp C/83180 Pin (tolerance ISA 10 1 DIN7 n4x12 m6) 11 2 Screw DIN7991 M6x12 10.9 12 1 Screw DIN912 M5x10 12.9

11 8 5 3 4 6 2

C/88548

9 11

10 12 Pos. Qty Designation Reference 1 1 Body C/88512.1 2 1 Shim seat On request Threading insert 3 1 On request 15x15mm 4 1 Chip breaker On request 1 5 1 Thimble 26.972 6 1 Stop plate C/98101 7 1 Key DIN911-4 C/26374 8 1 Clamp C/82921 9 1 Clamp C/83180 Pin (tolerance ISA 10 1 DIN7 Ø4x12 m6) 11 2 Screw DIN7991 M6x12 10.9 12 1 Screw DIN912 M5x10 12.9

11 8 4 2 3 5 6

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▲ Standard threading tools for C/99993 bar

C/99810 1

Pos. Qty Designation Reference 1 1 Body C/99810.1 2 1 Shim seat 32.062 3 1 Pin 32.212 4 1 Insert TNMM1604... 5 1 Key DIN911-2 C/26371

2 3 4

C/99840 Pos. Qty Designation Reference 1 1 Body C/99840.1 1 2 1 Shim seat 32.056 3 1 Pin C/25774 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374

2 3 4

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▲ Standard threading tools for C/99990 bar

1 C/100021

Pos. Qty Designation Reference 1 1 Body C/100021.1 2 1 Shim seat 32.075 3 1 Pin 32.205 4 1 Insert CNMM1606... 5 1 Key DIN911-3 C/26373

2 3 4

1 C/100007

Pos. Qty Designation Reference 1 1 Body C/100007.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Key DIN911-2.5 C/26372

2 3 4

1 5

C/100008 Pos. Qty Designation Reference 1 1 Body C/100008.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw C/88673 6 1 Key T20 C/26364

2 3 4

1 Pos. Qty Designation Reference C/100023 1 1 Body C/100023.1 2 1 Insert TCMT16T3 3 1 Screw D4010T 4 1 Key T15 C/26363

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Standard turning tools

Layout 350

C/102623 35 ∅50

C/102548 35 75°

C/102556 35 5°

C/102549 35 25°

C/102687 35 8.5°

C/102550 35 17.5°

C/102551 35

17.5°

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▲ Standard threading tools

C/102623

Pos. Qty Designation Reference 6 1 1 1 Body C/102623.1 2 1 Shim seat 32.075 3 1 Pin 32.205 4 1 Insert CNMM1606... 5 1 Key DIN911-3 C/26373 6 1 Plug DIN906 G1/4 7 2 Screw DIN913 M6x5

7 2 3 4

C/102548 1 6 Pos. Qty Designation Reference 1 1 Body C/102548.1 2 1 Shim seat C/28795 3 1 Pin 32.205 4 1 Insert SNMM1506... 5 1 Key DIN911-3 C/26373 6 1 Plug DIN906 G1/4 7 2 Screw DIN913 M6x5

2 3 4 7

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▲ Standard threading tools

C/102556

Pos. Qty Designation Reference 1 6 1 1 Body C/102556.1 2 1 Shim seat 32.075 3 1 Pin 32.205 4 1 Insert CNMM1606... 5 1 Key DIN911-3 C/26373 6 1 Plug DIN906 G1/4 7 2 Screw DIN913 M6x5

2 3 4 7

C/102549 Pos. Qty Designation Reference 1 1 Body C/102549.1 1 5 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key DIN911-3 C/26373 5 1 Plug DIN906 G1/4 6 2 Screw DIN913 M6x5

2 3 6

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▲ Standard threading tools

C/102687

1 5 Pos. Qty Designation Reference 1 1 Body C/102687.1 2 1 Insert TCMT16T3... 3 1 Screw D4010T 4 1 Key DIN911-3 C/26373 5 1 Plug DIN906 G1/4 6 2 Screw DIN913 M6x5

2 3 6

C/102550 Pos. Qty Designation Reference 1 6 1 1 Body C/102550.1 2 1 Shim seat 32.082 3 1 Pin 32.214 4 1 Insert DNMM1506... 5 1 Key DIN911-2.5 C/26372 6 1 Plug DIN906 G1/4 7 2 Screw DIN913 M6x5

2 3 4 7

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▲ Standard threading tools

C/102551

1 7 Pos. Qty Designation Reference 1 1 Body C/102551.1 2 1 Shim seat C/89864 3 1 Thimble 28.921 4 1 Insert DCMT1504... 5 1 Screw D5013T 6 1 Key T20 C/26364 7 1 Plug DIN906 G1/4 8 2 Screw DIN913 M6x5

2 3 4 8

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www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 265

Threading insert, shim seat and chip breaker

www.ceratizit.com 266 COUPLING MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT

Overview

Shape Application

Rectangular Shape

▲ 4 different lenghts according to the number of teeth ▲ 1 cutting edge ▲ Used with shim seat and chip breaker

Triangular Shape

Rectangular or Rhomboid Shape

▲ For specific users: Voest Alpine Tubular / Vallourec ▲ 2 cutting edges Rectangular Rectangular insert insert Flip-over

Tangential Triangular

Top Notch

▲ For specific users: Tenaris Hydrill Top Notch ▲ Different thickness Standard

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 267

Grades

LP025 HC P25

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1600

Coating specification: Yellow CVD

Recommended application: Wear resistance grade which is principally intended for high cutting speed Suitable for external and internal operations Steel machining

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTCP320ST HC P20

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1590

Coating specification: Silver CVD

Recommended application: For high cutting speed

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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Grades

ASC150 HC P20

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1600

Coating specification: Dark gray PVD

Recommended application: Wear resistance grade which is principally intended for high cutting speed Suitable for external and internal operations

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTP1520 HC P20

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1480

Coating specification: Dark gray PVD

Recommended application: Wear-resistant grade which is principally intended for medium cutting speed and for standard steel.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 269

Grades

CTP5115 HC M15 | HC S15

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1790

Coating specification: Yellow PVD

Recommended application: The first choice for the machining of heat-resistant materials.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTP1340 HC P30 | HC M25 | HC K30

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1590

Coating specification: Dark gray PVD

Recommended application: Excellent suitability for universal application Ideal for stainless steels High cutting edge stability

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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Box labelling

Manufacturing Order number (batch)

Grade

Number of pieces

Coating batch number

Material Drawing Profil Height number reference designation group

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Masterguide

Material

Based on VDI 3323 CERATIZIT’s Masterguide divides materials into six main groups (P, M, K, N, S, H). Each is given a colour, according to the system partly adopted in ISO 513.

Steel Stainless steel Cast iron P M K

Non-ferrous metals and Heat-resistant alloys, Hard materials N non-metals S titanium H

Machining application type

Each coloured segment is divided into three sections, and each section indicates the relevant machining application type:

R = rough machining M = medium machining F = fine machining

Application

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For API standard

Description

▲ CERATIZIT supply threading insert for main API profiles

API Buttress profile

API Round profile

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 273

API Buttress

Chip breaker

H Threading insert

Shim seat

L S

Threading insert Dimensions Stacking

API BUTTRESS

Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference Shim seat breaker

15.875 15.875 4.76 3 4.872 C/36634 C/34098/2

19.5 19.5 6.35 3 4.298 C/27866 C/27865 1/12 Int. 14.635 5 5 4.191 C/26246 C/26244

25 15.875 5 5 4.293 C/26246 C/26244

15.875 5 5 Pulling 4.543 C/28112 C/26244

12.7 12.5 4.76 2 4.215 C/25032 C/25033

15.75 4.76 2 4.240 C/26349 C/26350

15.75 4.76 2 4.240-hc C/26349 C/26350

15.75 4.76 3 4.332 C/36634 C/34098/1 15.875 15.75 4.76 2 Pulling 4.863 C/29624 C/100621

15.75 4.76 3 Pulling 4.864 C/27526 C/99313 5TPI 15.875 4.76 1.5 4.1037 C/36634 C/100621

20 14.4 5 4 Roughing 4.624 C/82152 C/82147/2

14.635 5 5 4.165 C/26247 C/26244 1/16 Int. 14.635 5 3 4.214 C/26247 C/26244

15.875 5 5 4.259 C/26246 C/100629

25 15.75 5 5 4.359 C/28112 C/100604

15.875 5 5 4.727 C/26246 C/100629

15.875 5 5 4.978 C/26246 C/26244

19.5 19.5 6.35 3 4.299 C/27866 C/27865

0.1 6 4 3.1149 C/99479 * 12.7 0.1 6 3 3.1072 C/99479 *

15.875 1.348 6 2 3.1076 C/100579 *

* For shapes overview, see page 266. * Number and profile of the teeth shown on pictures are not representative of the actual inserts.

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API Round

Chip breaker H Threading insert

Shim seat

L S

Threading insert Dimensions Stacking

API ROUND

15.435 4.76 3 4.1272 C/27526 C/27525/1 15.875 Clamped by 14.53 5.2 3 4.1328 C/26356 C/26355 screw

25 15.875 5 7 4.373 C/28112 C/100604 1/16 Ext.

15.875 1.218 6 3 3.1075 C/100579 *

12.5 1.355 4.76 1.5 3.1077 * *

10TPI

12.7 12.5 4.76 4 4.204 C/24931 C/25057

15.75 4.76 4 4.324 C/36634 C/100621

15.875 15.875 4.76 5 4.460 C/36634 C/100621 Clamped by 1/16 Ext. 15.75 4.76 3 4.501 C/99968 * screw

25 15.875 5 7 4.340 C/28112 C/26245

12.7 0.13 6 6 3.1070 C/99479 *

* For shapes overview, see page 266. * Number and profile of the teeth shown on pictures are not representative of the actual inserts.

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For GOST standard

Description

▲ CERATIZIT supply threading insert for main GOST profiles

GOST NKM profile

GOST NKT profile

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Description

▲ CERATIZIT supply threading insert for main GOST profiles

GOST OTTG profile

GOST OTTM profile

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT COUPLING MACHINES 2018 277

Description

▲ CERATIZIT supply threading insert for main GOST profiles

GOST TBO profile

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GOST NKT / NKM / OTTG / OTTM / TBO

Chip breaker

Threading insert

Shim seat

Threading insert Dimensions Stacking

GOST NKT

Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference Shim seat breaker

15.875 4.76 4 Pulling 4.1379 C/29624 C/100621 10TPI 1/16 Ext. 15.875 15.875 4.76 4 4.1414 C/36634 C/34098/2

GOST NKT

Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference Shim seat breaker

15.875 4.76 2 4.770 C/26349 C/26350 6TPI 1/12 Int. 15.875 15.875 4.76 2 4.866 C/29624 C/99313

GOST OTTG / OTTM / TBO Thread profile Insert Spares Width Int./ Overall L or IC Height Thick. Number Insert’s Chip Pitch Taper Ext. shape * (mm) H (mm) S (mm) of teeth Particularity Reference Shim seat breaker

12.7 12.5 4.76 1 4.209 C/24931 C/25057

15.75 4.76 2 Pulling 4.338 C/29624 C/100621

15.875 4.76 3 4.486 C/26349 C/26350 15.875 15.75 4.76 2 4.758 C/26349 C/26350 5TPI 1/16 Int. 15.875 4.76 3 Pulling 4.957 C/27526 C/99313

15.75 5 5 4.243 C/26246 C/26244 25 15.75 5 5 Pulling 4.311 C/28112 C/26244

15.875 1.348 6 2 3.1148 C/100579 *

* For shapes overview, see page 266. * Number and profile of the teeth shown on pictures are not representative of the actual inserts.

For premium threading insert All Premium threading inserts are under license and on request. If one of them is required, the product license should be acquired before.

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Turning Inserts

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Grades

CTCP125 HC P25 | HC M20 | HC K30

Grain size: 1.2-2.5µm (medium)

Hardness:

HV30 1450

Coating specification: Black CVD

Recommended application: The first choice for universal machining of steel

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTCP135 HC P35 | HC M25

Grain size: 1.2-2.5 µm (medium)

TM Hardness: HV 1450 30 COLORSTAR Coating specification: COLORSTARTM CVD

Recommended application: Universal steel turning grade The best in difficult situations The tough alternative for heavily interrupted cutting action.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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Grades

CTPM135M HC P35 | HC M35

Grain size: 1.2-2.5µm (medium)

Hardness:

HV30 1460

Coating specification: Dark grey PVD

Recommended application: Universal Satinless steel grade. The best in difficult situations

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTP5115 HC S15 | HC M15

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1790

Coating specification: Yellow PVD

Recommended application: The first choice for the machining of heat-resistant materials.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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ISO inserts

ISO Insert

Insert Designation Radius 1 Radius 2 Radius 3 Radius 4

DCMT11T3... 0.2 0.4 0.8 _

DCMT1504... 0.4 0.7 0.8 1.2

DCMX0702... 0.4 _ _ _

DCMX11T3... 0.4 0.8 _ _

RCMT10T3... _ _ _ _

RCMT1204... _ _ _ _

RCMT1606... _ _ _ _

RCMT2006... _ _ _ _

RCMT2507... _ _ _ _

RCMT3209... _ _ _ _

SCMT1204... 0.4 0.8 1.2 _

SPUN 160712 1.2 1.6 _ _

TCMT16T3... 0.4 0.8 1.2 _

TCMT22M5... 0.8 1.2 _ _

VCMT1103... 0.4 0.8 _ _

* For available grades see page 280 & 281. * For spare parts, see listing of the tooling required.

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ISO Insert

Insert Designation Radius 1 Radius 2 Radius 3 Radius 4

VCMT1604... 0.4 0.8 _ _

WCMT 0402... 0.2 0.4 _ _

WCMT 06T3... 0.4 0.8 _ _

WCMT 0804... 0.4 0.8 1.2 _

DNNM1506... 0.8 1.2 1.6 _

CNMM1606... 0.8 1.2 1.6 _

CNMM1906... 0.8 1.2 1.6 _

SNMM1506... 0.8 1.2 1.6 _

SNMM1906... 0.8 1.2 1.6 2.4

VNMG1604... 0.4 0.8 _ _

WNMX0804... 0.4 0.8 _ _

WNMG0604... 0.4 0.8 _ _

WNMG0804... 0.4 0.8 1.2 _

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Inserts for grooving & parting

Length Width Insert Designation Type (mm) Hand (mm)

GX16-3R2-00N Single-sided 16 N 4

GD24NR-40.00-00-M Double-sided 24 N 4

GD24NR-50.00-00-M Double-sided 24 N 5

GD24NR-60.00-00-M Double-sided 24 N 6

GSNT-30.03-00-M2 Single-sided 11.3 N 3

GSNT-40.04-00-M2 Single-sided 13.3 N 4

GSNT-50.04-00-M2 Single-sided 13.3 N 5

GSNT-60.05-00-M2 Single-sided 15.3 N 6

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www.ceratizit.com 286 TECHNICAL INFORMATION 2018 CUTTING SOLUTIONS BY CERATIZIT

Contents

TECHNICAL INFORMATION Technology and practice 287 Research and development 291 Calculation 294 Carbide production 296

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Technology and practice Causes of wear

Wear is caused through simultaneous mechanical and thermal stress of the cutting edge. The most common causes are

▲ Mechanical abrasion ▲ Damage due to built-up edge (BUE) ▲ Oxidation processes ▲ Diffusion

Wear a Wear

b d c

Cutting temperature Increase of ap; f; vc

With increasing cutting temperature the With increasing cutting temperature the thermally caused wear types of oxidation thermally caused wear types of oxidation and diffusion prevail. and diffusion prevail.

a = diffusion b = mechanical abrasion ■ Cutting speed c = oxidation ■ Feed rate d = damage due to built-up edge (BUE) ■ Cutting depth

Benefits of hard material coatings

Depositing hard material layers on carbide tools positively influences wear characteristics.

The advantages of hard material layers consist in the reduction of

▲ Friction ▲ Temperature changes ▲ Oxidation ▲ Diffusion

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Technology and practice Types of wear

Flank wear

Reasons ▲ Cutting speed too high ▲ Carbide grade with insufficient wear resistance ▲ Incorrect feed rate

Remedies ▲ Reduce cutting speed ▲ Select more wear resistant carbide grade Abrasion on flank, normal wear after a certain machining time. ▲ Adapt feed rate to cutting

Edge chipping

Reasons ▲ Grade with too high wear resistance ▲ Vibration ▲ Feed rate too high or excessive cutting depth ▲ Interrupted cut ▲ Swarf damage

Remedies ▲ Use tougher grade Through excessive mechanical stress at the cutting edge fracture and chipping can occur. ▲ Use negative cutting edge geometry

Cratering

Reasons ▲ Cutting speed and / or feed rate too high ▲ Rake angle too shallow ▲ Grade with low wear resistance ▲ Insufficient coolant supply

Remedies ▲ Reduce cutting speed and / or feed rate The hot chip which is being evacuated causes cratering at the rake ▲ In crease coolant quant it y and / or pressure, face of the cutting edge. optimise coolant supply ▲ Use grade with higher resistance to cratering

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Technology and practice Types of wear

Plastic deformation

Reasons ▲ Too highmachining temperature, resulting in softening of substrate ▲ Damaged coatings ▲ Chip groove too narrow

Remedies ▲ Reduce cutting speed High machining temperature and simultaneous mechanical stress ▲ Choose carbide grade with higher wear resistance can lead to plastic deformation. ▲ Provide cooling

Built-up edge

Reasons ▲ Cutting speed too low ▲ Rake angle too small ▲ Wrong cutting material ▲ Lack of cooling / lubrication

Remedies ▲ In crease cutting speed ▲ In crease rake angle Built-up edge occurs when the chip is not evacuated properly due to insufficient cutting temperature. ▲ Apply TiN-coating ▲ Use emulsion with higher concentration

Insert breakage

Reasons ○ Excessive stress of cutting material ○ Lack of stability ○ Corner angle too small ○ Excessive notching

Remedies ○ Use tougher cutting material Excessive stress of the insert causes breakage. ○ Use protective edge chamfer ○ Increase honing of edge ○ Use more stable geometry

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Technology and practice Corrective measures for turning problems

Type of problem

Type of wear Work piece problems Chip control ) rf wa ace y face qualit

Flank wear Cratering Edge chipping Plastic deformation Insert breakage Built-up edge Vibration of pips and burrs Formation su rf Chattered Sur long (tangled s Chip too short chip) Chip too (fragmented Corrective measures ୏ ୏ ୌ ୌ

ୌ Cutting speed ୏ ୏ ୏ ୏ ୏ ୌ

≈ ୌ Feed rate ୏ ୏ ୏ ୌୌ

Feed - centre area Cutting values

୏ ୏ ୏ ୌ -R ≈ ≈ Chip groove -M ୏ ୏ -F

larger ୏ ୌ ୌ ୏୏୏ ୌ Corner radius smaller

wear resistance Selection of inserts ୏ ୏ ୏୏ ୏ Cutting material toughness ≈≈≈≈≈ Clamping of tool

≈≈≈≈≈ Clamping of work piece ୌ ≈≈≈ Overhang

≈≈ ≈≈ ≈ Tip height General criteria

າ ≈ າາາາາ Cooling lubricant raise, increase, ୏ avoid, reduce check,

୏ large influence large influence ≈ optimise raise, increase ୌ avoid, reduce use ୌ low influence low influence າ

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Research & Development Attachment solutions by CERATIZIT

Cerapid 4.5 system for heads Ø40 & 54

Bar Description Ejector-screw

Parallel key Locking pin

Head

Cross section Captive screw

Locking pin holding the head axially

HEAD BAR

Bar‘s cavity entirely sealed

Mounting process 2

1 2 1

Screw-in locking pin for smaller Ejector screw unlock the heads allows higher axial load head securely

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Research & Development Attachment solutions by CERATIZIT

Cerapid 4 for head Ø63

Bar Description Parallel key

Eccentric lock

Head

Cross section

Eccentric cam holding the cartridge axially

HEAD BAR

Bar‘s cavity entirely sealed

Mounting process

1 3 2

Head locked in only three steps.

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Research & Development Attachment solutions by CERATIZIT

Ceralock system

Description

Holding catch Cam

Ceralock cartridge

Cross section TOOL HOLDER Circlips to block the cam Eccentric cam holding the cartridge axially Oring to avoid chips and dust in the system

CARTRIDGE

Mounting process

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Calculation

Schnittgeschwindigkeit (vc)

d 1 Umdrehungen pro Minute (n)

Vorschubgeschwindigkeit (vf)

The CERATIZIT formula collection CT-CALC

PC – aided calculation of machining parameters ▲ Cutting speed ▲ Chip removal rate ▲ Power consumption ▲ Medium chip thickness

Languages DE, EN, FR, IT, ES, DA, SE, FI

Free-of-charge download from www.ceratizit.com

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The carbide formula for success

The CERATIZIT GROUP has the metallurgical Composite materials with valuable competence that allows it to control the entire properties process chain of carbide production: from raw Cemented carbides are composite materials materials production and powder preparation to consisting of a hard component and a compa- forming, sintering and finishing, we can make ratively soft binder metal, such as cobalt. The the right adjustments at any time and adapt performance characteristics of carbide are the material properties to your individual determined by hardness, transverse rupture requirements. strength and fracture toughness. With regard to their application, important parameters for the optimisation of the characteristics here are the cobalt content and the grain size of the metal binder phase. The tungsten carbide grains have an average size of 0.5 up to several micrometres (μm). The cobalt fills the gaps between the carbide grains. On the one hand, when extremely high toughness is required, the cobalt content can amount up to 30%. On the other, the cobalt content is reduced and the grain size decreased to the submicron range (for example 0.3 μm), in order to guarantee maximum wear resistance.

CERATIZIT produces far more than 100 different carbide grades particularly for wear parts and cutting tools, thus offering a customised solution for every one of your applications.

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Carbide production

W-Ti-Ta oxides Final sintering

Reduction

Carburising, mixing and Finishing * milling process

Granulation Coating *

Tool and die construction, Control mechanical engineering *

Pressing Testing (Tooling Academy)

Presintering *

Forming *

* if needed

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Notes

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Notes

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Notes

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7003327 MA-PRO-0726-EN-03/18 Subject to technical changes and improvements in production.