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Solutions for Machining Seamless Tubes

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Solutions for Machining Seamless Tubes 2018 EN Petro Industry and Tubes Solutions for Machining Seamless Tubes CERATIZIT is a high-tech engineering group specialised in tooling and hard material technologies. CUTTING SOLUTIONS BY CERATIZIT MACHINING IN THE TUBE INDUSTRY 2018 3 Dear customers, We are pleased to present our new catalogue with cutting tools for the machining of seamless tubes. With its intuitive structure, it will simplify your search for the right tool. In addition, a great deal of complementary information gives it a new technical dimension that goes beyond a pure product catalogue. The tools are not simply listed, but are set in relation to key data such as cutting power, productivity, and different machining technologies. At the beginning of each chapter, you will find information on the machining conditions and a short analysis of the machining principle. Practical examples are also used to explain the optimum parameters for using the tools. Our special thanks go to you as our partners and specialists for the excellent cooperation and sharing of your experiences. Yours, the Cutting Solutions by CERATIZIT team www.ceratizit.com 4 MACHINING IN THE TUBE INDUSTRY 2018 CUTTING SOLUTIONS BY CERATIZIT The CERATIZIT Group For over 95 years, CERATIZIT has been a The CERATIZIT Group is the global market pioneer developing exceptional hard material leader in several wear part application areas, products for cutting tools and wear protection. and successfully develops new types of cemented carbide, cermet and ceramic grades which The privately owned company, based in Mamer, are used for instance in the wood, metal and Luxembourg, develops and manufactures highly stone working industries. specialised carbide cutting tools, inserts and rods made of hard materials as well as wear parts. Facts and figures 1 headquarters 34 > 70 Mamer (Luxembourg) production sites sales subsidiaries > 9,000 > 100,000 > 1,000 employees different products patents and utility models > 200 > 10 30 % employees in R&D innovation awards of products developed in the last 5 years www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT MACHINING IN THE TUBE INDUSTRY 2018 5 Contents TOOLING SOLUTIONS FOR SEAMLESS PIPES Introduction 6 Pipe machines 12 Tooling systems for API / GOST Standard 14 Additional tooling systems 60 Threading inserts, shim seat and chip breaker 103 Turning inserts (ISO and specially customised) 117 Coupling machines 124 Tooling systems for API / GOST Standard 126 Additional tooling systems 202 Threading inserts, shim seat and chip breaker 265 Turning inserts 279 TECHNICAL INFORMATION Technology and practice 287 Research and development 291 Calculation 294 Carbide production 296 www.ceratizit.com 6 TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT Introduction In this section, we give you a general overview of the machining of seamless tubes, including application examples. www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 7 Products to machine ▲ All components of the wall of a wellbore: API American Petroleum Institute casing pipes and their coupling sleeves GOST Eastern countries – very similar to API ▲ All components of the operating column: VAM Origin: Vallourec – France tubing pipes and their coupling sleeves TENARIS Origin: Dalmine-Siderca-Tamsa HUNTING Origin: Hunting company Aberdeen ▲ All components of the operating column: TMK Origin: Russia Rock bit Other standards exist marginally and for special Drill collar products. Drill pipe Kelly In order to make these standards better known, Tool joint we add a few extracts from the official rules. These extracts relate to the API standards for All these components (apart from the rock bits) casing pipes and drill pipes. are revolving units comprising a conical thread at both ends. All are subject to extremely difficult working conditions and represent a considerable investment. They must therefore be highly reliable. They are developed and controlled to very strict standards. www.ceratizit.com 8 TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT Main location Drilling an oil well Pumping oil 1 4 5 3 3 4 1 2 6 2 5 8 9 7 Oil well drilling 10 Pumping oil 6 10 9 Oil well drilling 7 1 Derrick 11 2 Spare pipe 11 8 3 Blowout preventer 12 4 Turntable 5 Engines turn table 13 6 casing 7 Drill string Oil well drilling components 8 Drill collar 14 1 9 Electric generator 2 10 Mud casings 15 11 Bit 3 Oil well drilling components 4 1 Rotary box connection Pumping oil 2 Tool joint box member 1 Engine 5 7 3 Drill pipe 2 Counter balance 4 Tool joint pin member 3 Pitman arm 8 6 5 Rotary pin connection 4 Walking beam 6 Rotary box connection 5 Horse head 7 Crossover sub 6 Polished rod 9 10 8 Rotary pin connection 7 Wellhead 9 Rotary box connection 8 Oil pipe 10 Drill collar 9 Concrete foundation 12 11 11 Rotary pin connection 10 casing 12 Rotary box connection 11 Sucker rod 13 Rotary box connection 12 Tubing 14 13 14 Bit sub 13 Pump 15 Rotary pin connection 14 Valves 15 16 Rock bit 15 Oil sands 16 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 9 Tube blank manufacturing 6-stand retained Rotary furnace Direct piercing mandrel mill Intermediate cooling bed Intermediate 11-stand (3 rolls) reheating furnace sizing mill Cooling bed Blank materials Hardness Quality Colours HB 100 HB 150 HB 200 HB 250 HB 300 HB 350 HB 400 H 40 J 55 K 55 L 80 C 75 N 80 C 95 P 105 Tubing P 110 casing Alloying constituent: C 0.25-0.35% Si 0.15-0.35% Mn 1.30-1.55% S 0.25% Cr <0.2% www.ceratizit.com 10 TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT Application examples (Standard): GOST OTTG API BUTTRESS EU (External upset) NU (Non upset) www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR SEAMLESS PIPES 2018 11 www.ceratizit.com 12 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT Pipe machines TOOLING SYSTEM FOR API / GOST STANDARD Four axis machines for high productivity 15 Vertical turret standard type 16 Strokes and dimensions 16 For API NU-EU pipe machining 17 For API STC / LTC / BTC pipe machining 20 For GOST OTTM pipe machining 23 Vertical turret special type 26 Strokes and Dimensions 26 For API NU-EU pipe machining 27 For API STC / LTC / BTC pipe machining 31 For GOST OTTM pipe machining 35 Two axis machines for standard productivity 39 Turret horizontal axis, VDI 50, axial tools 40 Strokes and dimensions 40 For API NU-EU pipe machining 41 For API STC / LTC / BTC pipe machining 44 For GOST OTTM pipe machining 47 Turret vertical axis, capto C8, radial tools 50 Strokes and dimensions 50 For API NU-EU pipe machining 51 For API STC / LTC / BTC pipe machining 54 For GOST OTTM pipe machining 57 ADDITIONAL TOOLING SYSTEMS Ceralock 80 cartridges 61 Capto C6 cartridges 68 Capto C8 monobloc cartridges 73 Capto C8 cartridges 77 Tooling for standard machine 25x25 87 Tooling for standard machine 32x32 95 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 13 THREADING INSERTS, SHIM SEAT AND CHIP BREAKER Overview 104 Grades 105 Box labelling 108 Masterguide 109 For API Standard 110 Dscription 110 API Buttress 111 API Round 112 For GOST Standard 113 Description 113 GOST NKT / NKM / OTTG / OTTM / TBO 116 For Premium 116 Description 116 TURNING INSERTS (ISO AND SPECIALLY CUSTOMISED) Grades 118 ISO inserts 120 Specially customised 122 www.ceratizit.com 14 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT Tooling system for API / GOST standard In this chapter, we present you tools for 4-axis machines for high productivity as well as for 2-axis machines for standard productivity. GOST OTTG API BUTTRESS www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 15 Four axis machines for high productivity In this chapter we present you machines examples with Sauter standard turret and with specially customised turret. NOTE: Other equipment system can be designed on request. www.ceratizit.com 16 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT Vertical turret standard type Strokes and dimensions Turret extreme X+ position X dimension Z+ X axis Stroke / Stroke Spindle Spindle power max. speed Z dimension Reference position / X axis position Reference Stroke / Z axis Reference position / Z axis Z+ Turret extreme X+ position NOTE: This axis system is used to machine all existing pipe profiles on the market. Please refer to the chapter Tooling and spare parts to choose the right cutting tools. www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 17 For API NU-EU pipe machining 4 1 2 3 Pos. Qty Designation Reference 1 3 Basic holder C/99300 2 3 Toolholder C/99295 3 2 Cartridge C/97015 4 1 Cartridge C/96923 www.ceratizit.com 18 PIPE MACHINES 2018 CUTTING SOLUTIONS BY CERATIZIT ▲ Set of tooling support for tubing pipe: API NU-EU C/99300 Pos. Qty Designation Reference 10 8 1 1 Body C/99300.1 2 2 1 Key C/87540 3 1 Key C/97370 4 1 Lifting eye-bolt DIN 580 M8 5 1 Key DIN911-2.5 C/26372 6 1 Key DIN911L-14 C/87848 7 2 Screw DIN7984 M4x10 10.9 8 4 Screw DIN912 M16x100 12.9 9 4 Screw DIN913 M12x12 10 4 Washer DIN988 Ø17x24x1.5 9 11 2 O-Ring O-Ring 80x3.55 70ShA 11 7 3 1 4 C/99295 5 7 Pos. Qty Designation Reference 1 1 Body C/99295.1 2 1 Circlips DIN472 D25 3 1 Holding catch C/88618 4 1 Cam C/95251 5 2 Coolant nozzle C/87501.086 1 6 3 Screw DIN913 M10x10 7 1 Screw DIN913 M12x12 8 1 O-Ring O-ring 20x2.65 70ShA 9 1 O-Ring O-Ring 26x2 6 10 1 Screw driver C/87532 8 11 1 Key DIN911-8 C/26378 4 2 9 3 6 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT PIPE MACHINES 2018 19 ▲ Set of cartridges for tubing pipe: API NU-EU C/97015 14 Pos.
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