Facts & Figures 2019
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Solutions for the Tool and Die Industry
Hard Material Solutions 2020 EN Solutions for the tool and die industry CERATIZIT is a high-technology engineering group specialised in cutting tools and hard material solutions. Tooling the Future ceratizit.com 2 TOOL AND DIE INDUSTRY Sarah-Jane Breitenreiter, Customer Service Centre Together towards profitable growth: we can give you the decisive competitive advantage. www.ceratizit.com TOOL AND DIE INDUSTRY 3 Economic efficiency, precision, process reliability. Solutions from CERATIZIT fulfil all expectations corrosion and are ideally suited to a wide range in relation to tools and active parts in particular. of applications. They are sophisticated and powerful thanks to high-quality carbide grades. In order to achieve the best possible result, in addition to the suitable carbide grade for your The prerequisite for this is a permanently application, we also provide you with an out- homogeneous and consistent carbide standing service package: advice concerning structure which guarantees long tool life grade characteristics and selection, optimisation and process stability. Specifically developed of machining processes and customer-specific for tool and die construction, our CF carbide seminars. grades are extremely resistant to both wear and www.ceratizit.com 4 TOOL AND DIE INDUSTRY Advantages & benefits Advantages Benefits Economic efficiency Targeted recommendation of the most tool life optimisation, increase in productivity suitable grade individual grade selection for the largest Widest range of corrosion-resistant grades application -
2008 Minerals Yearbook TUNGSTEN
2008 Minerals Yearbook TUNGSTEN U.S. Department of the Interior October 2010 U.S. Geological Survey TUNGSTEN By Kim B. Shedd Domestic survey data and tables were prepared by Danielle L. Militello, statistical assistant, and the world production table was prepared by Linder Roberts, international data coordinator. In 2008, one U.S. tungsten operation shipped ore During the calendar year, 1,590 t of tungsten was sold. The concentrates. The majority of U.S. supply of tungsten raw quantities of uncommitted tungsten materials remaining in the materials comprised imports, tungsten-bearing scrap, releases stockpile at the end of the calendar year are listed in tables 1 and from industry stocks, and sales of excess materials from the 2 (U.S. Department of Defense, 2009, p. 8, 58–59). National Defense Stockpile (NDS). China continued to be The Annual Materials Plan (AMP) for fiscal year 2008, which the world’s leading producer of tungsten concentrates and the represented the maximum quantities of tungsten materials that leading supplier of tungsten imports to the United States. U.S. could be sold, is listed in table 2. The AMP for fiscal year 2009 apparent consumption was slightly higher in 2008 than in 2007. (October 1, 2008, through September 30, 2009) was to remain Salient U.S. tungsten statistics and world tungsten concentrate unchanged for ores and concentrates and metal powder, the two production for 2008 and the previous 4 years are listed in table tungsten materials remaining in the stockpile (U.S. Department 1. of Defense, 2009, p. 6–7). Most data in this report have been rounded to three significant The Toxic Substances Control Act Interagency Testing digits. -
Global Tungsten & Powders Corp
GLOBAL TUNGSTEN & POWDERS CORP. Powders That Shape Your World Powders That Shape Your World Page 2 INTRODUCING GTP Global Tungsten & Powders Corp. (GTP) is headquartered in Towanda, PA in Northeastern Pennsyl- vania. GTP’s sister plant is located in Bruntal in the Czech Republic. GTP’s primary emphasis is the manufacture of tungsten and molybdenum powders with additional emphasis on other specialty products. GTP is a world leader in powder technology, high temperature metallurgy, and inorganic chemistry. GTP holds a strong global position in the development and production of inorganic phos- phors and related chemicals. In 2008, GTP was acquired by Plansee for its strategic value and core capabilities. The successful integration has expanded the Plansee Group and strengthened GTP’s core businesses and global market position. The future for GTP looks very bright as it targets new products in the Energy Exploration, Green Energy, Hard Materials, and Defense Markets. With the considerable experience and resources of the Plansee Group, GTP continues to invest in manufacturing and R&D and is well positioned for years to come. Page 3 VISION GTP’s vision is to be the leading western supplier of choice with a global footprint for refractory metal powders and specialty products by providing our customers with security of supply and continuous product improvement. MISSION GTP’s mission is to develop, manufacture and market refractory metal powders and specialty products. We accom- plish this through sustained investment in manufacturing and R&D, providing technical support, securing an indepen- dent raw material supply chain, and establishing a culture of strong company values and customer collaboration. -
Niobium As Mint Metal: Production – Properties - Processing
212 RM 21 R. Grill, A. Gnadenberger Niobium As Mint Metal: Production – Properties - Processing Robert Grill 1, Alfred Gnadenberger ² 1 Plansee Aktiengesellschaft, A-6600 Reutte, ² Münze Österreich, A-1031 Wien Summary For application as coin metal the used materials must be able to meet the demands in a wide range. This paper describes the selection criteria’s for coin metals and gives an overview about the quality and production requirements needed for special collector coins. Niobium was selected as core metal for a special 25 Euro bi-metallic coin collectors series issued by the Austrian Mint. As counterpart Silver is used as surrounding metal. A special feature of this bi-metallic coin is the use of coloured Niobium inserts. The combination of these materials with distinct different material properties, especially the deformation behaviour, and the use of the coloured Niobium insert makes an adaptation of production parameters and manufacturing philosophy necessary. Beside a general overview about the properties and applications of Niobium the paper describes the experience made during production of the bi-metallic coins. Keywords Niobium, properties, surface treatment, bi-metallic coin R. Grill, A. Gnadenberger RM 21 213 1. Introduction In the mid-term idea store of the Austrian Mint the issue of a collector’s coin on the occasion of the 700 years anniversary of the city Hall / Tyrol was foreseen. The special commemorative coin should be a continuation of the so called “25 Euro Millennium Coin” series, which was started with the material combination Ag/Ti, focusing on telecommunication and mobility published in 2000 and 2001 respectively. -
Hob Milling with Cemented Carbide
2017.V1 EN Hob milling with cemented carbide CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies. Tooling the Future www.ceratizit.com 2 HOB MILLING WITH CEMENTED CARBIDE 2017 HARD MATERIAL SOLUTIONS BY CERATIZIT Sarah-Jane Breitenreiter, Customer Service Centre Together towards profitable growth: we can give you the decisive competitive advantage. ceratizit.com/hobs HARD MATERIAL SOLUTIONS BY CERATIZIT HOB MILLING WITH CEMENTED CARBIDE 2017 3 Maximum efficiency for gear wheels – with carbide blanks for the hob industry As a tool manufacturer you naturally expect only Passion – precision – process reliability the best: to get the solution you need for the Whether you make delicate gear wheels for the cost-effective production of gear wheels just watch industry, supply the automotive sector or when you need it. Hard Material Solutions by produce gear wheels for special gears – the CERATIZIT specialises in the production of experts at Hard Material Solutions by CERATIZIT hobs, and offers you favourable delivery times can develop exactly the product you need. and customer-specific carbide blanks for Working with you as partners we will create your hobs, peel milling cutters and gear cutters which carbide hobs for large-batch and high-volume guarantee a consistently high metallurgical production. As a leading carbide manufacturer quality at all times. And to ensure that our expertise covers the entire process chain ‘customer-specific’ is not just an empty phrase, of cemented carbide production, up to our team in Empfingen in South Germany will provision of the blanks which are of course assist you as partners right from the first delivered just in time to your production contact. -
Water-Jet Cutting Carbide Focusing Tubes
Water-jet 2016.V1 EN cutting Carbide focusing tubes CERATIZIT is a high-tech engineering group in tooling and hard materials technology. Tooling the Future. www.ceratizit.com 2 WATER-JET CUTTING 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT Sarah-Jane Breitenreiter, Customer Service Centre Together towards profitable growth: we can give you the decisive competitive advantage. For more information and application tips go to: www.ceratizit.com/water-jet-cutting HARD MATERIAL SOLUTIONS BY CERATIZIT WATER-JET CUTTING 2016 3 Precise water-jet cutting with focusing tubes made of optimised carbide grades Water-jet cutting enables the precise and protect the water-jet nozzles from erosion burr-free cutting of a variety of materials by abrasive materials in the water-jet. in industrial-scale production. Environmentally-friendly abrasive cutting Hard Material Solutions by CERATIZIT offers can be used in the machining of harder materials you three focusing tube product lines for this such as stone, metals, ceramics, composite application – Economy, Standard and Premium. materials or glass. Particularly wear-resistant carbide grades 4 WATER-JET CUTTING 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT Advantages & benefits Advantage Benefit Economic efficiency 3-line concept with the best price-performance the right solution for every application ratio Suitable for all modern cutting head systems; particularly flexible and economical supports automatic centring when clamping the tube Technical expertise All process phases from a single source, from top-class -
Cemented Carbide Cold Heading Die Nibs CERATIZIT – the Parent Companies
Cemented carbide cold heading die nibs CERATIZIT – the parent companies Headquarters and main site Main site REUTTE / Austria MAMER / Luxembourg Hard material matters – it is the Production plants in the three We promote intensive dialogue core of our business. Through main economic areas and a with our customers and strive for profound knowledge and highly worldwide sales network of sub- long-term business relations on flexible production facilities we sidiaries and distribution part- a partnership basis. strive to provide our business ners ensure a quick response to The CERATIZIT corporate value partners with direct competitive customer needs. In-house trai- ‘The focus and point of view advantages in the field of hard nings and seminars guarantee of our business partners mat- materials for tooling solutions that both business partners and ters’ is a guiding principle for all and wear parts. Our dedication employees share the latest infor- CERATIZIT employees world- to hard material matters creates mation on our product range. wide. intelligent solutions for tomorrow and time to come. Europe • Austria • Bulgaria • Czech Republic • France • Germany • Hungary • Italy • Luxembourg • Netherlands • Poland • Switzerland • Spain • United Kingdom North America • USA Asia • China • India • Japan South America • Brasil Direct sales and distribution partners 2 CERATIZIT - Hitzacker CERATIZIT Hitzacker was founded in 1985. It is a company operating on an international level and specializing in the manufacture of cemented carbide blanks and semi-finished products for the metal forming sector. Our strength is the production of individual single pieces and small batch manufacture according to customer drawings with extremely short lead times of between 2 and 3 weeks. -
L I V I N G Metals
No. 17 – 2019 LIVING METALS Growth & Responsibility Dear readers, in the summer we were delighted to report re- cord sales and revenues for the past fiscal year. Growth & responsibility & Growth Some six months later, we know that we will not be able to continue the trend this fiscal year, given the 1 slowing global economy. So what's left from the record summer? In our essay, publicist André Boße writes: “Complex times like these make it virtually impossible for companies to still project record volumes. External factors are too power- ful …” THE PLANSEE GROUP While the euphoria of recent years is gone for now, we continue to work on topics we believe will make us stronger and better positioned than the com- petition: Skilled worker training: At the Reutte location, Digitalization: The development of new digital we are significantly boosting the number of appren- business models and the digitalization of existing tices. We are convinced that exceptionally trained business processes are the key for us to manage the skilled workers will become increasingly important digital change in the years ahead. for our success. Key investments: All over the world, we are in- Recycling: In the coming years, we plan to grow vesting in capacities, new technologies, and special less dependent on “virgin” raw materials. We are skills. We are convinced that this is the crucial pre- convinced that, by using smart business models, we requisite for continuing to serve our customers will be able to recycle sufficient resources to cover from diverse high-tech industries as best as possible. our needs in the Group. -
Tungsten Alloys Rod, Counterweights
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 4 K Ca Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr 39.0983 40.078 44.955908 47.867 50.9415 51.9961 54.938044 55.845 58.933194 58.6934 63.546 65.38 69.723 72.630 74.921595 78.971 79.904 83.798 Potassium Calcium Scandium Titanium Vanadium Chromium Manganese Iron Cobalt Nickel Copper Zinc Gallium Germanium Arsenic Selenium Bromine Krypton 74 37 38 39 40 41 43 44 45 46 47 48 49 50 51 52 53 54 5 W Tungsten Alloys THE MATERIALS YOU NEED, WHEN YOU NEED THEM Rb Sr Y Zr Nb 183.84 Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe 85.4678 87.62 88.90584 91.224 92.90637 Refractory98 101.07 Metals102.90550 and 1Alloys06.42 107.8682 112.4www.edfagan.com14 114.818 | [email protected] 121.760 127.60 126.90447 131.293 Rubidium Stronum Yrium Zirconium Niobium Tungsten Techneum Ruthenium Rhodium Palladium Silver Cadmium Indium Tin Anmony Tellurium Iodine Xenon 29 26 28 toll free 800.348.6268 Cu Fe Ni 55 56 72 73 7463.546 55.845 58.6934 75 76 77 78 79 80 81 82 83 84 85 86 Copper Iron Nickel 6 Cs Ba 57 Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn 132.90545196 137.327 71 178.49 180.94788 183.84 186.207 190.23 192.217 195.084 196.966569 200.592 204.38 207.2 208.98040 209 210 222 Caesium Barium Hafnium Tantalum DESCRIPTIONTungsten Rhenium Osmium Iridium Planum Gold Mercury Thallium Lead Bismuth Polonium Astane Radon The element tungsten (W) is quite brittle and difficult to machine, but with the addition of nickel, copper and/or iron, a group of alloys are produced that are machinable with enhanced engineering properties. -
L I V I N G Metals
Nr. 16 – 2018 16 Nr. Nr. 16 – 2018 livingmetals 2018: 7002488 livingmetals 2018: LIVING METALS LIVING Bohrmaschine Baumaschine LED Kinolampe Zug Display Flugzeug Smartphone Auto Kugelschreiber Turbine Kamera Solarzelle LIVING Körperscanner Windrad Lebensmittel- W verpackung MO Wolfram Molybdän METALS Öl-und Gas- förderung Computer- tomograf Strom- Kontinuität & Wandel übertragung WC Zahnbohrer Brenn- Wolframcarbid Druck und stoffzelle Papier Halbleiterfertigung Gesteins- und Holzbearbeitung Werkzeugmaschine Werkzeugbau Hochtemperaturofen Umformtechnik Beschichtungsanlage Glasherstellung Kunststoffspritzguss plansee.com 18092_PS_LM18_Umschlag_D_1.0.indd 4-6 26.09.18 10:49 Herzlich willkommen 1 Aktuell arbeiten wir daran, die digitale Trans Liebe Leser, formation der Plansee Group bis zum Jahr 2021 zu voll enden. THE PLANSEE GROUP Sie sehen: Bei aller Kontinuität und angesichts Wenn wir in der Plansee Group von Kontinuität der erfreulichen Geschäftsentwicklung im abgelaufenen sprechen, dann meinen wir Kontinuität bei den Eigen Geschäftsjahr und im laufenden Jahr dürfen wir nicht tümern, Kontinuität bei den Werkstoffen und Produkten stehen bleiben. Die Herausforderungen aus Sicht von und nicht zuletzt Kontinuität bei Mitarbeitern und Plansee und Ceratizit sind im Wesentlichen unverän Management. dert: Themen wie Rohstoffversorgung, Wett bewerbs fähigkeit, Kundenorientierung, Fachkräftemangel und Diese Kontinuität ist allerdings nur durch konti Digitalisierung werden uns weiter intensiv beschäftigen. nuierliche Veränderung möglich, auch -
Solutions for the Plastics Industry
Solutions for the 2017.V1 EN plastics industry CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies. Tooling the Future www.ceratizit.com 2 PLASTICS INDUSTRY 2017 HARD MATERIAL SOLUTIONS BY CERATIZIT Stephane Claude Wear Protection Line Manager Specially developed for you: as your expert partner we create made-to-measure carbide solutions. www.ceratizit.com/plastics-industry HARD MATERIAL SOLUTIONS BY CERATIZIT PLASTICS INDUSTRY 2017 3 Best components for booming sectors As a producer of plastic components or tool In the nature of things, cemented carbide has manufacturer for such components, you great dimensional stability and is extremely represent a growing market. Ever more wear-resistant. But it offers even more advantages. companies need more and more plastic For the plastics industry, thermal conductivity materials in an increasing number of and corrosion resistance are crucial additional industrial sectors. In 2016 plastics products parameters. There is no need to tell you that in Germany achieved a turnover of around your products are only as good as the tool used 60.8 billion euros, and the figure continues to produce them. With products from CERATIZIT to rise. you can count on reliability – the reliability you would expect from an internationally leading Along with this growing demand, requirements carbide expert. You can benefit from our many relating to the material and its properties are years of experience in the development of rising as well. Hard Material Solutions by specific solutions which set standards in the CERATIZIT delivers customised carbide plastics industry. CERATIZIT’s achievements have solutions of premium requisites for many made an impression on many prestigious sectors of the plastics industry. -
UNITED. EXPERIENCED. METAL CUTTING. the New Team Cutting Tools from the CERATIZIT Group
UNITED. EXPERIENCED. METAL CUTTING. The new Team Cutting Tools from the CERATIZIT Group. 4 experts make up a strong team! That is the CERATIZIT Group when it comes to metal cutting. As technology leader we offer the most comprehensive products and knowledge in all areas of the metal cutting industry. Together with our manufacturing expertise Team Cutting Tools should be the first point of contact for our customers. Our competence brands CUTTING SOLUTIONS BY CERATIZIT, KOMET, WNT and KLENK bring together an all-encompassing service concept with the most modern logistics available. This allows us to provide a wide selection of innovative products as quickly as possible – when necessary even next day. CERATIZITCERAATTIZIT isis a high-techhigh-tech eengineeringngineering groupgroup sspecialisedpecialised iinn ttoolingooling aandnd hhardard mmaterialaterial ttechnologies.echnologies. ToolingTToooling thethe FutureFuture www.ceratizit.comwww.ceratizit.com FREE TRAINING CNC machine tools XYZ on LOWall COST CNC MACHINING XYZ 500 LR XYZ 750 LR XYZ 1000 LR 18 HP SPINDLE 18 HP SPINDLE 18 HP SPINDLE 580 x 400 mm TABLE 830 x 410 mm TABLE 1060 x 500 mm TABLE 510 x 400 x 450 mm TRAVEL 750 x 440 x 500 mm TRAVEL 1000 x 500 x 500 mm TRAVEL 8000 RPM SPINDLE 8000 RPM SPINDLE 8000 RPM SPINDLE (12000 RPM optional) (12000 RPM optional) (12000(12000 RPM optional)optional) SOLID CASTING SOLID CASTING SOLID CASTING 24002400 KGKG 3500 KGKG 4600 KGKG 500 LR PACKAGE FROM ONLY* The XYZ 500 LR great value package includes: .72 ■ Remote Handwheel ■ Powder Coated Guarding £3 ■ 18HP ■ Free Training PER HOUR ■ 580 x 400mm Table ■ Warranty £128 A WEEK ■ ■ Delivery and Siting (SFBU 510 x 400 x 450mm Travel For many this will ‘ be ■ BT40 Spindle 8000 RPM ■ Vice WBMVFGPS an ideal opportunity to (12,000RPM Optional) ■ Clamp Kit NPOFZ ‘upgrade and modernise ■ Automatic Tool Changer ■ Tool Setting Gauge their workshops.