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Water-Jet Cutting Carbide Focusing Tubes

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Water-Jet Cutting Carbide Focusing Tubes Water-jet 2016.V1 EN cutting Carbide focusing tubes CERATIZIT is a high-tech engineering group in tooling and hard materials technology. Tooling the Future. www.ceratizit.com 2 WATER-JET CUTTING 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT Sarah-Jane Breitenreiter, Customer Service Centre Together towards profitable growth: we can give you the decisive competitive advantage. For more information and application tips go to: www.ceratizit.com/water-jet-cutting HARD MATERIAL SOLUTIONS BY CERATIZIT WATER-JET CUTTING 2016 3 Precise water-jet cutting with focusing tubes made of optimised carbide grades Water-jet cutting enables the precise and protect the water-jet nozzles from erosion burr-free cutting of a variety of materials by abrasive materials in the water-jet. in industrial-scale production. Environmentally-friendly abrasive cutting Hard Material Solutions by CERATIZIT offers can be used in the machining of harder materials you three focusing tube product lines for this such as stone, metals, ceramics, composite application – Economy, Standard and Premium. materials or glass. Particularly wear-resistant carbide grades 4 WATER-JET CUTTING 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT Advantages & benefits Advantage Benefit Economic efficiency 3-line concept with the best price-performance the right solution for every application ratio Suitable for all modern cutting head systems; particularly flexible and economical supports automatic centring when clamping the tube Technical expertise All process phases from a single source, from top-class product quality, precision and the carbide powder to the ready-to-use solution performance at the highest quality level Close hole tolerances, perfect grind and precise working results concentricity Safety High product availability, orders 24/7 via the quick and flexible delivery E-Techstore Worldwide service and sales comprehensive technical advice on site within 24 hours HARD MATERIAL SOLUTIONS BY CERATIZIT WATER-JET CUTTING 2016 5 Our carbide grades Our top-quality and individually coordinated the production of the raw materials and mineral carbide grades withstand maximum pressures ores through to the composition and ongoing and are very resistant to wear. further development of the carbide powder – we can guarantee you supreme quality at all times. Because we are able to offer the entire process chain from a single source – from CERATIZIT Binder Density Hardness Transverse rupture strength grade code [m %] [g/cm3] HV10 [MPa] [P.S.I.] UMG01 0,40 15,55 2675 2400 348.000 CTN01L 0,25 15,60 2825 2000 290.000 (Nano-grades) 6 WATER-JET CUTTING 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT Three product lines for improved economic efficiency Focusing tubes are particularly stressed by the To ensure that you always receive the optimal severe erosion of the abrasive during water-jet solution for your application, we have developed cutting. 3 innovative lines for you based on state-of- the-art manufacturing technology: Hard Material Solutions by CERATIZIT has developed improved wear protection for this. Constantly high cutting quality is achieved thanks to our optimised carbide grades. Economy Cost-optimised high quality Standard Ideal price-performance ratio Premium Tool life increased up to 30% All water-jet nozzles are offered with CERATIZIT branding, including the matching coloured packaging. HARD MATERIAL SOLUTIONS BY CERATIZIT WATER-JET CUTTING 2016 7 Ordering description for focusing tubes WJNS - 0714 - 102 - 0762 - 25 - 15R - UMG01 Type External Internal Length Type External Grade 7\SH diameter 'XUFKPHVVHdiameter UDXHQ taper'XUFKPHVVHULQQHQ :-15 (FRQRP\ G :-16 6WDQGDUG :-13 3UHPLXP ' WJNR /lQJH7\SH .RQXVDXHQ6RUWH Ɛ Ɛ :LQNHO / WJNS 5 5LQJ 6 6SH]LDO Ɛ 0 0LVFKNDPPHU 4 9LHUNDQW Ɛ WJNP Ɛ 15 = angle ...R = ring / ...S = special ...M = mixing chamber / ...Q = quadrilateral Ɛ 8 WATER-JET CUTTING 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT Economy-Line Cost-optimised high quality WJNR The Economy-Line is the most recent offshoot Technical specifications of Hard Material Solutions by CERATIZIT’s successful product range of abrasive nozzles. A Grade UMG01 A Marked green The Economy Line was specifically developed A External diameter and ground front faces for applications where cost optimisation is A Internal diameter and external taper as decisive, simultaneously without having to forgo sintered European quality. A Greater production tolerances A Limited to 4 different water-jet nozzles Focusing tubes Economy Type, description Material D mm d mm L mm UMG01 WJNR 0635-076-0762-25-15 11783235 6,35 (.250") 0,76 (.030") 76,2 (3") • WJNR 0635-102-0762-25-15 11783236 6,35 (.250") 1,02 (.040") 76,2 (3") • WJNR 0714-076-0762-25-15 11783240 7,14 (.281") 0,76 (.030") 76,2 (3") • WJNR 0714-102-0762-25-15 11783242 7,14 (.281") 1,02 (.040") 76,2 (3") • • = stock item ° = limited stock or upon request Other dimensions upon request HARD MATERIAL SOLUTIONS BY CERATIZIT WATER-JET CUTTING 2016 9 Standard-Line Ideal price-performance ratio WJNS The Standard-Line continues the success Technical specifications story of the well-known UMG01 focusing tubes. The tool life* of up to 80 hours guarantees A Grade UMG01 you highly efficient cutting processes. A Marked white The all-rounder nozzle has proved its worth in A All surfaces ground standard applications as well as in demanding A Wire-eroded internal diameter industrial contexts. A Proven tolerances The Standard-Line stands for excellent quality *The tool life varies according to the operational and working conditions of the in many applications with constant cutting customer requirements, for example with regards to the material to be cut, the performance in all materials and geometries. wall thickness, the mounting of the nozzle, the throughput, etc. Focusing tubes Standard Type, description Material D mm d mm L mm UMG01 WJNS 0600-120-0700-25-15 11469017 6,00 (.236") 1,20 (.047") 70,0 (2.75") ° WJNS 0635-076-0762-25-15 6234852 6,35 (.250") 0,76 (.030") 76,2 (3") • WJNS 0635-091-0762-25-15 6261074 6,35 (.250") 0,91 (.036") 76,2 (3") • WJNS 0600-102-0700-25-15 6260218 6,00 (.236") 1,02 (.040") 70,0 (2.75") • WJNS 0600-102-0762-25-15 6234938 6,00 (.236") 1,02 (.040") 76,2 (3") ° WJNS 0714-076-0762-25-15 6234943 7,14 (.281") 0,76 (.030") 76,2 (3") • WJNS 0714-091-0762-25-15 11557017 7,14 (.281") 0,91 (.036") 76,2 (3") ° WJNS 0714-102-0762-25-15 6210224 7,14 (.281") 1,02 (.040") 76,2 (3") • WJNS 0714-102-1016-25-15 6248003 7,14 (.281") 1,02 (.040") 101,6 (4") • WJNS 0762-102-0762-25-15 6225154 7,62 (.300") 1,02 (.040") 76,2 (3") • WJNS 0797-076-1016-25-15 6234841 7,97 (.314") 0,76 (.030") 101,6 (4") • WJNS 0812-091-0762-25-15 11254622 8,12 (.320") 0,91 (.036") 76,2 (3") • WJNS 0812-102-0762-25-15 6282927 8,12 (.320") 1,02 (.040") 76,2 (3") • WJNS 0900-076-0762-40-15M 6254177 9,00 (.354") 0,76 (.030") 76,2 (3") • WJNS 0943-076-0762-25-15 6234942 9,43 (.371") 0,76 (.030") 76,2 (3") • WJNS 0943-102-0762-25-15 6219026 9,43 (.371") 1,02 (.040") 76,2 (3") • WJNS 0943-109-0790-25-15 11525265 9,43 (.371") 1,09 (.043") 79,0 (3.11") ° WJNS 0600-076-0700-25-15 11179461 6,00 (.236") 0,76 (.030") 70,0 (2.75") • WJNS 0634-076-0750-14-0 11260179 6,34 (.250") 0,76 (.030") 75,0 (2.95") • HARD MATERIAL SOLUTIONS BY CERATIZIT WATER-JET CUTTING 2016 10 Premium-Line Up to 30% increase in tool life WJNP We have developed the Premium-Line together Technical specifications with our customers. The goal was to present you with an extraordinary product – one that A Grade CTN01L meets maximum demands and furthermore A Marked blue guarantees long tool life. A high-tech grade A Successor of the U3000 nozzles created by CERATIZIT is used, which provides A All surfaces ground an optimal balance of hardness and toughness. A Wire-eroded internal diameter The nozzles provide you with a higher cutting A Proven tolerances speed and reduced abrasive consumption. A New geometry and adapted production process A Same product variety as with our established Standard-Line Focusing tubes Premium Type, description Material D mm d mm L mm CTN01L WJNP 0635-076-0762-32-15 11796308 6,35 (.250") 0,76 (.030") 76,2 (3") ° WJNP 0635-091-0762-32-15 11796315 6,35 (.250") 0,91 (.036") 76,2 (3") ° WJNP 0635-102-0762-32-15 11796309 6,35 (.250") 1,02 (.040") 76,2 (3") ° WJNP 0714-076-0762-32-15 11796311 7,14 (.281") 0,76 (.030") 76,2 (3") ° WJNP 0714-076-1016-32-15 11796327 7,14 (.281") 0,76 (.030") 101,6 (4") ° WJNP 0714-102-0762-32-15 11796304 7,14 (.281") 1,02 (.040") 76,2 (3") ° WJNP 0714-102-1016-32-15 11796312 7,14 (.281") 1,02 (.040") 101,6 (4") ° WJNP 0762-102-0762-32-15 11796310 7,62 (.300") 1,02 (.040") 76,2 (3") ° WJNP 0797-076-1016-32-15 11796319 7,97 (.314") 0,76 (.030") 101,6 (4") ° WJNP 0943-076-0762-32-15 11796316 9,43 (.371") 0,76 (.030") 76,2 (3") ° WJNP 0943-102-0762-32-15 11796318 9,43 (.371") 1,02 (.040") 76,2 (3") ° 11 WATER-JET CUTTING 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT Hard Material Solutions by CERATIZIT Wear protection for all applications and industries A Customer-specific carbide solutions for your application A Tools for metal forming A High-performance components for the tool and die industry Our product portfolio Specialist for 2016.V1 EN Solutions for 2016.V1 EN Water-jet 2016.V1 EN customised the tool and cutting blanks and semi- die industry Carbide finished products focusing tubes CERATIZIT is a high-tech engineering CERATIZIT is a high-tech engineering CERATIZIT is a high-tech engineering group in tooling and hard materials technology.
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