Petro Industry and Tubes Solutions for Machining Welded Tubes

2018 EN Petro Industry and Tubes Solutions for Machining Welded Tubes

CERATIZIT is a high-tech engineering group specialised in tooling and hard material technologies.

CUTTING SOLUTIONS BY CERATIZIT MACHINING IN THE TUBE INDUSTRY 2018 3

Dear customers,

We are pleased to present our new catalogue with cutting tools for the machining of welded tubes. With its intuitive structure, it will simplify your search for the right tool. In addition, a great deal of complementary information gives it a new technical dimension that goes beyond a pure product catalogue. The tools are not simply listed, but are set in relation to key data such as cutting power, productivity, and different machining technologies.

At the beginning of each chapter, you will find information on the machining conditions and a short analysis of the machining principle. Practical examples are also used to explain the optimum parameters for using the tools.

Our special thanks go to you as our partners and specialists for the excellent cooperation and sharing of your experiences.

Yours, the Cutting Solutions by CERATIZIT team

www.ceratizit.com 4 TOOLING SOLUTIONS FOR WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

The CERATIZIT Group

For over 95 years, CERATIZIT has been a The CERATIZIT Group is the global market pioneer developing exceptional hard material leader in several wear part application areas, products for cutting tools and wear protection. and successfully develops new types of cemented carbide, cermet and ceramic grades which The privately owned company, based in Mamer, are used for instance in the wood, metal and Luxembourg, develops and manufactures highly stone working industries. specialised carbide cutting tools, inserts and rods made of hard materials as well as wear parts.

Facts and figures

1 headquarters 34 > 70 Mamer (Luxembourg) production sites sales subsidiaries

> 9,000 > 100,000 > 1,000 employees different products patents and utility models

> 200 > 10 30 % employees in R&D innovation awards of products developed in the last 5 years

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Production site

Mamer, Luxembourg The CERATIZIT Group has its headquarters in Mamer, Luxembourg. Today the plant in Mamer has more than 1,300 employees and concentrates on industrial wear protection, wood, metal and stone working as well as inserts and tools.

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Introduction

Tube blank manufacuring

For welded pipes machining, CERATIZIT provides tooling and inserts for the following 1 operations:

1. Plate milling

2. Weld seam scarfing 3 2

3. Pipes cutting

4. Pipes end chamfering

Blank materials Hardness

Quality Colours HB 100 HB 150 HB 200 HB 250 HB 300 HB 350 HB 400 H 40

J 55

K 55

L 80

C 75

N 80

C 95

P 105 Tubing

P 110 casing

Alloying constituent: C 0.25-0.35% Si 0.15-0.35% Mn 1.30-1.55% S 0.25% Cr <0.2%

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Contents

TOOLING SOLUTIONS FOR WELDED PIPES Edge milling cutter 8 For small band thickness (6 to 25mm) 10 For higher band thickness (24 to 41mm) 19

Milling inserts 28 Grades 28 Scarfing 29 Internal scarfing 30 External scarfing 31 External scarfing with adjustable tooling 35 Scarfing inserts 37 Grades 39 Parting 41 Parting disc for Ø193 to Ø412 43 Parting inserts 44 Grades 44 Pipe end Chamfering (tooling support) 45 Tooling equipment adapted on square turret 46 Chamfering discs 57 For pipes from Ø4"1/2 to 12"3/4 58

For pipes from 20" to 56" 69 Chamfering heads 80 For elbows from Ø2" to 3" 83

For elbows from Ø4" to 6" 100 Inserts for pipe end chamfering 105 Grades 107

TECHNICAL INFORMATION Technology and practice 111 Calculation 115 Carbide production 117

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Edge milling cutter

New attachment system reducing time of tool change

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Edge milling cutter

Strokes and dimensions

X+

Spindle Z+ power x dimension Spindle max. speed

Plate width z dimension Stroke / Z axis Stroke

Milling cutter extreme position Plate thickness

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For small band thickness: 6mm to 25mm

Layout Plate shape (other shape on request)

Pos. Qty Designation Reference 1 1 Milling cutter RH C/99865 2 2 Milling cutter LH C/99870

NOTE: Here are examples of edge milling cutter (modular). Dimensions can be provided on request : Ø450 / 750 / 850 / 1100.

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Right hand milling cutter: C/99865

1 3 2 4 5

Pos. Qty Designation Reference 1 1 Mill body RH C/99866 2 22 Cartridge RH 40° C/99868 3 22 Cartridge RH 3° C/99867 4 22 Cartridge RH 37,5° C/99869 5 22 Spacer C/99878 6 1 Torque screw driver DMSD 2-8Nm/SORT 7 5 TorxPlus 25IP bit DMSD-B 25IP-50 8 1 Torque 3/8" ratchet J.648-50 (Facom) 9 5 Hexagonal bit (S=6) JT.6 (Facom)

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▲ Set of tooling for right hand milling cutter

C/99866

11 3 10 6

Pos. Qty Designation Reference 1 1 Body C/99866.1 2 1 Deflector C/99875 3 1 Pull stud ISO 7388-3 - AD60 4 1 Deflector C/99882 5 1 Plate C/99880 6 6 Wiper C/99876 7 1 Lifting eye-bolt DIN 580 M24 8 3 Screw DIN913 M24x30 9 4 Screw DIN912 M20x45 12.9 10 12 Screw DIN7991 M6x16 10.9 11 48 Screw DIN912 M8x16 12.9 12 1 Key DIN911-12 C/88570.4 13 1 Key DIN911L-17 C/88570.13

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▲ Set of tooling for right hand milling cutter

C/99868 Pos. Qty Designation Reference RH 40° Lower chamfer 1 1 Body C/99868.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 1 Screw DIN912 M8x20 12.9 5 1 Screw DIN912 M8x50 12.9 4 Wedge-locking 6 2 NL8 (NordLock) washer (M8)

C/99867 Pos. Qty Designation Reference RH 3° Facing 1 1 Body C/99867.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Screw DIN912 M8x20 12.9 Wedge-locking 4 5 2 NL8 (NordLock) washer (M8) 1

3 2

5 NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts.

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▲ Set of tooling for right hand milling cutter

C/99869 Pos. Qty Designation Reference RH 37.5° Upper chamfer 1 1 Body C/99869.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Washer C/99881 6 5 1 Screw DIN912 M8x20 12.9 6 1 Screw DIN912 M8x50 12.9 1 Wedge-locking 7 2 NL8 (NordLock) washer (M8)

NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts.

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Left hand milling cutter: C/99870

1 2 3 4 5

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▲ Set of tooling for left hand milling cutter

C/99871

7 5

6 10 3 11

Pos. Qty Designation Reference 1 1 Body C/99871.1 2 1 Deflector C/99875 3 1 Pull stud ISO 7388-3 - AD60 4 1 Deflector C/99899 5 1 Plate C/99880 6 6 Wiper C/99896 7 1 Lifting eye-bolt DIN 580 M24 8 3 Screw DIN913 M24x30 9 4 Screw DIN912 M20x45 12.9 10 12 Screw DIN7991 M6x16 10.9 11 48 Screw DIN912 M8x16 12.9 12 1 Key DIN911-12 C/88570.4 13 1 Key DIN911L-17 C/88570.13

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▲ Set of tooling for left hand milling cutter

C/99868 Pos. Qty Designation Reference LH 40° Lower chamfer 1 1 Body C/99868.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 1 Screw DIN912 M8x20 12.9 5 1 Screw DIN912 M8x50 12.9 4 Wedge-locking 6 2 NL8 (NordLock) washer (M8)

C/104280 Pos. Qty Designation Reference LH 3° Facing 1 1 Body C/99872.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Screw DIN912 M8x20 12.9 Wedge-locking 4 5 2 NL8 (NordLock) washer (M8) 1

3 2

NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts.

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▲ Set of tooling for left hand milling cutter

C/99874 Pos. Qty Designation Reference LH 37.5° Upper chamfer 1 1 Body C/99874.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Washer C/99881 4 5 1 Screw DIN912 M8x20 12.9 6 1 Screw DIN912 M8x50 12.9 1 Wedge-locking 7 2 NL8 (NordLock) washer (M8)

NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts.

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For higher band thickness: 24mm to 41mm

Layout Plate shape (other shape on request)

Pos. Qty Designation Reference 1 1 Milling cutter RH C/99855 2 2 Milling cutter LH C/99860

NOTE: Here are examples of edge milling cutter (modular). Dimensions can be provided on request : Ø450 / 750 / 850 / 1100.

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Right hand milling cutter: C/99855

5 4 3 2 1

Pos. Qty Designation Reference 1 1 Mill body RH C/99856 2 20 Cartridge RH 35° C/99858 3 20 Cartridge RH 3° C/99857 4 20 Cartridge RH 35° C/99859 5 20 Spacer C/99878 6 1 Torque screw driver DMSD 2-8Nm/SORT 7 5 TorxPlus 25IP bit DMSD-B 25IP-50 8 1 Torque 3/8" ratchet J.648-50 (Facom) 9 5 Hexagonal bit (S=6) JT.6 (Facom)

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▲ Set of tooling for right hand milling cutter

C/99856

11 3 10 6

Pos. Qty Designation Reference 1 1 Body C/99856.1 2 1 Deflector C/99875 3 1 Pull stud ISO 7388-3 - AD60 4 1 Deflector C/99879 5 1 Plate C/99880 6 6 Wiper C/99876 7 1 Lifting eye-bolt DIN 580 M24 8 3 Screw DIN913 M24x30 9 4 Screw DIN912 M20x45 12.9 10 12 Screw DIN7991 M6x16 10.9 11 48 Screw DIN912 M8x16 12.9 12 1 Key DIN911-12 C/88570.4 13 1 Key DIN911L-17 C/88570.13

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▲ Set of tooling for right hand milling cutter

C/99858 Pos. Qty Designation Reference RH 35° Lower chamfer 1 1 Body C/99858.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 1 Screw DIN912 M8x20 12.9 5 1 Screw DIN912 M8x50 12.9 4 Wedge-locking 6 2 NL8 (NordLock) washer (M8)

C/99857 Pos. Qty Designation Reference RH 3° Facing 1 1 Body C/99857.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Screw DIN912 M8x20 12.9 Wedge-locking 4 5 2 NL8 (NordLock) washer (M8) 1

3 2

NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts.

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▲ Set of tooling for right hand milling cutter

C/99859 Pos. Qty Designation Reference RH 35° Upper chamfer 1 1 Body C/99859.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Washer C/99881 5 5 1 Screw DIN912 M8x20 12.9 6 1 Screw DIN912 M8x50 12.9 Wedge-locking 7 2 NL8 (NordLock) 1 washer (M8)

NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts.

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Left hand milling cutter: C/99860

1 2 3 4 5

Pos. Qty Designation Reference 1 1 Mill body LH C/99861 2 20 Cartridge RH 35° C/99863 3 20 Cartridge RH 3° C/99862 4 20 Cartridge RH 35° C/99864 5 20 Spacer C/99878 6 1 Torque screw driver DMSD 2-8Nm/SORT 7 5 TorxPlus 25IP bit DMSD-B 25IP-50 8 1 Torque 3/8" ratchet J.648-50 (Facom) 9 5 Hexagonal bit (S=6) JT.6 (Facom)

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▲ Set of tooling for left hand milling cutter

C/99861

7 5

6 10 3 11

Pos. Qty Designation Reference 1 1 Body C/99861.1 2 1 Deflector C/99875 3 1 Pull stud ISO 7388-3 - AD60 4 1 Deflector C/99894 5 1 Plate C/99880 6 6 Wiper C/99896 7 1 Lifting eye-bolt DIN 580 M24 8 3 Screw DIN913 M24x30 9 4 Screw DIN912 M20x45 12.9 10 12 Screw DIN7991 M6x16 10.9 11 48 Screw DIN912 M8x16 12.9 12 1 Key DIN911-12 C/88570.4 13 1 Key DIN911L-17 C/88570.13

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▲ Set of tooling for left hand milling cutter

C/99863 Pos. Qty Designation Reference LH 35° Lower chamfer 1 1 Body C/99863.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 1 Screw DIN912 M8x20 12.9 5 1 Screw DIN912 M8x50 12.9 4 Wedge-locking 6 2 NL8 (NordLock) washer (M8)

C/99862 Pos. Qty Designation Reference LH 3° Facing 1 1 Body C/99862.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Screw DIN912 M8x20 12.9 Wedge-locking 4 5 2 NL8 (NordLock) washer (M8) 1

3 2

NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts.

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▲ Set of tooling for left hand milling cutter

C/99864 Pos. Qty Designation Reference LH 35° Upper chamfer 1 1 Body C/99864.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Washer C/99881 5 5 1 Screw DIN912 M8x20 12.9 6 1 Screw DIN912 M8x50 12.9 Wedge-locking 1 7 2 NL8 (NordLock) washer (M8)

NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts

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Milling inserts

Inserts for milling cutter Width or IC Thickness Radius Dimension Insert Designation “d” (mm) “S” (mm) “R” (mm) “l” (mm)

TPNX 3307ZZ-SN 19 07 – 25

TPNX 330727-SN 19 07 2.7 26

TPNX 3106ZZ-SN 18 06 – 23

SNEX 150704-SN 15 07 0.4 15

SNEX 150704-EN 15 07 0.4 15

SNEX 190704-SN 19 07 0.4 19

SNEX 190704-EN 19 07 0.4 19

SNNX 150704 15 07 0.4 15

SNNX 190704 19 07 0.4 19

LNEX 190704-SN 19 07 – 15

LNEX 190704-EN 19 07 – 15

LPNX 360805 36 08 – 20

Grades

CTCP230 HC-P30 | HC-K25 | HC-M25

Specification: Composition: Co 10.5 %; mixed carbides 2.0 %; WC balance | Grain size: 1-2 μm |

Hardness: HV30 1400 | Coating specification: CVD TiCN-Al2O3

Recommended application: First choice for dry machining of steels at high cutting speeds.

Other grades on request, according the application www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 29

Scarfing

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Internal scarfing

Tooling example

Special tool with two scarfing rings

NOTE: All internal scarfing tools and inserts are on request.

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External scarfing

Layout

Left position

Neutral position

Right position

Pos. Qty Designation Reference 1 1 Scarfing tool (Right) C/102316 2 1 Scarfing tool (Neutral) C/102317 3 1 Scarfing tool (Left) C/102318

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▲ Set of tooling for external scarfing

C/102316

Right position

2 3 6 4 5 1

Pos. Qty Designation Reference 1 1 Body C/102316.1 2 1 Shim seat C/37972 3 1 Pin 32.205 4 1 Insert C/33598 5 1 Clamp C/102347 6 1 Screw DIN912 M8x16 12.9 7 1 Key DIN911-3 C/26373 8 1 Key DIN911-6 C/26376

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▲ Set of tooling for external scarfing

C/102317

Neutral position

2 3 6 4 5 1

Pos. Qty Designation Reference 1 1 Body C/102317.1 2 1 Shim seat C/37972 3 1 Pin 32.205 4 1 Insert C/33598 5 1 Clamp C/102347 6 1 Screw DIN912 M8x16 12.9 7 1 Key DIN911-3 C/26373 8 1 Key DIN911-6 C/26375

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▲ Set of tooling for external scarfing

C/102318

2 3 6 4 5 1

Pos. Qty Designation Reference 1 1 Body C/102318.1 2 1 Shim seat C/37972 3 1 Pin 32.205 4 1 Insert C/33598 5 1 Clamp C/102347 6 1 Screw DIN912 M8x16 12.9 7 1 Key DIN911-3 C/26373 8 1 Key DIN911-6 C/26376

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External scarfing with adjustable tooling

Layout

Head Shank

Adjustable tool

Left Neutral Right position position position

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▲ Set of tooling for external scarfing

C/101909

10 1

5 6 2 9

4 3 7 8

Pos. Qty Designation Reference 1 1 Shank C/102145 2 1 Head C/101909.1 3 1 Shim seat C/37971 4 1 Pin 32.214 5 1 Insert C/35520 6 1 Clamp C/96210 7 1 Screw DIN912 M6x16 12.9 8 1 Pin (tolerance ISA m6) DIN6325 Ø3x8 9 1 Pin (tolerance ISA m6) DIN6325 Ø4x8 10 2 Screw DIN913 M8x10 11 1 Key DIN911-2.5 C/26372 12 1 Key DIN911-4 C/26374 13 1 Key DIN911-5 C/26375

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▲ Scarfing inserts

For internal

External scarfing inserts

Insert Designation OD (mm) ID (mm) t (mm) C/89095 5 C/89096 7 C/89098 8 C/89781 9 C/89097 11 C/89099 13 C/89101 15 C/89100 16 15.88 7.94 C/89102 18 C/97466 20 C/94285 22 C/89782 25 C/97465 27 C/44960 30 C/89435 35 C/45008 40

NOTE: This list is non exhaustiv.

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Scarfing inserts

For external

External scarfing inserts Width or IC Thickness Radius Dimension Dimension Insert Designation (mm) “S” “R” “R” “F” C/35520.11 5 6 1 C/35520.12 7 7 0.938 C/35520.13 8 9 1.072 C/35520.14 9 9 1.206 C/35520.20 11 10 1.202 C/35520.15 13 10 1 C/35520.16 15 10 0.858 C/35520.21 16 10 0.801 C/35520.9 18 10 0.708 C/35520.17 20 10 0.635 C/35520.10 22 10 0.576 C/35520.6 15.88 7.94 25 10 0.505 C/35520.7 27 10 0.467 C/35520.1 30 10 0.420 C/35520.8 35 10 0.359 C/35520.18 40 10 0.314 C/35520.2 45 10 0.279 C/35520.19 50 10 0.251 C/35520.22 60 10 0.209 C/35520.3 65 10 0.193 C/35520.23 75 10 0.167 C/35520.4 90 10 0.139 C/35520.5 100 10 0.125 C/33598.20 11 C/35520.21 13 C/33598.13 15 C/33598.22 18 C/33598.14 20 C/33598.23 22 C/33598.9 25 C/33598.10 35 C/33598.15 45 C/33598.11 50 C/33598.16 55 C/33598.12 19.05 9.3 60 11.4 0.256 C/33598.17 65 C/33598.1 70 C/33598.18 75 C/33598.2 80 C/33598.19 85 C/33598.3 90 C/33598.4 100 C/33598.5 110 C/33598.6 120 C/33598.8 130 C/33598.7 140 NOTE: This list is non exhaustiv.

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Grades

LP240 HC P35 | HC M20 | HC K25

Composition: Co 9%; C1.8% WC balance

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV15 1410

Coating specification: YELLOW CVD (C30M) Ti (C,N), TiNB: 7 μm

All round grade for general purpose steel At high cutting speed

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

MTM40 HC P40

Composition: Co 14.0% composite carbides 17.2% WC balance

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1370

Coating specification: YELLOW CVD (C44N)

Ti (C,N) + AI2O3 + top layer

Tough-resistance grade which is suitable intended for low cutting speed and interrupted cut

Suitable for external operation

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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Grades

MTM35

Composition: Co 9.0% mixed carbides 2%; WC balance

Grain size: 1.3-2.5 µm (medium)

Hardness:

HV30 1390

Coating specification: YELLOW CVD (C44N)

Ti (C,N) + AI2O3 + top layer

Tough-resistance grade which is suitable intended for low cutting speed and interrupted cut

Suitable for external operation

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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Parting

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Strokes and dimensions

Spindle Spindle X dimension X+ power max. speed Z+

Z dimension

NOTE: Parting discs are designed for each range of tubes.

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Parting disc for Ø193 to Ø412

Layout

Pos. Qty Designation Reference 1 1 Body C/103537.1 2 28 MSS BLADE SX6 C/103479 3 84 Screw M6x20-T25 7897206-0 4 28 Parting insert SXE6.00N0.5M2 5 1 Angled key S15-4 C/103293 6 3 Lifting eye-bolt DIN 580 M12 7 1 T-handle key T25 7883304

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Parting inserts

Insert Designation Type Length Hand Width "S" Radius “R”

GSNT-30.03-00-M2 Single-sided 11.3 N 3 0.3

GSNT-40.04-00-M2 Single-sided 13.3 N 4 0.4

GSNT-50.04-00-M2 Single-sided 13.3 N 5 0.4

GSNT-60.05-00-M2 Single-sided 15.3 N 6 0.5

NOTE: This list is non exhaustiv.

Grades

CTCP320ST HC-P35 | HC-K35 | HC-M30

Specification: Composition: Co 10.5 %; mixed carbides 2.0 %; WC balance | Grain size: 1 μm |

Hardness: HV30 1400 | Coating specification: CVD TiCN-Al2O3 multi-layer

Recommended application: The reliable choice for the machining of steel and cast iron.

CTPP345 HC-P45 | HC-M40 | HC-S40

Specification: Composition: Co 12.5 %; mixed carbides 2.0 %; WC balance | Grain size: 1-1.5 μm |

Hardness: HV30 1380 | Coating specification: PVD TiAlTaN

Recommended application: The reliable solution for steel and austenitic steels under unstable conditions.

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Pipe end Chamfering (modular with floating with copy roller or fix systems)

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Tooling equipment adapted on a square turret

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Tooling equipment adapted on a square turret

Strokes and dimensions

X+

Reference position / Z axis Z+ Stroke / Z axis

Z dimension

Spindle Spindle X dimension power max. speed

Turret extreme position Reference Reference position / X axisposition Stroke / X axis Stroke

NOTE: Here are examples of tooling for end pipe chamfering. Other dimensions can be provided on request.

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Tooling equipment adapted on square turret: example for pipes Ø3" to 10"1/2 (other dimensions on request)

Layout Plate shape (other shape on request)

4 7

2 1

Pos. Qty Designation Reference 1 1 Basic holder C/101872 9 2 1 Slider C/101873 8 3 1 Fixed stop C/97641 4 1 Roller Ø60 C/101874 5 1 Roller Ø90 C/101876 6 1 Deburring cartridge See table 7 1 chamfering cartridge See table 7 8 1 Facing cardridge C/102685 9 1 Cooling system C/101881

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▲ Tooling support

C/101872 Pos. Qty Designation Reference 1 1 Body C/101872.1 4 2 2 Stop plate C/95051 3 12 Screw DIN912 M6x16 12.9 4 1 Lifting eye-bolt DIN 580 M12 5 5 Screw DIN913 M12x12

3 1

▲ Slider

C/101873 Pos. Qty Designation Reference 1 1 Body C/101873.1 31-441-10-35 2 3 Pressure screw 3 20 19 18 11 14 12 (E. Maurin) 3 2 Sliding pad C/102661 4 3 Sliding pad C/102662 5 1 Spacer C/102690 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375 8 1 Key DIN911-6 C/26376 9 1 Locking screw C/87055.020 4 10 1 Locking screw C/87055.030 11 2 Shaft holder C/95053 2 17 12 2 Shaft C/95054 5 13 2 Pre-load screw C/95055 16 14 128 Spring Washer DIN 2093 A D14 15 1 Pin (tolerance ISA m6) DIN6325 Ø16x20 15 13 16 1 Screw DIN7991 M3x6 10.9 1 21 17 6 Screw DIN7991 M8x16 10.9 18 2 Screw DIN912 M5x20 12.9 19 2 Screw DIN912 M6x40 12.9 20 4 Screw DIN912 M8x20 12.9 21 2 Screw DIN913 M12x16 3 10 9

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▲ Fixed stop

C/97641 Pos. Qty Designation Reference 1 1 Body C/97641.1 3 4 2 1 Key DIN911-10 C/26379 3 1 Lifting eye-bolt DIN 580 M12 4 4 Screw DIN912 M12x35 12.9

▲ Roller Ø60

C/101874 Pos. Qty Designation Reference 1 1 Body C/101874.1 2 1 Roll C/101875 13 14 7 3 4 6 11 30202 AV 3 1 Seal (NILOS-Ring) 4 1 Roller bearing 30202-A (INA) 32005 X AV 5 1 Seal (NILOS-Ring) 6 1 Bearing 32005-X (FAG) 7 1 Spacer A 17 (NILOS-Ring) 8 1 Cover C/101878 9 1 Screw DIN7991 M5x12 10.9 10 1 Screw DIN912 M6x25 12.9 11 4 Screw DIN912 M8x25 12.9 12 1 Screw DIN913 M8x35 F2-10-02 13 1 Locknut (Emile Maurin) F2-11-02 14 1 Nut-lock-washer (Emile Maurin)

9 8 2 5 1 10 12

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▲ Roller Ø90

C/101876 Pos. Qty Designation Reference 1 1 Body C/101876.1 2 1 Roll C/101877 11 12 5 4 13 3 9 3 1 Seal (M. Chailly) E6-253-30 4 1 Seal (M. Chailly) E6-275-30 5 1 Spacer A 30 (NILOS-Ring) 6 1 Cover C/101879 7 1 Screw DIN7991 M5x10 10.9 8 1 Screw DIN912 M6x30 12.9 9 4 Screw DIN912 M8x25 12.9 10 1 Screw DIN913 M8x50 11 1 Locknut F2-10-06 F2-11-06 12 1 Nut-lock-washer (Emile Maurin) L5-30206M 13 1 Bearing (M. Chailly) 14 1 Bearing L5-32006X

7 6 2 14 1 10 8

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▲ Set of internal chamfer cartriges

C/94973 7° internal chamfer C/96590 9.5° internal chamfer

5 5

4 4

3 3 2 2

1 1

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94973.1 1 1 Body C/96590 2 1 Shim seat C/88737 2 1 Shim seat C/88737 3 1 Thimble 26.972 3 1 Thimble 26.972 4 1 Insert SCMT1204... 4 1 Insert SCMT1204... 5 1 Screw F4018T 5 1 Screw F4018T

C/96591 11° internal chamfer C/96592 14° internal chamfer

5 5

4 4

3 3 2 2

1 1

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/96591 1 1 Body C/96592 2 1 Shim seat C/88737 2 1 Shim seat C/88737 3 1 Thimble 26.972 3 1 Thimble 26.972 4 1 Insert SCMT1204... 4 1 Insert SCMT1204... 5 1 Screw F4018T 5 1 Screw F4018T

NOTE: Other angles can be designed on request. www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 53

▲ Set of external chamfering cartridges: 32.5°

C/94976 For thickness < 15mm C/97640 For 15 < thickness < 25mm

5 5

4 4 3 3 2 2 1 1

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94976.1 1 1 Body C/97640.1 2 1 Shim seat 32.058 2 1 Shim seat C/83668 3 1 Pin 32208 3 1 Pin 32208 4 1 Insert SNMM2509... 4 1 Insert C/82660

31-411-10-40 31-411-10-40 5 1 Setting screw 5 1 Setting screw (Emile Maurin) (Emile Maurin)

C/94982 For 25 < thickness < 38mm

3 2 1

Pos. Qty Designation Reference 1 1 Body C/94982.1 2 1 Shim seat C/94625 3 1 Pin 32208 4 1 Insert C/94574 5 1 Clamp C/95204 6 1 Screw C/21409.1 31-411-10-40 7 1 Setting screw (Emile Maurin) NOTE: Other angles can be designed on request.

www.ceratizit.com 54 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of external chamfering cartridges: 37.5°

C/94977 C/97663

5 5

4 4

3 3 2 2

1 1

31-411-10-40 31-411-10-40 5 1 Setting screw 5 1 Setting screw (Emile Maurin) (Emile Maurin)

C/94983

3 2 1

▲ Adjustable cartridge facing

C/102685

1 4

8 6 3 2 7 5

Pos. Qty Designation Reference 1 1 Body C/102685.1 2 1 Shim seat 32.503 3 1 Pin 32.204 4 1 Insert SNMG1204... 5 1 Screw DIN912 M6x20 12.9 6 1 Screw DIN912 M8x20 12.9 7 1 Washer DIN988 Ø6x12x1.2 8 1 Washer DIN988 Ø8x14x1.2

www.ceratizit.com 56 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cooling system

C/101881

1 2 4

Pos. Qty Designation Reference 1 1 Body C/101881.1 2 12 Coolant nozzle C/88520.6 3 3 Screw DIN912 M8x20 12.9 4 2 Screw DIN913 M12x12 5 12 Screw DIN913 M6x5

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 57

Chamfering discs examples

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For pipes Ø4"1/2 to 12"3/4

Layout Plate shape (other shape on request)

1 2

Pos. Qty Designation Reference 1 1 Adapter C/101308 2 1 Disc C/101297 3 2 Tool holder C/101299 4 5 3 4 2 Roller Ø90 C/101300 Chamfering cartridge 32° 5 1 C/100516 4 7 6 3 (SN1906) Deburring cartridge 6 1 C/103841 support 7 1 Deburring cartridge 7° C/94973 8 2 Facing cartridge (SN1906) C/101302 9 2 Tool holder C/101301 10 1 Key DIN911L-19 C/88570.11 11 1 3/8" Sliding tee bar J.120A (Facom) 12 1 3/8" Long socket S=7mm J.7HLA (Facom)

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 59

For pipes Ø4"1/2 to 12"3/4

NOTE: Here are examples of tooling for end pipe chamfering. Other dimensions can be provided on request.

www.ceratizit.com 60 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

Strokes and dimensions

X+

Reference position / Z axis Z+ Stroke / Z axis

Spindle Spindle max. speed power X dimension

Turret Z dimension extreme position

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 61

▲ Adapter

C/101308

2 1

Pos. Qty Designation Reference 1 1 Body C/101308.1 2 1 Key C/97680.2 3 1 Screw DIN912 M10x25 12.9 4 11 Screw DIN912 M20x70 12.9 5 1 Key DIN911-8 C/26378 6 1 Key DIN911L-17 C/88570.13

www.ceratizit.com 62 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Disc

C/101297

14 2 3 11

9 3 5 10

Pos. Qty Designation Reference 1 1 Body C/101297.1 2 2 Slider C/101298 3 2 Basic holder C/101306 4 10 Pre-load screw C/101310 31-480-33 5 2 Plug (Emile Maurin) 6 10 Spacer C/101311 7 1 Key DIN911-6 C/26376 8 1 Key DIN911L-14 C/87848 9 1 Key DIN911L-19 C/88570.11 10 1 Lifting eye-bolt DIN 580 M16 11 2 Stop plate C/101304 12 500 Spring washer DIN 2093 A D25 13 10 Screw DIN912 M24x100 12.9 14 24 Screw DIN912 M8x20 12.9

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 63

▲ Disc

C/101297

10 2 3 11

9 4

8 1 6 5

Pos. Qty Designation Reference 1 1 Body C/101298.1 2 4 Sliding pad C/101818 3 4 Sliding pad C/101817 4 4 Sliding pad C/101303 5 1 Driving nut Tr16x2 C/101450 6 1 Threaded rod C/101452 7 1 Bearing C/98976 C2-251-12-15-20 8 2 Bearing bush (M. Chailly) 9 8 Screw DIN7991 M5x10 10.9 10 8 Screw DIN7991 M6x12 10.9 11 8 Screw DIN7991 M8x16 10.9 12 2 Screw DIN912 M6x25 12.9

13 1 Key DIN911-3 C/26373

14 1 Key DIN911-4 C/26374

15 1 Key DIN911-5 C/26375

www.ceratizit.com 64 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Basic holder

C/101306

12 2 5 3 4 11

10 6 1

Pos. Qty Designation Reference 1 1 Body C/101306.1 2 1 Bearing C/101474 3 1 Threaded rod C/101475 4 1 Driving nut Tr12x2 C/101476 C2-251-08-12-16 5 2 Bearing bush (M.Chailly) 6 1 Rule C/101526 7 1 Key DIN911-2.5 C/26372 8 1 Key DIN911-4 C/26374 9 1 Key DIN911-10 C/26379 10 2 Screw DIN7991 M4x10 10.9 11 6 Screw DIN912 M12x40 12.9 12 2 Screw DIN912 M5x25 12.9

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▲ Basic holder

C/101299

2 6 7 4 3 5

Pos. Qty Designation Reference 1 1 Body C/101299.1 31-441-10-35 2 4 Pressure screw (E.Maurin) 3 2 Cloat C/101305 4 1 Pin (tolerance ISA m6) DIN6325 n10x16 5 3 Screw DIN912 M10x30 12.9 6 6 Screw DIN912 M10x45 12.9 Shoulder screw 7 4 NMG105 Ø8x40 (ISO7379) 8 1 Key DIN911-4 C/26374 9 1 Key DIN911-5 C/26375 10 1 Key DIN911-8 C/26378

www.ceratizit.com 66 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Roller Ø90

C/101300

9 8 4 3 1 11

12 10 2 7 6 5

Pos. Qty Designation Reference 1 1 Bearing shaft C/101300.1 2 1 Roll C/100502 3 1 Seal (M. Chailly) E6-253-30 4 1 Bearing L5-30206M (M.Chailly) 5 1 Bearing L5-32006X 6 1 Seal (M. Chailly) E6-275-30 7 1 Spacer A 30 (NILOS-Ring) F2-11-06 8 1 Nut-lock-washer (Emile Maurin) 9 1 Locknut F2-10-06 10 1 Cover C/100503 31-441-10-35 11 1 Pressure screw (E. Maurin) 12 1 Screw DIN7991 M5x10 10.9

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▲ Chamfering cartridge

1 C/100516 Pos. Qty Designation Reference 1 1 Body C/100516.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374

4 3 2

▲ Deburring cartridge & support

5 C/100341 1 C/94973

2 1 2 3 4

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/103841.1 1 1 Body C/94973.1 2 1 Screw DIN912 M6x12 12.9 2 1 Shim seat C/88737 C/88737 3 1 Key DIN911-5 C/26375 3 1 Thimble 26.972 4 1 Insert SCMT1204...

5 1 Screw F4018T

6 1 Key T20 C/26364 NOTE: Other dimensions can be provided on request.

www.ceratizit.com 68 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Facing cartridge

C/101302 Pos. Qty Designation Reference 1 1 Body C/101302.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374

1 2 3 4

▲ Tool holder

C/101301

Pos. Qty Designation Reference 1 1 Body C/101301 2 2 Cloat C/101307 3 2 Screw DIN912 M10x35 12.9 4 4 Screw DIN912 M10x40 12.9 Shoulder screw 5 2 NMG105 Ø8x40 (ISO7379) 6 1 Key DIN911-8 C/26378

4 5 1 3 2

NOTE: Other angles can be designed on request.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 69

For pipes Ø20" to 56"

NOTE: Here are examples of tooling for end pipe chamfering. Other dimensions can be provided on request.

www.ceratizit.com 70 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

For pipes Ø20" to 56"

Layout Plate shape (other shape on request)

5 7

Pos. Qty Designation Reference 1 1 Disc C/94493 2 2 Basic holder C/94498 3 2 Slider C/94502 4 2 Facing basic holder C/97790 5 1 External chamfer cartridge See table 6 1 Facing cartridge C/97796 7 1 Deburring cartridge C/94343

4 6 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 71

▲ Disc

C/94493

18 11

12 16 3 4 1 10 2 9 17

Pos. Qty Designation Reference 1 1 Body C/94493.1 2 4 Threaded rod C/94496.1 3 8 Bearing bush C2-251-20-24-25 4 8 Bearing C/94497.1 5 4 Rule C/94639 6 1 Key DIN911-3 C/26373 7 1 Key DIN911-10 C/26379 8 1 Key DIN911L-19 C/88570.11 9 4 Protective plate C/97986 10 4 Protective plate C/97987 11 4 Protective plate C/97988 12 4 Protective plate C/97989 13 8 Protective plate C/97990 14 16 Screw DIN7991 M5x10 10.9 15 104 Screw DIN7991 M5x12 10.9 16 8 Screw DIN912 M12x60 12.9 17 8 Screw DIN912 M12x80 12.9 18 12 Screw DIN912 M24x90 12.9 19 1 Socket-wrench (16mm) 75.16 (Facom) 11 6 Screw DIN912 M12x40 12.9 12 2 Screw DIN912 M5x25 12.9 13 10 Screw DIN912 M24x100 12.9 14 24 Screw DIN912 M8x20 12.9

www.ceratizit.com 72 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Basic holder

5 11 6

C/94498

2 1 10 4 3

Pos. Qty Designation Reference 1 1 Body C/94498.1 2 2 Cloat C/94499.1 Shoulder screw 3 4 NMG105 Ø12x25 (ISO7379) 4 2 Screw DIN912 M12x120 12.9 5 2 Stop plate C/94500.1 6 12 Screw DIN912 M12x30 12.9 7 1 Key DIN911-6 C/26376 8 1 Key DIN911-10 C/26379 9 1 Key DIN911L-17 C/88570.13 10 1 Driving nut C/94501 11 6 Screw DIN912 M20x200 12.9

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▲ Slider

C/94502 Pos. Qty Designation Reference 1 1 Body C/94502.1 2 1 Bearing shaft C/94508.1 3 1 Screw DIN914 M24x30 4 1 Hook spanner 125A.80 (Facom) 5 1 Bearing L5-30311 6 1 Roll C/94507.1 7 1 Bearing L5-30211M 7 8 25 39 8 1 Break washer F2-11-11 9 1 Locknut F2-10-11 10 4 Sliding pad 2960.72.018.100 11 8 Sliding pad 2960.72.048.125 12 1 Key DIN911-3 C/26373 34 9 13 1 Key DIN911-4 C/26374 14 1 Key DIN911-5 C/26375 6 15 1 Key DIN911-8 C/26378 24 16 1 Key DIN911-10 C/26379 5 17 1 Locking screw C/87055.165 42 18 1 Key DIN911L-14 C/87848 19 1 Key DIN911-12 C/87850 2 43 20 1 Key DIN911L-19 C/88570.11 3 21 2 Shaft C/94503.1 40 38 22 2 Shaft holder C/94504.1 26 23 2 Pre-load screw C/94505.1 27 24 1 Wedge C/94506.1 25 1 Roll cap C/94509 17 33 26 1 Brush holder C/94680 23 35 27 1 Brush C/94681.100 29 28 156 Spring Washer DIN2093 B D28 22 36 29 1 Washer DIN125B M16 1 30 2 Washer DIN125B M5 31 8 Screw DIN7991 M6x10 10.9 32 16 Screw DIN7991 M8x16 10.9 33 4 Screw DIN912 M10x35 12.9 21 31 10 32 28 11 41 30 37 34 2 Screw DIN912 M10x45 12.9 35 2 Screw DIN912 M12x90 12.9 36 1 Screw DIN912 M16x25 12.9 37 2 Screw DIN912 M5x10 12.9 38 2 Screw DIN912 M5x8 12.9 39 4 Screw DIN912 M8x30 12.9 40 1 Screw DIN913 M10x10 41 1 Screw DIN913 M6x5 42 1 Seal E6-254-55 43 1 Grease nipple M8x1.25

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▲ Basic holder for facing

C/97790

10 11 1

Pos. Qty Designation Reference 1 1 Body C/97790.1 2 2 Cloat C/97791 Shoulder screw 3 4 NMG105 Ø12x25 (ISO7379) 4 2 Screw DIN912 M12x120 12.9 5 1 Key DIN911-6 C/26376 6 1 Key DIN911-8 C/26378 7 1 Key DIN911-10 C/26379 8 1 Key DIN911L-17 C/88570.13 9 1 Driving nut C/94501 10 2 Screw DIN912 M10x35 12.9 11 4 Screw DIN912 M20x70 12.9

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 75

▲ Set of external chamfer cartridges: 21.5°

C/94345 1 C/94347 1

4 3 2 4 3 2 For thickness < 15mm For 15 < thickness < 22mm

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94345.1 1 1 Body C/94347.1 2 1 Shim seat 32.056 2 1 Shim seat 32.068 3 1 Pin 32.206 3 1 Pin 32.216 4 1 Insert SNMM1906... 4 1 Insert TNMM3309... 5 1 Key DIN911-4 C/26374 5 1 Key DIN911-4 C/26374

C/94349 C/94351

4 3 2 1 3 3 4 5 6

For 22 < thickness < 32mm For 32 < thickness < 40mm

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94349.1 1 1 Body C/94351.1 2 1 Shim seat C/83668 2 1 Shim seat C/94625 3 1 Pin 32.208 3 1 Pin 32208 4 1 Insert C/82660 4 1 Insert C/94574 5 1 Key DIN911-4 C/26374 5 1 Clamp C/97794 6 1 Screw C/21409.1 NOTE: Other angles can be designed on request.

www.ceratizit.com 76 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of external chamfer cartridges: 23.5°

C/94346 1 C/94348 1

4 3 2 4 3 2 For thickness < 15mm For 15 < thickness < 22mm

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94346.1 1 1 Body C/94348.1 2 1 Shim seat 32.056 2 1 Shim seat 32.068 3 1 Pin 32.206 3 1 Pin 32.216 4 1 Insert SNMM1906... 4 1 Insert TNMM3309... 5 1 Key DIN911-4 C/26374 5 1 Key DIN911-4 C/26374

C/94350 C/94352

1 3 3 4 5 6 4 3 2

For 22 < thickness < 32mm For 32 < thickness < 40mm

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94350.1 1 1 Body C/94352.1 2 1 Shim seat C/83668 2 1 Shim seat C/94625 3 1 Pin 32.208 3 1 Pin 32208 4 1 Insert C/82660 4 1 Insert C/94574 5 1 Key DIN911-4 C/26374 5 1 Clamp C/97794 6 1 Screw C/21409.1 NOTE: Other angles can be designed on request.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 77

▲ Set of external chamfer cartridges: 32.5°

C/94353 1 C/94354 1

4 3 2 4 3 2

For thickness < 15mm For 15 < thickness < 22mm

C/94355

1 3 3 4 5 6

For 22 < thickness < 40mm

Pos. Qty Designation Reference 1 1 Body C/94352.1 2 1 Shim seat C/94625 3 1 Pin 32208 4 1 Insert C/94574 5 1 Clamp C/97794 6 1 Screw C/21409.1 NOTE: Other angles can be designed on request.

www.ceratizit.com 78 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Set of external chamfer cartridges: 9°/30°

C/94357 C/94358 5

1 3 2 8 9 1 3 2 7 8 9 4

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94357.1 1 1 Body C/94358.1 2 1 Special Insert C/94453 2 1 Special Insert C/89841 3 1 Screw DIN913 M6x8 3 1 Screw DIN913 M6x5 4 1 Clamp C/22466 4 1 Screw C/21409-1 5 1 Screw DIN912 M8x20 12.9 5 1 Key DIN911-3 C/26373 6 1 Key DIN911-3 C/26373 6 1 Key DIN911-6 C/26374 7 1 Key DIN911-6 C/26376 7 1 Shim seat C/94808

8 1 Shim seat C/94803 8 1 Clamp C/97818

9 1 Screw DIN7991 M5x12 10.9 9 1 Screw DIN7991 M5x12 10.9

▲ Set of external chamfer cartridges: 16°/35°

1 1 C/94359 C/94360

6 2 3 4 6 2 3 4

Pos. Qty Designation Reference Pos. Qty Designation Reference 1 1 Body C/94359.1 1 1 Body C/94360.1 2 1 Shim seat 32.058 2 1 Shim seat 32.056 3 1 Pin 32.208 3 1 Pin 32.206 4 1 Insert SNMM2509... 4 1 Insert SNMM1906... 5 1 Key DIN911-4 C/26374 5 1 Key DIN911-4 C/26374 6 1 Setting screw C/83619 6 1 Setting screw C/83619

NOTE: Other angles can be designed on request. www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 79

▲ Facing cartridge

C/97796 5 1 Pos. Qty Designation Reference 1 1 Body C/97796.1 2 1 Shim seat 32.058 3 1 Pin 32.208 4 1 Key DIN911-4 C/26374 5 1 Insert SNMM2509...

2 3

▲ Deburring cartridge

C/94343 4 5 1 Pos. Qty Designation Reference 1 1 Body C/94343.1 2 1 Shim seat 7883002 3 1 Thimble 7883101 4 1 Insert CCMT1204... 5 1 Screw 7883202 6 6 1 Setting screw C/83619 7 1 Key T15 C/26363 8 1 Key ISO 2936-4.5 C/87894

2 3

NOTE: Other angles can be designed on request. www.ceratizit.com 80 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

Chamfering heads

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Product to machine

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Strokes and dimensions

X+

Z+

Spindle Spindle max. speed power X dimension

X dimension

Z dimension Z Z dimension Z Turret Turret extreme extreme

position position

Stroke / Z axis Z / Stroke

Reference position / Z axis Z / position Reference

Stroke / Z axis Z / Stroke Reference position / Z axis Z / position Reference

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 83

For elbows from Ø2" to 3": example of cut with set of two cartridges (facing and chamfering)

Layout

1 6 7

8 4 3 5 2

Pos. Qty Designation Reference 1 2 Basic holder C/98413 2 2 Slider C/98420 3 2 Roller support C/98465 4 2 Roller Ø40 C/101813 5 2 Cartridge C/101257 6 2 Slider C/98421 7 2 Cartridge C/98423 8 2 Spacer C/103041.xxx

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▲ Basic holder

C/98413 18 19 1

2 3 4

7 8 6 17 9 11 15 16 5

Pos. Qty Designation Reference 1 1 Body C/98413.1 2 1 Fork C/98415 3 1 Axis C/98414 4 86 Spring washer DIN 2093 A D25 5 1 Pre-load screw C/98407 6 1 Axis C/98416 7 1 Spring washer DIN 2093 B D31.5 8 1 Washer DIN125B M16 9 2 Stop plate C/98427 10 2 Cover C/98418 11 1 Lifting eye-bolt DIN 580 M12 12 1 Key DIN911-8 C/26378 13 1 Key DIN911L-14 C/87848 14 1 Key DIN911L-17 C/88570.13 C2-25-35-44-35 15 1 Plain bearing 35x44x35 (Michaud) C2-25-45-51-45 16 1 Plain bearing 45x51x45 (Michaud) 17 4 Screw DIN7991 M4x10 10.9 18 2 Screw DIN912 M20x160 12.9 19 12 Screw DIN912 M8x20 12.9

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▲ Slider

C/98420

2 3 10 5 9

8 4 1 3 7

Pos. Qty Designation Reference 1 1 Body C/98420.1 31-441-10-35 2 3 Pressure screw (E. Maurin) 3 2 Sliding pad C/98462 4 1 Locating ring C/100395 5 2 Sliding pad C/101848 6 1 Key DIN911-5 C/26375 7 1 Security lock C/95121 8 1 Screw DIN7991 M6x12 10.9 9 5 Screw DIN7991 M8x16 10.9 10 4 Screw DIN912 M8x16 12.9

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▲ Roller support

C/98465 Pos. Qty Designation Reference 1 1 Support C/98465.1 3 2 1 Key DIN911-6 C/26376 3 1 Pin (tolerance ISA m6) DIN6325 Ø8x14 4 1 Screw DIN7984 M6x16 10.9 5 4 Screw DIN912 M8x16 12.9

5 1 4

▲ Roller Ø40

C/101813

Pos. Qty Designation Reference 1 1 Shaft C/101813.1 2 1 Roller C/101814 2 3 4 3 1 Bearing AXK1528 (INA FAG) 4 2 Bearing K12x15x13 (INA FAG) 5 1 Cap C/103040 6 1 Screw DIN912 M6x10 12.9 7 1 Key DIN911-5 C/26375

6 5 1 3

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▲ Cartridge

C/101257 Pos. Qty Designation Reference 1 1 Body C / 101257.1 2 1 Shim seat 32.085 3 1 Pin 32.204 4 1 Insert TNMM2204... 31-411-10-40 5 1 Setting screw (E. Maurin) 6 1 Key DIN911-4 C/26372 7 1 Key DIN911-5 C/26375

2 3 4 1 5

▲ Slider

C/98421

Pos. Qty Designation Reference 11 8 2 3 10 4 9 1 1 Body C/98421.1 31-441-10-35 2 3 Pressure screw (E. Maurin) 3 2 Sliding pad C/98460 4 2 Sliding pad C/98461 5 1 Key DIN911-5 C/26375 6 1 Key DIN911-6 C/26376 7 1 Security lock C/95121 8 1 Copper pad Copper pad Ø6xL4 9 5 Screw DIN7991 M8x16 10.9 10 4 Screw DIN912 M6x16 12.9 11 1 Screw DIN912 M8x70 12.9

1 7 9

www.ceratizit.com 88 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cartridge

C/98423 Pos. Qty Designation Reference 1 1 Body C / 98423.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert SNMM 1906... 31-411-10-40 5 1 Setting screw (E. Maurin) 6 1 Key DIN911-4 C/26373 7 1 Key DIN911-5 C/26375

2 3 4 1 5

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For elbows from Ø2" to 3": example of cut with forms inserts

Layout

1 6

8 4 3 5 2

Pos. Qty Designation Reference 1 2 Basic holder C/98413 2 2 Slider C/98420 3 2 Roller support C/98465 4 2 Roller Ø40 C/101813 5 2 Cartridge C/101808 6 2 Slider C/98421 7 2 Dummy C/99746 8 2 Spacer C/103041.xxx

www.ceratizit.com 90 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Basic holder

C/98413 18 19 1

2 3 4

7 8 6 17 9 11 15 16 5

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▲ Slider

C/98420

2 3 10 5 9

8 4 1 3 7

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▲ Roller support

C/98465 Pos. Qty Designation Reference 1 1 Support C/98465.1 3 2 1 Key DIN911-6 C/26376 3 1 Pin (tolerance ISA m6) DIN6325 Ø8x14 4 1 Screw DIN7984 M6x16 10.9 5 4 Screw DIN912 M8x16 12.9

5 1 4

▲ Roller Ø40

C/101813

6 5 1 3

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▲ Cartridge

C/101808 Pos. Qty Designation Reference 1 1 Body C/101808.1 2 1 Shim seat 32.056 3 1 Pin 32.206 4 1 Insert C/101810 31-411-10-40 5 1 Setting screw (E. Maurin) 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375

2 3 4 1 5

▲ Slider

C/98421

1 7 9

www.ceratizit.com 94 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

For elbows from Ø4" to 6": example of cut with set of two catridges (facing and chamfering)

Layout

1 6

8 4 3 5 2

Pos. Qty Designation Reference 1 2 Basic holder C/98413 2 2 Slider C/98420 3 2 Roller support C/98465 4 2 Roller Ø40 C/101813 5 2 Cartridge C/101256 6 2 Slider C/98421 7 2 Cartridge C/98425 8 2 Spacer C/103041.xxx

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▲ Basic holder

C/98413 18 19 1

2 3 4

7 8 6 17 9 11 15 16 5

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▲ Slider

C/98420

2 3 10 5 9

8 4 1 3 7

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▲ Roller support

C/100343 Pos. Qty Designation Reference 1 1 Support C/100343.1 3 2 1 Key DIN911-6 C/26376 3 1 Pin (tolerance ISA m6) DIN6325 Ø8x14 4 1 Screw DIN912 M6x16 12.9 5 4 Screw DIN912 M8x16 12.9

5 1 4

▲ Roller Ø70

C/101811

Pos. Qty Designation Reference 1 1 Shaft C/101811.1 2 1 Roller C/101812 2 4 3 1 Bearing AXK2035 (INA FAG) 4 2 Bearing K17X21X13 (INA FAG) 5 1 Spacer C/102599 6 1 Cap C/103039 7 1 Screw DIN912 M6x10 12.9 8 1 Key DIN911-5 C/26375

7 6 5 1 3

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▲ Cartridge

C/101256 Pos. Qty Designation Reference 1 1 Body C/101256.1 2 1 Shim seat 32068 3 1 Pin 32216 4 1 Insert TNMM3309... 31-411-10-40 5 1 Setting screw (E. Maurin) 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375

2 3 4 1 5

▲ Slider

C/98421

1 7 9 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 99

▲ Cartridge

C/98425 Pos. Qty Designation Reference 1 1 Body C/98425.1 2 1 Shim seat C/32056 3 1 Pin 32206 4 1 Insert SNMM1906... 31-411-10-40 5 1 Setting screw (E. Maurin) 6 1 Key DIN911-4 C/26373 7 1 Key DIN911-5 C/26375

2 3 4 1 5

www.ceratizit.com 100 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

For elbows from Ø4" to 6": example of cut with forms inserts

Layout

1 6

8 4 3 5 2

Pos. Qty Designation Reference 1 2 Basic holder C/98413 2 2 Slider C/98420 3 2 Roller support C/100343 4 2 Roller Ø70 C/101811 5 2 Cartridge C/101807 6 2 Slider C/98421 7 2 Dummy C/99746 8 2 Spacer C/103041.xxx

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▲ Basic holder

C/98413 18 19 1

2 3 4

7 8 6 17 9 11 15 16 5

Pos. Qty Designation Reference 1 1 Body C/98413.1 2 1 Fork C/98415 3 1 Axis C/98414 4 86 Spring Washer DIN 2093 A D25 5 1 Pre-load screw C/98407 6 1 Axis C/98416 7 1 Spring Washer DIN 2093 B D31.5 8 1 Washer DIN125B M16 9 2 Stop plate C/98427 10 2 Cover C/98418 11 1 Lifting eye-bolt DIN 580 M12 12 1 Key DIN911-8 C/26378 13 1 Key DIN911L-14 C/87848 14 1 Key DIN911L-17 C/88570.13 C2-25-35-44-35 15 1 Plain bearing 35x44x35 (Michaud) C2-25-45-51-45 16 1 Plain bearing 45x51x45 (Michaud) 17 4 Screw DIN7991 M4x10 10.9 18 2 Screw DIN912 M20x160 12.9 19 12 Screw DIN912 M8x20 12.9

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▲ Slider

C/98420

2 3 10 5 9

8 4 1 3 7

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▲ Roller support

C/100343 Pos. Qty Designation Reference 1 1 Support C/100343.1 3 2 1 Key DIN911-6 C/26376 3 1 Pin (tolerance ISA m6) DIN6325 Ø8x14 4 1 Screw DIN912 M6x16 12.9 5 4 Screw DIN912 M8x16 12.9

5 1 4

▲ Roller Ø70

C/101811

7 6 5 1 3

www.ceratizit.com 104 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

▲ Cartridge

C/101807 Pos. Qty Designation Reference 1 1 Body C/101807.1 2 1 Shim seat 32.058 3 1 Pin 32.208 4 1 Insert C/101809 31-411-10-40 5 1 Setting screw (E. Maurin) 6 1 Key DIN911-4 C/26374 7 1 Key DIN911-5 C/26375

2 3 4 1 5

▲ Slider

C/98421

Pos. Qty Designation Reference 11 8 2 3 10 4 9 1 1 Body C/98421.1 31-441-10-35 2 3 Pressure screw (E. Maurin) 3 2 Sliding pad C/98460 4 2 Sliding Pad C/98461 5 1 Key DIN911-5 C/26375 6 1 Key DIN911-6 C/26376 7 1 Security lock C/95121 8 1 Copper pad Copper pad Ø6xL4 9 5 Screw DIN7991 M8x16 10.9 10 4 Screw DIN912 M6x16 12.9 11 1 Screw DIN912 M8x70 12.9

1 7 9 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 105

Inserts for pipe end chamfering

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ISO inserts for pipe end chamfering

ISO Insert

Insert Designation Radius 1 Radius 2 Radius 3 Radius 4

CCMT09T3... – – – –

CCMT1204... 0.4 0.8 1.2 –

SCMT1204... 0.4 0.8 1.2 –

SNMM1204... 0.4 0.8 1.2 –

SNMM1906... 0.8 1.2 1.6 2.4

SNMM2507... – – 2.4 3.2

SNMM2509.. – – 2.4 3.2

TNMM2706... – 1.2 1.6 –

TNMM3309... – – 1.6 2.4

Special inserts for pipe end chamfering

Special Insert Width or Insert Designation IC (mm) Thickness Application

C/82660 25.4 9.76 External chamfering

External chamfering with C/89841 56 14.05 double angle

External chamfering with C/94453 37 14.05 double angle

C/94574 55 14.53 External chamfering

C/99094 60 12.7 External chamfering

C/33663 50 11.95 External chamfering

Elbows external C/101809 25 10.28 chamfering

Elbows external C/101810 19 6.35 chamfering

* For spare parts, see listing of the tooling required www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 107

Grades

CTCP125 HC P25 | HC M20 | HC K30

Grain size: 1.2-2.5µm (medium)

Hardness:

HV30 1450

Coating specification: Black CVD

Recommended application: The first choice for universal machining of steel

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTCP135 HC P35 | HC M25

Grain size: 1.2-2.5 µm (medium)

TM Hardness: HV 1450 30 COLORSTAR Coating specification: COLORSTARTM CVD

Recommended application: Universal steel turning grade The best in difficult situations The tough alternative for heavily interrupted cutting action.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

www.ceratizit.com 108 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT

Grades

CTPM135M HC P35 | HC M35

Grain size: 1.2-2.5µm (medium)

Hardness:

HV30 1460

Coating specification: Dark grey PVD

Recommended application: Universal Satinless steel grade. The best in difficult situations

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

CTP5115 HC S15 | HC M15

Grain size: 0.5-0.8 µm (submicron)

Hardness:

HV30 1790

Coating specification: Yellow PVD

Recommended application: The first choice for the machining of heat-resistant materials.

Thoughness Wear resistance 0 2 4 6 8 10 0 2 4 6 8 10

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www.ceratizit.com 110 TECHNICAL INFORMATION 2018 CUTTING SOLUTIONS BY CERATIZIT

Contents

TECHNICAL INFORMATION Technology and practice 111 Calculation 115 Carbide production 117

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TECHNICAL INFORMATION 2018 111

Technology and practice Causes of wear

Wear is caused through simultaneous mechanical and thermal stress of the cutting edge. The most common causes are

▲ Mechanical abrasion ▲ Damage due to built-up edge (BUE) ▲ Oxidation processes ▲ Diffusion

Wear a Wear

b d c

Cutting temperature Increase of ap; f; vc

With increasing cutting temperature the With increasing cutting temperature the thermally caused wear types of oxidation thermally caused wear types of oxidation and diffusion prevail. and diffusion prevail.

a = diffusion b = mechanical abrasion ■ Cutting speed c = oxidation ■ Feed rate d = damage due to built-up edge (BUE) ■ Cutting depth

Benefits of hard material coatings

Depositing hard material layers on carbide tools positively influences wear characteristics.

The advantages of hard material layers consist in the reduction of

▲ Friction ▲ Temperature changes ▲ Oxidation ▲ Diffusion

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Technology and practice Types of wear

Flank wear

Reasons ▲ Cutting speed too high ▲ Carbide grade with insufficient wear resistance ▲ Incorrect feed rate

Remedies ▲ Reduce cutting speed ▲ Select more wear resistant carbide grade Abrasion on flank, normal wear after a certain machining time. ▲ Adapt feed rate to cutting

Edge chipping

Reasons ▲ Grade with too high wear resistance ▲ Vibration ▲ Feed rate too high or excessive cutting depth ▲ Interrupted cut ▲ Swarf damage

Remedies Through excessive mechanical stress at the cutting edge fracture ▲ Use tougher grade and chipping can occur. ▲ Use negative cutting edge geometry

Cratering

Reasons ▲ Cutting speed and / or feed rate too high ▲ Rake angle too shallow ▲ Grade with low wear resistance ▲ Insufficient coolant supply

Remedies ▲ Reduce cutting speed and / or feed rate The hot chip which is being evacuated causes cratering at the rake ▲ In crease coolant quant it y and / or pressure, face of the cutting edge. optimise coolant supply ▲ Use grade with higher resistance to cratering

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TECHNICAL INFORMATION 2018 113

Technology and practice Types of wear

Plastic deformation

Reasons ▲ Too highmachining temperature, resulting in softening of substrate ▲ Damaged coatings ▲ Chip groove too narrow

Remedies ▲ Reduce cutting speed High machining temperature and simultaneous mechanical stress ▲ Choose carbide grade with higher wear resistance can lead to plastic deformation. ▲ Provide cooling

Built-up edge

Reasons ▲ Cutting speed too low ▲ Rake angle too small ▲ Wrong cutting material ▲ Lack of cooling / lubrication

Remedies ▲ In crease cutting speed Built-up edge occurs when the chip is not evacuated properly due to ▲ In crease rake angle insufficient cutting temperature. ▲ Apply TiN-coating ▲ Use emulsion with higher concentration

Insert breakage

Reasons ○ Excessive stress of cutting material ○ Lack of stability ○ Corner angle too small ○ Excessive notching

Remedies ○ Use tougher cutting material Excessive stress of the insert causes breakage. ○ Use protective edge chamfer ○ Increase honing of edge ○ Use more stable geometry

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Technology and practice Corrective measures for turning problems

Type of problem

Type of wear Work piece problems Chip control ) rf wa ace y face qualit

Flank wear Cratering Edge chipping Plastic deformation Insert breakage Built-up edge Vibration of pips and burrs Formation su rf Chattered Sur long (tangled s Chip too short chip) Chip too (fragmented Corrective measures ୏ ୏ ୌ ୌ

ୌ Cutting speed ୏ ୏ ୏ ୏ ୏ ୌ

≈ ୌ Feed rate ୏ ୏ ୏ ୌୌ

Feed - centre area Cutting values

୏ ୏ ୏ ୌ -R ≈ ≈ Chip groove -M ୏ ୏ -F

larger ୏ ୌ ୌ ୏୏୏ ୌ Corner radius smaller

wear resistance Selection of inserts ୏ ୏ ୏୏ ୏ Cutting material toughness ≈≈≈≈≈ Clamping of tool

≈≈≈≈≈ Clamping of work piece ୌ ≈≈≈ Overhang

≈≈ ≈≈ ≈ Tip height General criteria

າ ≈ າາາາາ Cooling lubricant raise, increase, ୏ avoid, reduce check,

୏ large influence large influence ≈ optimise raise, increase ୌ avoid, reduce use ୌ low influence low influence າ

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TECHNICAL INFORMATION 2018 115

Calculation

Schnittgeschwindigkeit (vc)

d 1 Umdrehungen pro Minute (n)

Vorschubgeschwindigkeit (vf)

The CERATIZIT formula collection CT-CALC

PC – aided calculation of machining parameters ▲ Cutting speed ▲ Chip removal rate ▲ Power consumption ▲ Medium chip thickness

Languages DE, EN, FR, IT, ES, DA, SE, FI

Free-of-charge download from www.ceratizit.com

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The carbide formula for success

The CERATIZIT GROUP has the metallurgical Composite materials with valuable competence that allows it to control the entire properties process chain of carbide production: from raw Cemented carbides are composite materials materials production and powder preparation to consisting of a hard component and a compa- forming, sintering and finishing, we can make ratively soft binder metal, such as cobalt. The the right adjustments at any time and adapt performance characteristics of carbide are the material properties to your individual determined by hardness, transverse rupture requirements. strength and fracture toughness. With regard to their application, important parameters for the optimisation of the characteristics here are the cobalt content and the grain size of the metal binder phase. The tungsten carbide grains have an average size of 0.5 up to several micrometres (μm). The cobalt fills the gaps between the carbide grains. On the one hand, when extremely high toughness is required, the cobalt content can amount up to 30%. On the other, the cobalt content is reduced and the grain size decreased to the submicron range (for example 0.3 μm), in order to guarantee maximum wear resistance.

CERATIZIT produces far more than 100 different carbide grades particularly for wear parts and cutting tools, thus offering a customised solution for every one of your applications.

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TECHNICAL INFORMATION 2018 117

Carbide production

W-Ti-Ta oxides Final sintering

Reduction

Carburising, mixing and Finishing * milling process

Granulation Coating *

Tool and die construction, Control mechanical engineering *

Pressing Testing (Tooling Academy)

Presintering *

Forming *

* if needed

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Notes

www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TECHNICAL INFORMATION 2018 119

Notes

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7003325 MA-PRO-0724-EN-03/18 Subject to technical changes and improvements in production.