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Petro Industry and Tubes Solutions for Machining Welded Tubes

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Petro Industry and Tubes Solutions for Machining Welded Tubes 2018 EN Petro Industry and Tubes Solutions for Machining Welded Tubes CERATIZIT is a high-tech engineering group specialised in tooling and hard material technologies. CUTTING SOLUTIONS BY CERATIZIT MACHINING IN THE TUBE INDUSTRY 2018 3 Dear customers, We are pleased to present our new catalogue with cutting tools for the machining of welded tubes. With its intuitive structure, it will simplify your search for the right tool. In addition, a great deal of complementary information gives it a new technical dimension that goes beyond a pure product catalogue. The tools are not simply listed, but are set in relation to key data such as cutting power, productivity, and different machining technologies. At the beginning of each chapter, you will find information on the machining conditions and a short analysis of the machining principle. Practical examples are also used to explain the optimum parameters for using the tools. Our special thanks go to you as our partners and specialists for the excellent cooperation and sharing of your experiences. Yours, the Cutting Solutions by CERATIZIT team www.ceratizit.com 4 TOOLING SOLUTIONS FOR WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT The CERATIZIT Group For over 95 years, CERATIZIT has been a The CERATIZIT Group is the global market pioneer developing exceptional hard material leader in several wear part application areas, products for cutting tools and wear protection. and successfully develops new types of cemented carbide, cermet and ceramic grades which The privately owned company, based in Mamer, are used for instance in the wood, metal and Luxembourg, develops and manufactures highly stone working industries. specialised carbide cutting tools, inserts and rods made of hard materials as well as wear parts. Facts and figures 1 headquarters 34 > 70 Mamer (Luxembourg) production sites sales subsidiaries > 9,000 > 100,000 > 1,000 employees different products patents and utility models > 200 > 10 30 % employees in R&D innovation awards of products developed in the last 5 years www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR WELDED PIPES 2018 5 Production site Mamer, Luxembourg The CERATIZIT Group has its headquarters in Mamer, Luxembourg. Today the plant in Mamer has more than 1,300 employees and concentrates on industrial wear protection, wood, metal and stone working as well as inserts and tools. www.ceratizit.com 6 TOOLING SOLUTIONS FOR WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT Introduction Tube blank manufacuring For welded pipes machining, CERATIZIT provides tooling and inserts for the following 1 operations: 1. Plate milling 2. Weld seam scarfing 3 2 3. Pipes cutting 4. Pipes end chamfering 4 Blank materials Hardness Quality Colours HB 100 HB 150 HB 200 HB 250 HB 300 HB 350 HB 400 H 40 J 55 K 55 L 80 C 75 N 80 C 95 P 105 Tubing P 110 casing Alloying constituent: C 0.25-0.35% Si 0.15-0.35% Mn 1.30-1.55% S 0.25% Cr <0.2% www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT TOOLING SOLUTIONS FOR WELDED PIPES 2018 7 Contents TOOLING SOLUTIONS FOR WELDED PIPES Edge milling cutter 8 For small band thickness (6 to 25mm) 10 For higher band thickness (24 to 41mm) 19 Milling inserts 28 Grades 28 Scarfing 29 Internal scarfing 30 External scarfing 31 External scarfing with adjustable tooling 35 Scarfing inserts 37 Grades 39 Parting 41 Parting disc for Ø193 to Ø412 43 Parting inserts 44 Grades 44 Pipe end Chamfering (tooling support) 45 Tooling equipment adapted on square turret 46 Chamfering discs 57 For pipes from Ø4"1/2 to 12"3/4 58 For pipes from 20" to 56" 69 Chamfering heads 80 For elbows from Ø2" to 3" 83 For elbows from Ø4" to 6" 100 Inserts for pipe end chamfering 105 Grades 107 TECHNICAL INFORMATION Technology and practice 111 Calculation 115 Carbide production 117 www.ceratizit.com 8 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT Edge milling cutter New attachment system reducing time of tool change www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 9 Edge milling cutter Strokes and dimensions X+ Spindle Z+ power x dimension Spindle max. speed Plate width z dimension Stroke / Z axis Stroke Milling cutter extreme position Plate thickness www.ceratizit.com 10 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT For small band thickness: 6mm to 25mm Layout Plate shape (other shape on request) 1 2 Pos. Qty Designation Reference 1 1 Milling cutter RH C/99865 2 2 Milling cutter LH C/99870 NOTE: Here are examples of edge milling cutter (modular). Dimensions can be provided on request : Ø450 / 750 / 850 / 1100. www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 11 Right hand milling cutter: C/99865 1 3 2 4 5 Pos. Qty Designation Reference 1 1 Mill body RH C/99866 2 22 Cartridge RH 40° C/99868 3 22 Cartridge RH 3° C/99867 4 22 Cartridge RH 37,5° C/99869 5 22 Spacer C/99878 6 1 Torque screw driver DMSD 2-8Nm/SORT 7 5 TorxPlus 25IP bit DMSD-B 25IP-50 8 1 Torque 3/8" ratchet J.648-50 (Facom) 9 5 Hexagonal bit (S=6) JT.6 (Facom) www.ceratizit.com 12 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT ▲ Set of tooling for right hand milling cutter C/99866 7 5 2 9 8 1 4 11 3 10 6 Pos. Qty Designation Reference 1 1 Body C/99866.1 2 1 Deflector C/99875 3 1 Pull stud ISO 7388-3 - AD60 4 1 Deflector C/99882 5 1 Plate C/99880 6 6 Wiper C/99876 7 1 Lifting eye-bolt DIN 580 M24 8 3 Screw DIN913 M24x30 9 4 Screw DIN912 M20x45 12.9 10 12 Screw DIN7991 M6x16 10.9 11 48 Screw DIN912 M8x16 12.9 12 1 Key DIN911-12 C/88570.4 13 1 Key DIN911L-17 C/88570.13 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 13 ▲ Set of tooling for right hand milling cutter C/99868 Pos. Qty Designation Reference RH 40° Lower chamfer 1 1 Body C/99868.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 1 Screw DIN912 M8x20 12.9 5 1 Screw DIN912 M8x50 12.9 4 Wedge-locking 6 2 NL8 (NordLock) washer (M8) 1 3 2 5 6 C/99867 Pos. Qty Designation Reference RH 3° Facing 1 1 Body C/99867.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Screw DIN912 M8x20 12.9 Wedge-locking 4 5 2 NL8 (NordLock) washer (M8) 1 3 2 5 NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts. www.ceratizit.com 14 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT ▲ Set of tooling for right hand milling cutter C/99869 Pos. Qty Designation Reference RH 37.5° Upper chamfer 1 1 Body C/99869.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Washer C/99881 6 5 1 Screw DIN912 M8x20 12.9 6 1 Screw DIN912 M8x50 12.9 1 Wedge-locking 7 2 NL8 (NordLock) washer (M8) 2 3 4 5 7 NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts. www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 15 Left hand milling cutter: C/99870 1 2 3 4 5 Pos. Qty Designation Reference 1 1 Mill body RH C/99866 2 22 Cartridge RH 40° C/99868 3 22 Cartridge RH 3° C/99867 4 22 Cartridge RH 37,5° C/99869 5 22 Spacer C/99878 6 1 Torque screw driver DMSD 2-8Nm/SORT 7 5 TorxPlus 25IP bit DMSD-B 25IP-50 8 1 Torque 3/8" ratchet J.648-50 (Facom) 9 5 Hexagonal bit (S=6) JT.6 (Facom) www.ceratizit.com 16 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT ▲ Set of tooling for left hand milling cutter C/99871 7 5 9 2 8 1 4 6 10 3 11 Pos. Qty Designation Reference 1 1 Body C/99871.1 2 1 Deflector C/99875 3 1 Pull stud ISO 7388-3 - AD60 4 1 Deflector C/99899 5 1 Plate C/99880 6 6 Wiper C/99896 7 1 Lifting eye-bolt DIN 580 M24 8 3 Screw DIN913 M24x30 9 4 Screw DIN912 M20x45 12.9 10 12 Screw DIN7991 M6x16 10.9 11 48 Screw DIN912 M8x16 12.9 12 1 Key DIN911-12 C/88570.4 13 1 Key DIN911L-17 C/88570.13 www.ceratizit.com CUTTING SOLUTIONS BY CERATIZIT WELDED PIPES 2018 17 ▲ Set of tooling for left hand milling cutter C/99868 Pos. Qty Designation Reference LH 40° Lower chamfer 1 1 Body C/99868.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 1 Screw DIN912 M8x20 12.9 5 1 Screw DIN912 M8x50 12.9 4 Wedge-locking 6 2 NL8 (NordLock) washer (M8) 1 3 2 5 6 C/104280 Pos. Qty Designation Reference LH 3° Facing 1 1 Body C/99872.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Screw DIN912 M8x20 12.9 Wedge-locking 4 5 2 NL8 (NordLock) washer (M8) 1 3 2 NOTE: Here are examples of tools with TPNX inserts. They can be adapted for other inserts. www.ceratizit.com 18 WELDED PIPES 2018 CUTTING SOLUTIONS BY CERATIZIT ▲ Set of tooling for left hand milling cutter C/99874 Pos. Qty Designation Reference LH 37.5° Upper chamfer 1 1 Body C/99874.1 2 1 Insert TPNX 3307ZZ SN 3 1 Screw 10003048 4 2 Washer C/99881 4 5 1 Screw DIN912 M8x20 12.9 6 1 Screw DIN912 M8x50 12.9 1 Wedge-locking 7 2 NL8 (NordLock) washer (M8) 2 3 5 7 6 NOTE: Here are examples of tools with TPNX inserts.
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