Hob Milling with Cemented Carbide

2017.V1 EN Hob milling with cemented carbide

CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies.

Tooling the Future

www.ceratizit.com 2 HOB MILLING WITH CEMENTED CARBIDE 2017 HARD MATERIAL SOLUTIONS BY CERATIZIT

Sarah-Jane Breitenreiter, Customer Service Centre Together towards profitable growth: we can give you the decisive competitive advantage.

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Maximum efficiency for gear wheels – with carbide blanks for the hob industry

As a tool manufacturer you naturally expect only Passion – precision – process reliability the best: to get the solution you need for the Whether you make delicate gear wheels for the cost-effective production of gear wheels just watch industry, supply the automotive sector or when you need it. Hard Material Solutions by produce gear wheels for special gears – the CERATIZIT specialises in the production of experts at Hard Material Solutions by CERATIZIT hobs, and offers you favourable delivery times can develop exactly the product you need. and customer-specific carbide blanks for Working with you as partners we will create your hobs, peel milling cutters and gear cutters which carbide hobs for large-batch and high-volume guarantee a consistently high metallurgical production. As a leading carbide manufacturer quality at all times. And to ensure that our expertise covers the entire process chain ‘customer-specific’ is not just an empty phrase, of cemented carbide production, up to our team in Empfingen in South Germany will provision of the blanks which are of course assist you as partners right from the first delivered just in time to your production contact. department.

Benefit from maximum process reliability while increasing production efficiency on a permanent basis – with hobs from Hard Material Solutions by CERATIZIT.

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Advantages and benefits

Advantages Benefits

Online configurator in the E-Techstore for Immediate preparation of a quotation, automated blank production around the clock time saving

Near net shape for the minimum possible Speedy and economical processing thanks to grinding allowance, close sintering tolerances reduced grinding work Premium carbide grades for maximum Longer service life = reduced tool life payback time Higher cutting speeds compared to Faster gear wheel production steel or PM steel 5-axis machining Reliable production of the most complex geometries Stock management and production procedures The optimised process chain guarantees specially tailored to hob blanks minimum delivery times. Hobs are also suitable for dry machining Versatile application of CERATIZIT blanks for hobs

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Dialogue – efficiency – progress

Our online configurator makes ordering of hobs Ultramodern cutting machines can handle even a revolutionary experience. In just a few steps the most demanding gear geometries, in you can now create your individual blank here, batch sizes between 1 and 250 items. when and wherever you wish. Alternatively, you can of course still send us a We stand for more customer benefit in gear drawing which will be used as a basis for your wheel production – with premium hobs from one individual calculation and for the design of your of the world’s leading carbide experts. near-net-shape hob blank. This minimises the costs for you – efficiency starts right away with the enquiry, and continues well into the production process. As a result CERATIZIT products offer the ideal conditions for final products with a perfect finish.

Preform Sintered part

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Choose from the following options

Not only are hobs highly productive, they are One challenge, one solution and one choice: extremely flexible. Any number of teeth, all kinds Hard Material Solutions by CERATIZIT. of profile displacements and any inclination angle you specify can be obtained.

Shank-type hobs with gashes Internal product code: WFSN

Hobs with bore Internal product code: WFBN

Shank-type hobs with gashes and thread Internal product code: WFSG

Hobs with bore, gashes and thread Internal product code: WFBG

Gear cutters Internal product code: ZFBN

Special hobs Internal product code: Shank type: WFSX Type of bore: WFBX

Hobs in a new light – from Hard Material Solutions by CERATIZIT

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Ordering description for hobs

WFSG 065-203/150-16 CTS20L a b c (a) External Total length Cutting edge Number of Carbide grade WF.. hobs diameter (rounded to length gashes ZF.. gashing in mm nearest mm) (rounded to (rounded to nearest mm) (b) nearest mm) S shank B bore type (c) N gashes, neutral without thread G gashes with thread (*) Special hobs based on drawing * Additional information

ceratizit.com/hobs ceratizit.com/hobs inonly ourproductionnetworking, afew kicks drawing ofthe ordered blank. Based onthis of materials anda3Dmodel a2D including Our configurator prepares the routing, the bill networking possibilities New displayed drawing. the sketchcomparing with ofyour the enquiry you your check can andreliably quickly input by drawing together with the entered dimensions, easy andintuitive way. By the visualising 2D The configurator defines your product inan Easy andquickchecking input data product, allonafully automated basis. calculates you andoffers the price acustomised configurator designsthe blankfor your hob, just afewafter inourE-Techstore. clicks Our Receive your quotation around the clock, celerity Complete flexibility andunimaginable Your benefits at a glance wherever you want! our E-Techstore onlineshop, whenand clicks. Try outthe new configurator feature in individual hobblanks easily very with just afew newoffers possibilities. You buildyour can With its onlineconfigurator, the E-Techstore now the ofautomation benefits Online configurator – 8 HOBMILLING WITH CEMENTED CARBIDE

You order either can directly, orelse later, when 24/7 your besaved blank(can onlineoroffline). You willimmediately receive thefor offer you receive the order from the end-user. Your orderinjust afew steps Enter the finished dimensions of the requested hob. 2017

production we are onestep ahead. interim associated goals with networked based exclusively on3Ddata andmany other to paperlessproduction, product definition for fully automated order handling. Onthe road The onlineconfigurator has created the basis Tooling the Future product. data from the through blankright to the finished time andyourdefined inyourshort article CAD hour. So the drawing beapproved can within a (STEP) andthe 2Ddrawing (PDF) within one requestUpon we sendyou can the 3Dmodel yourmoments after order has beenplaced. directly! for later andfinal processing ordering, ororder conditions. You then can save your configuration Benefit from automated quotations to your exact HARD MATERIAL SOLUTIONS BY CERATIZIT

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Premium carbide for reliable processes

Your premium carbide solutions withstand the be happy to offer you the optimum grade. All highest loads while showing little wear. cutting edges of our hob blanks are extremely For the production of customer-specific hobs stable thanks to the very homogeneous carbide, CERATIZIT offers a number of carbide grades. which guarantees reliable processes. Based on the geometry and application, we will

Application fields

Hobs may be used for example for the production of gear wheels, worm wheels or gear racks in the following sectors:

▲ Automotive ▲ Mechanical engineering ▲ Watch industry ▲ Power engineering

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Hard Material Solutions by CERATIZIT Wear protection for all applications and industries

30 TOOL AND DIE INDUSTRY 2016 HARD MATERIAL SOLUTIONS BY CERATIZIT

Hard Material Solutions by CERATIZIT Wear protection for all applications and▲ Individual industries carbide solutions for your application ▲ Tools for metal forming ▲ High-performance components for tool construction

A Customer-specific carbide solutions for your application A Tools for metal forming A High-performance components for the tool and die industry Extract from our

Ourproduct product portfolio portfolio

Specialist for 2016.V1 EN Solutions for 2016.V1 EN Water-jet 2016.V1 EN customised the tool and cutting blanks and semi- die industry Carbide finished products focusing tubes

CERATIZIT is a high-tech engineering CERATIZIT is a high-tech engineering CERATIZIT is a high-tech engineering group in tooling and hard materials technology. group in tooling and hard materials technology. group in tooling and hard materials technology.

Tooling the Future. Tooling the Future. Tooling the Future.

www.ceratizit.com www.ceratizit.com www.ceratizit.com

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The CERATIZIT Group

For over 95 years, CERATIZIT has been a The CERATIZIT Group is the market leader pioneer developing exceptional hard material in several wear part application areas, and products for cutting tools and wear protection. successfully develops new types of cemented carbide, cermet and ceramic grades which The privately owned company, based in Mamer, are used for instance in the wood, metal and Luxembourg, develops and manufactures highly stone working industry. specialised carbide cutting tools, inserts and rods made of hard materials as well as wear parts.

Facts and figures

1 headquarters 27 > 60 Mamer, Luxembourg production sites sales subsidiaries

> 6,000 > 100,000 > 600 employees different products patents and utility models

> 100 > 10 30 % employees in R&D innovation awards of products developed in the last 5 years

ceratizit.com/hobs Headquarters

CERATIZIT S.A. LU-8232 Mamer T. +352 31 20 85-1 E. [email protected] www.ceratizit.com

Great Britain CERATIZIT Office UK Sales UK-Sheffield S9 1XU Toll Free 0800 048 4877 / 4878 Japan Austria T. +44 1925 261 161 CERATIZIT Japan Co., Ltd. CERATIZIT Austria GmbH E. [email protected] JP-3-13-9, Mizuho, Suruga-ku AT-6600 Reutte T. +81 54 268 1060 T. +43 5672 200-0 Hungary E. [email protected] E. [email protected] CERATIZIT Office Hungary HU-1138 Budapest Mexico Brazil T. +36 1 437 0930 CERATIZIT México, S.A. de C.V. CERATIZIT América Latina Ltda. E. [email protected] MX-76040 Querétaro, QRO BR-06453-002 Barueri, São Paulo T. +52 442 225 9173 T. +55 11 4133 2300 India E. [email protected] E. [email protected] CERATIZIT India Pvt. Ltd. IN-Bengaluru 560099 Netherlands Bulgaria T. +91 80 4043 1262 CERATIZIT Nederland B.V. CERATIZIT Bulgaria AG E. [email protected] NL-4707 AT Roosendaal BG-5301 Gabrovo T. +31 165 55 08 00 T. +359 66 812 206 CERATIZIT India Pvt. Ltd. E. [email protected] E. [email protected] IN-Chennai 600037 T. +91 44 4269 4350 Poland China E. [email protected] CERATIZIT Office Poland CB-CERATIZIT Tianjin PL-30-443 Kraków CN-300384 Tianjin CERATIZIT India Pvt. Ltd. T. +48 12 252 8591 T. +86 22 5810 7000 IN-Coimbatore 641009 E. [email protected] T. +91 4224 273 373 Czech Republic /Slovak Republic E. [email protected] Spain / Portugal CERATIZIT Office Czech Republic CERATIZIT Ibérica S.L. CZ-594 01 Velké Meziříčí CERATIZIT India Pvt. Ltd. ES-28031 Madrid T. +420 566 520 341 IN-Gurgaon 122002 T. +34 91 351 0609 E. [email protected] T. +91 124 4018 481 E. [email protected] E. [email protected] France/Luxembourg/Belgium Switzerland CERATIZIT Luxembourg S.à r.l. CERATIZIT India Pvt. Ltd. CERATIZIT Schweiz AG LU-8232 Mamer IN-Pune 411018 CH-Orpund 2552 T. +352 31 20 85-1 T. +91 20 6529 0628 T. +41 32 344 93 93 E. [email protected] E. [email protected] Taiwan Germany Indonesia CB-CERATIZIT Tamsui CERATIZIT Deutschland GmbH CB-CERATIZIT Indonesia TW-25152-Tamsui DE-72186 Empfingen ID-17530 Bekasi T. +886 2 2622 1668 T. +49 7485 99802 0 T. +62-21-2961-2351 E. [email protected] USA / Canada Italy CERATIZIT USA, Inc. CERATIZIT Hitzacker GmbH CERATIZIT Italia S.p.A. US-Warren, MI 48089-1833 DE-29456 Hitzacker IT-22040 Alserio (CO) Toll free +1-800-783-2280 T. +49 5862 969 100 T. +39 031 6349 211 T. +1-586-759-2280 E. [email protected] E. [email protected] E. [email protected] 7003115 MA-PRO-0694-EN-03/17