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Catalog-Company-Daesung Chemical High Performance Machine Guide Company Introduction Daesung Chemical Machinery Ind. Co. Address: 354-18, Madogongdan-ro, Hwaseong-si, Gyounggi-do, S.Korea Phone: +82-31-355-6348 Fax: +82-31-355-4696 E-Mail: [email protected] Web Site: www.daesungchem.com Youtube: Search by Daesung Chemical Machinery or 대성화학기계 The World Best Grinding and Nano-Micronizing Technology Daesung Chemical Machinery, since its inception in 1963, has manufactured and supplied various kinds of essential and versatile machinery and plant such as Paints, Coatings, Inks, Pigments, All kinds of Resin, Agrochemicals, Cosmetics, Food, Beverage and Life Science. In addition to that, we can manufacture and supply our world-wide customers with world leading technology and best quality various machinery, equipment and whole complete plants ranging from laboratory scale small production capacity to large scale mass production capacity according to our customer’s demand. We are keenly eager to make a concrete business relationship with you for our mutual benefit. We will make every effort to render full satisfaction to you and we are also creating the vital products of tomorrow. History of Daesung Chemical Machinery 02/1963 Established Daesung Iron Works. 05/1972 Changed company's name from Daesung Iron Works to Daesung Chemical Machinery Ind. Co. 06/1982 Developed pilot Dyna Mill for laboratory. 03/1984 Developed high pressure Synthetic Reactor for fine chemicals & agro-chemicals. 05/1994 Moved to new plant in #403. 3Ma, Sihwa Ind. Complex 11/1994 Developed Vacuum Degassing & Deaerator unit continuous type for food, pharmaceutical, cosmetic, chemical industries. 04/1995 Developed pilot Jet Mill plant for research institute, laboratory. 04/1995 Developed pilot Granulator for research institute, laboratory. 02/1996 Developed ultra-high performance super Dyna Mill for paint, gravure & printing Ink lacquers, cosmetics, chocolate, plastics paste, \ flowable powder. 02/2000 Developed Mystery Mill ultra-Fine particle size up to 0.169 micron. 06/2001 Developed super D.S Horizontal Mill with Aluminium Oxide and Silicon Carbide constructed for contamination-free products & materials. 05/2003 Acquired Utility Model Patent for Dispersing Promotion Device & Filtration Device of Mystery Mill. 11/2003 Acquired KS A 9001-2001, ISO 9001-2000 certification. 02/2004 Acquired CE mark(European Standard Certification System). 04/2006 Moved to new plant to #16 Block 6 Lot, Mado Industrial Complex, 691-7, Ssangsong-ri, Hwaseong-si, Gyeonggi-do, Korea 10/2008 Developed newest-design 700L Planetary Kneader-Mixer 11/2009 Developed state-of-the-art Mystery Mill 25 Liters 01/2011 Developed newest-tech Flame & Fire Retardant Manufacturing Plant for Coating 04/2012 Developed newest-design 10-Ton Reactor and Polymerization Plant for Emulsion Resin & Adhesive 06/2012 Developed state-of-the-art Mystery Mill 150-Liter Twin 01/2013 Developed newest-design 1000L Planetary Kneader-Mixer 03/2013 Developed newest-tech ultra-fine Magnesium Oxide Powder Manufacturing Plant for Retardant 10/2013 Developed newest-tech Zirconia-Made Mystery Mill 4-Liter Twin 11/2013 Developed newest-tech Nano Zinc Oxide Manufacturing Plant 03/2014 Developed newest-design D.S Horizontal Mill 100-Liter Twin 04/2014 Developed 80,000-Liter & 22,000-Liter Thermophilic Vessel Composter (Digester) 06/2014 Developed newest-design D.S Horizontal Mill 300-Liter Single Wet Grinding & Dispersion D.S Horizontal Mill Ultra-Fine Dispersing Bead Mill for Your Expert Mechstar® D.S Horizontal Mill is simple design for maintenance such as two-separated vessel, easily open of cover, easily adjustment device of motor belt, safe-treatment device in mechanical seal trouble, etc. Also this mill is fabricated special hardened-steel of vessel, disc, shaft cover, separation rotor, etc. with hardened Cr alloy steel, SUS 420J2. This D.S Horizontal Mill is fully-developed horizontal bead mill that could be available to produce mass-scale production with special design of acting vessel. The Mechstar® products generate a powerful, active movement of the beads which guarantee a high and constant energy input. ▲ D.S Horizontal Mill 150L SPECIFICATION D.S Horizontal Mill Type DSHM-30 DSHM-50 DSHM-100 DSHM-150 DSHM-200 DSHM-300 DSHM-600 (Single/Twin) Main Motor(kW) 30 50 75 75~100 90~110 110~150 180~250 Pump Motor(kW) 2 3 5 5 3.7 7.5 7.5 Useful Fineness(㎛) 5~30 5~30 5~40 5~40 5~30 5~30 5~30 Pump Outlet(L/H) 100~600 170~1000 380~2200 500~3500 500~3000 800~5000 1000~8000 Approx. Weight(kg) 775/1450 1300/2500 1600/3150 2000/3500 3000 3200 8000 Length 1650/1650 1750/1750 1950/1950 2900/3260 3100 3300 3900 Dimensions(mm) Width 900/1800 1000/2800 1300/3700 1300/2100 1400 1500 2500 Height 1640/1640 1675/1640 1900/1750 2050/2050 2100 2100 2100 SPECIAL FEATURES APPLICATIONS § Simple handling of the machine in the operating and the § Paint maintenance. § Pigment / Dyes § With easily change of discharge screen and bead size, could § Pharmaceuticals approach the product from middle range dispersion to extra-fine § Cosmetic dispersion. § Highly efficient dynamic centrifugal separation system. § Agrochemical § Capable design for circulating operation and multi-pass operation. § Ink § Variable speed control system of main motor and feeding pump. § Nano Application § Two separation system of bead: Gap-disk type and Gap-screen § Ceramic type. § Special shaft seal system: Double-acting mechanical seal with special back-pressure device. § Grinding Beads of different materials and size. § Manufacturing process and quality control that are state of the art. § Easy operation of the mill thanks to the well designed control concept. ▲ Media Separator and Screen ▲ Circulation of Beads ▲ D.S Horizontal Mill Cr27% Type ▲ D.S Horizontal Mill 60L ▲ D.S Horizontal Mill 100L ▲ D.S Horizontal Mill 300L ▲ Touch Screen Mystery Mill Ultra-Fine Dispersing / Nano-Size Grinding Bead Mill Mechstar® Mystery Mill is the newest bead mill for ultra-fine dispersing/NANO-size grinding. Mystery Mill have a compact-sized vessel/disk design and grinding ability is much larger than the conventional bead mill. Because acting volume is small but motor power is bigger in narrow difference of circumferential speed, and then efficient energy power is put to the overall acting dispersing zone homogenously. Also Mystery Mill is maximum operating safety - Mystery Mill already complies with CE and ISO9001. With an extensive ▲ Single & Twin Mill (16L) mill program, we will supply the perfect mill for both your product and your process. SPECIFICATION Mystery Mill Type DSHM-MM4 DSHM-MM8 DSHM-MM16 DSHM-MM25 DSHM-MM40 Circumferential Speed(m/sec) 10~15 10~15 10~15 10~15 10~15 Vessel Volume(Liter) 4 8 16 25 40 Acting Volume(Liter) 2.6 5.6 9.9 15 28 Main Motor(kW/HP) 11(15) 22(30) 37(50) 50(75) 75(100) Pump Motor(kW) 0.75 0.75 1.5 1.5 2.2 Useful Fineness(㎛) 0.1~20 0.1~20 0.1~20 0.1~20 0.1~20 Pump Outlet(L/H) 30~350 50~600 800 1200 1800 Approx. Weight(kg) 1333 1400 1650 1890 2300 Length 680 700 900 900 1100 Dimensions(mm) Width 1110 1115 1250 1500 1700 Height 450 1000 1500 1800 2200 SPECIAL FEATURES APPLICATIONS § Specially designed for the super-micronized dispersion/Nano- § Paint sized grinding with various usage of bead size down to 0.1mm, § Color Concentrated Paste changing the bead separation device. § Ink § Adopted the strong double-acting mechanical seal. § Grinding of Pigments (TiO2, ZnO, Ni2O3, etc.) § Big discharge rate with special bead-separation device. § Adopted the strong material of hardened Cr Alloy. § Cosmetic § Intensive impact grinding in outer grinding chamber by rotor and § Agro-chemical stator sprockets. § Dyestuff § Various type of Vessel/Disks : Zirconia, Silica-carbide, High Ratio Cr Alloy for low wearing and contamination. ▲ 미스터리 밀의 작동원리 ▲ Zirconia Type ▲ Pilot Mystery Mill ▲ Mystery Mill 8L Single ▲ Pilot Mystery Mill Touch Screen ▲ Mystery Mill 16L Twin ▲ Mystery Mill 25L Twin ▲ Touch Screen Ring Mill Mechstar® Ring Mill is a batch production type dispersing device used for dispersing various paints, inks, electronic materials, and organic materials. It is a dispersing machine that disperses the particles by filling the beads into the dispersing vessel and by the strong rotating force, impact and friction action of the rotor. Our Ring Mill has a stronger dispersing ability than general ring mill, which can shorten dispersion time, It is widely used for excellent production effect. SPECIFICATION 1 time dispersion capacity Dimension Dispersion Model Power RPM (minimum to maximum) (L*W*H) vessel DSRM 50 20L~50L 640x1600x1700H 70L 14HP 1,600 DSRM 100 60L~100L 680x1870x1700H 120L 19HP 1,400 DSRM 200 120L~200L 750x2160x2340H 230L 31HP 1,200 DSRM 300 150L~300L 800x2360x2480H 350L 39HP 900 DSRM 500 270L~500L 950x2760x2660H 600L 52.5HP 600 DSRM 1000 500L~1000L 1000x2640x1840H 1150L 75HP 540 DSRM 1500 1500L~3000L 1200x3760x1890H 2000L 128HP 500 DSRM 2000 2000L~6000L 1440x4200x2320H 2500L 269HP 460 APPLICATIONS § Paint § Color Concentrated Paste § Ink § Grinding of Pigments (TiO2, ZnO, Ni2O3, etc.) § Dyestuff ▲ DSRM-500 ▲ DSRM-1000 ▲ DSRM-1500 Vacuum De-aerator Continuous High Performance De-aeration During continuous deaerating process of liquid to high viscosity products, a dynamic process Mechstar® Vacuum De-aerator offers a highly efficient, cost-effective solution. This can be tailored to individual requirements, contributing both to quality assurance and process optimization. Deaerated products having a smooth, glossy, foam-free surface are chemically more stable and have a longer shelf life.
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