High Performance Machine Guide Company Introduction

Daesung Chemical Machinery Ind. Co.

Address: 354-18, Madogongdan-ro, Hwaseong-si, Gyounggi-do, S.Korea Phone: +82-31-355-6348 Fax: +82-31-355-4696 E-Mail: [email protected] Web Site: www.daesungchem.com Youtube: Search by Daesung Chemical Machinery or 대성화학기계

The World Best Grinding and Nano-Micronizing Technology

Daesung Chemical Machinery, since its inception in 1963, has manufactured and supplied various kinds of essential and versatile machinery and plant such as Paints, Coatings, Inks, Pigments, All kinds of Resin, Agrochemicals, Cosmetics, Food, Beverage and Life Science.

In addition to that, we can manufacture and supply our world-wide customers with world leading technology and best quality various machinery, equipment and whole complete plants ranging from laboratory scale small production capacity to large scale mass production capacity according to our customer’s demand. We are keenly eager to make a concrete business relationship with you for our mutual benefit. We will make every effort to render full satisfaction to you and we are also creating the vital products of tomorrow. History of Daesung Chemical Machinery

02/1963 Established Daesung Iron Works. 05/1972 Changed company's name from Daesung Iron Works to Daesung Chemical Machinery Ind. Co. 06/1982 Developed pilot Dyna Mill for laboratory. 03/1984 Developed high pressure Synthetic Reactor for fine chemicals & agro-chemicals. 05/1994 Moved to new plant in #403. 3Ma, Sihwa Ind. Complex 11/1994 Developed Vacuum Degassing & Deaerator unit continuous type for food, pharmaceutical, cosmetic, chemical industries. 04/1995 Developed pilot Jet Mill plant for research institute, laboratory. 04/1995 Developed pilot Granulator for research institute, laboratory. 02/1996 Developed ultra-high performance super Dyna Mill for paint, gravure & printing Ink lacquers, cosmetics, chocolate, plastics paste, \ flowable powder. 02/2000 Developed Mystery Mill ultra-Fine particle size up to 0.169 micron. 06/2001 Developed super D.S Horizontal Mill with Aluminium Oxide and Silicon Carbide constructed for contamination-free products & materials. 05/2003 Acquired Utility Model Patent for Dispersing Promotion Device & Filtration Device of Mystery Mill. 11/2003 Acquired KS A 9001-2001, ISO 9001-2000 certification. 02/2004 Acquired CE mark(European Standard Certification System). 04/2006 Moved to new plant to #16 Block 6 Lot, Mado Industrial Complex, 691-7, Ssangsong-ri, Hwaseong-si, Gyeonggi-do, Korea 10/2008 Developed newest-design 700L Planetary Kneader-Mixer 11/2009 Developed state-of-the-art Mystery Mill 25 Liters 01/2011 Developed newest-tech Flame & Fire Retardant Manufacturing Plant for Coating 04/2012 Developed newest-design 10-Ton Reactor and Polymerization Plant for Emulsion Resin & Adhesive 06/2012 Developed state-of-the-art Mystery Mill 150-Liter Twin 01/2013 Developed newest-design 1000L Planetary Kneader-Mixer 03/2013 Developed newest-tech ultra-fine Magnesium Oxide Powder Manufacturing Plant for Retardant 10/2013 Developed newest-tech Zirconia-Made Mystery Mill 4-Liter Twin 11/2013 Developed newest-tech Nano Zinc Oxide Manufacturing Plant 03/2014 Developed newest-design D.S Horizontal Mill 100-Liter Twin 04/2014 Developed 80,000-Liter & 22,000-Liter Thermophilic Vessel Composter (Digester) 06/2014 Developed newest-design D.S Horizontal Mill 300-Liter Single Wet Grinding & Dispersion D.S Horizontal Mill

Ultra-Fine Dispersing Bead Mill for Your Expert

Mechstar® D.S Horizontal Mill is simple design for maintenance such as two-separated vessel, easily open of cover, easily adjustment device of motor belt, safe-treatment device in mechanical seal trouble, etc. Also this mill is fabricated special hardened-steel of vessel, disc, shaft cover, separation rotor, etc. with hardened Cr alloy steel, SUS 420J2. This D.S Horizontal Mill is fully-developed horizontal bead mill that could be available to produce mass-scale production with special design of acting vessel. The Mechstar® products generate a powerful, active movement of the beads which guarantee a high and constant energy input. ▲ D.S Horizontal Mill 150L

SPECIFICATION D.S Horizontal Mill Type DSHM-30 DSHM-50 DSHM-100 DSHM-150 DSHM-200 DSHM-300 DSHM-600 (Single/Twin)

Main Motor(kW) 30 50 75 75~100 90~110 110~150 180~250

Pump Motor(kW) 2 3 5 5 3.7 7.5 7.5

Useful Fineness(㎛) 5~30 5~30 5~40 5~40 5~30 5~30 5~30 Pump Outlet(L/H) 100~600 170~1000 380~2200 500~3500 500~3000 800~5000 1000~8000

Approx. Weight(kg) 775/1450 1300/2500 1600/3150 2000/3500 3000 3200 8000

Length 1650/1650 1750/1750 1950/1950 2900/3260 3100 3300 3900

Dimensions(mm) Width 900/1800 1000/2800 1300/3700 1300/2100 1400 1500 2500

Height 1640/1640 1675/1640 1900/1750 2050/2050 2100 2100 2100 SPECIAL FEATURES APPLICATIONS

§ Simple handling of the machine in the operating and the § Paint maintenance. § Pigment / Dyes § With easily change of discharge screen and bead size, could § Pharmaceuticals approach the product from middle range dispersion to extra-fine § Cosmetic dispersion. § Highly efficient dynamic centrifugal separation system. § Agrochemical § Capable design for circulating operation and multi-pass operation. § Ink § Variable speed control system of main motor and feeding pump. § Nano Application § Two separation system of bead: Gap-disk type and Gap-screen § Ceramic type. § Special shaft seal system: Double-acting mechanical seal with special back-pressure device. § Grinding Beads of different materials and size. § Manufacturing process and quality control that are state of the art. § Easy operation of the mill thanks to the well designed control concept.

▲ Media Separator and Screen

▲ Circulation of Beads ▲ D.S Horizontal Mill Cr27% Type ▲ D.S Horizontal Mill 60L ▲ D.S Horizontal Mill 100L

▲ D.S Horizontal Mill 300L ▲ Touch Screen Mystery Mill

Ultra-Fine Dispersing / Nano-Size Grinding Bead Mill

Mechstar® Mystery Mill is the newest bead mill for ultra-fine dispersing/NANO-size grinding. Mystery Mill have a compact-sized vessel/disk design and grinding ability is much larger than the conventional bead mill. Because acting volume is small but motor power is bigger in narrow difference of circumferential speed, and then efficient energy power is put to the overall acting dispersing zone homogenously. Also Mystery Mill is maximum operating safety - Mystery Mill already complies with CE and ISO9001. With an extensive ▲ Single & Twin Mill (16L) mill program, we will supply the perfect mill for both your product and your process.

SPECIFICATION Mystery Mill Type DSHM-MM4 DSHM-MM8 DSHM-MM16 DSHM-MM25 DSHM-MM40 Circumferential Speed(m/sec) 10~15 10~15 10~15 10~15 10~15 Vessel Volume(Liter) 4 8 16 25 40 Acting Volume(Liter) 2.6 5.6 9.9 15 28 Main Motor(kW/HP) 11(15) 22(30) 37(50) 50(75) 75(100) Pump Motor(kW) 0.75 0.75 1.5 1.5 2.2 Useful Fineness(㎛) 0.1~20 0.1~20 0.1~20 0.1~20 0.1~20 Pump Outlet(L/H) 30~350 50~600 800 1200 1800 Approx. Weight(kg) 1333 1400 1650 1890 2300 Length 680 700 900 900 1100 Dimensions(mm) Width 1110 1115 1250 1500 1700 Height 450 1000 1500 1800 2200 SPECIAL FEATURES APPLICATIONS

§ Specially designed for the super-micronized dispersion/Nano- § Paint sized grinding with various usage of bead size down to 0.1mm, § Color Concentrated Paste changing the bead separation device. § Ink § Adopted the strong double-acting mechanical seal. § Grinding of Pigments (TiO2, ZnO, Ni2O3, etc.) § Big discharge rate with special bead-separation device. § Adopted the strong material of hardened Cr Alloy. § Cosmetic § Intensive impact grinding in outer grinding chamber by rotor and § Agro-chemical stator sprockets. § Dyestuff § Various type of Vessel/Disks : Zirconia, Silica-carbide, High Ratio Cr Alloy for low wearing and contamination.

▲ 미스터리 밀의 작동원리 ▲ Zirconia Type ▲ Pilot Mystery Mill

▲ Mystery Mill 8L Single

▲ Pilot Mystery Mill Touch Screen ▲ Mystery Mill 16L Twin

▲ Mystery Mill 25L Twin

▲ Touch Screen Ring Mill Mechstar® Ring Mill is a batch production type dispersing device used for dispersing various paints, inks, electronic materials, and organic materials. It is a dispersing machine that disperses the particles by filling the beads into the dispersing vessel and by the strong rotating force, impact and friction action of the rotor. Our Ring Mill has a stronger dispersing ability than general ring mill, which can shorten dispersion time, It is widely used for excellent production effect.

SPECIFICATION

1 time dispersion capacity Dimension Dispersion Model Power RPM (minimum to maximum) (L*W*H) vessel

DSRM 50 20L~50L 640x1600x1700H 70L 14HP 1,600

DSRM 100 60L~100L 680x1870x1700H 120L 19HP 1,400

DSRM 200 120L~200L 750x2160x2340H 230L 31HP 1,200

DSRM 300 150L~300L 800x2360x2480H 350L 39HP 900

DSRM 500 270L~500L 950x2760x2660H 600L 52.5HP 600

DSRM 1000 500L~1000L 1000x2640x1840H 1150L 75HP 540

DSRM 1500 1500L~3000L 1200x3760x1890H 2000L 128HP 500

DSRM 2000 2000L~6000L 1440x4200x2320H 2500L 269HP 460 APPLICATIONS

§ Paint § Color Concentrated Paste § Ink § Grinding of Pigments (TiO2, ZnO, Ni2O3, etc.) § Dyestuff

▲ DSRM-500 ▲ DSRM-1000 ▲ DSRM-1500 Vacuum De-aerator

Continuous High Performance De-aeration

During continuous deaerating process of liquid to high viscosity products, a dynamic process Mechstar® Vacuum De-aerator offers a highly efficient, cost-effective solution. This can be tailored to individual requirements, contributing both to quality assurance and process optimization. Deaerated products having a smooth, glossy, foam-free surface are chemically more stable and have a longer shelf life. And the benefits reach far beyond product quality: deaerated products are more dense making precision dosage that much easier and allowing pack volumes to be reduced. ▲ Vacuum Degassing & Deaerator VD-II SPECIFICATION

De-aerator Type VD-Ⅰ VD-Ⅱ VD-Ⅲ VD-Ⅳ VD-Ⅴ VD-Ⅵ

Usable Volume(Liter) 25 65 125 300 550 1200 Throughput with liquid products, approx.(Kg/h) 1500 4000 8000 15000 20000 30000 Throughput with viscous products, approx.(Kg/h) 900 2500 5000 9000 12500 18000 Throughput with highly viscous products, approx.(Kg/h) 300 800 1600 3000 4000 6000 Installed power, approx.(kW) 2.3 4.5 6.6 12.5 17 24 Length 1650 1850 2170 2460 2840 3460 Width 540 710 860 1070 1220 1800 Dimensions(mm) Height 1630 1770 2160 2580 2860 3670 Height - Open Lid 1740 2190 2470 2980 3250 4160 Weight approx.(kg) 475 700 940 1400 1600 2200 SPECIAL FEATURES APPLICATIONS § Deaerated products having a smooth, glossy, foam-free surface, § Paints and varnishes are chemically more stable and have a longer shelf life. § Adhesives § Increasing specific weight, reduces packing volume and allows § Cosmetic smooth operation of filling equipment providing uniform filling volume. § Food § Preventing reactions such as oxidation and tendency of grease § Agro and household chemicals and oil to run rancid. § Coatings § A completely packaged plant consists of its own electrical control panel, discharge pump and vacuum pump. § Enhances product-quality in long-time stability. § In portable system you can use wherever you want to carry. § Useable even on delicate emulsions by imparting minimal temperature and shear action to your product. § A dynamic process Vacuum De-aerator offers a highly efficient, cost-effective solution

▲ Functional Description ▲ Vacuum Degassing & Deaerator VD-III ▼ De-aeration

BEFORE AFTER Dissolver

High Speed Mixer, Agitator and Disperser

Mechstar® Dissolver can be used in the wide range of chemical industrial field. Especially it can be available for premixing, dispersing, mixing and dissolving, etc. from low to high viscosity. Various type of blade such as cowls, turbine, propeller, etc. can be set for the suitable process of paste- production.

▲ DSMV-20

SPECIFICATION

Dissolver Type DSMV-10 DSMV-15 DSMV-20 DSMV-25 DSMV-30 DSMV-40 DSMV-50 DSMV-60 DSMV-75 DSMV-100 DSMV-150 DSMV-200

Main Motor(kW) 7.5 11 15 18 22 30 37 45 55 75 112 150

Stroke(mm) 1000 1200 1200 1200 1200 1350 1500 1500 1750 1750 1900 1900

Rotation Speed(rpm) 0~2250 0~2200 0~2200 0~2200 0~1800 0~1800 0~1800 0~1800 0~1800 0~1800 0~1800 0~1800

Disperse Capacity(Liter) 100 200 300 300 500 650 850 1000 1500 4500 5000 6000

Impeller D/A(mm) 200 250 250 250 300 330 350 430 450 500 550 550

Weight(kg) 1050 1640 1750 1760 1820 2000 2150 2300 3000 3200 3800 4100 SPECIAL FEATURES APPLICATIONS

§ Variable rotation speed can be set by inverter of 0~1800 rpm. § Paints § Portable type Dissolver is suitable for small-mixing with portable § Pigment Paste open tanks. § Varnish § Fixed type Agitator is for mixing and dispersing process of fixed § Cosmetic tank of structural forming in the middle to big batch. § For high viscosity process, up-down disperser with side scrapper § Inks Industry of fixed tank of structural forming would be more effective. § Adhesives § Especially designed for use in small or larger production plant. It is essential equipment for the dispersing, mixing, stirring, dissolving, shearing, homogenizing, etc.

▲ Retardant Paint Up & Down Combination Tank ▲ Pilot Dissolver WATER UV PAINT UP & DOWN SWING DISOLVER COMBINATION TANK (LET-DOWN LINE) ▲ Portable Dissolver Dry Grinding & Classifying Ultra-Super-Micro-Fine Jet Mill / Powerful Jet Energy Pulverizer Mechstar® Jet Mill is a new ultra-fine milling machine, which pulverizing any kinds of substances by using energy, durability of main machine and its parts against abrasion is incomparably excellent with those of conventional Jet Mill, even able to pulverizing the hardest substance, whose hardness reaches to 9.5 MOHS, into ultra-fineness.

Mechstar® Jet Mill is capable of fine grinding all kinds of dry products with virtually no contamination. An integrated dynamic air classifier in the housing can be infinitely adjusted to the desired fineness. This guarantees exact adjustment of the grinding parameters and reproducible product quality. This Jet Mill is for the ultra-fine grinding of soft to hard materials in a fluid bed.

SPECIFICATION

Jet Mill Type 100DSM 200DSM 400DSM 600DSM 800DSM

Powder fineness(d97=approx. ㎛) 2-40 4-100 5-120 6-150 8-150

Scale-up factor(F=approx.) 0.06 0.25 1 2.5 7 Grinding air volume ■ It is possible to curtails 30 or 40% of ENERGY consume in quantity by developing the fittest jet energy and ultra-fine Standard(approx. m3/h) 50-80 200 800 2000 5600 classifier Maximum(approx. m3/h) 100-120 300 1200 2600 6800 ■ It is easy to clean inside of pulverizer Grin■diMngill innogz zplero AcFeGss/A isFG p-rRo(gNroe.)ssing by feeding -t/h3e substance auto3/m3atically in the pl3a/n4t itself and Ultra-4f/in5e classifier, whic4h/5 has an Turbeox-cteylpleen Ut lstroarftiinneg Cfulanscsitfioienr ,M iso dneolt accepting a5n0y coarse substan1c0e0 to produce ultra20-f0ine product and 3a1b5le to operate co5n0s0tantly Claswsiiftiheor uwt htehel ss(Nuop.)ervision of operator 1 1 1 1 1 Driv■e Upoltrwae-rf,i nteo tcala(ksWs)ifier is able to obtain a minu1te particle in the m3icron unit by displ5a.5ying the highest m11inute distributiona1l 5effect Classifying wheel speeds Steel material(max.rpm) 22000 11500 6000 4000 2400 Ceramic material(max.rpm) 22000 11500 6000 4000 2160

Dimensions L/W/H(mm) 1000x750x1500 1250x850x1750 1500x1050x1950 1750X1300X2300 2000X1600X2700 APPLICATIONS

§ Agrochemical § Ceramics § Pigments / Dyes § Minerals / Metals § Food § Life Science § Pharmaceuticals

▲ Pilot Jet Mill SPECIAL FEATURES § It is possible to curtail 30 or 40% of ENERGY consume in quantity by developing the fittest jet energy and ultra-fine classifier. § It is easy to clean inside of pulverizer. § Milling process is progressing by feeding the substance automatically in the plant itself and Ultra-fine classifier, which has an excellent sorting function, is not accepting any coarse substance to produce ultra-fine product and able to operate constantly without the super of operator. § Ultra-fine classifier is able to obtain a minute particle in the micron unit by displaying the highest minute distributional effect. § Materials with flat-structure of porous nature as silica gel which is very hard to make fine powder and to classify are cable to pulverize easily. § During the operation, abrasive rate of machinery and tools are drastically lower than the conventional one, it curtails the expenses to replace abraded parts. JET MILL TOUCH PANEL JET MILL 200DSM JET MILL 400DSM JET MILL 600DSM Impact Mill Ultra-Fine Crushing, Pulverizer Pin Mill Mechstar® Impact Mill is possible pulverize any kinds of materials under the low temperature control in a short time. With the simple change of various operating component, such as diameter of screen, rotor speed, the member and the shape of striking pins, Impact Mill can adjust the requirement of the various fineness of pulverized material the our put amount.

SPECIFICATION

Impact Mill Type DSMV-M1 DSMV-M2 DSMV-M3 DSMV-M4 DSMV-M5 DSMV-M6 DSMV-M7 DSMV-M8

Capacity(Liter) 5-20 10-45 35-130 100-400 150-500 300-900 500-2000 600-3500

Motor(kW) 0.75-1.5 1.5-2.2 2.2-3.7 11 15 30 45 75

Screen(mm) 65x200ф 68x225ф 77x315ф 77x315ф 100x420ф 106x530ф 115x625ф 200x880ф

Length 325 362 565 739 820 950 1130 1365 Dimensions Width 410 495 675 790 875 1050 1195 1415 (mm) Height 360 385 625 840 925 985 1235 1495 APPLICATIONS § Agrochemical § Ceramics § Pigments / Resin § Minerals / Metals § Food § Fertilize § Plastic § Feed Stuff § Phamaceuticals § Wood Chips

SPECIAL FEATURES

§ With special internal design, it occur the low-level heat accumulation.

§ It is possible to make set/steep pulverization by using water and other liquid.

§ It is possible to combine with the incidental classifier-whizzer air separator easily.

§ Grinding of material is available to flexible hardness to 7 Mohs.

§ High throughout is achieved depending on quality of feed material and configuration of system with various design of the beater elements.

§ All parts are easily disassembled and cleaned. Colloid Mill (Stone Mill) Mechstar® Colloid Mill brings to bear a tremendous amount of energy on a small portion of material in the form of a thin film. This Colloid Mill will reduce particles to their ultimate crystal size by breaking up the agglomerates into which they form. As the particles of the dispersed phase of the emulsion get smaller, it requires progressively more energy to overcome the surface tension holding them together. Enormous shear stress is needed to do the job and a Colloid Mill is the ideal device to apply this force.

SPECIFICATION Colloid Mill DSCM-6CM DSCM-8CM DSCM-10CM DSCM-12CM DSCM-15CM

Motor(kw) 3.7 5.6 7.5 15 22 Stainless / Stone Average Capacity(L/H) 114 190 380 1136 1895

SPECIAL FEATURES § Clearance between the rotor and stator can be adjusted and locked in second with no tools needed. Even, while the mill is operating.

§ Easy control of grinder clearance setting grinder clearance is important because it determines grain size, or the quality of products. Super Mechstar® Colloid Mill is equipped with a clearance adjusting handle, which vertically moves the rotary grinder in 1/100mm increments. The grinders can be adjusted close to zero clearance without any problems.

§ All mills are jacketed for use with steam, hot or cold water. Mechstar® Colloid Mill can operate at temperatures up to 150℃.

§ This mill can be easily converted to closed, continuous operation. A pump may feed the mill, or the mill may be mounted underneath a tank for gravity feeding.

§ Units can be equipped with mechanical seals for pressurized operations.

§ Mechstar® Colloid Mill is available in sanitary design for food, pharmaceutical and cosmetic applications. Mixer Planetary Kneader-Mixer / Pilot Planetary Kneader-Mixer (with Vacuum System for mixing and kneading various materials including high-viscosity materials)

Mechstar® Planetary Mixer is an invaluable multi-purpose mixer for mixing and kneading of solid pigment and liquid materials in high viscosity. The rotation of two blades and one orbital motion can make the mixture a highly kneading effect with close interval of rotations and detailed clearance between blades and tank. Also, Planetary Mixer is possible mixing the various lines from low to high viscosity.

SPECIFICATION

Planetary Mixer Type DSPM-100 DSPM-200 DSPM-360 DSPM-500 DSPM-700 DSPM-1000 DSPM-1500

Total 100 200 360 500 700 1000 1500 Capacity(Liter) Working 75 150 360 375 525 750 1125

Planetary 5.6 7.5 12 18.7 22 30 37.5 Power(kW) Disperser 7.5 11 18.7 22 30 37.5 45

Frame Length 1985 2110 2440 2520 2895 2400 5.00

Height 1540 1735 2130 2200 2415 2640 3200

Width 1080 1140 1265 1315 1400 1550 1770 Dimensions Vessel Height 550 650 800 900 1000 1200 1300 (mm) Carrier Height 500 600 720 800 900 900 1100

Vessel Diameter 655 755 870 950 1050 1085 1330

Height+Stroke 2070 2365 2880 3020 3335 3630 4400

Net 1900 2150 350 390 5250 9000 10000 Weight(Kg) Gross 2300 2600 4200 4550 6000 10400 11500 APPLICATIONS

§ High Viscosity Paint § Food PLANETARY KNEADER MIXER § Electronic Material With IMPELLER § Agro-Chemical § Pigment § Pharmaceuticals § Adhesives § Paper

SPECIAL FEATURES

§ Structure Form are two types such as one-cylinder type and two-cylinder for head lifting. § Vacuum System is possible to process defoaming. § The vessel is lifted by means of a mechanical hand operated device for anchoring the vessel in the correct position as well as for airtight sealing. § Made of welded steel plate, the frame is closed and all standard and driving elements are housed inside of it. § Solid with the machine structure, the top head is equipped with a closing hood fitted with a feeding hopper, sight glass and lamp for watching the process. The hood is reinforced and provided with a vacuum gauge and seals for vacuum mixing. § Additional one or two agitator can be adopted to high viscosity, fine dispersion. § Agitation Mix is possible from low to high viscosity. DSPM-10 DSPM-360 DSPM-1000 Ribbon Blender (Ribbon Mixer)

Mechstar® Double Ribbon Blender is a horizontal mixer/blender For a wide variety of dry, liquid, or slurried products, These versatile mixers are efficient and economical, Designs are available for both the chemical industry and also the sanitary requirements of the Food and Pharmaceutical industries Fast efficient Blending and rapid product discharge. The Double Ribbon mixing elements and "U" shaped mixing trough combine to provide an efficient mixing system utilizing the outer ribbon to move material toward the discharge and the inner ribbon to move material in the opposite direction, The dual motion of the product back and forth, combined with rotation, provides fast and efficient mixing and blending. The ribbons are welded to support arms on a single rotating shaft which is supported by dust-proof tapered roller bearing external to the mix trough.

SPECIFICATION

Ribbon Mixer Type DSRM-20 DSRM-60 DSRM-200 DSRM-300 DSRM-500 DSRM-800 DSRM-1000 DSRM-1500 DSRM-2000 DSRM-3000

Capacity (Liter) 30 90 300 430 700 1150 1500 2100 2850 4250 RPM 100 67 49 40 34 29 29 24 22 20 kW 0.4 0.75 2.2 3.7 5.5 7.5 7.5 11 15 22 Discharge ф 30 100 200 200 200 300 300 300 300 300 L 490 600 1220 1220 1450 1600 2100 2150 2350 2850 B 230 340 470 570 670 800 800 950 1050 1160 Dimensions H 300 430 590 700 820 990 990 1150 1270 1410 (mm) TH 750 1255 1520 1630 1750 1920 1920 2280 2400 2540 AL 780 1370 2120 2210 2580 2980 3600 3870 3900 4100 BL 350 550 850 900 1000 1300 1300 1450 1550 1660 APPLICATIONS § Mixing of dry material, liquid material and slurry § Agrochemical § Food § Cosmetics

SPECIAL FEATURES ▲ Inside of Ribbon Mixer § Paddle Mixer designs available § Dimple, double-wall, or half-pipe trough jackets for heating, cooling § Vacuum trough construction for drying or deaerating § Fixed or variable speed drives § Side entering high speed choppers § Discharge valves available as slide gate, knife gate, flush bottom ball or plug § Manual or pneumatic discharge valve operation § Double trough / mixer designs § This is a double ribbon blender / dryer constructed in stainless steel, for the fine chemical industry. The unit is designed for vacuum, pressure, heating and cooling and includes two inspection doors ▲ Ribbon Mixer Turbulent Mixers Mechstar® Turbulent Mixer is extended by additional, laterally installed homogenizers equipped with cutting elements of different types. Thus the system is suitable for a large variety of process technical tasks. This Turbulent Mixer is based on the turbulent- System is easy to clean and requires only very little maintenance and machine sizes are available ranging from 50 liter up to 50000 liter in compliance with another.

APPLICATIONS PRACTICABLE PROCESS § Pigments / Dyes § Mixing Process § Wastes Treatment § Kneading Process § Pharmaceuticals § Moistening Process § Food § Melting Process § Paper Industry § Drying Process § Plastic § Granulation Process

SPECIAL FEATURES ■ The special-design mixing paddle give the effect of the biggest mixing surface and the efficiency of short mixing time. ■ The intensive axial and radial mixing pattern give an effective shearing to the product. ■ The special design of mixing paddles with close scrapers is able to creative the perfect mixing zone without dead space. ■ Additional homogenizing device installed in side-wall provide the fully developed micro phase. ■ The structural mixing paddle force effectively to move the final product through the discharge to the next process. ▲ Turbulent Mixer

▲ Inside of Turbulent Mixer ▲ Turbulent Mixer Turbulent Mixer with Ribbon Blender ▲ Inside of TVC Reactor Reactor

Multi-purpose Polymerization Plant

Mechstar® Reactor is multi-purpose synthetic polymerization plant that could be provided with various facilities such as hydrostatic agitation system, vacuum system, azeotropic condensing system, fully-auto control system of heating, cooling and precise machining, etc.

SPECIFICATION

Reactor Type 500L 1000L 2000L 3000L 5000L 7000L 10000L 15000L 20000L

Dimensions(mm) 800x1000 950x1300 1300x1400 1500x1600 1700x2000 1900x2200 2200x2400 2500x2700 2600x3500

Charging Amount(Liter) 400 700 1500 2300 3700 5000 7500 11000 15000

Driving Power(kW) 1.5 2.2 3.7 5.5 7.5 11 15 22 22

Heating Area(m2) 2 3 5 7 9.5 12 15.5 20 25

Heating Jacket(mm) 650 850 950 1050 1350 1450 1600 1800 2350

Decantor(Liter) 60 80 150 200 200 300 350 450 600

Reflux Condenser(m2) 3 5 10 15 25 35 50 70 90

Cooling Water(m/hr) 4 7 13 20 33 46 65 91 120 SPECIAL FEATURES APPLICATIONS

§ A various reactor size from pilot scale(20L, 50L) to Big scale § Emulsion / Water-bone Resin (15000L, 20000L). § Urea Resin / Melamine Resin § A wide speed control range of 0~174 rpm by inverter. § Phenolic Resin § Various facilities such as intercooling of coil and two-section § Alkyd / Acrylic Resin external limpet-type hearing coil or jacket, special precise treated Agitator, helical spur reduction gear box, fabricated § Low / High Temperature Resin support stuffing box with various seal assembly and other special designs. § Typical universal reactor with hydrostatic agitation, vacuum system, Azeotropic condenser, inert gas, thermal oil heating, fully controlling system. Complete automation system with complete controlling, recording and surveillance panels as well as computerized controlling processes can be applied to this reactor.

▲ 50-Liter Universal Pilot Reactor & Polymerization Plant 10-TON REACTOR AND POLYMERIZATION PLANT

In SAUDI ARABIA 50-LITER UNIVERSAL PILOT REACTOR & POLYMERIZATION PLANT In UAE Granulator Portable Granulator (Creating New Mechanism to meet Customer's requirements) Mechstar® Granulator is the only machine with a highly efficient Machine that can produce ultra-fine Granule. It can granulate, most of all kind of materials, in to regular or irregular form in its shape. Even though granulating any kind of material that is low moisture contented goods.

SPECIAL FEATURES APPLICATIONS § All of the materials to put in the machine, are quite § Agro-chemical granulated without any remain. § Chemical § There is no adhesion and to be solid also no abrasion § Pharmaceutical in the extrude cylinder inside parts. § Food § All the granules to be stabilized and equalized in its § Fertilizer shape Products are great increasing of the through- § Feed stuff put. § Cleaning of the machine is very easy.

SPECIFICATION

Horizontal Type Vertical Type Granulator Type DMG-60 DMG-100 DMG-130 DMG-180 DMG-230 DMG-300 BR-200 BR-450 BR-600

Capacity(kg/hr) 20~50 100~300 300~1000 1000~3000 1000~5000 1000~10000 50~200 200~400 400~800

Motor(kW) 1.5 3.7 5.5 22 30 37 15 22 37 Cooling / Heat - - option option - - - - -

Weight(app. kg) 250~300 800 1100 1800 3500 5500 1200 1800 2300

Required(Inst./Area) 650x1300 700x1400 700x1700 1800x2200 2000x2700 2000x2800 1000x1100 1250x1350 1500x1600

Height(mm) 1400 1300 1300 1000 1000 1200 1100 1300 1450 ▲ DMG-60 ▲ Inside of DMG-60

▲ Product

▲ BR-450 Fluidized Bed Dryer Fluidized Bed Dryer - Ultra High Efficiency Granule Dryer Mechstar® Fluidized bed dryer is the ideal process equipment for Granule drying, Tempering and cooling of extremely problematic products, i.e. granule, crystalline, powdery and fibrous substance. Also this Fluidized bed dryer is the only excellent dryer unit with a fluid dynamically produced more ideal fluidized bed, which means significantly improved energy efficiency and increased product quality. The final dry product discharges by overflow and underflow way automatically through outlet chute, and it can produce high efficiency product due to optimum heating and cooling capabilities.

SPECIFICATION

Material Granule Agrochemicals Pharmaceuticals Feed Stuff Granule Sugar Seasoning

Capacity(kg/h) 2000 150 1000 1600 4000

Water Rate before Dry(%) 20 34 35 3 10.5

Water Rate after Dry(%) 1.0 0.2 7 0.02 0.8

Temperature before Cooling(℃) 75 70 - 45 52

Temperature after Cooling(℃) 47 45 - 20~30 30

R/M Particle Shape(mm) 0.8ф 1.0L 1.5ф 4.0L 1.5ф 2.0L 0.8ф 3.0L 20-60mesh

Density 0.8-0.9 0.45 0.7 0.45-0.5 0.6

Entrance Temperature(℃) 100-150 80 120 50-90 80-100 SPECIAL FEATURES

■ Drying / Cooling: These are the most frequent applications of fluid beds. Different process systems are applied depending upon product, volatiles, operational safety and environmental requirements. Featuring atmospheric air in a once through system where water is to be removed. Normally a push-pull system is used to balance the fluid bed. Depending upon the product and available heat source, direct or indirect heating may be applied. The exhaust air is cleaned by e.g. bag filter, cyclone with or without wet scrubber. ■ Technical Data Subject to change without notice. Fluid bed by spraying a liquid into the fluidized layer particles. Particulate solids ideal for fluid bed processing may be formed in an independent process step such as granulation crystallization, coagulation, or polymerization, followed by mechanical dewatering. Particles and Granules may also be formed by spray drying and granulator. In other cases dry or wet solid particles may have to undergo a degree of agglomeration or granulation prior to entering the fluid bed. ■ Rewet agglomeration and granulation system in the rewet agglomeration, granulation APPLICATIONS system, fine power is conveyed to an agglomeration chamber where the power is § Pharmaceuticals dispersed in air and contacted with a spray of liquid. Most, porous agglomerates are § Cosmetic formed and subsequently dried under lenient fluidization conditions in a Vibro-Fluidizer. § Fertilizer § Agrochemical After cooling, the power is discharged, classified, and fines recycled for further § Chemicals agglomeration together with fines from the exhaust air dust collector. Rewet § Feed stuff agglomeration systems are typically used for food products like coffee, cocoa-sugar, § Amino acid § Polymer where instant properties and coarse particles are required. ▲ Fluidized Bed Dryer Plant Plant

Plant – Overall Equipment Production Based on our accumulated know-how and diverse experiences, we consult about and design process of the latest system for producing various dry and wet process chemicals, and also produce the system. We produce technologies according to the specifications of the customer’s product and enable the operators to safely operate machines through test operation and operator training.

APPLICATIONS

§ Paint Manufacturing Process § Cosmetics Manufacturing § Food Manufacturing Process § Pesticide Manufacturing Process § Resin Manufacturing Process § Pigment and Dye Manufacturing Process § Ink Manufacturing Process LAB-Scale Equipment LAB-Scale Equipment

We, Daesung Chemical Machinery, have a variety APPLICATIONS of technologies and know-how of equipment for laboratories and the LAB-scale equipment is § Paint § Chemicals produced under the same conditions of production § Cosmetic § Nano Application equipment. You will be highly satisfied with our § Pharmaceuticals § Ink compact and perfect design that meets your § Agrochemical. § Etc. needs. Sample Test

We test samples using our latest technologies and various programs in accordance with the specifications the customer wants and the customers can watch the test. The test is accurately performed to develop new products for customers and provide the best efficiency. After the test is completed, the result is reported to the customer. If you want a sample test, please call us or fill out the application below and send the sample to us by mail or visit our company.

If you need a variety of information on test, please email us at [email protected]

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