E-mail: [email protected] Fax: +571 4763444 +5714795252 Tel: Bogota -COLOMBIA Oficina 628, Piso6 Avenida ElDorado68C61 SIPA AndinaLtda E-mail: [email protected] Fax: +52 4448047499 +524448047400 Tel: San LuisPotosi S.L.P. CP78395 -MEXICO Parque Industrial Tres Naciones Circuito Mexico120 SIPAMERICAN DUSTRES E-mail: [email protected] Fax: +1 4045745568 +14043493966 Tel: Atlanta, Georgia30354-U.S.A. Suite 110 4341 InternationalParkway SIPA E-mail: [email protected] Fax: +352 26550960 +35226551689 Tel: L-3895 FOETZ/Luxembourg Centre d’Entrepriseetd’Innovation 2°, rueduCommerce–Ecostart2 SIPA LuxembourgS.A. Website: www.sipa.it E-mail: [email protected] Fax: +39 0521548112 +390521548111 Tel: 43038 SalaBaganza(PR)-ITALY Via Provinciale, 36 SIPA Fillng&P Website: www.sipa.it E-mail: [email protected] Fax: +39 0438912273 +390438911511 Tel: 31029 Vittorio Veneto (TV)-ITALY Via CadutidelLavoro, 3 SIPA S.p.A. depalletization solutions Palletization and NORTH AMERIC a cka ging Dvision E-mail: [email protected] Fax: +971 44230636 +97143754607 Tel: Dubai U.A.E. P.O. Box214525, DubaiMediaCity Office n. 807- Arenco Tower SIPA MIDDLEEASTLLC E-mail: [email protected] Fax: +7 495 2324190 +74952324191 Tel: 115419 Moscow-RUSSIA Ul. Ordzhonikidze, 11Str. 1/2 SIPA RUSSIA E-mail: [email protected] Fax: +380 (44)4257275 +380(44)4636645 Tel: 04080 Kiev-UKRAINE Office 37, 9 Turovs’ka St., Kyiv SIPA UKRAINE E-mail: [email protected] +902164749779 Fax: +902164749780 Tel: 34736 Kozyata- TURKEY ğı -Kadıköy -İstanbul 19 MayısMahallesi-Kat:13Daire:34 SITKI BEYPLAZA- Atatürk CaddesiNo: 82/1 SİPET A.Ş. SIPA TURKEY E-mail: [email protected] Fax: +40 356434280 +40356434200 Tel: 300186 Timisoara -ROMANIA Str. Mangalia, 61 SC SIPA ENGINEERNGROMANIAS.r.l. E-mail: [email protected] Fax: +55 1147728301 +551147728300 Tel: 06422-120 Barueri-SPBRAZIL Jardim Belval Av. Gupê, 10.767-Galpão08BlocoII Wt EmpresarialParque SIPA SUL AMERIC Ltda

3 SIPA THAILAND E-mail: [email protected] +912229201795 Fax: +912229201785 Tel: Mumbai -INDIA400059 (East) Marol, Andheri Off MarolMaroshiRoad B 101, Mangalya SIPA INDIA E-mail: [email protected] +27(21)4182750 Tel: Cape Town 8001-SOUTH AFRICA 7,Sisulu Avenue Walter E-mail: [email protected] Fax: +81 648624803 +81648624801 Tel: Yodogawa-ku, Osaka532-0011- Japan Cent-Urban Bldg. 604, 3-23-15, Nishinakajima, SIPA J E-mail: [email protected] Fax: +86 57186913548 +8657186913106 Tel: 310018 HangZhou, Zhejiangprovince -CHINA # 3Road14, Economic& Technology DevelopmentZone SIPA MA E-mail: [email protected] Fax: Tel: 100027 Beijing-CHINA No. jia-6GongtibeiRoad, Chaoyang District 19/F, unit1905, Zhong Yu Plaza, SIPA CHINA E-mail: [email protected] Fax: +662 7130976 +6627130973-5 Tel: Bangkok 10110- THAILAND Klongton -Nua, Vadhana 12 SIPASouth Africa rd Floor, MSCBuilding, 571, Sukhumvit71Rd., th Floor, MetropolitanBuilding +86 1065120449 +86 1065120447-48 apan Ltd. CHINER Y HANGZHOU

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We makeithappen. depalletization solutions Palletization and

Genius

Traditional palletization and depalletization solutions.

Genius is a global project based on a standard double braced central unit which, by adding the different modules in the series, can create customized solutions according to speed, type and programmes. The range includes fixed and mobile palletizers and depalletizers which match the highest performances available in the market today, and is designed to allow every user to find the best solution to suit their own specific needs. More than fifty years’ experience and the continuous drive towards innovation have made Sipa one of the worldwide leading companies in this sector. A range of complete, reliable end-line solutions able to satisfy all the needs of the bottling, food processing and chemical/pharmaceutical sectors. v

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Integration into complete lines General features and advantages

Considering the various sizes and types of The main driving forces behind the Genius project - Improvement of operational management by packaging, end-line management is becoming were: the operator, limiting mechanical regulations increasingly important to assure the final - ability to handle new generation in and simplifying access to the different efficiency of a complete line. We have applied all a “soft” manner. components. of our design experience to creating increasingly - Operational flexibility and further reduction in - Limiting maintenance and components subject flexible and reliable solutions to serve efficient, change-over times. to wear (e.g. lubrication-free transmission). high-performance complete lines. - Increase in structural rigidity. - Green approach: reduced consumption and - Optimization of cycle to increase performance, operating noise. Attention to the recyclability of with improved control of the different materials used. movements using state-of-the-art electronic solutions.

Products

Packs Loose Loose Cans Tin PET glass containers B bottles Jaws Vacuum - Vacuum Halving Halving Pliers Sweep-off - Sweep-off Magnetic Gripping system platform platform Hooks Cups Cups -

L PM PV - PV PA Steady pallet PTF/PTF-V PTF/PTF-V PP PS - PS PH PG PR PR - PM/A Moving pallet PTF/A PTF/A - - - - PH/A PG/A Jaws Sweep-off Gripping system - - Sweep-off Sweep-off Sweep-off Magnetic Hooks Inflatable pipes C D E

DM DS/DS-V A) Genius DS for rectangular glass bottles. Steady pallet - - DS/DS-V DS/DS-V DS/DS-V DH B) Group of PTF palletizers with multilayer configuration for cartons. L D E PA DG DB C) Genius PTF steady pallet type for cartons. Detail of the layer preparation. D) Genius PTF steady pallet type for cartons high level infeed. DM/A DC/A DC/A E) Detail of magnetic head. Moving pallet - - DC/A DC/A DH/A DG/A - -

The table indicates the main application of the different types of machines, the working flexibility of the range allows anyhow to handle different products with the same gripping system. A Genius

Automatic palletizers steady pallet type.

The steady pallet palletizer range have infeed Technical Features Output from below (in some cases the product can also be fed from the top). According to the product - Product infeed can be orthogonal or in line, Up to 330 layers/hour. to be handled, the standard central unit can be often used for high operating speeds. Up to 420 layers/hour with the double mobile integrated with various heads and accessory - The whole range is designed to accept platform solution. C D E elements: a variable number of product infeeds (from - PTF: layer transfer by halving platform for 1 to 4). packs and cartons (even crates with the same - All models can be integrated with the Products that can be processed head), clusters and multipacks. robotized Fastlayer layer preparation device. - PTF/V layer transfer by halving platform for - Depending on the customers’ production packs and cartons (even crates with the same requirements, multi-pallet or multi-layer Packs head), clusters and multipacks, version with versions are available. double moving platforms for high output lines. - Fully automatic system requiring limited Cartons - PM-PG: layer transfer by centralized jaw head operator intervention, operating in complete (PM) and hook head (PG) for plastic crates. safety. - PP-PR: layer transfer by pliers-type head. (PP) - Extremely simple, complete operator control Crates and cap-type head (PR) for full or empty PET panel. It can be integrated with an advanced and glass bottles. control and supervision system. Loose PET bottles - PV: with vacuum head for empty loose - Possibility to handle all main on the containers (PET and glass). market trouble-free, with highly customizable Loose glass bottles - PS: sweep-off head for full glass loose solutions (half and quarter pallets, displays, containers. dollies, etc.). Cans - PH: with magnetic head for tin containers or jars with metal . Tin containers

B F

A) Genius PTF triple infeed type for packs. B) Detail of modular chains infeed. C) Genius PTF single infeed type for crates. D) Genius PV with vacuum head for empty loose containers. E) Layer preparation by double pusher. F) Genius PTF/V. A - B - C) Overall view of PTF/A palletizers for packs. D) Detail of layer deposit on pallet and pad placing device with buffer magazine. E) Fast pallet change device. A Genius

Automatic palletizers moving pallet type.

The range of moving pallet palletizers has been Technical Features Output designed mainly for high production needs and/ or to solve and space problems. Product - Product infeed can be orthogonal or in line, Up to 700 layers/hour. infeed is from above. often used for high operating speeds. The appropriate head must be chosen according - The whole range is designed to accept a to the different products to be handled: variable number of product infeeds (from Products that can be processed - PTF/A: layer transfer by halving platform for 1 to 4). packs and cartons (even crates with the same - All models can be integrated with the head), clusters and multipacks. robotized Fastlayer layer preparation device. Packs - PM-PG/A: layer transfer by centralized jaw - Depending on the customers’ production head (PM) and hook head (PG) for plastic requirements, multi-pallet version is available. Cartons crates. - Fully automatic system requiring limited - PH/A: with magnetic head for tin containers or operator intervention, operating in complete jars with metal lids. safety. Crates - Extremely simple, complete operator control panel. Can be integrated with an advanced Loose PET bottles control and supervision system. - Possibility to handle all main pallets on the Loose glass bottles market trouble-free, with highly customizable solutions (half and quarter pallets, displays, Cans dollies, etc.). - Possibility to include empty pallet loading module to increase application speed. Tin containers

C

B D E A) Detail of gripping head for packs with automatic adjustment. B) Fastlayer with 2 robots and layer preparation area. C) Layer preparation with Active Layer. D) One robot Fastlayer version. E) Detail of layer compacting devices and pusher. Fastlayer and F) Overall view: layer deposit and pallet exit towards Stretch-wrapping machine. A Active Layer

Layer preparation with active pack orientation and arrangement.

These solutions offer an innovative alternative to Considering the most recent drinks market trends, conventional layer preparation requiring a divider which require lighter bottles, and the increasingly and layer formation area with static pack-turning aggressive marketing needs which generate a device. They can be integrated upstream of any multiplication of sizes to be handled, this solution kind of palletizer. achieves three important results: Thanks to these systems we are able to satisfy any kind of market request, both in terms of 1) Transport improvement of some containers and productivity (from low/average to high speed) and assures extremely delicate handling, in order to logistics (in line or orthogonal infeed, with high or avoid any kind of damage to the product. low level feeding). 2) Reduction of change-over times or adaptation to new products. Fastlayer 3) Increased performance with small footprint. The system can use 1 or 2 anthropomorphic robots mounted in parallel which move continuously These results are achieved by designing a solution and synchronously with the conveyor belt below. with the following features: The packs are delivered along the layer forming conveyor in single row, appropriately spaced, and - The patented gripping system, which adds a the robots work against the flow, orienting and further two movement axes, allows several arranging the packs to prepare the layer, according packs to be handled at the same time without to the selected palletization layout. compromising on the accurate and delicate The 6-axis robots are mounted above the conveyor, handling of the packs. The gripping head is with a forward inclination of 40°, which optimizes available also with the automatic adjustment. the working area. - The size change is managed simply through a selection process on the operator panel, and usually no mechanical components need to be Active Layer B It is the layer preparation system designed to replaced. optimize the medium and low speed palletization - The pack transfer conveyors, with modular plants with orthogonal infeed. The gripping head is chains, represent a flat, regular and continuously installed on linear axes and moves in accordance moving support base. This avoids excess friction with the flow of the packs arriving on the below on the pack bases and assures handling stability. belt chain. - The innovative 8-axis configuration and the The system is controlled by vector and brushless optimization of the different cycles leads to high motor gear. performance and limits the working speed of the different components. This guarantees reliability and reduction in wear over time.

C D E F A Genius

Automatic depalletizers steady pallet type.

The range of steady pallet depalletizers with Technical Features Output product outfeed from the bottom is extremely flexible, and was designed to allow every user - Depending on the customers’ production Up to 180 layers/hour. to create the most appropriate solution for their requirements, multi-layer and multi-pallet Up to 230 layers/hour with the DSV. own needs. versions are available for the depalletizer. Up to 320 layers/hour with the DM for crates. Based on a standard central unit and customizing - The depalletized layer is fed onto the line both with different heads and accessory modules, it is on chain and air conveyors. possible to handle the widest range of container - Fully automatic system requiring limited shapes. operator intervention, operating in complete Products that can be processed - DS: sweep-off depalletizer with complete safety. layer transfer by independent jaw head and - Extremely simple, complete operator control intermediate table for loose containers such as panel. Can be integrated with an advanced Crates glass, PET bottles and jars. control and supervision system. - DSV: similar to the DS model but with a special head which increases overall productivity. Loose PET bottles - DM-DG: layer transfer by centralized jaw-type head (DM) and hook head (DG) for plastic Loose glass bottles crates, with or without window. - DH: with magnetic head for tin containers or Cans jars with metal lids. - DB: with inflatable pipe head for empty glass Glass jars bottles with special shapes or partitions.

Tin containers

D

B C E F G

A) Detail of layer discharge table of Genius DS for empty glass bottles. B) Genius DS for empty PET bottles. C) Detail of infl atable pipes gripping system: Genius DB. D) Overall view: Genius DS for empty glass bottles. E) Detail of layer discharge: Genius DS for empty PET bottles. F) Detail of jaws gripping system: Genius DM. G) Detail of layer transfer: Genius DS for empty glass bottles. A Genius

Automatic depalletizers moving pallet type.

This e range of moving pallet depalletizers Technical Features Output has been designed mainly for high production needs. In some cases, on the other hand, this - Depending on the customers’ production Up to 400 layers/hour. configuration is particularly useful for solving requirements, multi-pallet versions are logistics and space problems. available for the depalletizer. The appropriate head must be chosen according - The depalletized layer is fed onto the line both Products that can be processed to the different products to be handled: on chain and air conveyors. - DC/A: with independent movement jaws-type - Fully automatic system requiring limited head for glass, PET bottles and jars. operator intervention, operating in complete Crates - DH/A: with magnetic head for tin containers or safety. jars with metal lids. - Extremely simple, complete operator control Loose PET bottles - DM-DG/A: layer transfer by centralized jaw- panel. Can be integrated with an advanced type head (DM) and hook head (DG) for plastic control and supervision system. Loose glass bottles crates, with or without window. - Full height sides on three sizes in the full pallet lift area. As an option, complete with Cans infeed doors to stop containers from falling. Glass jars

Tin containers

C

B D E F

A) Detail of layer discharge: Genius DC/A for empty cans. B) Group of depalletizers DC/A for empty glass bottles for beer. C) Genius DC/A for glass jars. D) Detail of layer discharge table of Genius DC/A for empty glass bottles. E) Detail of layer discharge with open jaw: Genius DC/A. F) Detail of jaws transfer with independent movement: Genius DC/A.