Palletization and Palletization and depalletization solutions depalletization solutions C09_r0_14 SIPA S.p.A. SIPA SUL AMERICA Ltda SIPA SOUTH AFRICA Via Caduti del Lavoro, 3 Wt Empresarial Parque 12th Floor, Metropolitan Building 31029 Vittorio Veneto (TV) - ITALY Av. Gupê, 10.767 - Galpão 08 Bloco II 7, Walter Sisulu Avenue Tel: +39 0438 911511 Jardim Belval Cape Town 8001 - SOUTH AFRICA Fax: +39 0438 912273 06422-120 Barueri - SP - BRAZIL Tel: +27 (21) 418 2750 E-mail: [email protected] Tel: +55 11 47728300 E-mail: [email protected] Website: www.sipa.it Fax: +55 11 47728301 E-mail: [email protected] SIPA INDIA SIPA FILLING & PACKAGING DIVISION B 101, Mangalya Via Provinciale, 36 SC SIPA ENGINEERING ROMANIA S.r.l. Off Marol Maroshi Road 43038 Sala Baganza (PR) - ITALY Str. Mangalia, 61 Marol, Andheri (East) Tel: +39 0521 548111 300186 Timisoara - ROMANIA Mumbai - INDIA 400 059 Fax: +39 0521 548112 Tel: +40 356 434200 Tel: +91 22 29201785 E-mail: [email protected] Fax: +40 356 434280 Fax: +91 22 29201795 Website: www.sipa.it E-mail: [email protected] E-mail: [email protected] SIPA LUXEMBOURG S.A. SIPA TURKEY SIPA THAILAND 2°, rue du Commerce – Ecostart 2 SİPET A.Ş. 3rd Floor, MSC Building, 571, Sukhumvit 71 Rd., Centre d’Entreprise et d’Innovation SITKI BEY PLAZA - Atatürk Caddesi No: 82/1 Klongton - Nua, Vadhana L-3895 FOETZ / Luxembourg 19 Mayıs Mahallesi - Kat:13 Daire:34 Bangkok 10110 - THAILAND Tel: +352 26 55 16 89 34736 Kozyatağı - Kadıköy - İstanbul - TURKEY Tel: +662 713 0973-5 Fax: +352 26 55 09 60 Tel: +90 216 474 9780 Fax: +662 713 0976 E-mail: [email protected] Fax: +90 216 474 9779 E-mail: [email protected] E-mail: [email protected] SIPA NORTH AMERICA SIPA CHINA 4341 International Parkway SIPA UKRAINE 19/F, unit 1905, Zhong Yu Plaza, Suite 110 Office 37, 9 Turovs’ka St., Kyiv No. jia-6 Gongtibei Road, Chaoyang District Atlanta, Georgia 30354 - U.S.A. 04080 Kiev - UKRAINE 100027 Beijing - CHINA Tel: +1 404 3493966 Tel: +380 (44) 4636645 Tel: +86 10 65120447-48 Fax: +1 404 5745568 Fax: +380 (44) 4257275 Fax: +86 10 65120449 E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] SIPAMERICAN INDUSTRIES SIPA RUSSIA SIPA MACHINERY HANGZHOU Circuito Mexico 120 Ul. Ordzhonikidze, 11 Str. 1/2 # 3 Road 14, Economic & Technology Development Zone Parque Industrial Tres Naciones 115419 Moscow - RUSSIA 310018 Hang Zhou, Zhejiang province - CHINA San Luis Potosi S.L.P. CP 78395 - MEXICO Tel: +7 495 232 4191 Tel: +86 571 86913106 Tel: +52 444 8047400 Fax: +7 495 232 4190 Fax: +86 571 86913548 Fax: +52 444 8047499 E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] SIPA MIDDLE EAST LLC SIPA JapaN Ltd. SIPA ANDINA Ltda Office n. 807 - Arenco Tower Cent-Urban Bldg. 604, 3-23-15, Nishinakajima, Avenida El Dorado 68 C 61 P.O. Box 214525, Dubai Media City Yodogawa-ku, Osaka 532-0011 - Japan Oficina 628, Piso 6 Dubai U.A.E. Tel: +81 6 4862 4801 Bogota - COLOMBIA Tel: +971 4 3754607 Fax: +81 6 4862 4803 Tel: +571 479 5252 Fax: +971 4 4230636 E-mail: [email protected] Fax: +571 476 3444 E-mail: [email protected] however may be subject to change without advise. Pictures and tecnical data are correct as time of publication, E-mail: [email protected] Feel free to imagine. We make it happen. Genius Traditional palletization and depalletization solutions. Genius is a global project based on a standard double braced central unit which, by adding the different modules in the series, can create customized solutions according to speed, container type and programmes. The range includes fixed and mobile pallet palletizers and depalletizers which match the highest performances available in the market today, and is designed to allow every user to find the best solution to suit their own specific needs. More than fifty years’ experience and the continuous drive towards innovation have made Sipa one of the worldwide leading companies in this sector. A range of complete, reliable end-line solutions able to satisfy all the needs of the bottling, food processing and chemical/pharmaceutical sectors. v A Integration into complete lines General features and advantages Considering the various sizes and types of The main driving forces behind the Genius project - Improvement of operational management by packaging, end-line management is becoming were: the operator, limiting mechanical regulations increasingly important to assure the final - ability to handle new generation containers in and simplifying access to the different efficiency of a complete line. We have applied all a “soft” manner. components. of our design experience to creating increasingly - Operational flexibility and further reduction in - Limiting maintenance and components subject flexible and reliable solutions to serve efficient, change-over times. to wear (e.g. lubrication-free transmission). high-performance complete lines. - Increase in structural rigidity. - Green approach: reduced consumption and - Optimization of cycle to increase performance, operating noise. Attention to the recyclability of with improved control of the different materials used. movements using state-of-the-art electronic solutions. Products Packs Cartons Crates Loose Loose Cans Glass Tin PET glass jars containers B bottles bottles Jaws Vacuum - Vacuum Halving Halving Pliers Sweep-off - Sweep-off Magnetic Gripping system platform platform Hooks Cups Cups - L PM PV - PV PA Steady pallet PTF/PTF-V PTF/PTF-V PP PS - PS PH PG PR PR - PM/A Moving pallet PTF/A PTF/A - - - - PH/A PG/A Jaws Sweep-off Gripping system - - Sweep-off Sweep-off Sweep-off Magnetic Hooks Inflatable pipes C D E L DM DS/DS-V A) Genius DS for rectangular glass bottles. PA E Steady pallet - - DS/DS-V DS/DS-V DS/DS-V DH B) Group of PTF palletizers with multilayer configuration for cartons. D DG DB C) Genius PTF steady pallet type for cartons. Detail of the layer preparation. D) Genius PTF steady pallet type for cartons high level infeed. DM/A DC/A DC/A E) Detail of magnetic head. Moving pallet - - DC/A DC/A DH/A DG/A - - The table indicates the main application of the different types of machines, the working flexibility of the range allows anyhow to handle different products with the same gripping system. A Genius Automatic palletizers steady pallet type. The steady pallet palletizer range have infeed Technical Features Output from below (in some cases the product can also be fed from the top). According to the product - Product infeed can be orthogonal or in line, Up to 330 layers/hour. to be handled, the standard central unit can be often used for high operating speeds. Up to 420 layers/hour with the double mobile integrated with various heads and accessory - The whole range is designed to accept platform solution. C D E elements: a variable number of product infeeds (from - PTF: layer transfer by halving platform for 1 to 4). packs and cartons (even crates with the same - All models can be integrated with the Products that can be processed head), clusters and multipacks. robotized Fastlayer layer preparation device. - PTF/V layer transfer by halving platform for - Depending on the customers’ production packs and cartons (even crates with the same requirements, multi-pallet or multi-layer Packs head), clusters and multipacks, version with versions are available. double moving platforms for high output lines. - Fully automatic system requiring limited Cartons - PM-PG: layer transfer by centralized jaw head operator intervention, operating in complete (PM) and hook head (PG) for plastic crates. safety. - PP-PR: layer transfer by pliers-type head. (PP) - Extremely simple, complete operator control Crates and cap-type head (PR) for full or empty PET panel. It can be integrated with an advanced and glass bottles. control and supervision system. Loose PET bottles - PV: with vacuum head for empty loose - Possibility to handle all main pallets on the containers (PET and glass). market trouble-free, with highly customizable Loose glass bottles - PS: sweep-off head for full glass loose solutions (half and quarter pallets, displays, containers. dollies, etc.). Cans - PH: with magnetic head for tin containers or jars with metal lids. Tin containers B F A) Genius PTF triple infeed type for packs. B) Detail of modular chains infeed. C) Genius PTF single infeed type for crates. D) Genius PV with vacuum head for empty loose containers. E) Layer preparation by double pusher. F) Genius PTF/V. A - B - C) Overall view of PTF/A palletizers for packs. D) Detail of layer deposit on pallet and pad placing device with buffer magazine. E) Fast pallet change device. A Genius Automatic palletizers moving pallet type. The range of moving pallet palletizers has been Technical Features Output designed mainly for high production needs and/ or to solve logistics and space problems. Product - Product infeed can be orthogonal or in line, Up to 700 layers/hour. infeed is from above. often used for high operating speeds. The appropriate head must be chosen according - The whole range is designed to accept a to the different products to be handled: variable number of product infeeds (from Products that can be processed - PTF/A: layer transfer by halving platform for 1 to 4). packs and cartons (even crates with the same - All models can be integrated with the head), clusters and multipacks. robotized Fastlayer layer preparation device. Packs - PM-PG/A: layer transfer by centralized jaw - Depending on the customers’ production head (PM) and hook head (PG) for plastic requirements, multi-pallet version is available.