Palletizer / Depalletizer Upgrade Catalog
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bwintegratedsystems.com Palletizer / Depalletizer Upgrade Catalog Upgrade your existing packaging equipment Upgrading your existing packaging equipment can be a cost-effective alternative to replacing some units or systems. Our experienced team will audit your equipment and determine the feasibility and benefits of upgrading your system to improve its effectiveness. Why should I upgrade? There are multiple reasons for needing to upgrade your existing packaging equipment from a need for increase packaging volumes, new industry requirement that require a change to your existing products, safety concerns or old inefficient equipment to rebuild. We have upgrades available for our legacy brands including but not limited to: Control Systems, Safety Upgrades, Change Parts, End-of-Arm Tooling, Certified Pre-owned Tray and Bliss Formers, Top and Tier Sheet Dispensers, Pallet Dispensers, Packaging Line Relocation, Line Layout Changes, Pattern Changes, Obsolete Components, Complete rebuild of machine, Palletizer and Depalletizer Upgrades, Updating earlier models with latest innovation advancements. AMBEC | CBI | Fleetwood | Goldco | Nigrelli | Streamfeeder | SWF | Thiele | Tisma To learn more about Barry-Wehmiller Packaging Systems go to BWPackagingSystems.com Index Electrical Upgrades ............... 3, 4 Palletizers (Case) ...................... 8, 9 Allen-Bradley 1791-I/O Blocks - Discontinued .3 Adjustable Divider Lanes .....................8 Allen-Bradley 1794-ASB module - Discontinued 3 Automatic Divider Adjust ....................8 Allen-Bradley PanelView Plus Touch Screen ....3 Beaded Rail Case Guides ....................8 Allen-Bradley PLC ..........................3 Center-Drive with Nose Over Transition .......8 Allen-Bradley VFD ..........................3 Floor Level Dirt Sheet Inserter ................9 Hydraulic to Electric ........................3 Maximizer Dual Bridge Turners ...............9 Industrial Communication Router .............4 Pattern Addition/Change ....................9 Main Control Enclosure Replacement .........4 Skate Roller Case Transfer ...................9 Safety Light Curtain .........................4 Upper Lift Extended Pusher ..................9 Palletizers (RoboMax) .................... 9 Robotic Case Turning and Pattern Forming ....9 Global Markets / Manufacturing ..... 11 Product Changeover .................... 10 Adjustable Case Palletizer Infeed ............10 Global Manufacturing .................... 11 Digital Counter ............................10 Global Markets .......................... 11 Safety ................................. 10 Safety Guarding for Empty Pallet System ......10 Safety Upgrade for Pallet Discharge Tunnel ...10 Mechanical Upgrades .. 4, 5, 6, 7, 8, 9, 10 Sheet Handling ......................... 10 Depalletizers (Bulk) .................. 4, 5, 6 Autoserter ................................10 3-Position Sweep ...........................4 Indexing Separator ........................10 Destrapper ................................4 Dunnage Bin ...............................4 Dunnage Bins - Offline & Inline Overhead .....5 Height Paddle Detection ....................5 Lift Hoist Drive .............................5 Manual Strap Chopper ......................5 Robotic Unwrapper .........................5 Sweep ....................................5 Sweep Pivoting Pusher ......................6 Top Sheet Hold Down .......................6 Pallet Changeover ....................... 6 Auto Adjust Empty Pallet Guides ..............6 Main Lift Auto Adjust Pallet Guides ............6 Main Lift Pallet Stops ........................6 Pallet Handling ........................ 6, 7 Pallet Conveyor ............................6 Pallet Stacker/Unstacker .....................7 Palletizers (Bulk Can) .................. 7, 8 Airliner ....................................7 Automated Top Frame Handling ..............7 Dedicated Stagger Head .....................7 Empty Pallet Magazine ......................7 Servo Pallet Transfer ........................7 Servo Positioner and Stabilizer ...............8 Top Frame Handling ........................8 bwintegratedsystems.com Electrical Upgrades 3 Electrical Upgrades Allen-Bradley PanelView Plus Allen-Bradley VFD Touch Screen New drives operate faster and Allen-Bradley 1791-I/O Blocks - This upgrade will replace obsolete perform better than old, obsolete Discontinued touch screens, pushbutton type drives. They provide “safe torque off” With the discontinuation of the block, control panel, or data liners with a function as an option, if required, and pictured below, we recommend touch screen type. An operator can have better and more programming completing a controls upgrade, which choose between systems screen, run options. They also offer ethernet IP will replace outdated components screen, product sheet screen and a communication, if required. with up-to-date ones. diagnostic history screen which allows operator communication with the PLC and eliminates the need for a laptop computer to make adjustments. Allen-Bradley 1794-ASB module Allen-Bradley PLC Hydraulic to Electric - Discontinued If you have remote I/O in your existing Can replace a single hydraulic With the discontinuation of the below PLC and the adapters fail, purchasing application or an entire machine’s module, we recommend completing used ones from the internet may hydraulic system. Reduces or a controls upgrade, which will replace prove expensive, unreliable, or non- eliminates potential hydraulic leaks/ outdated components with up-to- functional. We recommend our spills. date ones. upgrade PLC Package which includes the rack, processor, power supply, input modules, output modules, Ethernet module, Ethernet hub and complete program conversions that are used in our current machines. bwintegratedsystems.com 4 Electrical Upgrades / Mechanical Upgrades - Depalletizers (Bulk) Industrial Communication Safety Light Curtain Destrapper Router The one-way safety light curtain can Automates the removal of the straps Combines a modem and an IP router be fit onto any entrance or exit point from your empty container pallet. for both serial and Ethernet PLC of a palletizer or depalletizer, and can The Destrapper cuts the straps and protocols allowing a qualified person be a standalone upgrade or as part automatically disposes of them into a to remotely observe and make of a complete control package and large container. It will integrate into changes to the PLC program. Category 3 safety upgrade. an existing depalletizer and comes with its own control package. Main Control Enclosure Mechanical Upgrades Dunnage Bin Replacement Upgrades existing dunnage bins with The new panel comes with a PLC. Depalletizers (Bulk) pneumatic operated doors. Bombay doors can also be added to better This upgrade will include a fusible 3-Position Sweep disconnect, panels, overload handle a group of sheets or top This sweep upgrade allows for protection, circuit breaker, motor frames. separate slip sheets, and top frame starters, contact blocks, terminal positioning. The top frame and top strips, power supply, relays, wire sheet can be picked simultaneously ways, miscellaneous components, with this upgrade. and a new documentation package with new electrical schematic. Bombay Doors Top frame deposit posion Pneumacally Operated Bin Doors 3-posion Sweep Slip sheet deposit posion Manual bwintegratedsystems.com Mechanical Upgrades - Depalletizers (Bulk) 5 Depalletizers (Bulk) Lift Hoist Drive Robotic Unwrapper This upgrade, for ACME/Simplimatic Our Unwrapper integrates into Dunnage Bins - Offline & Inline 400D Bulk Depalletizers, replaces an existing depalletizing line and Overhead the expensive, obsolete, and long removes the stretch wrap from the For additional sheet storage and top lead 2-speed lift motor and reversing pallet. It comes complete with safety frame storage, this upgrade offers starter with a standard AC motor and guarding and control interface. high-level, mid-level, and low-level new Allen-Bradley frequency drive for access. Automatic discharging of added speed and control. Optional loads is also available. encoder control is available. Top frame bin Slipsheet bin Height Paddle Detection Manual Strap Chopper Sweep Do you have a need for multiple When an operator has manually Improve speed and tier sweeping ability container heights. With this upgrade destrapped a pallet., the manual strap while improving overall efficiency. an operator selects height settings chopper will chop up straps and put Upgrade can include new belt drive (infinite size adjustment within range). them into a large container. package with shaft-mounted SEW It may include electrical upgrade gearmotor. New sensors for position with a PanelView graphic terminal on control are included. New sheet pick- some models. up and top frame pick-up. 2-position or 3-position sweeps. Available in linear shaft or high-speed roller wheel configurations. bwintegratedsystems.com #6 Mechanical Upgrades - Depalletizers (Bulk) / Pallet ChangeoverProduct / CategoryHandling Depalletizers (Bulk) Pallet Changeover Main Lift Pallet Stops Automatically adjustable for various Sweep Pivoting Pusher Auto Adjust Empty Pallet Guides positions, and can be controlled The sweep pusher can be upgraded Replaces slots and slides for repeated through the HMI (may require HMI with a pivoting pusher and sensors empty pallet size changeover. upgrade). that is used to detect pushing jams, Changeover can be done with a and protect the machine before press of a button on the