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Perkins 3000 Series Model 3008SI

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Perkins 3000 Series Model 3008SI Perkins 3000 Series Model 3008SI USER’S HANDBOOK 8 cylinder spark ignited engines for industrial applications Publication TSD 3410 (issue 2) © Proprietary information of Perkins Group Limited, all rights reserved. The information is correct at the time of print. Published in May 1997 by Technical Publications, Perkins International Limited, Lancaster Road, Shrewsbury, Shropshire SY1 3NX, England i This document has been printed from SPI². Not for Resale This publication is written in Perkins Approved Clear English This publication is divided into six chapters: 1 General information 2 Engine views 3 Operation instructions 4 Preventive maintenance 5 Engine systems 6 Fault diagnosis The following pages contain a detailed table of contents ii This document has been printed from SPI². Not for Resale 3008 Gas Contents 1 General information Introduction . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1 Safety precautions .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2 How to care for your engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 3 Engine preservation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 3 Parts and service ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4 Training ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4 Service Bulletins . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4 Engine identification ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 5 Engine data . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 6 2 Engine views Introduction . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 9 Location of engine parts .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 9 3 Operation instructions Routine procedure with a new or overhauled engine .. ... ... ... ... ... ... ... ... ... ... ... ... ... 11 Routine starting ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12 Running the engine . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12 Stopping the engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12 User’s Handbook, TSD 3410E, Issue 2 iii This document has been printed from SPI². Not for Resale 3008 Gas 4 Preventive maintenance Preventive maintenance periods . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 13 Schedules ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 13 Schedule for engines in normal use ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 14 Schedule for engines in intermittent use . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 15 Coolant level ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 16 Lubricating oil level .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 16 Restriction indicator . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 17 How to renew the air filter elements ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 18 How to check the drive belts ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 19 How to adjust the tension of the fan belts ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 19 How to adjust the tension of the alternator belt ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 19 How to renew the fan belts .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 19 How to renew the alternator belt .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 19 How to check the specific gravity of the coolant .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 20 How to check the pH value of the coolant ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 21 How to renew the engine lubricating oil ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 22 How to renew the canisters of the oil filter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 23 How to renew the rotor of the by-pass filter for lubricating oil .. ... ... ... ... ... ... ... ... ... ... 24 Spark plug change procedure . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 How to check the tappet clearances ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 26 How to adjust the valve bridge pieces . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 27 Alternator . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 28 How to drain the coolant system . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 28 How to clean the coolant system . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 29 How to fill the coolant system .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 29 5 Engine systems Ignition system - D.I.S. type . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 31 Ignition system - Fairbanks Morse type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 32 Fuel system . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 33 Coolant specification ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 34 Gas specification . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 35 Lubricating oil selection ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 36 Condemnation levels for oil sample analysis ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 37 iv User’s Handbook, TSD 3410E, Issue 2 This document has been printed from SPI². Not for Resale 3008 Gas 6 Fault diagnosis Problems and possible causes ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 39 Code list of possible causes ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 40 User’s Handbook, TSD 3410E, Issue 2 v This document has been printed from SPI². Not for Resale 3008 Gas vi User’s Handbook, TSD 3410E, Issue 2 This document has been printed from SPI². Not for Resale 3008 Gas 1 General information 1 Introduction The new range of Industrial engines are the latest development from Perkins Engines (Shrewsbury) Limited, a world leader in the design and manufacture of high performance engines. More than fifty years of engine production experience, together with the use of the latest technology, have been used in the manufacture of your engine to give you reliable and economic power. To ensure that you use the correct information for your specific engine type, refer to "Engine identification" on page 5. Warning! This indicates that there is a possible danger to the person. Caution: This indicates there is a possible danger to the engine. Note: Is used where the information is important, but there is not a danger. A User’s Handbook, TSD 3410E, Issue 2 1 This document has been printed from SPI². Not for Resale 1 3008 Gas Safety precautions These safety precautions are important. Reference must also be made to the local regulations in the country of operation. z Do not use salt water or any other coolant which can cause corrosion in the cooling system. z Do not change the specification of the engine. Do not allow sparks or fire near the batteries (especially when the batteries are on charge) as the gases from the electrolyte are highly flammable. The battery fluid is dangerous to the skin and especially to the eyes. z Keep away from naked flames, hot exhaust pipes and sparks when working with gaseous fuels and when conducting fuel tests. z Do not smoke when you are on or near the gas pipes or system. z If the engine does not to start, check the gas detectors and if they are activated, vent immediately the engine room. z Do not replenish the gas supply while the engine runs. z Disconnect the battery terminals before you make a repair to the electrical system. z Beware of electric shocks from the high tension current in the ignition system. Shocks from this system can propel limbs into moving machinery. z Never clean, add lubricating oil to, or adjust the engine while it runs (unless you have had the correct training, when extreme caution must be used
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