Delco EST Ignition System: Delco EST Contents Models: 3.0 GL/GS, 4.3 GL, 5.0GL-B/C/D/E, 5.7GL-B/C/D/E
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Engine Components and Filters: Damage Profiles, Probable Causes and Prevention
ENGINE COMPONENTS AND FILTERS: DAMAGE PROFILES, PROBABLE CAUSES AND PREVENTION Technical Information AFTERMARKET Contents 1 Introduction 5 2 General topics 6 2.1 Engine wear caused by contamination 6 2.2 Fuel flooding 8 2.3 Hydraulic lock 10 2.4 Increased oil consumption 12 3 Top of the piston and piston ring belt 14 3.1 Hole burned through the top of the piston in gasoline and diesel engines 14 3.2 Melting at the top of the piston and the top land of a gasoline engine 16 3.3 Melting at the top of the piston and the top land of a diesel engine 18 3.4 Broken piston ring lands 20 3.5 Valve impacts at the top of the piston and piston hammering at the cylinder head 22 3.6 Cracks in the top of the piston 24 4 Piston skirt 26 4.1 Piston seizure on the thrust and opposite side (piston skirt area only) 26 4.2 Piston seizure on one side of the piston skirt 27 4.3 Diagonal piston seizure next to the pin bore 28 4.4 Asymmetrical wear pattern on the piston skirt 30 4.5 Piston seizure in the lower piston skirt area only 31 4.6 Heavy wear at the piston skirt with a rough, matte surface 32 4.7 Wear marks on one side of the piston skirt 33 5 Support – piston pin bushing 34 5.1 Seizure in the pin bore 34 5.2 Cratered piston wall in the pin boss area 35 6 Piston rings 36 6.1 Piston rings with burn marks and seizure marks on the 36 piston skirt 6.2 Damage to the ring belt due to fractured piston rings 37 6.3 Heavy wear of the piston ring grooves and piston rings 38 6.4 Heavy radial wear of the piston rings 39 7 Cylinder liners 40 7.1 Pitting on the outer -
Mr. Gasket Catalog
Restore. Restyle. Relive. PRODUCT CATALOG THE MR. GASKET STORY Back in 1964, Joe Hrudka was a drag racer in Northern Ohio who was looking to solve a problem that parts manufacturers had not addressed. Using his own 1957 Chevy drag race car as a test vehicle, he created a line of engine gaskets and fasteners proven to seal and withstand extreme temperatures, pressures and stresses created by high performance engines. This product line that was developed by a drag racer would evolve into a brand of legendary proportions over the next 50 years. Mr. Gasket started with Joe’s ‘57 Chevy and has continued to advance and expand with application coverage and even more new products for muscle cars. Head gaskets, exhaust gaskets and oil pan gaskets were just the beginning. The Mr. Gasket brand develops and distributes a variety of performance parts for your vehicle including: carburetor and fuel accessories, chrome-plated accessories, cooling system accessories, engine components, fuel additives, shifter accessories, specialty tools, suspension and driveline components. Located in Cleveland, Ohio, the Mr. Gasket team continues to design, develop, manufacture and distribute products that bring back the luster and performance that everyone remembers to a variety of auto projects. It may have started with a Chevrolet, but when you are ready to Restore, Restyle and Rebuild your car, Mr. Gasket is who you can trust to have the parts and advice you need to complete your project. Find out about all of the Mr. Gasket products and applications at www.mr-gasket.com www.mr-gasket.com TABLE OF CONTENTS CHEMICALS ....................................................................... -
Oil Leaks from Valve Cover Gasket 19-2309
Page 1 of 5 TECHNICAL SERVICE BULLETIN 19-2309 5.0L - Oil Leaks From Valve Cover Gasket 16 October 2019 This bulletin supersedes 19-2260. Reason for update: Incorrect or Incomplete Symptom Model: Ford 2015-2017 Mustang Summary This article supersedes TSB 19-2260 to update the Issue Statement and Service Procedure. Issue: Some 2015-2017 Mustang vehicles equipped with a 5.0L engine may exhibit an oil leak from either valve cover gasket. This may be due to the valve covers warping due to excessive heat. To correct the condition, follow the Service Procedure steps to add fasteners to both valve covers. Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following criteria: • 2015-2017 Mustang • 5.0L engine • Oil leak from either valve cover gasket Parts Part Number Description Quantity JR3Z-00812-B Valve Cover Bolt (Package Contains 1 Piece, 8 Pieces Required) 8 W712334-S440 Strut Tower Brace/Cowl Extension Nut (Package Contains 3 Pieces, 4 2 Pieces Required) ER3Z-6584-B Valve Cover Gasket (Left Side) 1 ER3Z-6584-A Valve Cover Gasket (Right Side) 1 BR3Z-6C535-A As VCT Seal Needed BR3Z-6C535-B As Spark Plug Seal Needed ZC-30-A As Motorcraft® Silicone Gasket Remover Needed ZC-31-B As Motorcraft® Metal Surface Prep Wipes Needed TA-30 As Motorcraft® Silicone Gasket and Sealant Needed PM-4-A As Motorcraft® Metal Brake Parts Cleaner Needed XO-5W20- Motorcraft® SAE 5W-20 Synthetic Blend Motor Oil (All Markets Except As Q1SP Canada) Needed CXO-5W20- As Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada Only) LSP6 Needed http://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB19 -2309/US/ .. -
Tecumseh V-Twins
TECUMSEH V-TWIN ENGINE TABLE OF CONTENTS CHAPTER 1. GENERAL INFORMATION CHAPTER 2. AIR CLEANERS CHAPTER 3. CARBURETORS AND FUEL SYSTEMS CHAPTER 4. GOVERNORS AND LINKAGE CHAPTER 5. ELECTRICAL SYSTEMS CHAPTER 6. IGNITION CHAPTER 7. INTERNAL ENGINE AND DISASSEMBLY CHAPTER 8. ENGINE ASSEMBLY CHAPTER 9. TROUBLESHOOTING AND TESTING CHAPTER 10. ENGINE SPECIFICATIONS Copyright © 2000 by Tecumseh Products Company All rights reserved. No part of this book may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Tecumseh Products Company Training Department Manager. i TABLE OF CONTENTS (by subject) GENERAL INFORMATION Page Engine Identification ................................................................................................ 1-1 Interpretation of Engine Identification ...................................................................... 1-1 Short Blocks ............................................................................................................ 1-2 Fuels ........................................................................................................................ 1-2 Engine Oil ................................................................................................................ 1-3 Basic Tune-Up Procedure ....................................................................................... 1-4 Storage ................................................................................................................... -
Perkins 3000 Series Model 3008SI
Perkins 3000 Series Model 3008SI USER’S HANDBOOK 8 cylinder spark ignited engines for industrial applications Publication TSD 3410 (issue 2) © Proprietary information of Perkins Group Limited, all rights reserved. The information is correct at the time of print. Published in May 1997 by Technical Publications, Perkins International Limited, Lancaster Road, Shrewsbury, Shropshire SY1 3NX, England i This document has been printed from SPI². Not for Resale This publication is written in Perkins Approved Clear English This publication is divided into six chapters: 1 General information 2 Engine views 3 Operation instructions 4 Preventive maintenance 5 Engine systems 6 Fault diagnosis The following pages contain a detailed table of contents ii This document has been printed from SPI². Not for Resale 3008 Gas Contents 1 General information Introduction . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1 Safety precautions .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2 How to care for your engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 3 Engine preservation ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 3 Parts and service ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 4 Training ... ... ... ... ... ... ... ... ... ... ... ... ... .. -
IM-391 April 2020
Inline Fume Exhaust Fans IM-391 April 2020 General Installation, Operation and Maintenance Instructions For Aerovent Products Throughout this manual, there are a number of HAZARD WARNINGS that must be read and adhered to in order to prevent possible personal injury and/or damage to equipment. Two signal words "WARNING" and "CAUTION" are used to indicate the severity of a hazard and are preceded by the safety alert symbol. WARNING Used when serious injury or death MAY result from misuse or failure to follow specific instructions. CAUTION Used when minor or moderate injury or product / equipment damage MAY result from misuse or failure to follow specific instructions. NOTICE Indicates information considered important, but not hazard-related. It is the responsibility of all personnel involved in installation, operation and maintenance to fully understand the Warning and Caution procedures by which hazards are to be avoided. INTRODUCTION This manual has been prepared to guide the users of AFE Fume Exhaust Fans in the proper installation, operation and maintenance procedures to insure maximum equipment life with trouble-free operation. AFE CONTENTS Inspection and Receiving ..................................................2 Handling and Rigging ........................................................2 CAUTION Unit Storage ........................................................................2 Installation Fan systems include rotating components and • Pre-Installation Checklist ..........................................2 electrical devices. -
Installation Sheet
Installation and Troubleshooting Guide NOTE: This installation is to be completed by an Authorized Dealer or Professional Service Technician. For questions regarding installation or warranty, call CDI Tech Support at 866-423-4832. Do not return to the Dealer or Distributor where the part was purchased. Contact CDI Electronics Directly for Return Materiel Authorization. CDI P/N: 194-8736K 1 Voltage Regulator Kit 6 Cylinder This kit will replace all of the 18736 series regulator/rectifiers. NOTE: This conversion kit requires a 174-9610K2 or 398-9610 stator with 4 yellow wires. WARNINGS: This product is designed for installation by a professional marine mechanic. CDI cannot be held liable for injury or damage resulting from improper installation, abuse, neglect or misuse of this product. DO NOT USE A MAINTAINENCE FREE, AGM OR DRY CELL BATTERY WITH THIS TYPE REGULATOR/RECTIFIER!!! NEVER DISCONNECT THE BATTERY WHILE THE ENGINE IS RUNNING AS THIS MAY BURN OUT THE REGULATOR/RECTIFIERS. If the boat is equipped with a battery switch, make sure that it is a make before break type. INSTALLATION NOTE: This conversion kit requires a stator with 4 yellow wires. Connecting a 2 yellow wire stator to one of the regulators will burn out the regulator (NOT covered under warranty). 1. Disconnect the battery negative post. 2. Disconnect the green wires from the ignition coils and the high tension leads from the spark plugs. 3. Disconnect the old regulator/rectifier. 4. Remove the coil plate covering the regulator/rectifier. 5. Remove the old regulator/rectifier. 6. Clean the gasket area where the o-ring sealed the old regulator/rectifier. -
01–03A Symptom Troubleshooting [Engine Control System (Zm)]
1712-1U-01G(01-03A).fm 1 ページ 2001年6月29日 金曜日 午後4時45分 SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)] 01–03A SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)] CONTROL SYSTEM DEVICE AND NO.18 COOLING SYSTEM RELATIONSHIP CHART [ZM] . 01–03A–2 CONCERNS-RUNS COLD [ZM] . 01–03A–40 Engine Control System . 01–03A–2 NO.19 EXHAUST SMOKE [ZM]. 01–03A–41 FOREWORD [ZM] . 01–03A–4 NO.20 FUEL ODOR 01–03A INTERMITTENT CONCERN (IN ENGINE COMPARTMENT) [ZM] . 01–03A–43 TROUBLESHOOTING [ZM] . 01–03A–4 NO.21 ENGINE NOISE [ZM] . 01–03A–44 Vibration Method . 01–03A–4 NO.22 VIBRATION CONCERNS Water Sprinkling Method . 01–03A–6 (ENGINE) [ZM] . 01–03A–45 SYMPTOM DIAGNOSTIC INDEX [ZM]. 01–03A–7 NO.23 A/C DOES NOT WORK SYMPTOM QUICK DIAGNOSIS SUFFICIENTLY [ZM] . 01–03A–45 CHART [ZM] . 01–03A–9 NO.24 A/C IS ALWAYS NO.1 MELTING OF MAIN OR OTHER ON/A/C COMPRESSOR RUNS FUSES [ZM] . 01–03A–13 CONTINUOUSLY [ZM]. 01–03A–46 NO.2 MIL ILLUMINATES [ZM] . 01–03A–14 NO.25 A/C DOES NOT CUT OFF NO.3 WILL NOT CRANK [ZM] . 01–03A–14 UNDER WIDE OPEN THROTTLE NO.4 HARD TO START/LONG CONDITIONS [ZM] . 01–03A–47 CRANK/ERRATIC START/ERRATIC NO.26 EXHAUST SULPHUR CRANK [ZM] . 01–03A–15 SMELL [ZM] . 01–03A–47 NO.5 ENGINE STALLS-AFTER NO.27 FUEL REFILL START/AT IDLE [ZM] . 01–03A–18 CONCERNS [ZM] . 01–03A–48 NO.6 CRANKS NORMALLY BUT NO.28 FUEL FILLING SHUT OFF WILL NOT START [ZM] . -
Mercury Battery CD Ignitions with Points 1966-1967 Models 950 and 1100 (With 114-2803/332-2803 Switch Box)
Mercury Battery CD Ignitions with Points 1966-1967 Models 950 and 1100 (With 114-2803/332-2803 Switch Box) (SERVICE NOTE) Check the battery voltage at approximately 3500-RPM. The MAXIMUM reading allowable is 16 volts. Over 16 volts will damage the ignition. Check for loose connections or a bad battery.. Maintenance free batteries are NOT recommended for this application. A CD Tester (CDI Electronics P/N: 511-9701) can be used to test the CD module, distributor cap, rotor button and spark plug wires on the engine. Technical Information: The points set at 0.005 on each set as a preliminary setting. Dwell must be set at 55 degrees with a dwell meter. Engine Wiring Connection for Testing Ignition Module 1. Clean all battery connections and engine grounds. 2. Disconnect the mercury tilt switch and retest. If the ignition works properly, replace the mercury switch. 3. Connect a spark gap tester to the spark plug wires and check for spark on all cylinders. If some cylinders spark and not others, the problem is likely in the distributor cap, rotor button or spark plug wires. 4. Connect a spark gap tester to the high-tension lead coming from the ignition coil and set it to approximately 7/16”. When you crank the engine over, if it sparks while the spark gap tester is connected to the coil and does not spark through the spark plug wires – there is a problem in the distributor cap, rotor button or spark plug wires. 5. Check voltage present on the White and Red terminals (White wire on the 114-2803) while at cranking. -
United States Patent 19 L L 3,948,227 Guenther 45) Apr
United States Patent 19 l l 3,948,227 Guenther 45) Apr. 6, 1976 54 STRATIFED CHARGE ENGINE 57 ABSTRACT 76 Inventor: William D. Guenther, R.R. 2, An apparatus for applying a stratified charge to a re Hagerstown, Ind. 47346 ciprocating internal combustion engine is disclosed. 22 Filed: Mar. 8, 1974 The apparatus comprises a cylindrical rotary valve body disposed for rotation within the head of an inter 21 ) Appl. No.: 449,241 nal combustion engine. The valve body defines dia metrically extending inlet and exhaust passages which, 52 U.S. C. ....... 123/32 SP; 123175 B; 123/190 A; during rotation of the valve body, place a cylinder of 123/190 B; 123/190 BD; 123/80 BA the engine in sequential communication with an inlet 5 i Int. Cl........................ F02B 19/10; FO1 L7/00 manifold and an exhaust manifold secured to the 58) Field of Search........... 123/32 ST, 32 SP, 75 B, head. The inlet manifold comprises a double-passage 123/80 BA, 33 VC, 190 R, 190 B, 190 BB, gallery for transporting a lean fuel/air charge in a first 190 BD, 190 D, 190 C, 127 passage and a rich fuel/air charge in a second passage. Rotation of the inlet passage into communication with (56) References Cited the cylinder also brings the inlet passage into sequen UNITED STATES PATENTS tial communication with the first throat and then the 194,047 8/1877 Otto.................................. 123,175 B second throat for transporting the first lean charge 1,594,664 8/1926 Congellier......................... 123,175 B and then the second rich charge to the cylinder. -
Gruvlok Gasket-Styles
TECHNICAL DATA SHEETS TECHNICAL DATA SHEETS GRUVLOK GASKET-STYLES Gruvlok offers a variety of pressure responsive gasket styles. Each serves a specific function while utilizing the same basic sealing concept. Proper installation of the gasket compresses the inclined gasket lips on the pipe O.D., forming a leak tight seal. This sealing action is reinforced when the gasket is encompassed and compressed by the coupling housings. The application of internal line pressure energizes the elastometric gasket and further enhances the gasket sealing action. “C” STYLE The “C” Style cross section configuration is the most widely used ® gasket. It is the gasket style provided ROUGHNECK as standard in many Gruvlok Couplings This “C” style gasket is (Fig. 7000, 7001, 7003, 7004HPR, 7307, similar in appearance 7400 and 7401). Grade “E” and “T” are standard grades while other grades and design to the are available for special applications. Standard gasket but is only used with Fig. 7005 ™ END GUARD Roughneck Couplings The projecting rib fits between the ends and Fig. 7305 HDPE Couplings. The Roughneck gasket is wider, which allows of lined pipe to prevent damage to for minor pipe end separation as line pressure sets the grippers into the unprotected pipe ends during coupling plain end pipe. joint assembly. The E.G. gasket is provided as standard with the Fig. 7004 E.G. Coupling. REDUCING COUPLING Grade “E” and “T” gaskets are available. The centering rib allows for pipe positioning and serves FLUSH GAP™ to keep the smaller pipe from telescoping during installation. Designed to prohibit contaminates Used only with the Fig. -
Kit Name: KM4 729989-13100 Muffler Kit 1 1 129944-13520
Kit Name: KM4 YANMAR CO., LTD. YANMAR AMERICA CORP. Item Part No. Description Quantity Remarks 729989-13100 Muffler Kit 1 1 129944-13520 Muffler Kit 1 2 129944-13660 Stay, muffler 1 3 129930-13201 Gasket, Muffler 1 4 123925-13600 Pipe Assy, Tail 1 5 129989-13660 Bracket, muffler 1 6 26306-080002 Nut, M8x1.25 (Flanged hex head) 10 7 26106-080202 Bolt, M8x1.25 - 20 (Flanged hex head) 8 7 5 MODELS 4TNV98-GGE 4TNV98-NSA 1 4TNV98-ZNSA 4 6 3 6 2 7 Notes: Parts code is not assigned to non-serviceable component parts. Remarks: KM4 - MUFFLER KIT PAGE 1 OF 2 INS-KM4-0011 YANMAR CO., LTD. YANMAR AMERICA CORP. Installation Instructions WARNING: DO NOT INSTALL THE KIT WHILE THE ENGINE IS STILL HOT Hand tighten all bolts and nuts until the assembly is completed, then torque to the specifications in Table 1 below. 1. Place the exhaust gasket included with the engine on the exhaust manifold flange studs. 2. Mount the Muffler (1) on the exhaust manifold flange studs so that the outlet faces the radiator, secure using the M8x1.25 flange nuts (6). NOTE: For Step 3, if the Yanmar radiator kit is already installed on the engine it will be necessary to remove the upper mounting bracket from the cylinder head to install the Muffler Bracket (5) for the Muffler. 3. Fasten the Muffler Bracket (5) and the upper radiator mount to the cylinder head using the provided M8x1.25 - 20 bolts 4. Mount the Bracket Stay (2) to the cylinder head and Muffler (1) using the M8x1.25 - 20 bolts (7).